GE
Data Sheet
CP2725AC54TE Compact Power Line High Efficiency Rectifier
100-120/200-277VAC input; Default Outputs: ±54VDC @ 2725W, 5VDC @ 4W
RoHS Compliant
Features
•
Efficiency 96.2%
•
Compact 1RU form factor with 30 W/in3 density
•
Constant power from 52 – 58VDC
•
2725W from nominal 200 – 277VAC
•
1200W from nominal 100 – 120VAC
•
Output voltage programmable from 42V – 58VDC
•
PMBus compliant dual I2C and RS485 serial busses
•
Isolated +5V Aux, signals and I2C communications
•
Power factor correction (meets EN/IEC 61000-3-2 and
EN 60555-2 requirements)
Applications
•
Output overvoltage and overload protection
•
48VDC distributed power architectures
•
AC Input overvoltage and undervoltage protection
•
Routers/Switches
•
Over-temperature warning and protection
•
VoIP/Soft Switches
•
Redundant, parallel operation with active load sharing
•
LAN/WAN/MAN applications
•
Remote ON/OFF
•
File servers
•
Internally controlled Variable-speed fan
•
Indoor wireless
•
Hot insertion/removal (hot plug)
•
Telecommunications equipment
•
Four front panel LED indicators
•
Enterprise Networks
•
UL* Recognized to UL60950-1, CAN/ CSA† C22.2 No.
•
SAN/NAS/iSCSI applications
60950-1, and VDE‡ 0805-1 Licensed to IEC60950-1
•
CE mark meets 2006/95/EC directive§
•
RoHS Directive 2011/65/EU and amended Directive (EU)
2015/863
Description
•
Conformally coated option
The CP2725AC54TE Rectifier provides significant efficiency improvements in the Compact Power Line platform of Rectifiers. Highdensity front-to-back airflow is designed for minimal space utilization and is highly expandable for future growth. The wide-input
standard product is designed to be deployed internationally. It is configured with both RS485 and dual-redundant I2C communications
busses that allow it to be used in a broad range of applications. These signals and the 5V auxiliary supply are isolated from the main
output and frame ground. Feature set flexibility makes this rectifier an excellent choice for applications requiring modular AC to 48VDC intermediate voltages, such as in distributed power.
* UL is a registered trademark of Underwriters Laboratories, Inc.
†
CSA is a registered trademark of Canadian Standards Association.
VDE is a trademark of Verband Deutscher Elektrotechniker e.V.
§ This product is intended for integration into end-user equipment. All CE marking procedures of end-user equipment should be followed. (The CE mark is placed on selected products.)
** ISO is a registered trademark of the International Organization of Standards
+ The PMBus name and logo are registered trademarks of the System Management Interface Forum (SMIF)
‡
August 7, 2020
©2020 General Electric Company. All rights reserved.
GE
Data Sheet
CP2725AC54TE CPL High Efficiency Rectifier
100-120/200-277VAC input; Default Outputs: ±54VDC @ 2725W, 5VDC @ 4W
Absolute Maximum Ratings
Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only,
functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of
the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability.
Parameter
Input Voltage: Continuous
Operating Ambient Temperature1
Storage Temperature
Symbol
Min
Max
Unit
VIN
TA
Tstg
0
-10
-40
300
75
85
VAC
°C
°C
Electrical Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, Vo=54VDC, resistive load, and temperature
conditions.
INPUT
Parameter
Symbol
Startup Input Voltage
Low-line Operation
High-line Operation
Operating Voltage Range
Low-line Configuration
High-line Configuration
Input Voltage Swell (no damage)
Input Frequency
VIN
FIN
Idle Power (at 220VAC)
54V OFF
54V ON @ Io=0
Input Leakage Current (265VAC, 60Hz)
Power Factor (50 – 100% load)
90
185
305
47
IIN
IIN
PIN
(30 – 80% of FL, 240VAC @ 25C)
Holdup time (output allowed to decay down to 40VDC)
For loads below 1200W
Ride thru (tested at 115V @ 230V. (Complies to CISPR24)
Power Fail Warning3 (main output allowed to decay to 40VDC)
Isolation (per EN60950) (consult factory for testing to this requirement)
Input-Chassis/Signals
Input - Output
IIN
PF
0.96
94.5
T
T
PFW
1/2
3
V
1500
3000
1
See the derating guidelines under the Environmental Specifications section
2
See efficiency curve in the Characteristics Curves section.
3
Internal protection circuits may override the PFW signal and may trigger an immediate shutdown.
August 7, 2020
Typ
VIN
Input Current; at 110VAC
at 240VAC
Inrush Transient (at 25°C, excluding X-Capacitor charging)
Efficiency2
Min
©2020 General Electric Company. All rights reserved.
100 – 120
200 - 277
11.9
13.1
25
8.2
16
2.5
0.995
96.2
20
30
1
5
Max
Unit
90
185
VAC
140
300
VAC
66
Hz
AAC
30
APK
W
3.5
mA
%
ms
cycle
ms
VAC
VAC
Page 2
GE
Data Sheet
CP2725AC54TE CPL High Efficiency Rectifier
100-120/200-277VAC input; Default Outputs: ±54VDC @ 2725W, 5VDC @ 4W
Electrical Specifications (continued)
54VDC MAIN OUTPUT
Parameter
Symbol
Min
W
1200
2725
2000
Output Power @ low line input 100 – 120VAC
@ high line input 200 – 277VAC
@ nominal 277Vac and Tamb > 45C
Default Set point
Max
VOUT
Output Voltage Set Range - analog margining
- Set either by I2C or RS485
Output Current - @ 1200W (100 – 120Vac), 54V/52V
@ 2725W (200 – 240VAC), 54V/52V
@ 2000W ( > 277VAC @ Tamb > 45C), 54V/52V
Current Share ( > 50% FL)
Proportional Current Share between different rectifiers ( > 50% FL)
Output Ripple ( 20MHz bandwidth, load > 1A)
RMS (5Hz to 20MHz)
Peak-to-Peak (5Hz to 20MHz)
Psophometric Noise
External Bulk Load Capacitance
Turn-On (monotonic turn-ON from 30 – 100% of Vnom above 5C)
Delay
Rise Time – PMBus mode
Rise Time - RS-485 mode6
Output Overshoot
Load Step Response ( IO,START > 2.5A )
I
V, VAC 285AC
V, VAC ≥ 285AC
Response Time
Overload - Power limit @ high line down to 52VDC
Power limit @ low line down to 52VDC
High line current limit if Vout > 41.5VDC
High line current limit if Vout < 41.5VDC
Low line current limit
Output shutdown (commences as voltage decays below this level)
System power up
Overvoltage - 200ms delayed shutdown
Immediate shutdown
Latched shutdown
IOut
-1
-2
44
42
1
1
1
-5
VDC
+1
+2
58
58
23/22.2
50.5/52.4
37/38.4
5
2.5A
> 45C
50
%FL
VDC
VDC
ms
WDC
2725
1200
WDC
53
ADC
IOUT
36
ADC
ADC
26
39
VOUT
VDC
Upon insertion the power supply will delay an overload shutdown
for 20 seconds allowing for the insertion and startup of multiple
modules within a system.
< 65
VOUT
VDC
> 65
Three restart attempts are implemented within a 1 minute window
prior to a latched shutdown.
Over-temperature warning (prior to commencement of shutdown)
Shutdown (below the max device rating being protected)
Restart attempt Hysteresis (below shutdown level)
T
Isolation Output-Chassis (TEZ and TEZ-LCC)
Output-Chassis/Signals (TEP)
V
2.0
3.2
2
5
20
10
500
2250
4
500mVp-p max above 280VAC input or above 56Vdc output;
5
Complies with ANSI TI.523-2001 section 4.9.2 emissions max limit of 20mV flat unweighted wideband noise limits
6
Below -5°C, the rise time is approximately 5 minutes to protect the bulk capacitors.
August 7, 2020
Typ
©2020 General Electric Company. All rights reserved.
C
VDC
VDC
Page 3
GE
Data Sheet
CP2725AC54TE CPL High Efficiency Rectifier
100-120/200-277VAC input; Default Outputs: ±54VDC @ 2725W, 5VDC @ 4W
5VDC Auxiliary output
Parameter
Symbol
Output Voltage Setpoint
Overall Regulation
Output Current
Ripple and Noise (20mHz bandwidth)
Over-voltage Clamp
Over-current Limit
Isolation from the main output STD / POE compliant
Isolation from frame ground
Min
VOUT
Typ
Max
5
-107
0.005
50
110
500 / 2250
50
+5
0.75
100
7
175
Unit
VDC
%
A
mVp-p
VDC
%FL
Vdc
Vdc
General Specifications
Parameter
Min
Typ
Max
Units
Notes
Reliability
450,000
Hours
Full load, 25C ; MTBF per SR232 Reliability protection for
electronic equipment, issue 2, method I, case III,
Service Life
10
Years
Full load, excluding fans
Unpacked Weight
2.18/4.8
Kgs/Lbs
Packed Weight
2.45/5.4
Kgs/Lbs
Heat Dissipation
100 Watts or 341 BTUs @ 80% load, 153 Watts or 522 BTUs @ 100% load
Feature Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. Signals are referenced to
Logic_GRD unless noted otherwise. Fault, PFW, OTW, SMBAlert#, and Power capacity need to be pulled HI through external pull-up resistors. See Feature
Descriptions for additional information.
Symbol
Min
Typ
Max
Unit
Enable (should be connected to Logic_GRD) 54V output OFF
Parameter
VOUT
1.4
5
VDC
54V output ON
Margining (through adjusting Vcontrol)
Voltage control range
Programmed output voltage range Voltage
adjustment resolution (8-bit A/D) Output
VOUT
0
44
0
42
⎯
⎯
0.8
58
3.3
58
VDC
VDC
VDC
VDC
mVDC
VDC
VDC
configured to 54VDC
Output configured to 44VDC
ON/OFF [short pin controls 54VDC output - ] referenced to VOUT( - )
54V output OFF
54V output ON
Module Present [Resistor connected to Logic_GRD internally]
Write protect enabled
Write protect disabled
Over Temperature Warning (OTW) Logic HI (temperature normal)
Sink current
Logic LO (temperature is too high)
Fault Logic HI (No fault is present)
1.4
V
1
V
V
0
0.7VDD
I
⎯
0
0.7VDD
I
Logic LO (Fault is present)
SMBAlert# (Alert#_0, Alert#_1) Logic HI (No Alert - normal)
3.3
3.0
0
Vcontrol
Vcontrol
V
V
Sink current
7
Vcontrol
VOUT
Vcontrol
Vcontrol
Vcontrol
V
V
Sink current
I
Logic LO (Alert is set)
V
0
⎯
0
0.7VDD
⎯
0
3. 3
0.1
⎯
⎯
500
⎯
⎯
⎯
⎯
⎯
⎯
⎯
⎯
⎯
⎯
⎯
0.8
5
VDC
VDC
Ω
5
VDC
0.8
12
VDC
VDC
5
mA
0.4
12
VDC
VDC
5
mA
0.4
12
VDC
VDC
5
mA
0.4
VDC
Within ±5% when load is < 0.5A
August 7, 2020
©2020 General Electric Company. All rights reserved.
Page 4
GE
Data Sheet
CP2725AC54TE CPL High Efficiency Rectifier
100-120/200-277VAC input; Default Outputs: ±54VDC @ 2725W, 5VDC @ 4W
Feature Specifications (continued)
Parameter
Symbol
Min
Typ
Max
Unit
V
0.7VDD
12
VDC
Logic LO
V
0
⎯
⎯
0.4
VDC
Reset Logic HI
V
0.7VDD
⎯
12
VDC
Power Capacity Logic HI
Logic LO
Protocol select Logic HI - Analog/PMBus™ mode
Logic – intermediate – RS485 mode
Logic LO – DSP reprogram mode
V
0
⎯
0.4
VDC
VIH
2.7
⎯
3.5
VDC
VII
VIL
1.0
0
⎯
2.65
0.4
VDC
VDC
Min
Typ
Digital Interface Specifications
Parameter
Conditions
PMBus Signal Interface Characteristics
Input Logic High Voltage (CLK, DATA)
Input Logic Low Voltage (CLK, DATA)
Input high sourced current (CLK, DATA)
Output Low sink Voltage (CLK, DATA, SMBALERT#)
Output Low sink current (CLK, DATA, SMBALERT#)
Output High open drain leakage current (CLK,DATA,
SMBALERT#)
PMBus Operating frequency range
Measurement System Characteristics
Clock stretching
IOUT measurement range
IOUT measurement accuracy 25°C
VOUT measurement range
VOUT measurement accuracy9
Temp measurement range
Temp measurement accuracy10
VIN measurement range
VIN measurement accuracy
PIN measurement range
PIN measurement accuracy11
Fan Speed measurement range
Fan Speed measurement accuracy
Fan speed control range
Device Addressing
Unit address [reference: VOUT ( - )]
Shelf address [reference: VOUT ( - )]
8
Load levels higher than 50A will be read as 50A.
9
Above 2.5A of load current
Max
Unit
3.6
0.8
10
0.4
VDC
VDC
μA
VDC
mA
V
V
I
V
I
1.5
0
0
VOUT=3.6V
I
0
10
μA
Slave Mode
FPMB
10
400
kHz
Tstretch
Irng
Iout(acc)
Vout(rng)
Vout(acc)
0
-2.5
0
-1
25
508
+2.5
70
+1
ms
ADC
% of FL
VDC
%
IOUT=3.5mA
Direct
Direct
Direct
Direct
Direct
Temp(rng)
0
150
-5
0
-1.5
0
-3.5
0
-10
0
+5
320
+1.5
3000
+3.5
30k
10
100
C
%
VAC
%
Win
%
RPM
%
%
Vunitadr
Vunitadr
Vunitadr
Vunitadr
Vshelfadr
Vshelfadr
Vshelfadr
Vshelfadr
Vshelfadr
Vshelfadr
Vshelfadr
Vshelfadr
2.3
1.6
0.9
0
3.0
2.7
2.18
1.73
1.29
0.84
0.30
0
3.3
2.2
1.5
0.8
3.45
2.97
2.56
2.14
1.70
1.25
0.80
0.25
VDC
VDC
VDC
VDC
VDC
VDC
VDC
VDC
VDC
VDC
VDC
VDC
Direct
Module 1
Module 2
Module 3
Module 4
Shelf 1
Shelf 2
Shelf 3
Shelf 4
Shelf 5
Shelf 6
Shelf 7
Shelf 8
Temperature accuracy reduces non-linearly with decreasing temperature
11
Below 100W input power measurement accuracy reduces significantly
3.5
Temp(acc)
Vin(rng)
Vin(acc)
Pin(rng)
Pin(acc)
Direct
10
August 7, 2020
Symbol
©2020 General Electric Company. All rights reserved.
2.477
1.925
1.243
0.654
3.3
2.86
2.4
1.96
1.50
1.10
0.60
0.01
Page 5
GE
Data Sheet
CP2725AC54TE CPL High Efficiency Rectifier
100-120/200-277VAC input; Default Outputs: ±54VDC @ 2725W, 5VDC @ 4W
Environmental Specifications
Parameter
Min
Ambient Temperature
-4012
Storage Temperature
-40
Typ
Operating Altitude
Non-operating Altitude
Max
Units
5513
°C
85
°C
1524/5000
m / ft
8200/30k
m / ft
Power Derating with Temperature
2.0
%/°C
Power Derating with Altitude
2.0
C/305 m
C/1000 ft
Acoustic noise
Over Temperature Protection
Humidity
Operating
Storage
55
dbA
125/110
°C
5
5
Shock and Vibration acceleration
Earthquake Rating
Notes
Air inlet from sea level to 5,000 feet.
55°C to 75C14
Above 1524/5000 m/ft; 3962/13000 m/ft
max
Full load
Shutdown / restart [internally measured
points]
95
95
%
%
6
Grms
NEBS GR-63-CORE, Level 3, 20 -2000Hz, min
30 minutes
Zone
NEBS GR-63-CORE, all floors, Seismic Zone 4
Designed and tested to meet NEBS
specifications.
4
Relative humidity, non-condensing
EMC
Parameter
Criteria
Standard
Level
EN55032, FCC Docket 20780 part 15, subpart J
EN61000-3-2
Meets Telcordia GR1089-CORE by a 3dB margin
A
0.15 – 30MHz
0 – 2 KHz
Radiated emissions
EN55032
A
30 – 10000MHz
Line sags and
interruptions
EN61000-4-11
B
-30%, 10ms
B
-60%, 100ms
B
-100%, 5sec
AC input
Output will stay above 40VDC @ full load
AC Input
Immunity
1 cycle interruption
EN61000-4-5, Level 4, 1.2/50µs – error free
A
4kV, common mode
A
2kV, differential mode
ANSI C62.41 - damage free
A3
6kV, common & differential
Fast transients
EN61000-4-4, Level 3
B
5/50ns, 2kV (common mode)
Conducted RF fields
EN61000-4-6, Level 3
A
130dBµV, 0.15-80MHz, 80% AM
Radiated RF fields
EN61000-4-3, Level 3
A
10V/m, 80-1000MHz, 80% AM
ENV 50140
A
EN61000-4-2, Level 3
B
ESD
12
25% line sag for 2 seconds
Sag must be higher than 80Vrms.
Lightning surge
Enclosure
immunity
Test
Conducted emissions
6kV contact, 8kV air
Designed to start and work at an ambient as low as -40°C, but may not meet operational limits until above -5°C
13
Output power is derated to 2kW for temperatures higher than 45C and input voltages higher than 285VAC.
14
The maximum operational ambient is reduced in Europe in order to meet certain power cord maximum ratings of 70C. The maximum operational
ambient where 70C rated power cords are utilized is reduced to 60C until testing demonstrates that a higher level is acceptable.
August 7, 2020
©2020 General Electric Company. All rights reserved.
Page 6
GE
Data Sheet
CP2725AC54TE CPL High Efficiency Rectifier
100-120/200-277VAC input; Default Outputs: ±54VDC @ 2725W, 5VDC @ 4W
Characteristic Curves
The following figures provide typical characteristics for the CP2725AC54TE rectifier and 25oC.
98
60
96
55
92
50
Vin=240V
Vin=110V
90
OUTPUT VOLTAGE
EFFICIENCY, (%)
94
88
86
84
45
40
35
82
80
30
0
5
10
15
20
25
30
35
40
45
50
55
40
OUTPUT CURRENT, IO (A)
45
50
55
OUTPUT CURRENT
Figure 1. Rectifier Efficiency versus Output Current.
Figure 2. 54VDC output: Power limit, Current limit and
shutdown profile at VIN = 185VAC.
60
55
OUTPUT POWER
OUTPUT VOLTAGE
50
45
40
35
30
15
20
25
30
INPUT VOLTAGE
OUTPUT CURRENT
VO (V) (20mV/div)
Figure 4. 54VDC output: Output power derating based on
input voltage.
OUTPUT VOLTAGE
VO (V) (20mV/div)
OUTPUT VOLTAGE
Figure 3. 54VDC output: Power limit, Current limit and
shutdown profile at VIN = 90VAC.
TIME, t (10ms /div)
Figure 5. 54VDC output ripple and noise, full load,
VIN = 185VAC, 20MHz bandwidth
August 7, 2020
TIME, t (10ms/div)
Figure 6. 5VDC output ripple and noise, all full load,
VIN = 185VAC, 20MHz Bandwidth
©2020 General Electric Company. All rights reserved.
Page 7
GE
Data Sheet
CP2725AC54TE CPL High Efficiency Rectifier
100-120/200-277VAC input; Default Outputs: ±54VDC @ 2725W, 5VDC @ 4W
Characteristic Curves (continued)
OUUTPUT VOLTAGE
VO(V) (1V/div)
IO (V) (20A/div)
VO (V) (1V/div)
IO (V) (20A/div)
OUTPUT CIURRENT
OUUTPUT VOLTAGE
OUTPUT CIURRENT
The following figures provide typical characteristics for the CP2725AC54TE rectifier and 25oC.
TIME, t (20ms/div)
OUTPUT CURRENT, IO (A)
VO (V) (10V/div)
Figure 8. Transient response 54VDC load step 27.2 – 2.5A, VIN
= 185VAC.
OUTPUT VOLTAGE
OUTPUT VOLTAGE
VO (V) (200mV/div)
Figure 7. Transient response 54VDC load step 2.5 – 27.2A, VIN
= 185VAC.
TIME, t (50ms/div)
TIME, t (2s/div)
PFW SIGNAL
VO(V) (10V/div)
OUUTPUT VOLTAGE
Figure 10. 54VDC soft start, full load, VIN = 185VAC RS485 mode.
VPFW (V) (5V/div)
VO(V) (10V/div)
VIN (V) (100V/div)
INPUT VOLTAGE
OUUTPUT VOLTAGE
Figure 9. 54VDC soft start, no-load & full load, VIN=185VAC - I2C
mode.
TIME, t (10ms/div)
Figure 11. Ride through missing 1 cycle, full load, VIN
= 230VAC.
August 7, 2020
TIME, t (10ms/div)
Figure 12. PFW alarmed 19.6ms prior to Vo < 40V,
output load: 38A, VIN = 185VAC.
©2020 General Electric Company. All rights reserved.
Page 8
GE
CP2725AC54TE CPL High Efficiency Rectifier
100-120/200-277VAC input; Default Outputs: ±54VDC @ 2725W, 5VDC @ 4W
Control and Status
The Rectifier provides three means for monitor/control: analog,
PMBus™, or the GE Galaxy-based RS485 protocol.
Details of analog control and the PMBus™ based protocol are
provided in this data sheet. GE will provide separate application
notes on the Galaxy RS485 based protocol for users to interface
to the rectifier. Contact your local GE representative for details.
Signal Reference
Unless otherwise noted, all signals are referenced to
Logic_GRD. See the Signal Definitions Table at the end of this
document for further description of all the signals.
Logic_GRD is isolated from the main output of the power
supply for PMBus communications. Communications and the
5V standby output are not connected to main power return
(Vout(-)) and can be tied to the system digital ground point
selected by the user. (Note that RS485 communications is
referenced to Vout(-), main power return of the power supply).
Logic_GRD is capacitively coupled to Frame_GRD inside the
power supply. The maximum voltage differential between
Logic_GRD and Frame_GRD should be less than 100VDC.
Control Signals
Enable: Controls the main 54VDC output when either analog
control or PMBus protocols are selected, as configured by the
Protocol pin. This pin must be pulled low to turn ON the rectifier.
The rectifier will turn OFF if either the Enable or the ON/OFF pin
is released. This signal is referenced to Logic_GRD. In RS485
mode this pin is ignored.
ON/OFF: This is a shorter pin utilized for hot-plug applications to
ensure that the rectifier turns OFF before the power pins are
disengaged. It also ensures that the rectifier turns ON only
after the power pins have been engaged. Must be connected to
V_OUT ( - ) for the rectifier to be ON.
Margining: The 54VDC output can be adjusted between 44 –
58VDC by a control voltage on the Margin pin. This control
voltage can be generated either from an external voltage source,
or by forming a voltage divider between 3.3V and Logic_GRD, as
shown in Fig. 13. The power supply includes the high side pull-up
10kΩ resistor to 3.3VDC. Connecting a resistor between the
margin pin and Logic_GRD will complete the divider.
An open circuit, or a voltage level > 3.0VDC, on this pin sets the
main output to the factory default setting of 54VDC.
Hardware margining is only effective until software commanded
output voltage changes are not executed. Software commanded
output voltage settings permanently override the hardware
margin setting until power to the internal controller is
interrupted, for example if input power or bias power is
recycled.
The controller always restarts into its default configuration,
programmed to set the output as instructed by the margin pin.
Subsequent software commanded settings permanently override
the margin pin. Adding a resistor between margin and Vout(-) is
an ideal way of changing the factory set point of the rectifier to
whatever voltage level is desired by the user.
August 7, 2020
Figure 13. Diagram showing how output can be margined
using Vcontrol adjustment.
Module Present Signal: This signal has dual functionality. It can
be used to alert the system when a rectifier is inserted. A
500Ω resistor is present in series between this signal and
Logic_GRD. An external pull-up should not raise the voltage on
the pin above 0.25VDC. When the voltage on this pin exceeds
1VDC, the write_protect feature of the EEPROM is enabled.
8V_INT: Single wire connection between modules, Provides
bias to the DSP of an unpowered module.
Reset: This is a PCA9541 multiplexer function utilized during
PMBus communications. If momentarily grounded (Logic_GRD),
the multiplexer would reset itself.
Protocol: Establishes the communications mode of the
rectifier, between analog/PMBus and RS485 modes. For RS485,
connect a 10kΩ pull-down resistor from this pin to V_OUT( - ). For
analog/PMBus leave the pin open. Do not tie this signal pin to
V_OUT( - ) because that connection configures the internal DSP
into a reprogrammed state.
Unit Address: Each module has an internal 10kΩ resistor
pulled up between unit_address and 3.3VDC. A resistor
between unit_address and Vout(-) sets the appropriate unit
address.
I2C address
Rectifier
Resistor Value
Nominal voltage
A1
A0
1
2
3
4
30K
14K
6K
2.5K
2.477
1.925
1.243
0.654
0
0
1
1
0
1
0
1
Shelf Address: By applying the required voltage between the
shelf address pin and Vout(-), up to 8 different shelves and so up
to 32 different modules can be addressed using either the
PMBus or GE Galaxy based RS485 protocol.
PMBus addressing is limited to a maximum of 8 modules and so
the software decodes the shelf address setting into either shelf
0 or shelf 1 in PMBus applications. If more than two shelves are
paralleled, the user must separate the I2C lines so that address
conflicts do not occur.
Shelf_address
Maximum voltage
Nominal voltage
Minimum voltage
Address bit- A2
©2020 General Electric Company. All rights reserved.
1
3.45
3.30
3.00
0
2
2.97
2.86
2.60
1
3
2.56
2.4
2.18
0
4
2.14
1.96
1.73
1
Page 9
GE
Data Sheet
CP2725AC54TE CPL High Efficiency Rectifier
100-120/200-277VAC input; Default Outputs: ±54VDC @ 2725W, 5VDC @ 4W
Shelf_address
Maximum voltage
Nominal voltage
Minimum voltage
Address bit- A2
5
1.70
1.50
1.29
0
6
1.25
1.10
0.84
1
7
0.80
0.60
0.30
0
8
0.25
0.01
0
1
Status Signals
Power Capacity: A HI on this pin indicates that the rectifier
delivers high line rated output power; a LO indicates that the
rectifier is connected to low line configured for 1200W
operation.
Power Fail Warning: This signal is HI when the main output is
being delivered and goes LO for the duration listed in this data
sheet prior to the output decaying below the listed voltage level.
Dual, redundant buses: Two independent I2C lines provide true
communications bus redundancy and allow two independent
controllers to sequentially control the power supply. For example,
a short or an open connection in one of the I2C lines does not
affect communications capability on the other I2C line. Failure of a
‘master’ controller does not affect the power supplies and the
second ‘master’ can take over control at any time.
Using the PCA9541 multiplexer: Transition between the two
I2C lines is provided by the industry standard PCA9541 I2C
master selector multiplexer. Option 01 of the device code is
supplied which, upon start-up, connects channel 0 to the
power supply. In this fashion applications using only a single I2C
line can immediately start talking across the bus without first
requiring to reconfigure the multiplexer.
Fault: This signal goes LO for any failure that requires rectifier
replacement. These faults may be due to:
•
•
•
•
•
Fan failure
Over-temperature warning
Over-temperature shutdown
Over-voltage shutdown
Internal Rectifier Fault
Figure 14. Diagram showing conceptual representation of
the dual I2C bus system.
Digital Feature Descriptions
PMBus™ compliance: The power supply is fully compliant to
the Power Management Bus (PMBus™) rev1.2 requirements
with the following exceptions:
The power supply continuously updates its STATUS and ALARM
registers to the latest state in order to capture the ‘present’ state
of the power supply. There are a number of indicators, such as
those indicating a communications fault (PEC error, data error)
that do not get cleared until specifically instructed by the host
controller sending a clear_faults command. A ‘bit’ indicator
notifies the user if the STATUS and ALARM registers changed
since the last ‘read’ by the host controller.
For example, if a voltage surge causes a momentary shutdown for
over voltage the power supply will automatically restart if the
‘auto_restart’ feature is invoked. During the momentary
shutdown the power supply issues an Alert# indicating to the
system controller that a status change has occurred. If the system
controller reads back the STATUS and ALARM registers while the
power supply is shut down it will get the correct fault condition.
However, inquiry of the state of the power supply after the
restart event would indicate that the power supply is functioning
correctly. The STATUS and ALARM indicators did not freeze at the
original shutdown state and so the reason for the original Alert# is
erased. The restart ‘bit’ would be set to indicate that an event has
occurred.
The power supply also clears the STATUS and ALARM registers
after a successful read back of the information in these registers,
with the exception of communications error alarms. This
automated process improves communications efficiency since
the host controller does not have to issue another clear_faults
command to clear these registers.
August 7, 2020
Control can be taken over at any time by a specific ‘master’
even during data transmission to the other ‘master’. The
‘master’ needs to be able to handle incomplete transmissions
in the multi-master environment in case switching should
commence in the middle of data transmission.
Master/Slave: The ‘host controller’ is always the MASTER.
Power supplies are always SLAVES. SLAVES cannot initiate
communications or toggle the Clock. SLAVES also must
respond expeditiously at the command of the MASTER as
required by the clock pulses generated by the MASTER.
Clock stretching: The power supply may initiate clock stretching
if it is busy. The ‘slave’ may keep the clock LO until it is ready to
receive instructions. The maximum clock stretch interval is 25ms.
The host needs to refrain from issuing the next clock signal
until the clock is released, or it needs to delay the next clock
pulse beyond the clock stretch interval of the power supply.
Note that clock stretching occurs after the 9th (ACK) bit, the
exception being the START command.
Clock
Stretch
Figure 14. Example waveforms showing clock stretching.
©2020 General Electric Company. All rights reserved.
Page 10
GE
Data Sheet
CP2725AC54TE CPL High Efficiency Rectifier
100-120/200-277VAC input; Default Outputs: ±54VDC @ 2725W, 5VDC @ 4W
Communications speed: Both 100kHz and 400kHz clock rates are
supported. The power supplies default to the 100kHz clock rate.
Packet Error Checking: The power supply will not respond to
commands without the trailing PEC. The integrity of
communications is compromised if packet error correction is not
employed. There are many functional features, including turning
OFF the main output, that require validation to ensure that the
correct command is executed.
PEC is a CRC-8 error-checking byte, based on the polynomial
C(x) = x8 + x2 + x + 1, in compliance with PMBus™
requirements. The calculation is based in all message bytes,
including the originating write address and command bytes
preceding read instructions. The PEC is appended to the
message by the device that supplied the last byte.
SMBusAlert#: The power supply can issue SMBAlert# driven
from either its internal micro controller (µC) or from the
PCA9541 I2C bus master selector. That is, the SMBAlert# signal of
the internal µC funnels through the PCA9541 master selector
that buffers the SMBAlert# signal and splits the signal to the two
SMBAlert# signal pins exiting the power supply. In addition, the
PCA9541 signals its own SMBAlert# request to either of the two
SMBAlert# signals when required.
Non-supported commands: Non supported commands are
flagged by setting the appropriate STATUS bit and issuing an
SMBAlert# to the ‘host’ controller.
Data out-of-range: The power supply validates data settings and
sets the data out-of-range bit and SMBAlert# if the data is not
within acceptable range.
SMBAlert# triggered by the µC: The µC driven SMBAlert# signal
informs the ‘master/host’ controller that either a STATE or
ALARM change has occurred. Normally this signal is HI. The signal
will change to its LO level if the power supply has changed states
and the signal will be latched LO until the power supply receives a
‘clear’ instruction as outlined below. If the alarm state is still
present after the ‘clear_faults’ command has been received, then
the signal will revert back into its LO level again and will latch
until a subsequent ‘clear’ signal is received from the host
controller.
The signal will be triggered for any state change, including the
following conditions;
•
•
•
•
•
•
•
•
•
•
Completion of a ‘read_status’ instruction
Receiving a CLEAR_FAULTS command
The main output recycled (turned OFF and then ON) via
the ENABLE signal pin
The main output recycled (turned OFF and then ON) by the
OPERATION command
SMBAlert# triggered by the PCA9541: If clearing the Alert# signal
via the clear_faults or read back fails, then reading back the
Alert# status of the PCA9541 will be necessary followed by
clearing of the PCA9541 Alert#.
The PCA9541 can issue an Alert# even when single bus operation
is selected where the bus master selector has not been used or
addressed. This may occur because the default state of the
PCA9541/01 integrated circuit issues Alert# to both i2C lines for all
possible transitioning states of the device. For example, a RESET
caused by a glitch would cause the Alert# to be active.
If the PCA9541 is not going to be used in a specific application
(such as when only a single I2C line is utilized), it is imperative
that interrupts from the PCA9541 are de-activated by the host
controller. To de-activate the interrupt registers the PCA9541 the
‘master’ needs to address the PCA9541 in the ‘write’ mode, the
interrupt enable (IE) register needs to be accessed and the
interrupt masks have to be set to HI ‘1’. (Note: do not mask bit
0 which transmits Alert# from the power supply). This command
setting the interrupt enable register of the PCA9541 is shown
below;
Start
1
S
7
1
6
1
5
1
Command Code
8
0x00
Unit Address
4
3
0
A2
ACK
1
A
2
A1
1
A0
IE Register
8
0x0E
0
0
ACK
1
A
Stop
P
There are two independent interrupt enable (IE) registers, one
for each controller channel (I2C-0 and I2C-1). The interrupt
register of each channel needs to be configured independently.
That is, channel I2C-0 cannot configure the IE register of I2C-1 or
vise-versa.
This command has to be initiated to the PC9541 only once
after application of power to the device. However, every time a
restart occurs the PCA9541 has to be reconfigured since its
default state is to issue Alert# for changes to its internal status.
VIN under or over voltage
Vout under or over voltage
IOUT over current
Over Temperature warning or fault
Fan Failure
Communication error
PEC error
Invalid command
Internal faults
If the application did not configure the interrupt enable register
the Alert# line can be cleared (de-activated), if it has been
activated by the PCA9541, by reading back the data from the
interrupt status registers (Istat).
The power supply will clear the SMBusAlert# signal (release the
signal to its HI state) upon the following events:
August 7, 2020
•
•
•
Refer to the PCA9541 data sheet for further information on
how to communicate to the PCA9541 multiplexer.
Please note that the PCA9541 does not support Packet Error
Checking (PEC).
Re-initialization: The I2C code is programmed to re-initialize if no
activity is detected on the bus for 5 seconds. Re- initialization is
designed to guarantee that the I2C µController does not hang up
the bus. Although this rate is longer than the timing
requirements specified in the SMBus specification, it
©2020 General Electric Company. All rights reserved.
Page 11
GE
Data Sheet
CP2725AC54TE CPL High Efficiency Rectifier
100-120/200-277VAC input; Default Outputs: ±54VDC @ 2725W, 5VDC @ 4W
had to be extended in order to ensure that a re-initialization
would not occur under normal transmission rates. During the
few µseconds required to accomplish re-initialization the I2C
µController may not recognize a command sent to it. (i.e. a
start condition).
Global broadcast: This is a powerful command because it can
instruct all power supplies to respond simultaneously in one
command. But it does have a serious disadvantage. Only a single
power supply needs to pull down the ninth acknowledge bit. To
be certain that each power supply responded to the global
instruction, a READ instruction should be executed to each power
supply to verify that the command properly executed. The
GLOBAL BROADCAST command should only be executed for write
instructions to slave devices.
Note: The PCA9541 i2c master selector does not respond to the
GLOBAL BROADCAST command.
Read back delay: The power supply issues the SMBAlert #
notification as soon as the first state change occurred. During an
event a number of different states can be transitioned to before
the final event occurs. If a read back is implemented rapidly by
the host a successive SMBAlert# could be triggered by the
transitioning state of the power supply. In order to avoid
successive SMBAlert# s and read back and also to avoid reading a
transitioning state, it is prudent to wait more than 2 seconds after
the receipt of an SMBAlert# before executing a read back. This
delay will ensure that only the final state of the power supply is
captured.
Successive read backs: Successive read backs to the power
supply should not be attempted at intervals faster than every
one second. This time interval is sufficient for the internal
processors to update their data base so that successive reads
provide fresh data.
Device ID: Address bits A2, A1, A0 set the specific address of
the power supply. The least significant bit x (LSB) of the address
byte configures write [0] or read [1] events. In a write
command the system instructs the power supply. In a read
command information is being accessed from the power
supply.
PCA9541
Micro controller
External EEPROM
Global Broadcast
7 6
1 1
1 0
1 0
0 0
MSB
5
1
0
1
0
Address Bit
4 3
2
0 A2 A1
0 A2 A1
0 A2 A1
0 0
0
1
A0
A0
A0
0
0
R/W
R/W
R/W
0
LSB
The Global Broadcast instruction executes a simultaneous write
instruction to all power supplies. A read instruction cannot be
accessed globally. The three programmable address bits are the
same for all I2C accessible devices within the
power supply.
PMBusTM Commands
Standard instruction: Up to two bytes of data may follow an
instruction depending on the required data content. Analog
data is always transmitted as LSB followed by MSB. PEC is
mandatory and includes the address and data fields.
1
S
8
Slave address
August 7, 2020
Wr
1
A
8
Command Code
8
Low data byte
1
A
8
High data byte
1
A
8
PEC
1
A
1
P
Master to Slave
Slave to Master
SMBUS annotations; S – Start , Wr – Write, Sr – re-Start, Rd – Read, A
– Acknowledge, NA – not-acknowledged, P – Stop
Direct mode data format: The Direct Mode data format is
supported, where y = [ mX + b ] x 10R . In the equation, y is the
data value from the controller and x is the ‘real’ value either
being set or returned. except for VIN and Fan speed , x is the
data value from the controller and y is the ‘real’ value.
For example, to set the output voltage to 50.45VDC, Multiply the
desired set point by the m constant, 50.45 x 400 = 20,180.
Convert this binary number to its hex equivalent: 20,180b =
0x4ED4. The result is sent LSB=0xD4 first, then MSB=0x4E.
The constants are
FUNCTION
Output voltage
Output voltage shutdown
Output Current
Temperature
Input Voltage
Input Power
Fan Speed setting ( % )
Fan speed in RPM
Operation
Write / read
m
400
b
0
R
0
read
read
read
read
read
read
5
1
1
1
1
100
0
0
75
0
0
0
0
0
0
0
0
0
PMBusTM Command set:
Command
Operation
Clear_Faults
Vout_command
Vout_OV_fault_limit
Read_status
LEDs test ON
LEDs test OFF
Service_LED_ON
Service_LED_OFF
Enable_write
Disable_write
Inhibit_restart
Auto_restart
Isolation_test
Read_input_string
Read_firmware_rev
Read_run_timer
Fan_speed_set
Fan_normal_speed
Read_fan_speed
Stretch_LO_25ms
Hex
Code
01
03
21
40
D0
D2
D3
D4
D5
D6
D7
D8
D9
DA
DC
DD
DE
DF
E0
E1
E2
Data
Field
1
0
2
2
10
0
0
0
0
0
0
0
0
0
2
3
3
3
0
4
0
Function
Output ON/OFF
Clear Status
Set Vout
Set OV fault limit
Read Status, Vout, Iout, T
Test LEDs
Service LED
Enable EEPROM write
Disable EEPROM write
Latch upon failure
Hiccup
Perform isolation test
Read Vin and Pin
Firmware revisions
Accumulated ON state
Fan speed control
Stop fan control
Fan control & speed
Production test feature
Command Descriptions
Operation (01h) : By default the Power supply is turned ON at
power up as long as ENABLE is active LO. The Operation
command is used to turn the Power Supply ON or OFF via the
PMBus. The data byte below follows the OPERATION command.
FUNCTION
Unit ON
Unit OFF
DATA BYTE
0x80
0x00
1
A
©2020 General Electric Company. All rights reserved.
Page 12
GE
Data Sheet
CP2725AC54TE CPL High Efficiency Rectifier
100-120/200-277VAC input; Default Outputs: ±54VDC @ 2725W, 5VDC @ 4W
To RESET the power supply cycle the power supply OFF, wait at
least 2 seconds, and then turn back ON. All alarms and shutdowns
are cleared during a restart.
Clear_faults (03h): This command clears information bits in
the STATUS registers, these include:
1
S
8
Slave address
1
Sr
•
•
•
•
•
•
Isolation OK
Isolation test failed
Restarted OK
Invalid command
Invalid data
PEC error
Vout_Command (21h) : This command is used to change the
output voltage of the power supply. Changing the output
voltage should be performed simultaneously to all power
supplies operating in parallel using the Global Address
(Broadcast) feature. If only a single power supply is instructed to
change its output, it may attempt to source all the required
power which can cause either a power limit or shutdown
condition.
Software programming of output voltage overrides the set
point voltage configured during power_up. The program no
longer looks at the ‘margin pin’ and will not respond to any
hardware voltage setting. The default state cannot be accessed
any longer unless power is removed from the DSP.
To properly hot-plug a power supply into a live backplane, the
system generated voltage should get re-configured into either
the factory adjusted firmware level or the voltage level
reconfigured by the margin pin. Otherwise, the voltage state of
the plugged in power supply could be significantly different than
the powered system.
Voltage margin range: 42VDC – 58 VDC.
A voltage programming example: The task: set the output
voltage to 50.45VDC
The constants for voltage programming are: m = 400, b and R
= 0. Multiply the desired set point by the m constant, 50.45 x
400 = 20,180. Convert this binary number to its hex equivalent:
20,180b = 4ED4h. Transmit the data LSB first, followed by MSB,
0 x D44Eh.
Vout_OV_fault_limit (40h) : This command sets the Output
Overvoltage Shutdown level.
Manufacturer-Specific PMBusTM Commands
Many of the manufacturer-specific commands read back more
than two bytes. If more than two bytes of data are returned,
the standard SMBusTM Block read is utilized. In this process, the
Master issues a Write command followed by the data transfer
from the power supply. The first byte of the Block Read data field
sends back in hex format the number of data bytes, exclusive of
the PEC number, that follows. Analog data is always transmitted
LSB followed by MSB. A No-ack following the PEC byte signifies
that the transmission is complete and is being terminated by the
‘host’.
Read_status (D0h) : This ‘manufacturer specific’ command is the
basic read back returning STATUS and ALARM register data,
output voltage, output current, and internal temperature data in
a single read.
August 7, 2020
8
Slave address
8
Status-2
1
A
8
Alarm-1
1
8
A Command Code
Wr
1
A
Rd
8
Status-1
1
A
8
Current
8
Byte count = 9
1
A
8
Voltage LSB
1
A
1
A
8
Temperature
8
Alarm-2
1
A
1
A
1
A
8
Voltage MSB
1
A
8
PEC
1
NA
1
A
1
P
Status and alarm registers
The content and partitioning of these registers is significantly
different than the standard register set in the PMBus™
specification. More information is provided by these registers
and they are accessed rapidly, at once, using the ‘multi
parameter’ read back scheme of this document. There are a
total of four registers. All errors, 0 – normal, 1 – alarm.
Status-2
Bit
Title
7
PEC Error
6
5
Will Restart
Invalid Instruction
4
3
2
Power Capacity
Isolation test
failed
Restarted ok
1
Data out of range
0
Enable pin HI
Description
Mismatch between computed and
transmitted PEC. The instruction has
not been executed. Clear_Flags resets
this register.
Restart after a shutdown = 1
The instruction is not supported. An
ALERT# will be issued. Clear_Flags
resets this register.
High line power capacity = 1
Information only to system controller
Informs HOST that a successful
RESTART occurred clearing the status
and alarm registers
Flag appears until the data value is
within range. A clear_flags
command does not reset this register
until the data is within normal range.
State of the ENABLE pin, HI = 1 = OFF
Isolation test failed: The ‘system controller’ has to determine that
sufficient capacity exists in the system to take a power supply ‘off
line’ in order to test its isolation capability. Since the power
supply cannot determine whether sufficient redundancy is
available, the results of this test are provided, but the
‘internal fault’ flag is not set.
Status-1
Bit
7
6
5
4
3
2
1
0
Title
spare
Isolation test OK
Internal fault
Shutdown
Service LED ON
External fault
LEDs flashing
Output ON
©2020 General Electric Company. All rights reserved.
Description
Isolation test completed successfully.
The power supply is faulty
ON = 1
the power supply is functioning OK
LEDs tested test ON = 1
ON = 1
Page 13
GE
Data Sheet
CP2725AC54TE CPL High Efficiency Rectifier
100-120/200-277VAC input; Default Outputs: ±54VDC @ 2725W, 5VDC @ 4W
Alarm-2
Bit
7
6
5
4
3
2
1
0
Title
Fan Fault
No primary
Primary OT
DC/DC OT
Output voltage
lower than bus
Thermal sensor
failed
5V out_of_limits
Power delivery
Description
No primary detected
Primary section OT
DC/DC section OT
Internal regulation failure
Internal failure of a temperature
sensing circuit
Either OVP or OCP occurred
a power delivery fault occurred
Power Delivery: The power supply compares its internal
sourced current to the current requested by the current share
pin. If the difference is > 10A, a fault is issued.
Alarm-1
Bit
Title
Description
7
Unit in power limit
6
Primary fault
5
4
Over temp.
shutdown
Over temp warning
3
In over current
An overload condition that results in
constant power
Indicates either primary failure or
INPUT not present. Used in
conjunction with bit-0 and Status_1
bits 2 and 5 to assess the fault.
One of the over_temperature
sensors tripped the supply
Temperature is too high, close to
shutdown
Shutdown is triggered by low
output voltage < 39VDC.
2
1
Over voltage
shutdown
Vout out_of_limits
0
Vin out_of_limits
Indication the output is not within
design limits. This condition may or
may not cause an output shutdown.
The input voltage is outside design
limits
LEDS test ON (D2h) : Will turn-ON simultaneously the four front
panel LEDs of the Power supply sequentially 7 seconds ON and 2
seconds OFF until instructed to turn OFF. The intent of this
function is to provide visual identification of the power supply
being talked to and also to visually verify that the LEDs operate
and driven properly by the micro controller.
LEDS test OFF (D3h) : Will turn-OFF simultaneously the four
front panel LEDs of the Power supply.
Service LED ON (D4h) : Requests the power supply to flash-ON
the Service (ok-to-remove) LED. The flash sequence is
approximately 0.5 seconds ON and 0.5 seconds OFF.
Service LED OFF (D5h) : Requests the power supply to turn OFF
the Service (ok-to-remove) LED.
Enable write (D6h) : This command enables write permissions
into the upper ¼ of memory locations for the external
EEPROM. A write into these locations is normally disabled until
commanded through I2C to permit writing into the protected
area. A delay of about 10ms is required from the time the
instruction is requested to the time that the power supply
actually completes the instruction.
See the FRU-ID section for further information of content
written into the EEPROM at the factory.
August 7, 2020
Disable write (D7h) : This command disables write permissions
into the upper ¼ of memory locations for the external
EEPROM.
Unit in Power Limit or in Current Limit: When output voltage is
> 36VDC the Output LED will continue blinking.
When output voltage is < 36VDC, if the unit is in the RESTART
mode, it goes into a hiccup. When the unit is ON the output
LED is ON, when the unit is OFF the output LED is OFF.
When the unit is in latched shutdown the output LED is OFF.
Inhibit_restart (D8h) : The Inhibit-restart command directs the
power supply to remain latched off for over_voltage,
over_temperature and over_current. The command needs to
be sent to the power supply only once. The power supply will
remember the INHIBIT instruction as long as internal bias is
active.
Restart after a lachoff: To restart after a latch_off either of four
restart mechanisms are available. The hardware pin Enable may
be turned OFF and then ON. The unit may be commanded to
restart via i2c through the Operation command by first turning
OFF then turning ON . The third way to restart is to remove and
reinsert the unit. The fourth way is to turn OFF and then turn ON
ac power to the unit. The fifth
way is by changing firmware from latch off to restart. Each of
these commands must keep the power supply in the OFF state
for at least 2 seconds, with the exception of changing to restart.
A successful restart shall clear all alarm registers, set the
restarted successful bit of the Status_2 register.
A power system that is comprised of a number of power supplies
could have difficulty restarting after a shutdown event because of
the non-synchronized behavior of the individual power supplies.
Implementing the latch-off mechanism
permits a synchronized restart that guarantees the
simultaneous restart of the entire system.
A synchronous restart can be implemented by;
1. Issuing a GLOBAL OFF and then ON command to all power
supplies,
2. Toggling Off and then ON the ENABLE signal
3. Removing and reapplying input commercial power to the
entire system.
The power supplies should be turned OFF for at least 20 – 30
seconds in order to discharge all internal bias supplies and
reset the soft start circuitry of the individual power supplies.
Auto_restart (D9h) : Auto-restart is the default configuration for
overvoltage, overcurrent and overtemperature shutdowns.
However, overvoltage has a unique limitation. An overvoltage
shutdown is followed by three attempted restarts, each restart
delayed 1 second, within a 1 minute window. If within the 1
minute window three attempted restarts failed, the unit will latch
OFF. If within the 1 minute less than 3 shutdowns occurred then
the count for latch OFF resets and the 1 minute window starts all
over again.
This command resets the power supply into the default autorestart configuration.
Isolation test (DAh): This command verifies functioning of
output OR’ing. At least two paralleled power supplies are
required. The host should verify that N+1 redundancy is
established. If N+1 redundancy is not established the test can
fail. Only one power supply should be tested at a time.
©2020 General Electric Company. All rights reserved.
Page 14
GE
Data Sheet
CP2725AC54TE CPL High Efficiency Rectifier
100-120/200-277VAC input; Default Outputs: ±54VDC @ 2725W, 5VDC @ 4W
Verifying test completion should be delayed for approximately
30 seconds to allow the power supply sufficient time to
properly execute the test.
Failure of the isolation test is not considered a power supply
FAULT because the N+1 redundancy requirement cannot be
verified. The user must determine whether a true isolation fault
indeed exists.
Read input string (DCh) : Reads back the input voltage and input
power consumed by the power supply. In order to improve the
resolution of the input voltage reading the data is shifted by 75V.
1
S
7
Slave address
1
A
1
Sr
1
Wr
1
A
8
Byte Count = 4
8
Power - LSB
1
Rd
1
A
1
A
1
A
8
Voltage
8
Power - MSB
1
A
1
A
1
S
8
PEC
1
No-ack
1
P
7
Slave address
1
A
1
Sr
1
Wr
7
Slave Address
1
A
1
Rd
8
Primary micro revision
1
A
8
I2c Micro revision
8
Command Code 0xDD
1
A
1
A
1
A
8
Byte Count = 4
8
DSP revision
1
A
8
PEC
1
A
1
No-ack
1
P
For example; the read returns one byte for each device (i.e. 0 x
002114h ). The sequence is primary micro, DSP, and I2C micro.
0x00 in the first byte indicates that revision information for the
primary micro is not supported. The number 21 for the DSP
indicates revision 2.1, and the number 14 for the i2c micro
indicates revision 1.4.
Read_run_timer [0 x DE]: This command reads back the
operational ON state in hours. The operational ON state is
accumulated from the time the power supply is initially
programmed at the factory. The operational ON state includes
standby and delivery of main output power. Recorded
capacity is approximately 10 years.
1
S
7
Slave address
1
Sr
7
Slave Address
1
Wr
1
A
8
Command Code 0xDE
1
Rd
1
A
8
1
8
Time 8- LSB
A1 Time1
PEC
No-ack
P
1
A
August 7, 2020
1
A
8
Byte count = 4
8
Time - MSB
1
A
1
A
8
Slave address
1
Sr
Wr
8
Slave address
8
Adjustment %
Read_firmware_rev [0 x DD]: Reads back the firmware
revision of all three µC in the power supply.
1
S
Fan_normal_speed (E0h): This command returns fan control to
the power supply. It does not require a trailing data byte.
Read_Fan_speed (E1h) : Returns the commanded fan speed in
percent and the measured fan speed in RPM from the individual
fans. Up to 3 fans are supported. If a fan does not exist (units
may contain from 1 to 3 fans), or if the command is
not supported the unit return 0x00.
8
Command Code 0xDC
7
Slave Address
Fan_speed_set (DFh) : This command instructs the power
supply to increase the speed of the fan. The transmitted data
byte represents the hex equivalent of the duty cycle in
percentage, i.e. 100% = 0 x 64h. The command can only
increase fan speed, it cannot instruct the power supply to
reduce the fan speed below what the power supply requires for
internal control.
8
PEC
1
NA
1
A
Rd
1
A
8
Fan-1
8
Command 0xE1
1
A
1
A
8
Byte count = 5
1
A
8
Fan-2
1
A
1
A
8
Fan-3
1
A
1
P
Stretch_LO_25ms (E2h) : Command used for production test of
the clock stretch feature.
None supported commands or invalid data: The power supply
notifies the MASTER if a non-supported command has been
sent or invalid data has been received. Notification is
implemented by setting the appropriate STATUS and ALARM
registers and setting the SMBAlert# flag.
Fault Management
The power supply records faults in the STATUS and ALARM
registers above and notifies the MASTER controller as
described in the Alarm Notification section of the nonconforming event.
The STATUS and ALARM registers are continuously updated with
the latest event registered by the rectifier monitoring circuits. A
host responding to an SMBusALERT# signal may receive a
different state of the rectifier if the state has changed from the
time the SMBusALERT# has been triggered by the rectifier.
The power supply differentiates between internal faults that are
within the power supply and external faults that the power
supply protects itself from, such as overload or input voltage out
of limits. The FAULT LED, FAULT PIN or i2c alarm is not asserted
for EXTERNAL FAULTS. Every attempt is made to annunciate
External Faults. Some of these annunciations can be observed by
looking at the input LEDs. These fault categorizations are
predictive in nature and therefore there is a likelihood that a
categorization may not have been made correctly.
Input voltage out of range: The Input LED will continue
blinking as long as sufficient power is available to power the
©2020 General Electric Company. All rights reserved.
Page 15
GE
Data Sheet
CP2725AC54TE CPL High Efficiency Rectifier
100-120/200-277VAC input; Default Outputs: ±54VDC @ 2725W, 5VDC @ 4W
LED. If the input voltage is completely gone the Input LED is
OFF.
tate Change Definition
A state_change is an indication that an event has occurred
that the MASTER should be aware of. The following events
shall trigger a state_change;
•
•
•
Initial power-up of the system when AC gets turned ON .
This is the indication from the rectifier that it has been
turned ON. Note that the master needs to read the status of
each power supply to reset the system_interrupt. If the
power supply is back-biased through the 8V_INT or the
5VSTB it will not issue an SMBALERT# when AC power is
turned back ON.
Whenever the power supply gets hot-plugged into a
working system. This is the indicator to the system
(MASTER) that a new power supply is on line.
Any changes in the bit patterns of the STATUS and ALARM
registers are a STATUS change which triggers the
SMBALERT# flag. Note that a host-issued command such as
CLEAR_FAULTS will not trigger an SMB
Hot plug procedures
Careful system control is recommended when hot plugging a
power supply into a live system. It takes about 15 seconds for a
power supply to configure its address on the bus based on the
analog voltage levels present on the backplane. If
communications are not stopped during this interval, multiple
power supplies may respond to specific instructions because the
address of the hot plugged power supply always defaults to
xxxx000 (depending on which device is being addressed within
the power supply) until the power supply configures its address.
External EEPROM
A 64k-bit EEPROM is provided across the I2C bus. This EEPROM is
used for both storing FRU_ID information and for providing a
scratchpad memory function for customer use.
Functionally the EEPROM is equivalent to the ST M34D64 part
that has its memory partitioned into a write protected upper ¼ of
memory space and the lower ¾ section that cannot be protected.
FRU_ID is written into the write protected portion of memory.
Write protect feature: Writing into the upper 1/4 of memory
can be accomplished either by hardware or software.
The power supply pulls down the write_protect (Wp) pin to
ground via a 500Ω resistor between the ‘module_present’
signal pin and Logic_GRD (see the Module Present Signal
section of Input Signals). Writing into the upper ¼ of memory
can be accomplished by pulling HI the module_present pin.
An alternative, and the recommended approach, is to issue the
Enable_write command via software.
Page implementation: The external EEPROM is partitioned into
32 byte pages. For a write operation only the starting address is
required. The device automatically increments the memory
address for each byte of additional data it receives. However, if
the 32 byte limit is exceeded the device executes a wrap- around
that will start rewriting from the first address specified. Thus byte
33 will replace the first byte written, byte 34 the second byte and
so on. One needs to be careful therefore not to exceed the 32
byte page limitation of the device.
The recommended procedure for hot plug is the following: The
system controller should be told which power supply is to be
removed. The controller turns the service LED ON, thus informing
the installer that the identified power supply can be removed
from the system. The system controller should then poll the
module_present signal to verify when the power
supply is re-inserted. It should time out for 15 seconds after
this signal is verified. At the end of the time out all
communications can resume.
Predictive Failures
Alarm warnings that do not cause a shutdown are indicators of
potential future failures of the power supply. For example, if a
thermal sensor failed, a warning is issued but an immediate
shutdown of the power supply is not warranted.
Another example of potential predictive failure mechanisms can
be derived from information such as fan speed when multiple
fans are used in the same power supply. If the speed
of the fans varies by more than 20% from each other, this is an
indication of an impending fan wear out.
The goal is to identify problems early before a protective
shutdown would occur that would take the power supply out of
service.
August 7, 2020
©2020 General Electric Company. All rights reserved.
Page 16
GE
CP2725AC54TE CPL High Efficiency Rectifier
100-120/200-277VAC input; Default Outputs: ±54VDC @ 2725W, 5VDC @ 4W
Table 1: FRU_ID
The upper quarter of memory starting from address 6144 shall be reserved for factory ID and factory data.
Memory
Memory
Length
Format
Static
Description
Notes/Example
Location
Location
(bytes)
Value
Decimal
(HEX)
Type
6144d
0x1800
12
ASCII
Fixed
GE-energy - Product ID
CP2725AC54TE
6156d
0x180C
10
ASCII
Fixed
GE-energy – Part Number
123456789x or C123456789
6166d
0x1816
6
ASCII
Variable
GE-energy - Hardware revision
x:xxxx controlled by PDI series #
6172d
0x181C
6
ASCII
Variable
spare
6178d
0x1822
14
ASCII
Variable
GE-energy - Serial_No
01KZ51018193xx
01 …. Year of manufacture - 2001
KZ … factory, in this case Matamoros
51 .. week of manufacture
018193xx serial # mfg choice
6192d
0x1830
40
ASCII
Variable
GE- Manufacturing location
“Matamoros, Tamps, Mexico”
6232d
0x1858
8
ASCII
Fixed
spare
6240d
0x1860
2
HEX
Fixed
spare
6242d
0x1862
158
ASCII
Fixed
Customer Information
These fields are reserved for use by the
customer.
6400d
0x1900
5
HEX
Fixed
M, B, & R for voltage read
M & B are 2 bytes each sent as MSB and then
LSB. R is one byte. These are stored as two’s
6405d
0x1905
5
HEX
Fixed
M, B, & R for current read
complement.
6410d
0x190A
5
HEX
Fixed
M, B, & R temp read
6415d
0x190F
5
HEX
Fixed
spare
See the section on Direct Mode Constants
6420d
0x1914
5
HEX
Fixed
M, B, & R for voltage set
Stored in the EEPROM for the constants stored
6425d
0x1919
5
HEX
Fixed
M, B, & R for input voltage read
in these fields
6430d
0x191E
1
HEX
Variable
Validation CHKSUM
6431d
9x191F
5
HEX
Fixed
M, B, & R for input power read
6436d
0x1924
5
HEX
Fixed
M, B, & R for fan percent adjust
6441d
0x1929
5
HEX
Fixed
M, B, & R for fan RPM read
6446d
0 x 192E
5
HEX
Fixed
M, B, & R for converter input
voltage read
Notes:
Memory locations 0x00 to 0x17FF and 0x1A00 to 0x2000 are blank (0xFF). Locations 0x1800 to 0x19FF contain FRUID, locations not specified are filled
with 0’s. Checksum is the complement of the sum of locations 0x1800 to 0x19FF (chksum = 0xFF – sum(0x1800-0x19FF)), excluding serial number field
(checksum will always be the same since all fields are fixed except serial number).
Table 2: Alarm and LED state summary
Condition
OK
AC OK
Green
1
Power Supply LED State
DC OK
Service
Green
Amber
1
0
Monitoring Signals
Fault
Red
0
Fault
HI
OTW
HI
PFW
HI
Module
Present
LO
Thermal Alarm (5C before shutdown)
1
1
1
0
HI
LO
HI
LO
Thermal Shutdown
1
0
1
1
LO
LO
LO
LO
Defective Fan
1
0
0
1
LO
HI
LO
LO
Blown AC Fuse in Unit
1
0
0
1
LO
HI
LO
LO
Blinks
0
0
0
HI
HI
—4
LO
AC not present1
0
0
0
0
HI
HI
LO
LO
Boost Stage Failure
1
0
0
1
LO
HI
LO
LO
Over Voltage Latched Shutdown
1
0
0
1
LO
HI
LO
LO
Over Current
1
Blinks
0
0
HI
HI
LO
LO
Non-catastrophic Internal Failure2
1
1
0
1
LO
HI
HI
LO
Standby (remote)
1
0
0
0
HI
HI
LO
LO
Service Request (PMBus mode)
1
1
Blinks
0
HI
HI
HI
LO
Communications Fault (RS485 mode)
1
1
0
Blinks
HI
HI
HI
LO
AC Present but not within limits
Missing Module
HI
This signal is correct if the rectifier is back biased from other rectifiers in the shelf .
Any detectable fault condition that does not cause a shutting down. For example, ORing FET failure, boost section out of regulation, etc.
3 Signal transition from HI to LO is output load dependent
4 The PFW signal changes states when the boost voltage decays and not when the AC is out of regulation.
1
2
August 7, 2020
©2020 General Electric Company. All rights reserved.
Page 17
GE
Data Sheet
CP2725AC54TE CPL High Efficiency Rectifier
100-120/200-277VAC input; Default Outputs: ±54VDC @ 2725W, 5VDC @ 4W
Table 3: Signal Definitions
All hardware alarm signals (Fault, PFW, OTW, Power Capacity) are open drain FETs. These signals need to be pulled HI to either 3.3V or 5V.
Maximum sink current 5mA. An active LO signal (< 0.4VDC) state. All signals are referenced to Logic_GRD unless otherwise stated.
Function
Label
Type
Input
Description
Output Enable
Enable
If shorted to Logic_GRD main output is ON in Analog or PMBus mode.
Power Fail Warning
PFW
Output
An open drain FET; Changes to LO 5msec before the output decays below 40VDC.
I2C Interrupt
Alert#_0/Alert#_1
Output
This signal is pulled to 3.3V via a 10kΩ resistor. Active LO.
Rectifier Fault
Fault
Output
An open drain FET; normally HI, changes to LO.
Module Present
MOD_PRES
Output
Short pin, see Status and Control description for further information on this signal.
ON/OFF
ON/OFF
Input
Short pin, controls main output during hot-insertion and extraction. Ref: Vout ( - )
Protocol select
Protocol
Input
Selects operational mode. Ref: Vout ( - ). No-connect PMBus, 10kΩ - RS485
Margining
Margin
Input
Changes the default set point of the main output.
Over-Temperature Warning
OTW
Output
Open drain FET; normally HI, changes to LO 5°C prior to thermal shutdown.
Power Capacity
POWER_CAP
Output
Open drain FET; HI indicates 2725W operation and LO indicates 1200W operation.
Rectifier address
Unit_addr
Input
Voltage level addressing of Rectifiers within a single shelf. Ref: Vout ( - ).
Shelf Address
Shelf_addr
Input
Voltage level addressing of Rectifiers within multiple shelves. Ref: Vout ( - ).
Back bias
8V_INT
Mux Reset
Reset
Input
Standby power
5VA
Output
Current Share
Ishare
I2C Line 0
SCL_0
I2C Line 0
SDA_0
I2C Line 1
SCL_1
I2C Line 1
SDA_1
SMBALERT# Line 0
ALERT#_0
Output
PMBus line 0 interrupt
SMBALERT# Line 1
ALERT#_1
Output
PMBus line 1 interrupt
RS485 Line
RS_485+
Bi-direct RS485 line +
RS485 Line
RS_485-
Bi-direct RS485 line -
Bi-direct Used to back bias the DSP from operating Rectifiers. Ref: Vout ( - ).
Resets the internal PCA9541 multiplexer
5V at 0.75A provided for external use
Bi-direct A single wire active-current-share interconnect between modules Ref: Vout ( - ).
Input
PMBus line 0.
Bi-direct PMBus line 0.
Input
PMBus line 1.
Bi-direct PMBus line 1.
Conformal Coated Product
The rectifier can be ordered with conformal coating for additional protection against either humidity or dust born particles. Below are
the basic processes
1. Conformal coating applied to both sides of the main board and control cards. Connector connections are masked to
ensure that the coating does not penetrate connector contacts.
2. CMPD1 conformal coating applied on indicated areas without masking all exposed SMT components, solder joints, open
traces, thru-hole leads and vias on the bottom of the pcb. Overspill on adjacent components is acceptable.
3. Coating material: Liquid HUMISEAL 1A33 POLYURETHANE CONFORMAL COATING. GE COMCODE: 450023185. HUMISEAL
PART NUMBER: 1A33 PB65
4. Minimum 3 mils thickness applied as uniformly as possible
5. Cured fully before sheet metal assembly. Curing process: 11HR @ 88C
6. Conformal coating passes standard IPC-A-610 Class 2
August 7, 2020
©2020 General Electric Company. All rights reserved.
Page 18
GE
Data Sheet
CP2725AC54TE CPL High Efficiency Rectifier
100-120/200-277VAC input; Default Outputs: ±54VDC @ 2725W, 5VDC @ 4W
Mechanical Outline
Dimensions
351.2 mm
(13.85 in)
101.6mm
(4.00 in)
Top View
41.4mm
(1.63 in)
Rear View
Front View
Front Panel LEDs
Analog Mode
I2C Mode
RS485 Mode
ON: Input ok
Blinking: Input out of limits
ON: Output ok
Blinking: Overload
ON: Over-temperature Warning
Blinking: Service
ON: Over-temperature Warning
!
ON: Over-temperature Warning
ON: Fault
Blinking: Not communicating
ON: Fault
Output Connector
Mating Connector: right angle PWB mate – all pins: TE 6450572-1, right angle PWB mate except pass-thru input power: TE 6450378-1
A6
A1
P7
P1
Manufacturer part numbers: FCI 51939-568
SIGNAL
A
B
C
D
6
SCL_0
SCL_1
SDA_0
SDA_1
5
MOD_PRES
OTW
Margin
Fault
4
PFW
Alert#_0
Enable
5VA
3
LOGIC_GRD
Alert#_1
Reset
Power_Cap
2
RS_485+
RS_485Ishare
ON/OFF
1
UNIT_ADDR
8V_INT
Protocol
SHELF_ADDR
P7
V_OUT
(-)
OUTPUT POWER
P6
P5
V_OUT
(+)
V_OUT
(+)
P4
P3
INPUT POWER
P2
P1
V_OUT
(-)
EARTH
(GND)
LINE-2
(Neutral)
LINE-1
(HOT)
Note: Connector is viewed from the rear positioned inside the rectifier
Signal pins columns 1 and 2 are referenced to V_OUT (–)
Signal pins columns 3 through 6 are referenced to Logic GRD
Last to make-first to break shortest pin
First make-last to break longest pin implemented in the mating connector
Earth
August 7, 2020
©2020 General Electric Company. All rights reserved.
Page 19
GE
Data Sheet
CP2725AC54TE CPL High Efficiency Rectifier
100-120/200-277VAC input; Default Outputs: ±54VDC @ 2725W, 5VDC @ 4W
Ordering Information
Please contact your GE Power Sales Representative for pricing, availability and optional features.
Table 4: Device Codes
Item
Description
Comcode
CP2725AC54TEZ
54VDC @ 50A, 5VDC @ 0.75A, RoHS Compliant
CC109149423
CP2725AC54TEP
54VDC @ 50A, 5VDC @ 0.75A, RoHS Compliant, POE compliant
CC109167532
CP2725AC54TEZ-LCC
54VDC @ 50A, 5VDC @ 0.75A, RoHS Compliant, Conformal Coated, Laser Tuned
1600115617A
Accessories
Item
Description
Comcode
Power supply interface board
150037482
Isolated Interface Adapter Kit – interface between a USB port
and the I2C connector on the power supply interface board
150036482
. The site below downloads the GE Digital Power Insight™
software tools, including the cpgui_l. When the download is
complete, icons for the various utilities will appear on the
desktop. Click on cpgui_l.exe
after the download is complete.
to start the program
http://powertalk.campaigns.abb.com/DigitalPowerInsight.html
Graphical User Interface Manual; The GUI download created a
directory
directory start the DPI_manual.pdf file.
In that
Contact Us
For more information, call us at
USA/Canada:
+1 888 546 3243, or +1 972 244 9288
Asia-Pacific:
+86.021.54279977*808
Europe, Middle-East and Africa:
+49.89.878067-280
www.gecriticalpower.com
GE Critical Power reserves the right to make changes to the product(s) or information contained herein without notice, and no
liability is assumed as a result of their use or application. No rights under any patent accompany the sale of any such product(s) or
information.
April 28, 2020
©2020 General Electric Company. All International rights reserved.
Page 20
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