中航光电精密电子(广东)有限公司
China Aviation Optical-Electrical Precision Electronics (Guangdong) Co., Ltd .
承 認 書
SPECIFICATION FOR APPROVAL
客
户:
CUSTOMER
品 名 规 格 :
DESCRIPTION
0.5Pitch 1.8H Flip Type FPC Connector 68Pin
料 号: 21EJ0-100-0002_04
PART NO.
客户承认
日 期:
DATE
2022-07-27
核定
制作
Rebecca.luo
Peter.Dai
地址:深圳市宝安区松岗街道潭头社区芙蓉路中展科技园 1 栋厂房
Add:Building NO.1, Science Park of Zhongzhan, Furong Road, Tantou
Community ,Songgang Street , Baoan District ,ShenZheng City, Guangdong
Province
网址:www.szjonhon.cn.
电话:86-0755-33181661
86-0755-33181662
FM: PM-035C
文件变更履历表
版本
日期
制定/修改/废止内容
制定
核准
A
2022-07-27
新制定
代雅贤
罗晓霞
目录
项目/Item
Page
1. 封面 ………………………………………
P.1
2. 文件变更履历表…………………………
P.2
3. 目录 ………………………………………
P.3
4. 图纸 ………………………………………
P. 4~P.5
5. 规格书 ……………………………………
P.6~P.14
6. 材证,物性表 ……………………………
P.15~P.24
7. 尺寸报告 ………………………………… P.25
8. 可靠度测试报告 …………………………
P.26~P.31
9. 产品材料清单 ……………………………
P.32
10.
SGS 报告 ……………………………… P.33~P.108
11.
MSDS ………………………………… P.109~P. 138
SPECIFICATION OF PRODUCTS
0.5mm PITCH H1.8 FFC/FPC CONNECTOR
1. 范围(Scope):
此作业规范仅适用于 FPC Ph0.5mm H1.8 系列产品
(This specification covers the 0.5mm PITCH H1.8 FPC Connector series.)
2.
参考文件(Reference Document):
下列文件是指定规格书的一部份,如果规格书要求与产品图纸相矛盾,应以产品图纸为准,如果规格书
与参考文件矛盾,应以规格书为准.
A. SONY SS-00259 技术规范
B. EIA-364 电连接器性能实验标准( Electrical Connector Performance Test Standards)
C. MIL-STD-1344 电气元件的测试方法(Test Methods for Electrical Component Parts.)
D. UL STD-94 :关于塑材设备零配件及器材阻燃性测试规范.
(This specification has refer SONY SS-00259 and UL STD-94. If this specification has come
into conflict with drawing, Pleases refer to drawing. If this specification has come into
conflict with reference document, Pleases refer to this specification.)
3. 要求(Required):
3.1 材料组成(Material Assembly):
A. 塑胶本体(Housing):Heat Resistance Plastic LCP ( UL 94V-0).
B. 塑胶锁扣(Autuator):Heat Resistance Plastic LCP ( UL 94V-0).
C. 端 子(Terminal):Copper Alloy, Plating Au
D. 固定脚(Fitting Nail) Copper Alloy, Plating Matte Tin
3.2 电镀(Plating):
A. 端 子(Terminal):Phosphor Bronze Plated Gold Min 1u” For Solding Area And Connect
Area,Plated Ni Min 30u”For Allover Under.
B. 固定脚(Fitting Nail):Phosphor Bronze Matte Tin Min 80u”Plated For Allover Plated Ni
Min 30u”For Allover Unuder.
3.3 设计及结构(Design and Construction):
产品设计,结构及尺寸如产品图纸所示.
(Product shall be of the design, construction and physical dimensions specified in the
product drawing)
3.4 性能(Performance):
1)标准状态(Predicament Criterion):
A 常温温度(Normal Temperature): 15~35℃
Product Name:
0.5 PITCH H1.8 FLIP TYPE FPC CONNECTOR
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B 常湿湿度(Normal Humidity): 25-85%
C 常压气压(Normal Air pressure):860~1060hPa;
2)额定电 压(Voltage):
3)额定电 流(Current):
50V AC
0.5 A
4)操作温度(Operation Temperature) :-25℃~85℃
5)贮存温度(Preservation Temperature): 15℃~35℃
6)测试条件(Testing Qualification):
本产品设计符合电性的、机械的及环境性能要求. 如图表所示
Refer to below sheet.
4. 测试要求及基本程序(Testing Requirement Process):
一、电 气 特 性
ELECTRICAL PERFORMANCE
项目
测试条件
要 求
Item
(Test Condition)
(Requirement)
同一根端子测试,电流:10mA(DC),电压:20mV 以下,
1
接触阻抗
使用电线:适配 FFC 标准线。
Contact
Mate applicable FPC, measure by dry circuit ,20mV
Resistance
30mΩ Max
Max, 10mA Max.
(参考标准 EIA-364-23)
相邻端子间 DC 500V,1 分钟。
绝缘阻抗
2
Mate applicable FPC together and apply 500VDC
Insulation
between adjacent terminal and ground Test
Resistance
Duration: 60 seconds
100MΩ Min
(参考标准 EIA-364-21)
相邻端子间 DC 500V
耐压测试
3
Dielectric
Strength
1 分钟。
Mate applicable FPC, apply 500V DC for 1
minute between adjacent terminal or ground.
无击穿,无短路
No Breakdown
No Short
Test Duration: 60 seconds.
(参考标准 EIA-364-20)
二、机 械 性 能
Mechanical Performance
端子保持力
1
Terminal Retention
Force
端子以 25±3mm/分的速度,均速垂直拔出
Pull the terminal at the speed rate of 25+3/-3mm
per minute.
50gf/Pin Min
(参考标准 EIA-364-13)
Product Name:
0.5 PITCH H1.8 FLIP TYPE FPC CONNECTOR
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FFC/FPC 保持力
FFC/FPC
2
Retention
Force (without
FFC 插入 FPC 后,以 25~100mm/分均速垂直拉出;
Insert the actuator, pull the FPC at the speed rate of
30gf/Pin Min
25+3/-3mm per minute.
(参考标准 EIA-364-13)
lock)
插拔寿命
Repeated
3
Actuator Insertion
/ Withdrawal
将 FFC 插入 FPC 后,循环 30 次
1. 端子无变形,裂痕
Insert and withdraw actuator up to 30 cycles,
Terminal: No Distortion.
(参考标准 EIA-364-09)
2.接触阻抗:30mΩ Max
三、物 理 及 环 境 性 能
Physical Performance and Environmental Performance
震幅 1.5mm.,频率 10-50-10Hz,X/Y/Z 方向各 2 小时,共计 6 小时.
振动
1
Vibration
Amplitude: 1.5mm P-P
1.无变形、损伤
No Damage
Sweep time: 10~55~10 Hz in 1 minute
Duration: 2 hours in each X.Y.Z. axes, Total 6 hours.
2.接触阻抗:30mΩ Max
(参考标准 EIA-364-28)
焊锡耐热性
2
Resistance to
Soldering Heat
高温实验
Heat
3
Resistance
无变形,损伤,吃锡饱满
SMT 型产品参阅回流焊设置温度
If the product’s type is SMT, Refer to SMT profile.
95%以上
No Damage,
温度 85 ± 2℃,时间 96H
Temperature: 85±2℃. Duration: 96H
1. 外观:无异常
(参考标准 EIA-364-17)
2. 接触阻抗:30mΩ Max
3. 绝缘阻抗:100 MΩ
恒温恒湿
4
Temperature
/Humidity
Min
温度 40±5℃;湿度 90~95% RH,时间 96H
Temperature:40±5℃,Humidity: 90~95% RH Duration:96H
(参考标准 MIL-STD-1344方法1002.2)
and subject to the following conditions for 5 cycles. Upon completion
5
Temperature
Cycling
路
1. Appearance: No
-55±3℃;85±2℃的温度下各放置 30 分钟,共进行 5 次循环;常温 25℃
冷热冲击
4. 耐电压:无击穿,短
Defect
2. Contact Resistance:
30mΩ Max
of the exposure period, the test specimens
3. Insulation
shall be conditioned at ambient room c
Resistance
onditions for 1 to 2 hours, after which the specified measurements
shall be performed.5 cycle of
a) –55 degree C 30 minutes
100 MΩ Min
4. Dielectric
Strength: No breakdown
b) +85 degree C 30 minutes
at 500V.
(参考标准 MIL-STD-1344方法1003.1)
Product Name:
0.5 PITCH H1.8 FLIP TYPE FPC CONNECTOR
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温度 35±2℃;盐水比重 5±1%喷雾试验 48H(镀金区域)
7
NaCl solution Concentration : 5± %
盐雾试验
Salt Spray
接触阻抗:30mΩ Max
Spray time : 48±4 hours(gold-plated area)
Ambient temperature : 35±2 degree C
(参考标准 EIA-364-26)
8
沾锡性
沾锡温度 260±5℃(Sn: Pb=97:3)
;时间 5 ± 0. 5S
吃锡饱满,在 90%以上
Solder Temperature: 260±5℃ (Sn: Pb=97:3)
Continuous solder
Solder Ability Solder Time: 5 ± 0. 5second
coating with a minimum
(参考标准 EIA-364-52)
95% coverage.
备注: 产品测试后,应符合目视外观要求,无损伤,且需符合章 6 测试顺序规定的附加要求.
Note : Shall meet visual requirements ,show no physical damage ,and shall meet requirements of additional
tests as specified in Test Sequence in paragraph 6
5.产品认证及再认证顺序(Product Qualifications and Qualification Test Sequence):
A.
样品选择(Sample Selection):
样品选择应按照结构栏要求符合随意性原则.
Test samples shall be prepared in accordance with applicable Instruction Sheets and shall be selected
at random from current production
B.
测试顺序(Test Sequence):
下列是检测顺序的范例:
The following is an example of how the test sequence works: In Test Group 8, the first test is (1),
examination of product, followed by test (2), Temperature Life , followed by test (3), examination of
product .eight samples are tested in this test group.
测试认证顺序
测试项目 Test Group
Test Description Sequence
A1
A2
A3
A4
A5
A6
A7
1/3
1/3
1/3
1/3
1/3
4
4
4
4
1
产品检验(Product Inspection)
1
1/3
2
接触阻抗测试(Contact Resistance)
2
4
3
绝缘阻抗测试(Dielectric Strength)
3
5
5
5
4
耐电压测试(Dielectric Strength)
4
6
6
6
5
端子保持力测试(Terminal Retention Force)
5
6
插拔寿命测试(Repeated Insertion/ Withdrawal)
7
焊锡耐热性测试(Resistance to Soldering Heat)
8
耐高温测试(Heat Resistance)
9
恒温恒湿测试(Constant Temperature /Humidity)
10
盐水喷雾试验(Salt Spray)
11
冷热冲击测试(Temperature Cycling)
2
2
2
2
2
2
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SPECIFICATION OF PRODUCT
SMT stencil thickness: 0.12~0.15mm
SMT 钢网厚度:0.12~0.15mm
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5. Precautions(注意)
5.1 Precautions for using (使用中注意事项)
1) Please do not apply excessive force or shock when using this product.
(使用过程中请不要对产品施加冲击外力)
2) Please do not drop the product while moving.
(搬运过程中,产品不允许掉落)
3) Please do no heap up too many products in reel package condition
(请不要在卷盘包装条件下堆积过高)
4) The product movement must be done in normal package condition
(产品须在正常包装条件下搬运)
6. Precautions for use (预防)
6.1 The actuator might not come off from opening and shutting of be actuator in the
state that FFC(FPC) is not inserted and do not do please.
(当后盖未完全打开时,FFC/FPC 不能水平插入)
6.2 Do with the actuator opened completely and insert in the interior of the insertion
entrance Surely. Horizontally when you insert FFC(FPC)
(后盖在完全打开时,才能将 FFC/FPC 水平插入)
Might it become short defective, and it cause the corner to transform the caught
terminal into the terminal by the pitch gap when inserting it right and left and diagonally.
(当 FPC/FFC 插入时因操作不当会产生偏左或右的倾斜角度,导致接触不良)
Horizontally
FFC(FPC) OK
FFC(FPC) NG
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6.3 Please use both hands fingers or thumbs add force in the direction where the actuator
is held and do by rotating it pushing in Parallel to the PCB board direction when becoming
90°or less as shown in the figure below until the angle of the actuator becomes 90°
or less when you shut the actuator.
(请用双手的食指或拇指同时向后盖两边逆时针方向推动用力,并旋转后盖平行于 PCB 板方向至闭
合后盖,其角度旋转至 90 度或更小,如下 OK 图示)
ok
1)About the lock operating.
When you lock, it is recommended to do on both sides of the actuator. And the
actuator was shut surely.
(当扣合时,确保两边转轴及后盖完全呈闭合状态,如下图示)
Product Name:
0.5 PITCH H1.8 FLIP TYPE FPC CONNECTOR
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Half lock (NG)
Lock (OK)
6.4 After the actuator is closed, please press down the surface of actuator with soft
pressure in order to lock as shown in the following figure.
(后盖闭合后,请用适当的力按压表面,使其呈现右图后盖完合闭合状态)
Product Name:
0.5 PITCH H1.8 FLIP TYPE FPC CONNECTOR
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6.5 Welding life: solder area plating matte Tin is half a year; solder area plating
Gold plating is a year.
(焊接寿命:焊接区镀雾锡为半年,焊接区镀金为一年)。
6.6 Welding life: from the connector production date to SMT board welding date.
(焊接寿命:连接器生产日期到 SMT 焊接开始时间)
6.7 All pictures in the report are for reference only, Subject to physical object.
(规格书中所有图面仅供参考,以实物为准)
MATERIAL REFERENCE TABLE
Parts Name
General Name
Model No.
Heat
Resistance
Level
Housing
LCP
R840 本色
UL94V-0
E171666
Actuator
LCP
MG350BK
UL94V-0
E91944
Terminal
Phosphor Borne
C5191R
—
—
Fitting Nail
Brass
C2680R
—
—
UL Card NO.
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0.5 PITCH H1.8 FLIP TYPE FPC CONNECTOR
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MATERIAL CERTIFICATE OF HOUSING
Product Name:
0.5 PITCH H1.8 FLIP TYPE FPC CONNECTOR
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Product Name:
0.5 PITCH H1.8 FLIP TYPE FPC CONNECTOR
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Product Name:
0.5 PITCH H1.8 FLIP TYPE FPC CONNECTOR
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MATERIAL CERTIFICATE OF ACTUATOR
Product Name:
0.5 PITCH H1.8 FLIP TYPE FPC CONNECTOR
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Product Name:
0.5 PITCH H1.8 FLIP TYPE FPC CONNECTOR
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Product Name:
0.5 PITCH H1.8 FLIP TYPE FPC CONNECTOR
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Product Name:
0.5 PITCH H1.8 FLIP TYPE FPC CONNECTOR
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Product Name:
0.5 PITCH H1.8 FLIP TYPE FPC CONNECTOR
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MATERIAL CERTIFICATE OF TERMINAL
Product Name:
0.5 PITCH H1.8 FLIP TYPE FPC CONNECTOR
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MATERIAL CERTIFICATE OF FITTING NAIL
Product Name:
0.5 PITCH H1.8 FLIP TYPE FPC CONNECTOR
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成品尺寸检验报告
客户名称
康佳
物料编码
A
客户料号
规格
量测工具
38.1±0.30
版 本
尺寸测量
(5PCS)
单位:mm
21EJ0-100-0002_04
物料名称
H1.8 68P
抽样数量
5 PCS
实测结果
不良描述
页次
1/1
检验日期 2022.07.12
缺陷
等级
ACC
1
2
3
4
5
2D
38.250
38.259
38.249
38.097
38.099
无
√
33.50±0.10
2D
33.556
33.558
33.564
33.570
33.558
无
√
0.30±0.15
2D
0.390
0.388
0.398
0.299
0.385
无
√
0.50±0.05
2D
0.494
0.501
0.494
0.502
0.510
无
√
0.20±0.03
2D
0.200
0.215
0.214
0.208
0.199
无
√
2.05±0.20
2D
2.121
2.099
2.145
2.089
2.065
无
√
0.80±0.20
2D
0.870
0.888
0.855
0.865
0.854
无
√
0.55±0.05
2D
0.554
0.555
0.552
0.548
0.546
无
√
0.55±0.05
2D
0.561
0.564
0.551
0.549
0.565
无
√
36.60±0.10
2D
36.642
36.654
36.648
36.649
36.669
无
√
1.78±0.20
2D
1.840
1.810
1.799
1.798
1.744
无
√
4.96±0.20
2D
4.968
4.959
4.958
4.997
4.995
无
√
2D
0.035
0.038
0.045
0.027
0.042
无
√
外观检查 产品外观OK,
仪器代码
P: 投影仪
最终判定:■ACC
检验:
2D: 工具显微镜/2.0次元
C: 卡尺
PG: 针规
V: 目视
□REJ
苏朝霞
批核:
魏冬苑
HG:高度规
M:千分尺
REJ
中航光电精密电子(广东)有限公司
China Aviation Optical-Electrical Precision Electronics (Guangdong) Co., Ltd .
信赖性测试报告(Test Report)
1. 产品名称:(Product
Name):FPC 0.50mm PITCH H1.8 68PIN 掀盖
2. 产品料号;21EJ0-100-0002_04
3.
测试数量(Q’ty):25PCS
4.
测试期间(Period of Test):2022.06.29~2022.07.14
5.
实验环境(Lab. Environment):Temperature;23±5℃;Humidity;50±20%R.H
6.
测试项目(Test Items):
连接器依規格书测试:
测试结果
1-1 接触阻抗测试:
OK
1-2 绝缘阻抗测试:
OK
1-3 耐电压测试:
OK
2-1 端子保持力测试:
OK
2-2 FFC 保持力测试(Without Lock):
OK
2-3 耐久测试:
OK
2-4 振动测试:
OK
3-2 耐回流焊测试:
OK
3-3 耐高温测试:
OK
3-4 恒温恒湿测试:
OK
3-5 冷热冲击测试:
OK
3-6 盐雾测试:
OK
测试结果摘要(Summary of Test Result):
测试 1-1 接触阻抗测试
测试规格: 接触阻抗 30mΩ Max
项目
测试要求
判定
备注
1-1
排线插入测试阻抗值
OK
无异常
最大值
中间值
最小值
15.8 mΩ
12.5 mΩ
11.6 mΩ
结果
低阻抗测试仪
测试 1-2 绝缘阻抗测试;
测试规格:500V DC/1 分钟, 100MΩ Min
项目
测试要求
判定
备注
1-2
相邻两 PIN 测试阻抗值
OK
无异常
耐压,绝缘
测试仪
测试 1-3 耐电压测试;
测试规格:500V AC/1 分钟
项目
测试要求
判定
备注
1-3
相邻两 PIN 耐电压测试
OK
无异常
耐压,绝缘
测试仪
测试 2-1 端子保持力测试
测试规格: 0.05 Kgf/Pin Min
项目
测试要求
判定
备注
2-1
每 PIN 端子插入塑胶固定后的
拔出力
OK
无异常
结果
最大值
中间值
最小值
端子
0.146kg
0.124kg
0.112kg
微机控制
拉力机
测试 2-2 FFC (without lock)保持力测试
测试规格:2.04 kgf/Pcs Min
项目
测试要求
判定
备注
2-2
排线插入闭合盖子后拔出排线力
OK
无异常
结果
最大值
中间值
最小值
3.88kgf
3.733kgf
3.65kgf
微机控制拉力
机
测试 2-3 耐久测试
测试规格:接触阻抗:30mΩ MAX;
项目
测试要求
判定
备注
2-3
排线插入按压 30 次
OK
无异常
结果
最大值
13.2 mΩ
中间值
12.4mΩ
最小值
接触阻抗
低阻抗测试仪
11.9 mΩ
测试 3-1 振动测试;
测试规格:振幅 1.5mm
频率 10-50-10HZ,XYZ 方向 各两小时
项目
测试要求
判定
备注
3-1
外观无损坏
瞬断小于 1μsec
OK
无异常
瞬断
﹤1μsec
﹤1μ sec
﹤1μ sec
振动测试仪
低阻抗测试仪
测试 3-2 回流焊测试;
测试规格:吃锡面积达 95%以上.
项目
测试要求
判定
备注
3-2
eak Temp.:250℃, 5-10sec
OK
无异常
回流焊锡机
测试 3-3 耐高温测试;
测试规格:接触阻抗:30mΩ MAX;绝缘阻抗:100MΩ Min
耐电压: 500V AC/1 分钟
项目
3-3
测试要求
85 ± 2°C,
判定
备注
OK
无异常
96 hours
结果
最大值
中间值
最小值
接触阻抗
14.1 mΩ
13.7 mΩ
2.4 mΩ
绝缘阻抗
Over 9999GΩ
耐电压
OK
高温试验箱 低
阻抗测试仪
测试 3-4 恒温恒湿测试;
测试规格:接触阻抗:30 mΩ MAX;绝缘阻抗:100 MΩ Min
项目
测试要求
判定
备注
3-4
温度40± 2°C,湿度90-95% 96hours
OK
无异常
结果
最大值
中间值
最小值
接触阻抗
14.7 mΩ
13.6 mΩ
12.7 mΩ
绝缘阻抗
高温试验箱 低
阻抗测试仪
Over 9999GΩ
测试 3-5 冷热冲击测试
测试规格:接触阻抗:30 mΩ MAX;绝缘阻抗:100MΩ Min
耐电压: 500V AC/1 分钟
项目
测试要求
判定
备注
3-5
Temperature :Duration Minutes
-55 ±3℃-30
25+10/0℃ -5
85 ±2℃ -30
25+10/-5℃ -5
OK
无异常
结果
最大值
中间值
最小值
14.7 mΩ
14.4 mΩ
接触阻抗
15.1 mΩ
绝缘阻抗
Over 9999GΩ
耐电压
OK
冷热冲击机
低阻抗测试仪
测试 3-6 盐雾测试
测试规格:接触阻抗:30 mΩ MAX;绝缘阻抗:100MΩ Min
耐电压: 500V AC/1 分钟
项目
测试要求
判定
备注
3-6
镀金区:48H
OK
无异常
结果
最大值
中间值
最小值
接触阻抗
15.2 mΩ
14.1 mΩ
13.9 mΩ
绝缘阻抗
耐电压
盐水喷雾机
低阻抗测试仪
Over 9999GΩ
OK
中航光电精密电子(广东)有限公司
China Aviation Optical-Electrical Precision Electronics (Guangdong) Co., Ltd.
产品名称
(Product
Number)
FPC H1.8
68Pin
组成成份
序号
(Component)
(Number)
生产商名称
(Manufacturer)
铅
Pb
镉
Cd
汞
Hg
六价铬 聚溴联苯 溴联二苯醚 全氟辛烷磺酸
Cr6+
PBB
PBDE
PFOS
报告编号/Analysis
Report No.
检测日期
Testing Date
到期日期(有效期一年)
Expire date
(one year of validity)
1
胶 芯
LCP R840
金发