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TPS1H100BQPWPRQ1

TPS1H100BQPWPRQ1

  • 厂商:

    BURR-BROWN(德州仪器)

  • 封装:

    HTSSOP14_EP

  • 描述:

    IC PWR SWTCH N-CHAN 1:1 14HTSSOP

  • 数据手册
  • 价格&库存
TPS1H100BQPWPRQ1 数据手册
Order Now Product Folder Support & Community Tools & Software Technical Documents Reference Design TPS1H100-Q1 SLVSCM2D – OCTOBER 2014 – REVISED DECEMBER 2019 TPS1H100-Q1 40-V, 100-mΩ Single-Channel Smart High-Side Power Switch 1 Features • • 1 • • • • • • • • • • • • Qualified for automotive applications AEC-Q100 Qualified with the following results: – Device temperature grade 1: –40°C to 125°C ambient operating temperature range – Device HBM ESD classification level H3A – Device CDM ESD classification level C4B Functional safety capable – Documentation available to aid functional safety system design Single-channel smart high-side power switch with full diagnostics – Version A: open-drain status output – Version B: current sense analog output Wide operating voltage 3.5 to 40 V Very-low standby current, VS,UVR, device turn on VS,UVF Undervoltage shutdown VS falls down, VS < VS,UVF, device shuts off VUV,hys Undervoltage shutdown, hysteresis 5 40 V 3.5 5 V 3.5 3.7 4 V 3 3.2 3.5 V 0.5 V OPERATING CURRENT Inom VIN = 5 V, VDIAG_EN = 0 V, no load Nominal operating current Ioff Standby current Ioff,diag 5 mA VIN = 5 V, VDIAG_EN = 0 V, 10-Ω load 10 mA VS = 13.5 V, VIN = VDIAG_EN = VCS = VCL = VOUTPUT = 0 V, TJ = 25°C 0.5 µA VS = 13.5 V, VIN = VDIAG_EN = VCS = VCL = VOUTPUT = 0 V, TJ = 125°C 5 µA 1.2 mA Standby current with diagnostic enabled VIN = 0 V, VDIAG_EN = 5 V IN from high to low, if deglitch time > toff,deg, enters into standby mode. (1) toff,deg Standby mode deglitch time Ileak,out Off-state output leakage current 2 VS = 13.5 V, VIN = VOUTPUT = 0, TJ = 25°C ms 0.5 µA 3 µA 100 mΩ VS > 5 V, TJ = 150°C 166 mΩ VS = 3.5 V, TJ = 25°C 120 mΩ 13 A VS = 13.5 V, VIN = VOUTPUT = 0, TJ = 125°C POWER STAGE VS > 5 V, TJ = 25°C RDS-ON On-state resistance Ilim,nom Internal current limit Ilim,tsd Current limit during thermal shutdown VDS Clamp drain-to-source voltage internally clamped 80 7 Internal current limit, thermal cycling condition 5 External current limit, thermal cycling condition; Percentage of current limit set value A 50% 50 70 V OUTPUT DIODE CHARACTERISTICS VF Drain-to-source diode voltage VIN = 0, IOUT = −0.2 A Irev1 Continuous reverse current when reverse polarity (2) Irev2 Continuous reverse current when VOUT > VS + Vdiode (2) 0.7 V t < 60 s, VS = 13.5 V, GND pin 1-kΩ resistor in parallel with diode. TJ = 25°C. See Irev1 test condition (Figure 6). 4 A t < 60 s, VS = 13.5 V. TJ = 25°C. See Irev2 test condition (Figure 7). 2 A LOGIC INPUT (IN AND DIAG_EN) Vlogic,h Input or DIAG_EN high-level voltage Vlogic,l Input or DIAG_EN low-level voltage Vlogic,hys Input or DIAG_EN hysteresis voltage 250 mV Rpd,in Input pulldown resistor 500 kΩ Rpd,diag Diag pulldown resistor 150 kΩ (1) (2) 6 2 V 0.8 V Value is specified by design, not subject to production test. Value is based on the minimum value of the 10 pcs/3 lots samples. Submit Documentation Feedback Copyright © 2014–2019, Texas Instruments Incorporated Product Folder Links: TPS1H100-Q1 TPS1H100-Q1 www.ti.com SLVSCM2D – OCTOBER 2014 – REVISED DECEMBER 2019 Electrical Characteristics (continued) 5 V < VS < 40 V; –40°C < TJ < 150°C unless otherwise specified PARAMETER TEST CONDITIONS MIN TYP MAX UNIT 100 µA 2.6 V –50 µA DIAGNOSTICS Iloss,gnd Loss-of-ground output leakage current Vol,off Open-load detection threshold in offstate VIN = 0 V, When VS – VOUT < Vol,off, duration longer than tol,off. Open load detected. Iol,off Off-state output sink current with open load VIN = 0 V, VS = VOUT = 13.5 V, TJ = 125°C. tol,off Open-load detection-threshold deglitch time in off state VIN = 0 V, When VS – VOUT < Vol,off, duration longer than tol,off. Open load detected. Iol,on Open-load detection threshold in on state VIN = 5 V, when IOUT < Iol,on, duration longer than tol,on. Open load detected. Version A only tol,on Open-load detection-threshold deglitch time in on-state VIN = 5 V, when IOUT < Iol,on, duration longer than tol,on. Open load detected. Version A only VST Status low output voltage IST = 2 mA Version A only TSD Thermal shutdown threshold 175 TSD,rst Thermal shutdown status reset 155 Tsw Thermal swing shutdown threshold 60 Thys Hysteresis for resetting the thermal shutdown and swing 10 1.4 1.8 600 2 6 µs 10 700 mA µs 0.4 V °C CURRENT SENSE (VERSION B) AND CURRENT LIMIT K Current sense current ratio KCL Current limit current ratio dK/K 500 2000 Current-sense accuracy Iload ≥ 5 mA –80 80 Iload ≥ 25 mA –10 10 Iload ≥ 50 mA –7 7 Iload ≥ 0.1 A –5 5 Iload ≥ 1 A dKCL/KCL External current-limit accuracy (3) (4) VCS,lin Linear current sense voltage range (1) IOUT,lin Linear output current range 3 –20 20 Ilimit ≥ 1.6 A –14 14 0 4 V 4 A VS ≥ 5 V, VCS,lin ≤ 4 V VCS,H Current-sense fault high voltage ICS,H Current sense fault condition current VCL,th Current limit internal threshold voltage (1) ICS,leak Current sense leakage current in disabled mode (3) (4) –3 Ilimit ≥ 0.5 A VS ≥ 5 V (1) % 0 VS ≥ 7 V 4.3 VS ≥ 5 V Min(VS – 0.8, 4.3) VCS = 4.3 V, VS > 7 V 4.75 % 4.9 4.9 10 V mA 1.233 V VIN = 5 V, Rload = 10 Ω, VDIAG_EN = 0 V, TJ = 125°C 1 µA VIN = 0 V, VDIAG_EN = 0 V, TJ = 125°C 1 µA External current-limit accuracy is only applicable to overload conditions greater than 1.5× the current-limit setting. External current-limit setting is recommended to be higher than 500 mA. Submit Documentation Feedback Copyright © 2014–2019, Texas Instruments Incorporated Product Folder Links: TPS1H100-Q1 7 TPS1H100-Q1 SLVSCM2D – OCTOBER 2014 – REVISED DECEMBER 2019 www.ti.com 6.6 Timing Requirements – Current Sense Characteristics (1) MIN NOM MAX UNIT tCS,off1 CS settling time from DIAG disabled VIN = 5 V, Iload ≥ 5 mA. VDIAG_EN from 5 to 0 V. CS to 10% of sense value. 10 µs tCS,on1 CS settling time from DIAG enabled VIN = 5 V, Iload ≥ 5 mA. VDIAG_EN from 0 to 5 V. CS to 90% of sense value. 10 µs tCS,off2 CS settling time from IN falling edge VDIAG_EN = 5 V, Iload ≥ 5 mA. IN from 5 to 0 V. CS to 10% of sense value. 10 µs VDIAG_EN = 5 V, Iload ≥ 5 mA. IN from 5 to 0 V. Current limit triggered. 180 µs tCS,on2 CS settling time from IN rising edge VVS = 13.5 V, VDIAG_EN = 5 V, Iload ≥ 100 mA. VIN from 0 to 5 V. CS to 90% of sense value. 150 µs (1) Value specified by design, not subject to production test. In Iout Diag-En CS Tcs, on2 Tcs, off1 Tcs, on1 Tcs, off2 Figure 2. CS Delay Characteristics Open Load Open Load In Vcs,H CS Tol,off ST Tol,on Tol,off Figure 3. Open-Load Blanking Time Characteristics VS IS IN IIN ST IST DIAG_EN CL CS ICS GND Vout ICL IGND VCS VCL VDIAG VST VIN IOUT Vs OUT IDIAG Figure 4. Pin Current and Voltage Conventions 8 Submit Documentation Feedback Copyright © 2014–2019, Texas Instruments Incorporated Product Folder Links: TPS1H100-Q1 TPS1H100-Q1 www.ti.com SLVSCM2D – OCTOBER 2014 – REVISED DECEMBER 2019 6.7 Switching Characteristics VVS = 13.5 V, Rload = 10 Ω, over operating free-air temperature range (unless otherwise noted) (1) PARAMETER TEST CONDITIONS MIN TYP MAX UNIT td,ON Turn-on delay time IN rising edge to VOUT = 10%, DIAG_EN high 20 50 td,OFF Turn-off delay time IN falling edge to VOUT = 90%, DIAG_EN high 20 50 µs dV/dtON Slew rate on VOUT = 10% to 90%, DIAG_EN high 0.1 0.5 V/µs dV/dtOFF Slew rate off VOUT = 90% to 10%, DIAG_EN high 0.1 0.5 V/µs –0.15 0.15 V/µs Slew rate on and off matching (1) µs Value specified by design, not subject to production test. In 90% Vout 90% 10% 10% Td,ON dV/dtON Td,OFF dV/dtOFF Figure 5. Switching Characteristics Diagram Submit Documentation Feedback Copyright © 2014–2019, Texas Instruments Incorporated Product Folder Links: TPS1H100-Q1 9 TPS1H100-Q1 SLVSCM2D – OCTOBER 2014 – REVISED DECEMBER 2019 www.ti.com DRAIN Output Clamp SOURCE Load GND VBAT Rgnd Dgnd Figure 6. Irev1 Test Condition Output Clamp DRAIN VBAT SOURCE Load GND Rgnd Dgnd Figure 7. Irev2 Test Condition 10 Submit Documentation Feedback Copyright © 2014–2019, Texas Instruments Incorporated Product Folder Links: TPS1H100-Q1 TPS1H100-Q1 www.ti.com SLVSCM2D – OCTOBER 2014 – REVISED DECEMBER 2019 6.8 Typical Characteristics All the following data are based on the mean value of the three lots samples, VVS = 13.5 V if not specified. 4 10 Vs,uvr Vs,uvf Inom(no load) Inom(10-O load) 8 Current (mA) Voltage (V) 3.8 3.6 3.4 3.2 3 -40 6 4 2 -15 10 35 60 Temperature (°C) 85 0 -40 110 125 Figure 8. VVS,UVR and VVS,UVF Ioff Ileak,out 85 110 125 D002 1 Current (mA) Current (µA) 35 60 Temperature (°C) 1.2 0.2 0.15 0.1 0.05 0 -40 10 Figure 9. Inom With No Load and 10-Ω Load 0.3 0.25 -15 D001 0.8 0.6 0.4 0.2 -15 10 35 60 Temperature (°C) 85 0 -40 110 125 -15 10 D003 Figure 10. Ioff and Ileak,out 35 60 Temperature (°C) 85 110 125 D004 Figure 11. Ioff,diag 0.9 1.8 Vlogic,h Vlogic,l 1.6 0.8 Voltage (V) Voltage (V) 1.4 1.2 0.7 1 0.6 0.8 0.6 -40 -15 10 35 60 Temperature (°C) 85 110 125 0.5 -40 -15 D005 Figure 12. Vlogic,h and Vlogic,l 10 35 60 Temperature (°C) 85 110 125 Figure 13. VF Submit Documentation Feedback Copyright © 2014–2019, Texas Instruments Incorporated Product Folder Links: TPS1H100-Q1 D006 11 TPS1H100-Q1 SLVSCM2D – OCTOBER 2014 – REVISED DECEMBER 2019 www.ti.com Typical Characteristics (continued) All the following data are based on the mean value of the three lots samples, VVS = 13.5 V if not specified. 65 130 Resistance (mO) 115 Voltage (V) 60 55 Rdson_VS_3P5V Rdson_VS_5V Rdson_VS_13P5 Rdson_VS_40V 100 85 70 50 -40 -15 10 35 60 Temperature (°C) 85 55 -40 110 125 -15 10 D007 Figure 14. VDS, clamp 35 60 Temperature (°C) 85 110 125 D008 Figure 15. RDSON 11 45 40 Time (µs) Current (A) 10.5 10 35 30 9.5 25 TD_On TD_Off 9 -40 -15 10 35 60 Temperature (°C) 85 20 -40 110 125 -15 10 D009 Figure 16. Ilim,nom 35 60 Temperature (°C) 85 110 125 D010 Figure 17. TDon and TDoff 0.4 5 dV/dtON dV/dtOFF 4.9 4.8 Voltage (V) Slew Rate (V/µS) 0.38 0.36 0.34 4.7 4.6 4.5 0.32 4.4 0.3 -40 -15 10 35 60 Temperature (°C) 85 110 125 4.3 -40 -15 D011 Figure 18. dV/dtON and dV/dtOFF 12 Submit Documentation Feedback 10 35 60 Temperature (°C) 85 110 125 D012 Figure 19. VCS,h Copyright © 2014–2019, Texas Instruments Incorporated Product Folder Links: TPS1H100-Q1 TPS1H100-Q1 www.ti.com SLVSCM2D – OCTOBER 2014 – REVISED DECEMBER 2019 Typical Characteristics (continued) All the following data are based on the mean value of the three lots samples, VVS = 13.5 V if not specified. 9 1.95 1.9 Current (mA) Voltage (V) 8 1.85 1.8 7 6 1.75 1.7 -40 -15 10 35 60 Temperature (°C) 85 110 125 5 -40 -15 D013 Figure 20. Vol,off 10 35 60 Temperature (°C) 85 110 125 D014 Figure 21. Iol,on 20% 10% 15% 8% 6% 10% 4% 5% 2% 0 0 -5% -2% -4% -10% -6% -15% -20% -40 -8% -10 20 50 Temperature (°C) 80 110 125 -10% -40 -10 D015 Figure 22. KCS = 5 mA, 13.5 V 10% 8% 8% 6% 6% 4% 4% 2% 2% 0 0 -2% -2% -4% -4% -6% -6% -8% -8% -10 20 50 Temperature (°C) 80 80 110 125 D017 Figure 23. KCS = 25 mA, 13.5 V 10% -10% -40 20 50 Temperature (°C) 110 125 -10% -40 D019 Figure 24. KCS = 50 mA, 13.5 V -10 20 50 Temperature (°C) 80 110 125 Figure 25. KCS = 100 mA, 13.5 V Submit Documentation Feedback Copyright © 2014–2019, Texas Instruments Incorporated Product Folder Links: TPS1H100-Q1 D016 13 TPS1H100-Q1 SLVSCM2D – OCTOBER 2014 – REVISED DECEMBER 2019 www.ti.com Typical Characteristics (continued) All the following data are based on the mean value of the three lots samples, VVS = 13.5 V if not specified. 10% 10% 8% 8% 6% 6% 4% 4% 2% 2% 0 0 -2% -2% -4% -4% -6% -6% -8% -8% -10% -40 -10 20 50 Temperature (°C) 80 110 125 -10% -40 -10 D018 Figure 26. KCS = 1 A, 13.5 V 20 50 Temperature (°C) 80 110 125 D020 Figure 27. KCL = 0.5 A, 13.5 V 10% 8% 6% 4% 2% 0 -2% -4% -6% -8% -10% -40 -10 20 50 Temperature (°C) 80 110 125 D021 Figure 28. KCL = 1.6 A, 13.5 V 14 Submit Documentation Feedback Copyright © 2014–2019, Texas Instruments Incorporated Product Folder Links: TPS1H100-Q1 TPS1H100-Q1 www.ti.com SLVSCM2D – OCTOBER 2014 – REVISED DECEMBER 2019 7 Detailed Description 7.1 Overview The TPS1H100-Q1 is a single-channel, fully-protected, high-side power switch with an integrated NMOS power FET and charge pump. Full diagnostics and high-accuracy current-sense features enable intelligent control of the load. A programmable current-limit function greatly improves the reliability of the whole system. The device diagnostic reporting has two versions to support both digital status and analog current-sense output, both of which can be set to the high-impedance state when diagnostics are disabled, for multiplexing the MCU analog or digital interface among devices. For version A, the digital status report is implemented with an open-drain structure. When a fault condition occurs, it pulls down to GND. A 3.3- or 5-V external pullup is required to match the microcontroller supply level. For version B, high-accuracy current sensing allows a better real-time monitoring effect and more-accurate diagnostics without further calibration. A current mirror is used to source 1 / K of the load current, which is reflected as voltage on the CS pin. K is a constant value across the temperature and supply voltage. The currentsensing function operates normally within a wide linear region from 0 to 4 V. The CS pin can also report a fault by pulling up the voltage of VCS,h. The external high-accuracy current limit allows setting the current limit value by application. It highly improves the reliability of the system by clamping the inrush current effectively under start-up or short-circuit conditions. Also, it can save system costs by reducing PCB trace, connector size, and the preceding power-stage capacity. An internal current limit is also implemented in this device. The lower value of the external or internal current-limit value is applied. An active drain and source voltage clamp is built in to address switching off the energy of inductive loads, such as relays, solenoids, pumps, motors, and so forth. During the inductive switching-off cycle, both the energy of the power supply (EBAT) and the load (ELOAD) are dissipated on the high-side power switch itself. With the benefits of process technology and excellent IC layout, the TPS1H100-Q1 device can achieve excellent power dissipation capacity, which can help save the external free-wheeling circuitry in most cases. See Inductive-Load SwitchingOff Clamp for more details. Short-circuit reliability is critical for smart high-side power-switch devices. The standard of AEC-Q100-012 is to determine the reliability of the devices when operating in a continuous short-circuit condition. Different grade levels are specified according to the pass cycles. This device is qualified with the highest level, Grade A, 1 million times short-to-GND certification. The TPS1H100-Q1 device can be used as a high-side power switch for a wide variety of resistive, inductive, and capacitive loads, including the low-wattage bulbs, LEDs, relays, solenoids, and heaters. Submit Documentation Feedback Copyright © 2014–2019, Texas Instruments Incorporated Product Folder Links: TPS1H100-Q1 15 TPS1H100-Q1 SLVSCM2D – OCTOBER 2014 – REVISED DECEMBER 2019 www.ti.com 7.2 Functional Block Diagram DRAIN (VS) Internal LDO Charge Pump VDS Clamp IN Internal Reference Gate Driver DIAG_EN ST Diagnostics and Protection Open Load Detection Current Limit CL Thermal Monitor Current Sense SOURCE(OUT) CS GND 7.3 Feature Description 7.3.1 Accurate Current Sense For version B, the high-accuracy current-sense function is internally implemented, which allows a better real-time monitoring effect and more-accurate diagnostics without further calibration. A current mirror is used to source 1 / K of the load current, flowing out to the external resistor between the CS pin and GND, and reflected as voltage on the CS pin. K is the ratio of the output current and the sense current. It is a constant value across the temperature and supply voltage. Each device was internally calibrated while in production, so post-calibration by users is not required in most cases. 16 Submit Documentation Feedback Copyright © 2014–2019, Texas Instruments Incorporated Product Folder Links: TPS1H100-Q1 TPS1H100-Q1 www.ti.com SLVSCM2D – OCTOBER 2014 – REVISED DECEMBER 2019 Feature Description (continued) 4A 1A 100 mA 50 mA 25 mA 5 mA dK/K = ±3% dK/K = ±5% dK/K = ±7% dK/K = ±10% dK/K = ±80% 0A Figure 29. Current-Sense Accuracy Ensure the CS voltage is in the linear region (0 to 4 V) during normal operation. Calculate RCS with Equation 1. VCS VCS u K RCS ICS Iout (1) Also, when a fault condition occurs, CS works as a diagnostics report pin. When an open load or short to battery occurs in the on-state, VCS almost equals 0. When current limit, thermal shutdown/swing, open load, or short to battery in the off-state occurs, the voltage is pulled up to VCS,h. Figure 30 shows a typical current-sense voltage according to the operating conditions, including fault conditions. Submit Documentation Feedback Copyright © 2014–2019, Texas Instruments Incorporated Product Folder Links: TPS1H100-Q1 17 TPS1H100-Q1 SLVSCM2D – OCTOBER 2014 – REVISED DECEMBER 2019 www.ti.com Feature Description (continued) Current Sense Voltage Vcs,H ADC Full Scale Range Max Normal Operating Current Operating Range Open Load Current On-state: open load/short to battery Normal Over current On-state: Current limit, thermal fault Off-state: Open load/ short to battery Figure 30. Voltage Indication on the Current-Sense Pin VBAT VS Iout/K Iout/Kcl CURRENT CLAMP FAULT Iout t Vcs,H + CS CL Vcl,th OUT Rcs RCL Figure 31. Current-Sense and Current-Limit Block Diagram 7.3.2 Programmable Current Limit A high-accuracy current limit allows higher reliability, which protects the power supply during short circuit or power up. Also, it can save system costs by reducing PCB traces, connector size, and the capacity of the preceding power stage. Current limit offers protection from overstressing to the load and integrated power FET. Current limit holds the current at the set value, and pulls up the CS pin to VCS,h as a diagnostic report. The two current-limit thresholds are: • External programmable current limit -- An external resistor is used to convert a proportional load current into a voltage, which is compared with an internal reference voltage, Vth,cl. When the voltage on the CL pin exceeds Vth.cl, a closed loop steps in immediately. VGS voltage regulates accordingly, leading to the Vds voltage regulation. When the closed loop is set up, the current is clamped at the set value. The external programmable current limit provides the capability to set the current-limit value by application. 18 Submit Documentation Feedback Copyright © 2014–2019, Texas Instruments Incorporated Product Folder Links: TPS1H100-Q1 TPS1H100-Q1 www.ti.com SLVSCM2D – OCTOBER 2014 – REVISED DECEMBER 2019 Feature Description (continued) • Internal current limit -- The internal current limit is fixed and typically 10 A. To use the internal current limit for large-current applications, tie the CL pin directly to the device GND. Both the internal current limit (Ilim,nom) and external programmable current limit are always active when VVS is powered and IN is high. The lower one (of Ilim,nom and the external programmable current limit) is applied as the actual current limit. Note that if a GND network is used (which leads to the level shift between the device GND and board GND), the CL pin must be connected with device GND. Calculate RCL with Equation 2. VCL,th Iout VCL,th u K CL o RCL ICL RCL K CL Iout (2) For better protection from a hard short-to-GND condition (when VS and input are high and a short to GND happens suddenly), an open-loop fast-response behavior is set to turn off the channel, before the current-limit closed loop is set up. The open-loop response time is around 1 µs. With this fast response, the device can achieve better inrush-suppression performance. 7.3.3 Inductive-Load Switching-Off Clamp When an inductive load is switching off, the output voltage is pulled down to negative, due to the inductance characteristics. The power FET may break down if the voltage is not clamped during the current-decay period. To protect the power FET in this situation, internally clamp the drain-to-source voltage, namely VDS,clamp, the clamp diode between the drain and gate. 9DS,clamp 9BAT ± 9OUT (3) During the current-decay period (TDECAY), the power FET is turned on for inductance-energy dissipation. Both the energy of the power supply (EBAT) and the load (ELOAD) are dissipated on the high-side power switch itself, which is called EHSD. If resistance is in series with inductance, some of the load energy is dissipated in the resistance. (HSD (BAT (LOAD (BAT (L ± (R (4) From the high-side power switch’s view, EHSD equals the integration value during the current-decay period. TDECAY EHSD ³0 TDECAY § R u IOUT(MAX) L u ln ¨ ¨ R VOUT © (HSD /u VDS,clamp u IOUT (t)dt VBAT VOUT R2 (5) VOUT · ¸ ¸ ¹ (6) ª § R u IOUT(MAX) u «5 u ,OUT(MAX) ± 9OUT OQ ¨ ¨ VOUT «¬ © VOUT · º ¸¸ » ¹ »¼ (7) When R approximately equals 0, EHSD can be given simply as: EHSD VBAT VOUT 1 2 u L u I OUT(MAX) 2 2 R (8) Submit Documentation Feedback Copyright © 2014–2019, Texas Instruments Incorporated Product Folder Links: TPS1H100-Q1 19 TPS1H100-Q1 SLVSCM2D – OCTOBER 2014 – REVISED DECEMBER 2019 www.ti.com Feature Description (continued) VBAT DRAIN IN - L + R SOURCE GND Figure 32. Driving Inductive Load INPUT VBAT VOUT VDS, clamp EHSD IOUT tDECAY Figure 33. Inductive-Load Switching-Off Diagram As discussed previously, when switching off, battery energy and load energy are dissipated on the high-side power switch, which leads to the large thermal variation. For each high-side power switch, the upper limit of the maximum safe power dissipation depends on the device intrinsic capacity, ambient temperature, and board dissipation condition. TI provides the upper limit of single-pulse energy that devices can tolerate under the test condition: VVS = 13.5 V, inductance from 0.1 mH to 400 mH, R = 0 Ω, FR4 2s2p board, 2- × 70-μm copper, 2- × 35-μm copper, thermal pad copper area 600 mm2. For one dedicated inductance, see Figure 34. If the maximum switching-off current is lower than the current value shown on the curve, the internal clamp function can be used for the demagnetization energy dissipation. If not, external free-wheeling circuitry is necessary for device protection. 20 Submit Documentation Feedback Copyright © 2014–2019, Texas Instruments Incorporated Product Folder Links: TPS1H100-Q1 TPS1H100-Q1 www.ti.com SLVSCM2D – OCTOBER 2014 – REVISED DECEMBER 2019 Feature Description (continued) 12 TA = 25°C TA = 125°C 11 Maximum Current (A) 10 9 8 7 6 5 4 3 2 1 0 0.1 0.2 0.5 1 2 3 4 5 7 10 20 30 50 100 200 400 Inductance Range (mH) D026 Figure 34. Maximum Current vs Inductance Range 7.3.4 Full Protections and Diagnostics Table 1 is when DIAG_EN enabled. When DIAG_EN is low, current sense or ST is disabled accordingly. The output is in high-impedance mode. Refer to Table 2 for details. Table 1. Fault Table CONDITIONS Normal Short to GND Open load (1) Short to battery Reverse polarity IN OUT ST (Version A) CRITERION CS (Version B) Diagnostics Recovery L L H 0 H H H In linear region H L Current limit triggered. L VCS,h AUTO H H Version A: Output current < Iol,on Version B: Judged by users L (deglitch) Almost 0 AUTO L H VVS – VOUT < Vol,off L (deglitch) VCS,h (deglitch) AUTO Thermal shutdown H TSD triggered L VCS,h Recovery when temp < TSD,rst Thermal swing H Tsw triggered L VCS,h AUTO (1) Need external pullup resistor during off-state Table 2. DIAG_EN Logic Table DIAG_EN IN Condition HIGH Protections and Diagnostics ON See Table 1 OFF See Table 1 ON Diagnostics disabled, protection normal CS or ST is high Impedance OFF Diagnostics disabled, no protections CS or ST is high impedance LOW Submit Documentation Feedback Copyright © 2014–2019, Texas Instruments Incorporated Product Folder Links: TPS1H100-Q1 21 TPS1H100-Q1 SLVSCM2D – OCTOBER 2014 – REVISED DECEMBER 2019 www.ti.com 7.3.4.1 Short-to-GND and Overload Detection In the on state, the short-to-GND fault is reported as the low status output or VCS,h on CS, when a current limit is triggered. The lower one of the internal and external set values is applied for the actual current limit. It is in autorecovery when the fault condition is cleared. If not cleared, thermal shutdown triggers to protect the power FET. 7.3.4.2 Open-Load Detection In the on state for version A, if the current flowing through the output is less than Iol,on, the device recognizes an open-load fault. For version B, faults are diagnosed by reading the voltage on the CS pin and judged by the user. A benefit of high-accuracy current sense down to a verylow current range, this device can achieve a very low open-load detection threshold, which correspondingly expands the normal operation region. TI suggests 10 mA as the upper limit for the open-load detection threshold and 25 mA as the lower limit for the normal operation current. In Figure 35, the recommended open-load detection region is shown as the dark-shaded region and the light-shaded region is for normal operation. As a guideline, do not overlap these two regions. Normal Operation Region 27.5 mA 25 mA 10% Tolerance 22.5 mA 18 mA 80% Tolerance On State, Open Load/ Short to Battery 10 mA 2 mA Figure 35. On-State Open-Load Detection and Normal-Operation Diagram In the off state, if a load is connected, the output voltage is pulled to 0 V. In the case of an open load, the output voltage is close to the supply voltage, VS – VOUT < Vol,off. For version A, the ST pin goes low to indicate the fault to the MCU. For version B, the CS pin is pulled up to VCS,h. There is always a leakage current Iol,off present on the output, due to the internal logic control path or external humidity, corrosion, and so forth. Thus, TI recommends an external pullup resistor to offset the leakage current. This pullup current should be less than the output load current to avoid false detection in the normal operation mode. To reduce the standby current, TI recommends always to use a switch in series with? the pullup resistor. TI recommends Rpu ≤ 15 kΩ. VBAT VS OPEN LOAD ST/CS Vol,off FAULT Rpu OUT Figure 36. Open-Load Detection Circuit 22 Submit Documentation Feedback Copyright © 2014–2019, Texas Instruments Incorporated Product Folder Links: TPS1H100-Q1 TPS1H100-Q1 www.ti.com SLVSCM2D – OCTOBER 2014 – REVISED DECEMBER 2019 7.3.4.3 Short-to-Battery Detection Short-to-battery detectioin has the same detection mechanism and behavior as open-load detection, both in the on-state and off-state. See the fault truth table, Table 1, for more details. In the on-state, the reverse current flows through the FET instead of the body diode, leading to less power dissipation. Thus, the worst case for offstate is when reverse current occurs. In the off-state, if VOUT – VVS < VF, short to battery can be detected. (VF is the body diode forward voltage and typically 0.7 V.) However, the reverse current does not occur. If VOUT – VVS > VF, short to battery can be detected, and the reverse current should be lower than Irev2 to ensure the survival of the device. TI recommends switching on the input for lower power dissipation or the reverse block circuitry for the supply. See Reverse Current Protection for more external protection circuitry information. 7.3.4.4 Reverse-Polarity Detection Reverse-polarity detection has the same detection mechanism and behavior as open-load detection, both in the on-state and off-state. See the fault truth table, Table 1, for more details. In the on-state, the reverse current flows through the FET instead of the body diode, leading to less power dissipation. Thus, the worst case off-state is when reverse current occurs. In off-state, the reverse current should be lower than Irev1 to ensure the survival of the device. See Reverse Current Protection for more external protection circuitry information. 7.3.4.5 Thermal Protection Behavior Both the absolute temperature thermal shutdown and the dynamic temperature thermal swing diagnostic and protection are built into the device to increase the maximum reliability of the power FET. Thermal swing is active when the temperature of the power FET is increasing sharply, that is ΔT = TDMOS – TLogic > Tsw, then the output is shut down, and the ST pin goes low, or the CS pin is pulled up to VCS,h. It auto-recovers and clears the fault signal until ΔT = TDMOS – TLogic < Tsw – Thys. Thermal swing function improves device reliability against repetitive fast thermal variation, as shown in Figure 37. Multiple thermal swings are triggered before thermal shutdown happens. Thermal shutdown is active when absolute temperature T > TSD. When active, the output is shut down, and the ST pin goes low, or the CS pin is pulled up to VCS,h. The output is auto-recovered when T < TSD – Thys; the current limit is reduced to Ilim,tsd, or half of the programmable current limit value, to avoid repeated thermal shutdown. However, the thermal shutdown fault signal and half-current limit value are not cleared until the junction temperature decreases to less than TSD,rst. Submit Documentation Feedback Copyright © 2014–2019, Texas Instruments Incorporated Product Folder Links: TPS1H100-Q1 23 TPS1H100-Q1 SLVSCM2D – OCTOBER 2014 – REVISED DECEMBER 2019 www.ti.com In TSD TSD Thys Thys TSD,r TSD,rst st Thys Tsw Junction Temperature Ilim 1/2Ilim Output Current Vcs,H VCS ST Figure 37. Thermal Behavior 7.3.4.6 UVLO Protection The device monitors the supply voltage VVS to prevent unpredicted behaviors in the event that the supply voltage is too low. When the supply voltage falls down to VVS,UVF, the output stage is shut down automatically. When the supply rises up to VVS,UVR, the device turns on. 24 Submit Documentation Feedback Copyright © 2014–2019, Texas Instruments Incorporated Product Folder Links: TPS1H100-Q1 TPS1H100-Q1 www.ti.com SLVSCM2D – OCTOBER 2014 – REVISED DECEMBER 2019 7.3.4.7 Loss of GND Protection When loss of GND occurs, output is turned off regardless of whether the input signal is high or low. Case 1 (loss of device GND): Loss of GND protection is active when the Tab, IC_GND, and current limit GND are one trace connected to the board GND, as shown in Figure 38. Tab floating is also a choice. VBAT DRAIN IN 5V ST Version A MCU DIAG_EN SOURCE CS Version B Load NC (Floating) CL Tab GND Figure 38. Loss of Device GND Submit Documentation Feedback Copyright © 2014–2019, Texas Instruments Incorporated Product Folder Links: TPS1H100-Q1 25 TPS1H100-Q1 SLVSCM2D – OCTOBER 2014 – REVISED DECEMBER 2019 www.ti.com Case 2 (loss of module GND): When the whole ECU module GND is lost, protections are also active. At this condition, the load GND remains connected. VBAT DRAIN IN 5V ST Version A MCU DIAG_EN SOURCE CS Version B NC (Floating) CL Load Tab GND Figure 39. Loss of Module GND 26 Submit Documentation Feedback Copyright © 2014–2019, Texas Instruments Incorporated Product Folder Links: TPS1H100-Q1 TPS1H100-Q1 www.ti.com SLVSCM2D – OCTOBER 2014 – REVISED DECEMBER 2019 7.3.4.8 Loss of Power Supply Protection When loss of supply occurs, output is turned off regardless of whether the input is high or low. For a resistive or capacitive load, loss-o-supply protection is easy to achieve due to no more power. The worst case is a charged inductive load. In this case, the current is driven from all of the IOs to maintain the inductance output loop. TI recommends either the MCU serial resistor plus the GND network (diode and resistor in parallel) or external freewheeling circuitry. VBAT IN DRAIN 5V ST DIAG_EN SOURCE MCU CS D L NC (Floating) CL Z GND Rgnd Dgnd Figure 40. Loss of Battery Submit Documentation Feedback Copyright © 2014–2019, Texas Instruments Incorporated Product Folder Links: TPS1H100-Q1 27 TPS1H100-Q1 SLVSCM2D – OCTOBER 2014 – REVISED DECEMBER 2019 www.ti.com 7.3.4.9 Reverse Current Protection Method 1: Block diode connected with VS. Both the device and load are protected when in reverse polarity. VBAT IN Gate drive and Clamp STATUS Version A Output Clamp DRAIN Logic and Protection DIAG_EN SOURCE CS Version B Current Sense/ Current Limit Load NC (Floating) CURRENT LIMIT GND Figure 41. Reverse Protection With Block Diode 28 Submit Documentation Feedback Copyright © 2014–2019, Texas Instruments Incorporated Product Folder Links: TPS1H100-Q1 TPS1H100-Q1 www.ti.com SLVSCM2D – OCTOBER 2014 – REVISED DECEMBER 2019 Method 2 (GND network protection): Only the high-side device is protected under this connection. The load reverse loop is limited by the load itself. Note when reverse polarity happens, the continuous reverse current through the power FET should be less than Irev. Of the three types of ground pin networks, TI strongly recommends type 3 (the resistor and diode in parallel). No matter what types of connection are between the device GND and the board GND, if a GND voltage shift happens, ensure the following proper connections for the normal operation: • Leave the NC pin floating or connect to the device GND. TI recommends to leave floating. • Connect the current limit programmable resistor to the device GND. IN Output Clamp Gate drive and Clamp STATUS Version A DRAIN Logic and Protection DIAG_EN SOURCE CS Version B Current Sense/ Current Limit Load NC (Floating) CURRENT LIMIT GND Rgnd GND Network VBAT Dgnd Figure 42. Reverse Protection With GND Network • Type 1 (resistor): The higher resistor value contributes to a better current limit effect when the reverse battery or negative ISO pulses. However, it leads to higher GND shift during normal operation mode. Also, consider the resistor’s power dissipation. V RGND d GNDshift Inom (9) RGND t ±9CC ±,GND where • • • • • VGNDshift is the maximum value for the GND shift, determined by the HSD and microcontroller. TI suggests a value ≤ 0.6 V. Inom is the nominal operating current. –VCC is the maximum reverse voltage seen on the battery line. –IGND is the maximum reverse current the ground pin can withstand, which is available in the Absolute Maximum Ratings. (10) If multiple high-side power switches are used, the resistor can be shared among devices. Type 2 (diode): A diode is needed to block the reverse voltage, which also brings a ground shift (≈ 600 mV). Submit Documentation Feedback Copyright © 2014–2019, Texas Instruments Incorporated Product Folder Links: TPS1H100-Q1 29 TPS1H100-Q1 SLVSCM2D – OCTOBER 2014 – REVISED DECEMBER 2019 • www.ti.com However, an inductive load is not acceptable to avoid an abnormal status when switching off. Type 3 (resistor and diode in parallel (recommended)): A peak negative spike may occur when the inductive load is switching off, which may damage the HSD or the diode. So, TI recommends a resistor in parallel with the diode when driving an inductive load. The recommended selection are 1-kΩ resistor in parallel with an IF > 100-mA diode. If multiple high-side switches are used, the resistor and diode can be shared among devices. 7.3.4.10 Protection for MCU I/Os In many conditions, such as the negative ISO pulse, or the loss of battery with an inductive load, a negative potential on the device GND pin may damage the MCU I/O pins [more likely, the internal circuitry connected to the pins]. Therefore, the serial resistors between MCU and HSD are required. Also, for proper protection against loss of GND, TI recommends 4.7 kΩ when using 3.3-V MCU I/Os; 10 kΩ is for 5-V applications. VBAT IN 5V STATUS Version A MCU Output Clamp Gate drive and Clamp Logic and Protection DIAG_EN CS Version B DRAIN SOURCE Current Sense/ Current Limit Load NC (Floating) CURRENT LIMIT GND Rgnd Dgnd Figure 43. MCU IO Protections 7.3.5 Diagnostic Enable Function The diagnostic enable pin, DIAG_EN, offers multiplexing of the microcontroller diagnostic input for current sense or digital status, by sharing the same sense resistor and ADC line or I/O port among multiple devices. 30 Submit Documentation Feedback Copyright © 2014–2019, Texas Instruments Incorporated Product Folder Links: TPS1H100-Q1 TPS1H100-Q1 www.ti.com SLVSCM2D – OCTOBER 2014 – REVISED DECEMBER 2019 In addition, during the output-off period, the diagnostic disable function lowers the current consumption for the standby condition. The three working modes in the device are normal mode, standby mode, and standby mode with diagnostic. If off-state power saving is required in the system, the standby current is toff,deg. toff,deg is the standby-mode deglitch time, which is used to avoid false triggering. Figure 44 shows a work-mode state-machine state diagram. Standby Mode (IN low, DIAG low) DIAG_EN high to low DIAG_EN low to high Standby mode with diagnostic (IN low, DIAG high) IN low to high DIAG_EN low and IN high to low and t > toff,deg IN high to low and DIAG_EN high and t > toff,deg Normal Mode (IN high) IN low to high Figure 44. Work-Mode State Machine Submit Documentation Feedback Copyright © 2014–2019, Texas Instruments Incorporated Product Folder Links: TPS1H100-Q1 31 TPS1H100-Q1 SLVSCM2D – OCTOBER 2014 – REVISED DECEMBER 2019 www.ti.com 8 Application and Implementation NOTE Information in the following applications sections is not part of the TI component specification, and TI does not warrant its accuracy or completeness. TI’s customers are responsible for determining suitability of components for their purposes. Customers should validate and test their design implementation to confirm system functionality. 8.1 Application Information The following discussion notes how to implement the device to distinguish the different fault modes and implement a ? transient-pulse immunity test. In some applications, open load, short to battery, and short to GND must be distinguished from each other. This requires two steps. 8.2 Typical Application Figure 45 shows an example of how to design the external circuitry parameters. VBAT RSER IN Output Clamp Gate drive and Clamp 5V ST Version A Logic and Protection DIAG_EN MCU RCS CS Version B DRAIN SOURCE Current Sense/ Current Limit Load NC (Floating) CL GND RCL GND Network Rgnd Dgnd Figure 45. Typical Application Circuitry 32 Submit Documentation Feedback Copyright © 2014–2019, Texas Instruments Incorporated Product Folder Links: TPS1H100-Q1 TPS1H100-Q1 www.ti.com SLVSCM2D – OCTOBER 2014 – REVISED DECEMBER 2019 Typical Application (continued) 8.2.1 Design Requirements • VS range from 9 V to 16 V • Nominal current of 2 A • Current sense for fault monitoring • Expected current limit value of 5 A • Full diagnostics with 5-V MCU • Reverse protection with GND network 8.2.2 Detailed Design Procedure The RCS, VCS linear region is from 0 to 4 V. To keep the 2-A nominal current in the 0- to 3-V range, calculate the RCS as in Equation 11. To achieve better current sense accuracy, a 1% accuracy or better resistor is preferred. VCS VCS u K 3 u 500 RCS 750 : ICS IOUT 2 (11) RCL, VCL,th is the current-limit internal threshold, 1.233 V. To set the programmable current limit value at 5 A, calculate the RCL as in Equation 12. Vcl,th u K CL 1.233 u 2000 RCL 493.2 : IOUT 5 (12) TI recommends RSER = 10 kΩ for 5-V MCU. TI recommends a 1-kΩ resistor and 200-V, 0.2-A diode for the GND network. 8.2.2.1 Distinguishing of Different Fault Modes Some applications require that open load, short to battery, and short to GND can be distinguished from each other. This requires two steps: 1. In the on-state, for the current-sense version device (version B), on-state open load and short to battery are recognized as an extremely-low voltage level on the current-sense pin, whereas short to GND is reported as a pulled-up voltage VCS,h. Therefore, the user can find a short to GND (see Figure 46). 2. If reported as an on-state open-load or short-to-battery fault in the first step, turn off the input signal. In the off-state, with an external pulldown resistor, open load and short to battery can be easily distinguished. When the output pulls down, the short to battery is still reported as an off-state fault condition, whereas the open load is ignored. Submit Documentation Feedback Copyright © 2014–2019, Texas Instruments Incorporated Product Folder Links: TPS1H100-Q1 33 TPS1H100-Q1 SLVSCM2D – OCTOBER 2014 – REVISED DECEMBER 2019 www.ti.com Typical Application (continued) Current Sense Voltage Vcs,H ADC Full Scale Range Max Normal Operating Current Operating Range Open Load Current On-state: Normal open load/short to battery Over current On-state: Current limit, thermal fault Off-state: Open load/ short to battery Figure 46. Step 1: Short-to-GND Detection in the On-State VBAT VS OPEN LOAD Vol,off ST/CS FAULT OUT Rpd Figure 47. Step 2: Short-to-Battery Detection in the Off-State 8.2.2.2 AEC Q100-012 Test Grade A Certification Short-circuit reliability is critical for smart high-side power switch devices. The AEC-Q100-012 standard is used to determine the reliability of the devices when operating in a continuous short-circuit condition. Different grade levels are specified according to the pass cycles. This device is qualified with the highest level, Grade A, 1 million times short-to-GND certification. Three test modes are defined in the AEC Q100-012 standard. See Table 3 for cold repetitive short-circuit test – long pulse, cold repetitive short-circuit test – short pulse, and hot repetitive short-circuit test. 34 Submit Documentation Feedback Copyright © 2014–2019, Texas Instruments Incorporated Product Folder Links: TPS1H100-Q1 TPS1H100-Q1 www.ti.com SLVSCM2D – OCTOBER 2014 – REVISED DECEMBER 2019 Typical Application (continued) Table 3. Tests Test Items Test Condition Test Cycles Cold repetitive short-circuit test – short pulse –40°C, 10-ms pulse, cool down 1M Cold repetitive short-circuit test – long pulse –40°C, 300-ms pulse, cool down 1M Hot repetitive short-circuit test 25°C, continuous short 1M Different grade levels are specified according to the pass cycles. The TPS1H100-Q1 device gets the certification of Grade A level, 1 million short-to-GND cycles, which is the highest test standard in the market. Table 4. Grade Levels Grade Number of Cycles Lots,Samples Per Lot Number of Fails A >1000000 3, 10 0 B >300000 to 1000000 3, 10 0 C >100000 to 300000 3, 10 0 D >30000 to 100000 3, 10 0 E >10000 to 30000 3, 10 0 F >3000 to 10000 3, 10 0 G >1000 to 3000 3, 10 0 H 300 to 1000 3, 10 0 O
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