Amphenol
ePower-Lite Series
w w w.a mp h e n o l -i n d u str i a l.co m
ABOUT US
Amphenol Industrial Operations
Amphenol Industrial Operations (AIO),
headquartered in a 30,000 square foot facility in
Endicott, N.Y., provides a full range of high
reliability power/signal connectors and
interconnection systems specifically for the
industrial markets including rail/mass transit,
process control, automotive manufacturing,
heavy equipment, wireless base stations and
power generation. Products include ruggedizedfor-industry cylindrical, fiber optic, rectangular,
and industrialized versions of Amphenol’s MILDTL-5015 cylindrical, MIL-DTL-26482 miniature
cylindrical and GT reverse bayonet cylindrical
connectors. The facility is both ISO9001 certified
and qualified to MIL-STD-790 requirements.
Endicott Factory
Amphenol is one of the largest manufacturers of
interconnect products in the world
The company designs, manufactures and markets electrical, electronic and fiber optic connectors, coaxial and flatribbon cable, and interconnect systems. Amphenol has long been the accepted leader in providing quality connectors
and interconnect systems to the Industrial, Military and Telecommunication markets.
Amphenol Technology (Zhuhai) Co., Ltd.
Established in 2007, Amphenol Technology (Zhuhai)
Co., Ltd. is a manufacturing facility for Amphenol
Industrial Operations, which serves a number of industrial
markets, included but not limited to Factory Automation,
Transportation,
Heavy
Equipment,
Alternative
Energy,
Energy Storage, Server/Data Comm and Power Distribution.
Zhuhai Factory 1
Amphenol Technology (Zhuhai) Co., Ltd. covers an area
of 28,470m² and is equipped with CNC, plating, injection
molding and assembly workshops. This plant specializes
in the design and manufacturing of industrial connectors
featuring high power, high density, medium to high voltage
electrical properties, and harsh environment applications.
With industry leading engineering, design, and
manufacturing expertise, Amphenol Technology (Zhuhai)
Co., Ltd. has earned more than 30 utility patents on
its innovative interconnects. Many of the products
produced have been certified by independent standards
including UL, IEC/TUV, ATEX, IECEx and MA. The facility
is also certified to ISO 9001, ISO 14001 and IATF 16949.
Zhuhai Factory 2
1
ePower-Lite Connector
ePower-Lite is a plastic power connector series
designed to be used in the hybrid electric vehicle
and heavy equipment markets. The 2-pole, 3-pole
and 4-pole connectors incorporate patented
RADSOK® technology which provides higher
amperage, lower T-rise and voltage drop, and
less resistance. RADSOK’s twisted grid
configuration allows for up to 50% more current to
pass through the same size pin, while providing
increased reliability and cycle durability, as well
as lower mating forces.
The compact plastic shell structure is light weight
with a small footprint. There is a 3.6mm and
5.7mm version which can carry current up to 70A
to 120A, field installable and repairable. We also
offer a low cost alternative as our ePower-Lite
Mini version which is a fit for low speed markets
and low cost requirements. These attributes make
the ePower-Lite robust and the interconnect of
choice for the EV and Fuel Cell Vehicle markets.
Markets and Applications
•
•
•
•
•
2
Hybrid/Electric Vehicle
Heavy Equipment
Battery Pack
PDU
Air Compressor Controller (Fuel Cell Application)
PRODUCT OVERVIEW
Ÿ 3.6mm, 5.7mm, Mini Version:
25A to 120A application
Ÿ 2-Way, 3- Way, 4-Way
Ÿ Waterproof: IP67
®
Ÿ RADSOK R4 Technology
Ÿ Flammability: UL 94 V-0
Ÿ EMI Shielding and HVIL: Optional
Technical Data
Contact Size
RADSOK® Size
Description
2.8mm
3.6mm
5.7mm
2-pole
2-pole
3-pole
4-pole
2-pole
3-pole
Rating Voltage
1000V DC
√
√
√
√
√
√
Current Rating
/
30A max
25A~70A
25A~70A
25A~70A
100A~120A
100A~120A
Operating Temperature
- 40℃~125℃
√
√
√
√
√
√
Sealing
IP67(Mated)
√
√
√
√
√
√
UL 94 V-0
√
√
√
√
√
√
Secondary Locking
√
√
√
√
√
√
CPA
√
√
√
√
√
√
Yes
√
√
√
√
√
√
EMI Shielding
EMI Option
√
√
√
√
√
√
HVIL Function
HVIL Option
√
√
√
√
√
√
Protection
IPXXB
√
√
√
√
√
√
Durability
>=100 cycles
√
√
√
√
√
√
Flammability
Locking
RoHS Compliant
3
3.6mm ePower-Lite Series
•
•
•
•
•
•
•
•
•
•
•
•
Plastic shell, light weight
Compact design for space considerations with EVs
Wide amperage range up to 70A
Low mating/un-mating force
Durability: 100 min. cycles
Touch-proof: IP 2XB (IEC 60529)
Flammability: UL 94V-0
HVIL (High Voltage Interlock Loop)
EMI shielding
IP67 & IP69K when mated
RoHS compliant
2-pole, 3-pole, 4-pole version
Technical Data
Current
Rating
Contact
Size
Operating
Voltage
25A (2.5mm)2
35A (4mm)2
50A (6mm)2
70A (10mm)2
3.6mm
860V AC(Max.)
1000V DC(Max.)
Test Voltage
(Sea Level)
3000V AC
(RMS)
Ingress
Protection
IP67&
IP69K(Mated)
Touch-Proof
Yes
Operating
Temperature
-40℃ to 125℃
EMI
360◦
HVIL
Yes
Durability
100(Min.)
Mating Cycles
Flammability
UL94V-0
Recommended
Torque
Receptacle assembly
to panel: 0.5~0.7N.M
4
2-Pole Electrical Receptacle
with HVIL & Shielding Shell
45.40
2-Pole Electrical Plug
with HVIL & Shielding Shell
41.80
32.30
37
32.30
5
4 X R4
13
B
0.10
22.80
8.25
U KEY
0.10
57.50 REF
22
2.75
Z KEY
C
15.55
27.50
40.60
B
B
3.50
KEYWAY
4 X
4.30
4 X
4.30
4 X M4
THREAD LENGTH
6 MM MIN.
BLIND HOLE
15.55
D
A KEY
Y KEY
5 X
4.50
BLIND HOLE
5.50
0.2 M
4MIN.
A
B
C
A
3.50
3.50
36.80
36.80
C
27.50
KEYWAY
3 MM MIN.
3-Pole Electrical Plug
with HVIL & Shielding Shell
3-Pole Electrical Receptacle
with HVIL & Shielding Shell
49.80
60
41
46
5
61.40 REF
46
B
13
41.4
22
0.1
16.70
C
1
R12.35
24.7
45
0.1
30
1
30
40.80
18.5
4 X M4
THREAD LENGTH
6 MM MIN.
BLIND HOLE
4 X
KEYWAY
A KEY
16
2
Y KEY
Z KEY
A
0.2 M
A
B
C
7.5
11.5
2.80
3
4.30
U KEY
3.2 3.2 (MIN.)
BLIND HOLE
KEYWAY
4MM MIN.
4-Pole Electrical Receptacle
with HVIL & Shielding Shell
4-Pole Electrical Plug
with HVIL & Shielding Shell
44.50
48
5
36
40.90
36
B
16.50
29.1
0.1
58.50 REF
23
C
4
36
22.1
0.1
21.20
48
36
40.90
21.2
Z KEY
Y KEY
40.90
4.5
4 X M4
THREAD LENGTH
6 MM LENGTH
BLIND HOLE
A KEY
3.5
9.5
A
3
4 X
KEAYWAY
3.2 3.2(MIN.)
BLIND HOLE
2.80
4.30
KEYWAY
How to Order
Product
Series
Connector Type
P
RADSOK®
Size
Pole Number
Keyway
Crimped Wire Size
EMI & HVIL
(Omit for EMI & HVIL option)
Yes EMI & No HVIL
2
2-Pole
A
Key A
1
2.5mm²
3
3-Pole
Y
Key Y
2
4mm²
1
Yes EMI & No HVIL
4
4-Pole
Z
Key Z
3
6mm²
10
No EMI & Yes HVIL
U
Key U
4
10mm²
11
No EMI & HVIL
Plug
EL
3.6mm
R
Receptacle
5
5.7mm ePower-Lite
•
•
•
•
•
•
•
•
•
•
High current, 120A max. rated current
EMI shielding
HVIL (High Voltage Interlock Loop)
R4 RADSOK® technology
IP67 (when mated)
Quick lock and push to release design
Keyway design to prevent incorrect mating
Compact robust design
UL94 V-0 (self extinguishing)
Wide operating temperature range (-40°C to 125°C)
Technical Data
Contact Test
Current
Number of
Poles
Contact Size
16mm 2 (Max.100A)
25mm 2 (Max.120A)
Test Voltage (Sea Level)
2500V AC (RMS)
Operating Temperature
-40℃ to 125℃
Operating Voltage
600V AC or 800V DC
Touch-Proof
IEC 60529
Durability
100 (Min.)
Mating Cycles
Salt Spray
IP67 Mated
HVIL
96H
Recommended Torque
M3: 0.3~0.6N.M
2-Pole, 3-Pole
5.7mm
6
Termination Type
Crimp Type
47.8
64.9 REF
23
36.8
KEYWAY
MATE WITH RECEPTACLE
Crimp Type
KEYWAY MARKING
27
52
44.5
15.2
5
34.85
38 30.8
KEYWAY MARKING
4X
3.2
3.5
KEYWAY DIMENSION
Busbar Type
8.25
2.75
W KEY
12.9
U KEY
Z KEY
2.75
M5X0.8-6H
R2
16
30.80 0.1
19.9
16.90 0.1
35.1
16
27.1
Y KEY
B
4-M3
THREAD LENGTH
6 0.5MM
A
C
7
A KEY
5
31.50 0.1
44.50 0.1
5 x
3.20 4 MIN
0.2 M A B C
3-Pole Electrical Receptacle
with HVIL & Shielding Shell
2-Pole Electrical Receptacle
with HVIL & Shielding Shell
52
27
44.5
15.2
5
38 30.8
34.85
3.2
4X
KEYWAY DIMENSION
3.5
2-Pole Electrical Plug
with HVIL & Shielding Shell
47.8
3-Pole Electrical Plug
with HVIL & Shielding Shell
60.7 REF
23
36.8
MATE WITH RECEPTACLE
44.50 0.1
W KEY 47.8
8.25
U KEY
Z KEY
2.75
23
2.75
4xR2
16
16.90 0.1
36.8
30.80 0.1
Y KEY
A KEY
16
B
4-M3
THREAD LENGTH
6 0.5MM
A
31.50 0.1
5x
5
C
KEYWAY
KEYWAY
MATE WITH RECEPTACLE
3.20 4 MIN
0.2 M A B C
How to Order
Product
Series
Connector Type
P
RADSOK®
Size
Plug
A
R
Receptacle
Keyway
Pole Number
Crimped Wire Size
EMI & HVIL
(Omit for EMI & HVIL option)
2
2-Pole
A
Key A
16
2.5mm² (For plug &
receptacle)
3
3-Pole
Y
Key Y
25
4mm² (For plug &
receptacle)
1
Yes EMI & No HVIL
Z
Key Z
3
Busbar (For
receptacle)
10
No EMI & Yes HVIL
U*
Key U
11
No EMI & HVIL
W*
Key W
EMI & HVIL
5.7mm
EL
* Available for 2-pole only
8
ePower-Lite Mini
•
•
•
•
•
•
•
•
•
•
•
•
Plastic shell, light weight
Compact design for space considerations with EVs
Wide amperage range up to 30A
Low mating/un-mating force
Durability: 100min. cycles
Touch-proof: IP 2XB (IEC 60529)
Flammability: UL 94V-0
HVIL (High Voltage Interlock Loop)
EMI shielding
IP67 & IP69K when mated
RoHS compliant
2-pole version
Technical Data
Contact Test Current
Number of Pole
Contact Termination
20A (2.5mm 2 )
30A (4mm 2 )
2-Pole
Crimp
Test Voltage (Sea Level)
2200VAC (RMS)
Operating Temperature
-40°C to 125°C
Operating Voltage
600V AC
Touch Proof
IEC 60529
Durability
100(Min.)
Mating Cycles
Ingress Protection
IP67 Mated
Salt Spray
96H
EMI / HVIL
Yes
Recommended Torque
M4:3N.M
9
2-Pole Electrical Receptacle with HVIL & Shielding Shell
2-Pole Electrical Plug with HVIL & Shielding Shell
How to Order
Product
Series
EL
Connector Type
P
Plug
R
Receptacle
RADSOK®
Size
2
M
MCP
2.8mm
Keyway
Pole Number
2-Pole
Crimped Wire Size
EMI & HVIL
(Omit for EMI & HVIL option)
A
Key A
1
2.5mm²
Y
Key Y
2
4.0mm²
1
Yes EMI & No HVIL
Z
Key Z
3
6.0mm²
10
No EMI & Yes HVIL
U
Key U
4
10.0mm²
11
No EMI & HVIL
10
EMI & HVIL
North America
Amphenol Industrial Operations
20 Valley Street
Endicott, NY 13760-3600
USA
Tel: +1-888-364-9011
Fax: +1-520-397-7169
www.amphenol-industrial.com
Email: tech@amphenol-aio.com
Asia
Amphenol Technology (Zhuhai) Co., Ltd.
No.63, Xinghan Road, Sanzao Town,
Jinwan, Zhuhai, 519040
China
Tel: +86-756-398 9725
Fax: +86-756-398 9768
www.amphenol-industrial.com
Email: tech@amphenol-aio.com
IB-13-1
Notice: Specifications are subject to change without notice. Contact your nearest Amphenol Corporation Sales Office for the latest specifications. All statements, information and data given herein are
believed to be accurate and reliable but are presented without guarantee, warranty, or responsibility of any kind expressed or implied. Statements or suggestions concerning possible use of our products
are made without representation or warranty that any such use is free of patent infringement and are not recommendations to infringe any patent. The user should not assume that all safety measures
are indicated or that other measures may not be required. Specifications are typical and may not apply to all connectors.
11