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TPS54010PWPRG4

TPS54010PWPRG4

  • 厂商:

    BURR-BROWN(德州仪器)

  • 封装:

    SOIC28_EP

  • 描述:

    Buck Switching Regulator IC Positive Adjustable 0.9V 1 Output 14A 28-TSSOP (0.173", 4.40mm Width) Ex...

  • 数据手册
  • 价格&库存
TPS54010PWPRG4 数据手册
Order Now Product Folder Support & Community Tools & Software Technical Documents TPS54010 SLVS509C – MAY 2004 – REVISED JUNE 2019 TPS54010 3-V to 4-V Input, 14-A Synchronous Step-Down Converter 1 Features 3 Description • • The TPS54010 low-input voltage, high-output current synchronous buck PWM converter in a dc/dc regulator integrating all required active components. Included on the substrate with the listed features are a true, high- performance, voltage error amplifier that enables maximum performance under transient conditions and flexibility in choosing the output filter L and C components; an undervoltage-lockout circuit to prevent start-up until the VIN input voltage reaches 3 V; an internally and externally set slowstart circuit to limit in-rush currents; and a power-good output useful for processor/logic reset, fault signaling, and supply sequencing. 1 • • • • • • Separate Low-Voltage Power Bus 8-mΩ MOSFET Switches for High Efficiency at 14-A Continuous Output Adjustable Output Voltage Down to 0.9 V Externally Compensated With 1% Internal Reference Accuracy Fast Transient Response Wide PWM Frequency: Adjustable 280 kHz to 700 kHz Load Protected by Peak Current Limit and Thermal Shutdown Integrated Solution Reduces Board Area and Total Cost The TPS54010 is available in a thermally enhanced 28-pin TSSOP (PWP) PowerPAD™ package, which eliminates bulky heat sinks. 2 Applications • • • Device Information(1) Low-Voltage, High-Density Systems With Power Distributed at 2.5 V, 3.3 V Available Point of Load Regulation for HighPerformance DSPs, FPGAs, ASICs, and Microprocessors Broadband, Networking, and Optical Communications Infrastructure PART NUMBER PACKAGE TPS54010 BODY SIZE (NOM) HTSSOP (28) 9.70 mm × 4.40 mm (1) For all available packages, see the orderable addendum at the end of the data sheet. space space space Typical Application and Efficiency Curve SIMPLIFIED SCHEMATIC 2.5 V or 3.3 V Input1 EFFICIENCY vs OUTPUT CURRENT 0.68 mH PVIN 350 mF PH TPS54010 BOOT PGND Output 100 0.047 mF 200 mF 0.1 mF 95 90 3.3 V VIN 1 mF COMP VBIAS AGND VSENSE 85 120 pF 4.64 kW 10 kW 3300 pF 422 W 1 mF Efficiency − % Input2 80 75 70 65 14.7 kW 1500 pF Compensation Network VIN = 3.3 V, PVIN = 2.5 V, VO = 1.5 V, fs= 700 kHz 60 55 50 0 2 4 6 8 10 12 14 16 IO − Output Current − A 1 An IMPORTANT NOTICE at the end of this data sheet addresses availability, warranty, changes, use in safety-critical applications, intellectual property matters and other important disclaimers. PRODUCTION DATA. TPS54010 SLVS509C – MAY 2004 – REVISED JUNE 2019 www.ti.com Table of Contents 1 2 3 4 5 6 7 Features .................................................................. Applications ........................................................... Description ............................................................. Revision History..................................................... Pin Configuration and Functions ......................... Specifications......................................................... 1 1 1 2 3 4 6.1 6.2 6.3 6.4 6.5 6.6 4 4 4 4 5 7 Absolute Maximum Ratings ..................................... ESD Ratings.............................................................. Recommended Operating Conditions....................... Dissipation Ratings .................................................. Electrical Characteristics.......................................... Typical Characteristics .............................................. Detailed Description .............................................. 9 7.1 Overview ................................................................... 9 7.2 Functional Block Diagram ......................................... 9 7.3 Feature Description................................................... 9 8 Application and Implementation ........................ 14 8.1 Application Information............................................ 14 8.2 Typical Application ................................................. 14 9 Layout ................................................................... 26 9.1 PCB Layout ............................................................. 26 9.2 Layout Example ...................................................... 28 10 Device and Documentation Support ................. 29 10.1 10.2 10.3 10.4 10.5 10.6 Device Support...................................................... Receiving Notification of Documentation Updates Community Resources.......................................... Trademarks ........................................................... Electrostatic Discharge Caution ............................ Glossary ................................................................ 29 29 29 29 29 29 11 Mechanical, Packaging, and Orderable Information ........................................................... 29 4 Revision History NOTE: Page numbers for previous revisions may differ from page numbers in the current version. Changes from Revision B (June 2005) to Revision C Page • Editorial changes only, no technical revisions; ...................................................................................................................... 1 • remove Ordering Information table; information in POA ....................................................................................................... 1 2 Submit Documentation Feedback Copyright © 2004–2019, Texas Instruments Incorporated Product Folder Links: TPS54010 TPS54010 www.ti.com SLVS509C – MAY 2004 – REVISED JUNE 2019 5 Pin Configuration and Functions PWP Package 28-Pin HTSSOP Top View AGND VSENSE COMP PWRGD BOOT PH PH PH PH PH PH PH PH PH 1 2 3 4 5 6 7 8 9 10 11 12 13 14 28 27 26 25 24 23 THERMAL 22 PAD 21 20 19 18 17 16 15 RT SYNC SS/ENA VBIAS VIN PVIN PVIN PVIN PVIN PGND PGND PGND PGND PGND Pin Functions PIN NAME NO. DESCRIPTION AGND 1 Analog ground. Return for compensation network/output divider, slow-start capacitor, VBIAS capacitor, and RT resistor. If using the PowerPAD, connect it to AGND. See the Application Information section for details. BOOT 5 Bootstrap output. 0.022-µF to 0.1-µF low-ESR capacitor connected from BOOT to PH generates floating drive for the high-side FET driver. COMP 3 Error amplifier output. Connect frequency compensation network from COMP to VSENSE PGND 15, 16, 17, 18, 19 PH 6-14 Power ground. High current return for the low-side driver and power MOSFET. Connect PGND with large copper areas to the input and output supply returns, and negative terminals of the input and output capacitors. A single point connection to AGND is recommended. Phase output. Junction of the internal high-side and low-side power MOSFETs, and output inductor. 20, 21, 22, 23 Input supply for the power MOSFET switches and internal bias regulator. Bypass the PVIN pins to the PGND pins close to device package with a high-quality, low-ESR 10-µF ceramic capacitor. PWRGD 4 Power-good open-drain output. High when VSENSE > 90% Vref, otherwise PWRGD is low. Note that output is low when SS/ENA is low or the internal shutdown signal is active. RT 28 Frequency setting resistor input. Connect a resistor from RT to AGND to set the switching frequency, fs. SS/ENA 26 Slow-start/enable input/output. Dual function pin which provides logic input to enable/disable device operation and capacitor input to externally set the start-up time. SYNC 27 Synchronization input. Dual function pin which provides logic input to synchronize to an external oscillator or pin select between two internally set switching frequencies. When used to synchronize to an external signal, a resistor must be connected to the RT pin. VBIAS 25 Internal bias regulator output. Supplies regulated voltage to internal circuitry. Bypass VBIAS pin to AGND pin with a high-quality, low-ESR 0.1-µF to 1.0-µF ceramic capacitor. VIN 24 Input supply for the internal control circuits. Bypass the VIN pin to the PGND pins close to device package with a high-quality, low-ESR 1-µF ceramic capacitor. VSENSE 2 Error amplifier inverting input. Connect to output voltage compensation network/output divider. PVIN Submit Documentation Feedback Copyright © 2004–2019, Texas Instruments Incorporated Product Folder Links: TPS54010 3 TPS54010 SLVS509C – MAY 2004 – REVISED JUNE 2019 6 www.ti.com Specifications 6.1 Absolute Maximum Ratings over operating free-air temperature range (unless otherwise noted) (1) MINIMUM to MAXIMUM VI Input voltage range VO Output voltage range VO Source current IS Sink current SS/ENA, SYNC –0.3 to 7 RT –0.3 to 6 VSENSE –0.3 to 4 PVIN, VIN –0.3 to 4.5 BOOT –0.3 to 10 VBIAS, COMP, PWRGD –0.3 to 7 PH –0.6 to 6 V V PH Internally limited COMP, VBIAS 6 PH 25 A COMP 6 mA SS/ENA, PWRGD Voltage differential UNIT mA 10 AGND to PGND ±0.3 V TJ Operating junction temperature range –40 to 125 °C Tstg Storage temperature range –65 to 150 °C 300 °C Lead temperature 1,6 mm (1/16 inch) from case for 10 seconds (1) Stresses beyond those listed under “absolute maximum ratings” may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated under “recommended operating conditions” is not implied. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability. 6.2 ESD Ratings VALUE Human-body model (HBM), per ANSI/ESDA/JEDEC JS-001 V(ESD) (1) (2) Electrostatic discharge (1) UNIT 1500 Charged-device model (CDM), per JEDEC specification JESD22C101 (2) V 750 JEDEC document JEP155 states that 500-V HBM allows safe manufacturing with a standard ESD control process. JEDEC document JEP157 states that 250-V CDM allows safe manufacturing with a standard ESD control process. 6.3 Recommended Operating Conditions MIN VI TJ Input voltage, VIN 3 (3) 4 MAX UNIT 4 V Power Input voltage, PVIN 2.2 4 V Operating junction temperature –40 125 °C 6.4 Dissipation Ratings (1) (1) (2) NOM (2) PACKAGE THERMAL IMPEDANCE JUNCTION-TO-AMBIENT TA = 25°C POWER RATING TA = 70°C POWER RATING TA = 85°C POWER RATING 28-Pin PWP with solder 14.4°C/W 6.94 W (3) 3.81 W 2.77 W 28-Pin PWP without solder 27.9°C/W 3.58 W 1.97 W 1.43 W For more information on the PWP package, refer to TI technical brief, literature number SLMA002. Test board conditions: (a) 3 inch × 3 inch, 4 layers, thickness: 0.062 inch (b) 1.5-oz. copper traces located on the top of the PCB (c) 1.5-oz. copper ground plane on the bottom of the PCB (d) 0.5-oz. copper ground planes on the 2 internal layers (e) 12 thermal vias (see Recommended Land Pattern in applications section of this data sheet) Maximum power dissipation may be limited by over current protection. Submit Documentation Feedback Copyright © 2004–2019, Texas Instruments Incorporated Product Folder Links: TPS54010 TPS54010 www.ti.com 6.5 SLVS509C – MAY 2004 – REVISED JUNE 2019 Electrical Characteristics TJ = –40°C to 125°C, VIN = 3 V to 4 V, PVIN = 2.2 V to 4 V (unless otherwise noted) PARAMETER TEST CONDITIONS MIN TYP MAX UNIT SUPPLY VOLTAGE, VIN VI Input voltage, VIN Supply voltage range, PVIN 3 4 V 2.2 4 V 6.3 10 mA 8.3 13 mA SHUTDOWN, SS/ENA = 0 V, PVIN = 2.5 V 1 1.4 mA fs = 350 kHz, RT open, PH pin open, PVIN = 3.3 V, SYNC = 0 V 6 8 mA fs = 550 kHz, RT open, PH pin open, SYNC ≥ 2.5 V, PVIN = 2.5 V, VIN = 3.3 V 6 9 mA Output = 1.8 V fs = 350 kHz, RT open, PH pin open, PVIN = 2.5 V, SYNC = 0 V VIN IQ Quiescent current PVIN fs = 550 kHz, RT open, PH pin open, SYNC ≥ 2.5 V, PVIN = 2.5 V SHUTDOWN, SS/ENA = 0 V, VIN = 3.3 V 90% of Vref, the open-drain output of the PWRGD pin is high. A hysteresis voltage equal to 3% of Vref and a 35-µs falling-edge deglitch circuit prevent tripping of the power-good comparator due to high-frequency noise. Submit Documentation Feedback Copyright © 2004–2019, Texas Instruments Incorporated Product Folder Links: TPS54010 13 TPS54010 SLVS509C – MAY 2004 – REVISED JUNE 2019 www.ti.com 8 Application and Implementation NOTE Information in the following applications sections is not part of the TI component specification, and TI does not warrant its accuracy or completeness. TI’s customers are responsible for determining suitability of components for their purposes. Customers should validate and test their design implementation to confirm system functionality. 8.1 Application Information The following design procedure can be used to select component values for the TPS54010. This section presents a simplified discussion of the design process. 8.2 Typical Application Figure 11 shows the schematic for a typical TPS54010 application. The TPS54010 can provide up to 14-A output current at a nominal output voltage of 1.5 V. Nominal input voltages are 2.5 V for PVIN and 3.3 V for VIN. For proper thermal performance, the exposed PowerPAD underneath the device must be soldered down to the printed-circuit board. µF µF µF kΩ µF 8.2.1 Design Requirements To begin the design process, a few parameters must be decided: • Input voltage range • Output voltage • Input ripple voltage • Output ripple voltage • Output current rating • Operating frequency kΩ For this design example, use the following as the input parameters: µF µF Table 1. Design Parameters kΩ µ µF µF kΩ kΩ kΩ Figure 11. Application Circuit, 2.5 V to 1.5 V µF DESIGN PARAMETER EXAMPLE VALUE Input voltage (VIN) 3.3 V Input voltage range (PVIN) 2.2 to 3.5 V Output voltage 1.5 V Input ripple voltage 300 mV Output ripple voltage 50 mV Output current rating 14 A Operating frequency 700 kHz 8.2.2 Detailed Design Procedure 8.2.2.1 Switching Frequency The switching frequency can be set to either one of two internally programmed frequencies or set to a externally programmed frequency. With the RT pin open, setting the SYNC pin at or above 2.5 V selects 550-kHz operation, whereas grounding or leaving the SYNC pin open selects 350-kHz operation. For this design, the switching frequency is externally programmed using the RT pin. By connecting a resistor (R4) from RT to AGND, any frequency in the range of 250 to 700 kHz can be set. Use Equation 5 to determine the proper value of RT. R4(kW) + 500 kHz 100 kW ƒs(kHz) (5) In this example circuit, R4 is calculated to be 71.5 kΩ and the switching frequency is set at 700 kHz. 14 Submit Documentation Feedback Copyright © 2004–2019, Texas Instruments Incorporated Product Folder Links: TPS54010 TPS54010 www.ti.com SLVS509C – MAY 2004 – REVISED JUNE 2019 8.2.2.2 Input Capacitors The TPS54010 requires an input de-coupling capacitor and, depending on the application, a bulk input capacitor. The minimum value for the de-coupling capacitor, C9, is 10 µF. A high-quality ceramic type X5R or X7R is recommended. The voltage rating should be greater than the maximum input voltage. Additionally, some bulk capacitance may be needed, especially if the TPS54010 circuit is not located within about 2 inches from the input voltage source. The value for this capacitor is not critical but it also should be rated to handle the maximum input voltage including ripple voltage, and should filter the output so that input ripple voltage is acceptable. This input ripple voltage can be approximated by Equation 6: I 0.25 OUT(MAX) DV + ) I ESR PVIN OUT(MAX) MAX C ƒ sw BULK ǒ Ǔ (6) Where IOUT(MAX) is the maximum load current. The TPS54010 requires an input de-coupling capacitor and, depending on the application, a bulk input capacitor. ƒsw is the switching frequency, C(BULK) is the bulk capacitor value and ESRMAX is the maximum series resistance of the bulk capacitor. The maximum RMS ripple current also must be checked. For worst-case conditions, this can be approximated by Equation 7: I OUT(MAX) I + CIN 2 (7) In this case, the input ripple voltage would be 155 mV and the RMS ripple current would be 7 A. The maximum voltage across the input capacitors would be Vin max plus delta Vin/2. The chosen bulk capacitor, a Sanyo POSCAP 6TPD330M is rated for 6.3 V and 4.4 A of ripple current; two bypass capacitors, TDK C3225X5R1C106M are each rated for 16 V, and the ripple current capacity is greater than 3 A at the operating frequency of 700 kHz. Total ripple current handling is in excess of 10.4 A. It is important that the maximum ratings for voltage and current are not exceeded under any circumstance. 8.2.2.3 Output Filter Components Two components need to be selected for the output filter, L1 and C2. Because the TPS54010 is an externally compensated device, a wide range of filter component types and values can be supported. 8.2.2.3.1 Inductor Selection To calculate the minimum value of the output inductor, use Equation 8 V L MIN + V ǒVin(MAX) * VOUTǓ OUT IN(MAX) K IND I F sw OUT (8) KIND is a coefficient that represents the amount of inductor ripple current relative to the maximum output current. For designs using low ESR output capacitors such as ceramics, use KIND = 0.3. When using higher ESR output capacitors, KIND = 0.2 yields better results. For this design example, use KIND = 0.2 to keep the inductor ripple current small. The minimum inductor value is calculated to be 0.44 µH. For the output filter inductor, it is important that the RMS current and saturation current ratings not be exceeded. The RMS inductor current can be found from Equation 9: I L(RMS) + Ǹ I2 ) 1 OUT(MAX) 12 ȡ ȧVOUT Ȣ ǒVin(MAX) * VOUTǓ V IN(MAX) L OUT F sw 2 ȣ 0.8ȧ Ȥ (9) and the peak inductor current can be found from Equation 10 Submit Documentation Feedback Copyright © 2004–2019, Texas Instruments Incorporated Product Folder Links: TPS54010 15 TPS54010 SLVS509C – MAY 2004 – REVISED JUNE 2019 www.ti.com ǒVin(MAX) * VOUTǓ V I L(PK) +I OUT(MAX) ) OUT 1.6 V IN(MAX) L OUT F sw (10) For this design, the RMS inductor current is 15.4 A, and the peak inductor current is 15.1 A. For this design, a Vishay IHLP2525CZ-01 style output inductor is specified. The largest value greater than 0.44 µH that meets these current requirements is 0.68 µH. Increasing the inductor value decreases the ripple current and the corresponding output ripple voltage. The inductor value can be decreased if more margin in the RMS current is required. In general, inductor values for use with the TPS54010 falls in the range of 0.47 to 2.2 µH. 8.2.2.3.2 Capacitor Requirements The important design factors for the output capacitor are dc voltage rating, ripple current rating, and equivalent series resistance (ESR). The dc voltage and ripple current ratings cannot be exceeded. The ESR is important because along with the inductor current it determines the amount of output ripple voltage. The actual value of the output capacitor is not critical, but some practical limits do exist. Consider the relationship between the desired closed-loop crossover frequency of the design and LC corner frequency of the output filter. In general, it is desirable to keep the closed-loop crossover frequency at less than 1/5 of the switching frequency. With high switching frequencies such as the 500 kHz frequency of this design, internal circuit limitations of the TPS54010 limit the practical maximum crossover frequency to about 70 kHz. To allow for adequate phase gain in the compensation network, the LC corner frequency should be about one decade or so below the closed-loop crossover frequency. This limits the minimum capacitor value for the output filter to: C OUT(MIN) + 1 L OUT ǒ K 2p ƒ CO Ǔ 2 (11) Where K is the frequency multiplier for the spread between fLC and fCO. K should be between 5 and 15, typically 10 for one decade difference. For a desired crossover of 100-kHz and a 0.68-µH inductor, the minimum value for the output capacitor is 93 µF using a minimum K factor of 5. Increasing the K factor would require using a larger capacitance as 100 kHz is approaching the maximum practical closed-loop crossover frequency for this device. The selected output capacitor must be rated for a voltage greater than the desired output voltage plus one half the ripple voltage. Any de-rating amount must also be included. The maximum RMS ripple current in the output capacitors is given by Equation 12: I + 1 COUT(RMS) Ǹ12 ȡVOUT ǒVPVIN(MAX) * VOUTǓȣ ȧ V L F sw ȧ PVIN(MAX) OUT Ȣ Ȥ (12) The calculated RMS ripple current is 780 mA in the output capacitors. The maximum ESR of the output capacitor is determined by the amount of allowable output ripple as specified in the initial design parameters. The output ripple voltage is the inductor ripple current times the ESR of the output filter; therefore, the maximum specified ESR as listed in the capacitor data sheet is given by Equation 13 : ESR MAX +N C ȡVIN(MAX) LOUT F sw 0.8ȣ ȧ ȧ Ǔ ǒ V V *V IN(MAX) OUT Ȥ Ȣ OUT DV P*P(MAX) (13) and the maximum ESR required is 22.2 mΩ. A capacitor that meets these requirements is a Cornell Dubilier Special Polymer (SP) ESRD101M06 rated at 6.3 V with a maximum ESR of 0.015 Ω and a ripple current rating of 2 A. An additional small 0.1-µF ceramic bypass capacitor C13 is a also used. Other capacitor types work well with the TPS54010, depending on the needs of the application. 16 Submit Documentation Feedback Copyright © 2004–2019, Texas Instruments Incorporated Product Folder Links: TPS54010 TPS54010 www.ti.com SLVS509C – MAY 2004 – REVISED JUNE 2019 8.2.2.3.3 Compensation Components The external compensation used with the TPS54010 allows for a wide range of output filter configurations. A large range of capacitor values and types of dielectric are supported. The design example uses Type-3 compensation consisting of R1, R3, R5, C6, C7, and C8. Additionally, R2 along with R1 forms a voltage divider network that sets the output voltage. These component reference designators are the same as those used in the SWIFT Designer Software. There are a number of different ways to design a compensation network. This procedure outlines a relatively simple procedure that produces good results with most output filter combinations. Use the SWIFT Designer Software for designs with unusually high closed-loop crossover frequencies, low value, low ESR output capacitors such as ceramics or if you are unsure about the design procedure. When designing compensation networks for the TPS54010, a number of factors must be considered. The gain of the compensated error amplifier should not be limited by the open-loop amplifier gain characteristics and should not produce excessive gain at the switching frequency. Also, the closed-loop crossover frequency should be set less than one-fifth of the switching frequency, and the phase margin at crossover must be greater than 45 degrees. The general procedure outlined here produces results consistent with these requirements without going into great detail about the theory of loop compensation. First, calculate the output filter LC corner frequency using Equation 14: 1 ƒ + LC 2p L C OUT OUT Ǹ (14) For the design example, fLC = 19.3 kHz. Choose the closed-loop crossover frequency to be greater than fLC and less than one-fifth of the switching frequency. Also, the crossover frequency should not exceed 150 kHz, as the error amplifier may not provide the desired gain. For this design, a crossover frequency of 100 kHz was chosen. This value is chosen for comparatively wide loop bandwidth while still allowing for adequate phase boost to insure stability. Next, calculate the R2 resistor value for the output voltage of 1.5 V using Equation 15: R2 + R1 0.891 V * 0.891 OUT (15) For any TPS54010 design, start with an R1 value of 10 kΩ. R2 is 14.7 kΩ. Now, the values for the compensation components that set the poles and zeros of the compensation network can be calculated. Assuming that R1 >> than R5 and C6 >> C7, the pole and zero locations are given by Equation 16 through Equation 22: 1 ƒ + Z1 2pR3C6 (16) 1 ƒ + Z2 2pR1C8 (17) 1 ƒ + P1 2pR5C8 (18) 1 ƒ + P2 2pR3C7 (19) Additionally, there is a pole at the origin, which has unity gain at a frequency: 1 ƒ + INT 2pR1C6 (20) This pole is used to set the overall gain of the compensated error amplifier and determines the closed-loop crossover frequency. Because R1 is given as 1 kΩ and the crossover frequency is selected as 100 kHz, the desired fINT can be calculated from Equation 21: ƒ CO ƒ + INT V 2 IN(MAX) (21) And the value for C6 is given by Equation 22: Submit Documentation Feedback Copyright © 2004–2019, Texas Instruments Incorporated Product Folder Links: TPS54010 17 TPS54010 SLVS509C – MAY 2004 – REVISED JUNE 2019 C6 + 1 2pR1 ƒ www.ti.com INT (22) The first zero, fZ1 is located at one-half the output filter LC corner frequency; so, R3 can be calculated from: 1 R3 + pC6 ƒ LC (23) The second zero, fZ2 is located at the output filter LC corner frequency; so, C8 can be calculated from: 1 C8 + 2pR1 ƒ LC (24) The first pole, fP1 is located to coincide with output filter ESR zero frequency. This frequency is given by: 1 ƒ + ESR0 2pR C ESR OUT (25) where RESR is the equivalent series resistance of the output capacitor. In this case, the ESR zero frequency is 88.4 kHz, and R5 can be calculated from: 1 R5 + 2pC8 ƒ ESR (26) The final pole is placed at a frequency above the closed-loop crossover frequency high enough to not cause the phase to decrease too much at the crossover frequency while still providing enough attenuation so that there is little or no gain at the switching frequency. The fP2 pole location for this circuit is set to 3.5 times the closed-loop crossover frequency and the last compensation component value C7 can be derived: 1 C7 + 7pR3 ƒ CO (27) Note that capacitors are only available in a limited range of standard values, so the nearest standard value has been chosen for each capacitor. The measured closed-loop response for this design is shown in Figure 5. 8.2.2.4 Bias and Bootstrap Capacitors Every TPS54010 design requires a bootstrap capacitor, C3, and a bias capacitor, C4. The bootstrap capacitor must be a 0.1 µF. The bootstrap capacitor is located between the PH pins and BOOT. The bias capacitor is connected between the VBIAS pin and AGND. The value should be 1.0 µF. Both capacitors should be highquality ceramic types with X7R or X5R grade dielectric for temperature stability. They should be placed as close to the device connection pins as possible. 8.2.2.5 Power Good The TPS54010 is provided with a power-good output pin PWRGD. This output is an open-drain output and is intended to be pulled up to a 3.3-V or 5-V logic supply. A 10-kΩ pullup works well in this application. 8.2.2.6 Snubber Circuit R10 and C11 of the application schematic comprise a snubber circuit. The snubber is included to reduce overshoot and ringing on the phase node when the internal high-side FET turns on. Because the frequency and amplitude of the ringing depends to a large degree on parasitic effects, it is best to choose these component values based on actual measurements of any design layout. See literature number SLUP100 for more detailed information on snubber design. 18 Submit Documentation Feedback Copyright © 2004–2019, Texas Instruments Incorporated Product Folder Links: TPS54010 TPS54010 www.ti.com SLVS509C – MAY 2004 – REVISED JUNE 2019 µ µ µ kΩ µ 71.5 kΩ µF µF kΩ µ µF µF Ω 14.7 kΩ µF 10 kΩ The following part numbers are used for test purposes: C1 = T520D337M0O4ASE015 (Kemet) C2 = TDK C3225X5R0J107M ceramic 6.3 V X5R L1 = IHLP2525CZ−01 0.68 µH (Vishay Dale) Figure 12. 1.5-V Power Supply With Ceramic Output Capacitors Figure 12 shows an application where all ceramic capacitors, including the main output filter capacitor, are used. The compensation network components were calculated using SWIFT Designer Software. See Figure 21 through Figure 29 for loop response, performance graphs, and switching waveforms for this circuit. Submit Documentation Feedback Copyright © 2004–2019, Texas Instruments Incorporated Product Folder Links: TPS54010 19 TPS54010 SLVS509C – MAY 2004 – REVISED JUNE 2019 µF µF www.ti.com µF kΩ µF µ µF 10 kΩ µF µF µF 20 kΩ 10 kΩ 10 kΩ 2 kΩ 10 kΩ 14.7 kΩ 10 kΩ 49.9 Ω 10 kΩ 49.9 Ω µF Figure 13. 1.5-V Power Supply With Remote Sense With an output current of 14 A, if the load is located far from the dc/dc converter circuit, it may be beneficial to include a remote sense capability. Figure 13 is an example of a power supply incorporating active differential remote sensing. As the TPS54010 only has a positive VSENSE input, this circuit compensates for voltage drops in both the output voltage rail and the return (GND). The difference amplifier of U2 forces the output of the TPS54010 to generate an output voltage that maintains a constant 1.5-V difference between +1.5V_REMOTE_SENSE and –1.5V_REMOTE_SENSE. 20 Submit Documentation Feedback Copyright © 2004–2019, Texas Instruments Incorporated Product Folder Links: TPS54010 TPS54010 www.ti.com SLVS509C – MAY 2004 – REVISED JUNE 2019 3.6 V 100 nF 330 µF 10 µF 10 µF C17 1 µF 100 nF 0.047 µF 1 µF 10 kΩ 0.68 µH 0.047 µF 2.4 kΩ 100 µF 100 µF 0.1 µF 422 Ω 14.7 kΩ 10 kΩ Figure 14. 2.5 V To 1.5 V Power Supply With Charge Pump If a suitable 3-V to 4-V source is not available for the VIN supply, a charge pump may be used to boost the PVIN voltage. In this circuit, the charge pump is used to boost a 2.5-V source to a nominal 3.6 V. Submit Documentation Feedback Copyright © 2004–2019, Texas Instruments Incorporated Product Folder Links: TPS54010 21 TPS54010 SLVS509C – MAY 2004 – REVISED JUNE 2019 www.ti.com 8.2.3 Application Curves: Circuit in Figure 11 The performance data for Figure 15 through Figure 23 are for the circuit in Figure 11. Conditions are PVIN = 2.5 V, VIN = 3.3 V, VO = 1.5 V, fs = 700 kHz, and IO = 7 A, TA = 25°C, unless otherwise specified. 60 180 0.5 Phase 20 60 Phase - Degrees 120 Gain - dB Gain 0 0 -20 -60 -40 -120 Output Voltage Variation - % 0.4 40 0.3 3.3 V 0.2 2.5 V 0.1 0 2.2 V -0.1 -0.2 4.0 V -0.3 -0.4 -60 100 1k -180 1M 10 k 100 k f - Frequency - Hz Figure 15. Measured Loop Response vs Frequency -0.5 0.3 4 6 8 10 IO - Output - A 12 14 16 100 2.2 V 95 0.2 IO = 0A 3.3 V 90 0.15 2.5 V 85 0.1 Efficiency - % Output Voltage Deviation - % 2 Figure 16. Load Regulation vs Output Current 0.25 IO = 7A 0.05 0 -0.05 IO = 14A -0.1 80 75 4.0 V 70 65 -0.15 60 -0.2 55 -0.25 -0.3 2 2.5 3 PVIN - V 50 3.5 4 Figure 17. Line Regulation vs Input Voltage IO = 14 A 0 2 4 6 8 10 IO - Output - A 12 14 16 Figure 18. Efficiency vs Output Current VO(RIPPLE) = 20 mV/div (ac coupled) PVIN(RIPPLE) = 100 mV/div (ac coupled) IO = 14 A V(PH) = 1 V/div V(PH ) = 1 V/div Time = 500 nsec/div Time = 500 nsec/div Figure 19. Input Ripple Voltage 22 0 Submit Documentation Feedback Figure 20. Output Voltage Ripple Copyright © 2004–2019, Texas Instruments Incorporated Product Folder Links: TPS54010 TPS54010 www.ti.com SLVS509C – MAY 2004 – REVISED JUNE 2019 The performance data for Figure 15 through Figure 23 are for the circuit in Figure 11. Conditions are PVIN = 2.5 V, VIN = 3.3 V, VO = 1.5 V, fs = 700 kHz, and IO = 7 A, TA = 25°C, unless otherwise specified. V(SS/ENA) = 1 V/div VO = 50 mV/div (ac coupled) IO = 5 A/div VO = 1 V/div Time = 10 msec/div Time = 200 sec/div Figure 22. Start-Up Waveform Output Voltage Relative To Enable Figure 21. Load Transient Response VIN = 1 V/div VO = 1 V/div Time = 10 msec/div Figure 23. Start-Up Waveform Output Voltage Relative To VIN Submit Documentation Feedback Copyright © 2004–2019, Texas Instruments Incorporated Product Folder Links: TPS54010 23 TPS54010 SLVS509C – MAY 2004 – REVISED JUNE 2019 www.ti.com The performance data for Figure 15 through Figure 23 are for the circuit in Figure 11. Conditions are PVIN = 2.5 V, VIN = 3.3 V, VO = 1.5 V, fs = 700 kHz, and IO = 7 A, TA = 25°C, unless otherwise specified. 8.2.4 Application Curves: Circuit in Figure 12 The performance data for Figure 24 through Figure 33 are for the circuit in Figure 12. Conditions are PVIN = 2.5 V, VIN = 3.3 V, VO = 1.5 V, fs = 700 kHz, and IO = 7 A, TA = 25°C, unless otherwise specified. 60 125 VO = 1.5 V, PVIN = VI = 3.3 V, TJ = 125°C TA − Free-Air Temperature − ° C 115 105 180 Phase 40 120 95 20 75 65 55 60 Phase - Degrees Gain - dB 85 Gain 0 0 -20 -60 -40 -120 45 Safe Operating Area 35 25 15 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 IO − Output Current − A Note: Figure 25 applies to the application circuit (Figure 13) installed on a 3 inch x 3 inch x 0.062 inch four-layer PCB. -60 100 1k -180 1M 10 k 100 k f - Frequency - Hz Figure 25. Measured Loop Response vs Frequency 0.5 0.3 0.4 0.25 0.3 Output Voltage Deviation - % Output Voltage Variation - % Figure 24. Free-Air Temperature vs Maximum Output Current 3.3 V 0.2 2.5 V 0.1 0 2.2 V -0.1 -0.2 4.0 V -0.3 -0.4 0.2 IO = 0A 0.15 0.1 0.05 IO = 7A 0 -0.05 IO = 14A -0.1 -0.15 -0.2 -0.25 -0.3 -0.5 0 2 4 6 8 10 12 IO - Output Current - A 14 16 Figure 26. Load Regulation vs Output Current 100 2 2.5 3 PVIN - V 3.5 4 Figure 27. Line Regulation vs Pvin PVIN(RIPPLE) = 100 mV/div (ac coupled) 2.2 V 95 3.3 V 90 2.5 V Efficiency - % 85 80 75 4.0 V 70 65 60 55 50 IO = 14 A 0 2 4 6 8 10 12 IO - Output Current - A 14 16 V(PH) = 1 V/div Time = 500 nsec/div Figure 29. Input Ripple Voltage Figure 28. Efficiency vs Output Current 24 Submit Documentation Feedback Copyright © 2004–2019, Texas Instruments Incorporated Product Folder Links: TPS54010 TPS54010 www.ti.com SLVS509C – MAY 2004 – REVISED JUNE 2019 The performance data for Figure 24 through Figure 33 are for the circuit in Figure 12. Conditions are PVIN = 2.5 V, VIN = 3.3 V, VO = 1.5 V, fs = 700 kHz, and IO = 7 A, TA = 25°C, unless otherwise specified. VO = 100 mV/div (ac coupled) VO(RIPPLE) = 10 mV/div (ac coupled) IO = 5 A/div IO = 14 A V(PH ) = 1 V/div Time = 500 nsec/div Time = 200 msec/div Figure 30. Output Voltage Ripple Figure 31. Load Transient Response V(SS/ENA) = 1 V/div VIN = 1 V/div VO = 1 V/div VO = 1 V/div Time = 10 msec/div Time = 10 msec/div Figure 32. Start-Up Waveform Output Voltage Relative to Enable Figure 33. Start-Up Waveform Output Voltage Relative to Enable Submit Documentation Feedback Copyright © 2004–2019, Texas Instruments Incorporated Product Folder Links: TPS54010 25 TPS54010 SLVS509C – MAY 2004 – REVISED JUNE 2019 www.ti.com 9 Layout 9.1 PCB Layout The PVIN pins are connected together on the printed- circuit board (PCB) and bypassed with a low ESR ceramic bypass capacitor. Take care to minimize the loop area formed by the bypass capacitor connections, the PVIN pins, and the TPS54010 ground pins. The minimum recommended bypass capacitance is a 10-µF ceramic capacitor with a X5R or X7R dielectric. The optimum placement is as close as possible to the PVIN pins, the AGND, and PGND pins. See Figure 35 for an example of a board layout. If the VIN is connected to a separate source supply, it is bypassed with its own capacitor. There is an area of ground on the top layer of the PCB, directly under the IC, with an exposed area for connection to the PowerPAD. Use vias to connect this ground area to any internal ground planes. Use additional vias at the ground side of the input and output filter capacitors. The AGND and PGND pins are tied to the PCB ground by connecting them to the ground area under the device as shown in Figure 35. Use a separate wide trace for the analog ground signal path. This analog ground is used for the voltage set point divider, timing resistor RT, slow-start capacitor, and bias capacitor grounds. The PH pins are tied together and routed to the output inductor. Because the PH connection is the switching node, an inductor is located close to the PH pins, and the area of the PCB conductor is minimized to prevent excessive capacitive coupling. Connect the boot capacitor between the phase node and the BOOT pin as shown in Figure 35. Keep the boot capacitor close to the IC, and minimize the conductor trace lengths. Connect the output filter capacitor(s) between the VOUT trace and PGND. It is important to keep the loop formed by the PH pins, Lout, Cout, and PGND as small as is practical. Place the compensation components from the VOUT trace to the VSENSE and COMP pins. Do not place these components too close to the PH trace. Due to the size of the IC package and the device pinout, they must be routed close, but maintain as much separation as possible while keeping the layout compact. Connect the bias capacitor from the VBIAS pin to analog ground using the isolated analog ground trace. If a slow-start capacitor or RT resistor is used, or if the SYNC pin is used to select 350-kHz operating frequency, connect them to this trace. For operation at full rated load current, the analog ground plane must provide an adequate heat-dissipating area. A 3-inch by 3-inch plane of 1-ounce copper is recommended, though not mandatory, depending on ambient temperature and airflow. Most applications have larger areas of internal ground plane available, and the PowerPAD must be connected to the largest area available. Additional areas on the top or bottom layers also help dissipate heat, and any area available must be used when 6-A or greater operation is desired. Connection from the exposed area of the PowerPAD to the analog ground plane layer must be made using 0.013-inch diameter vias to avoid solder wicking through the vias. Eight vias must be in the PowerPAD area with four additional vias located under the device package. The size of the vias under the package, but not in the exposed thermal pad area, can be increased to 0.018. Additional vias beyond the twelve recommended that enhance thermal performance must be included in areas not under the device package. 26 Submit Documentation Feedback Copyright © 2004–2019, Texas Instruments Incorporated Product Folder Links: TPS54010 TPS54010 www.ti.com SLVS509C – MAY 2004 – REVISED JUNE 2019 8 PL Ø 0.0130 4 PL Ø 0.0180 Minimum Recommended Thermal Vias: 8 x 0.013 Diameter Inside PowerPAD Area 4 x 0.018 Diameter Under Device as Shown. Additional 0.018 Diameter Vias May Be Used if Top Side Analog Ground Area Is Extended. Connect Pin 1 to Analog Ground Plane in This Area for Optimum Performance 0.06 0.0150 0.0339 0.0650 0.0500 0.3820 0.3478 0.0500 0.0500 0.2090 0.0256 0.0650 0.0339 0.1700 0.1340 Minimum Recommended Top Side Analog Ground Area Minimum Recommended Exposed Copper Area for PowerPAD. 5mm Stencils May Require 10 Percent Larger Area 0.0630 0.0400 Figure 34. Recommended Land Pattern for 28-Pin PWP PowerPAD Submit Documentation Feedback Copyright © 2004–2019, Texas Instruments Incorporated Product Folder Links: TPS54010 27 TPS54010 SLVS509C – MAY 2004 – REVISED JUNE 2019 www.ti.com 9.2 Layout Example ANALOG GROUND TRACE FREQUENCY SET RESISTOR AGND RT VSENSE COMPENSATION NETWORK COMP SYNC INPUT BYPASS CAPACITOR SLOW-START CAPACITOR SS/ENA BIAS CAPACITOR PWRGD BOOT CAPACITOR VBIAS BOOT PH PH PVIN PH PVIN PH PGND PH VOUT PH VIN EXPOSED POWERPAD PVIN AREA PVIN PVIN OUTPUT INDUCTOR PGND OUTPUT FILTER CAPACITOR PGND PGND PGND INPUT BYPASS CAPACITOR INPUT BULK FILTER TOPSIDE GROUND AREA VIA to GROUND PLANE Figure 35. TPS54010 Layout 28 Submit Documentation Feedback Copyright © 2004–2019, Texas Instruments Incorporated Product Folder Links: TPS54010 TPS54010 www.ti.com SLVS509C – MAY 2004 – REVISED JUNE 2019 10 Device and Documentation Support 10.1 Device Support 10.1.1 Third-Party Products Disclaimer TI'S PUBLICATION OF INFORMATION REGARDING THIRD-PARTY PRODUCTS OR SERVICES DOES NOT CONSTITUTE AN ENDORSEMENT REGARDING THE SUITABILITY OF SUCH PRODUCTS OR SERVICES OR A WARRANTY, REPRESENTATION OR ENDORSEMENT OF SUCH PRODUCTS OR SERVICES, EITHER ALONE OR IN COMBINATION WITH ANY TI PRODUCT OR SERVICE. 10.2 Receiving Notification of Documentation Updates To receive notification of documentation updates, navigate to the device product folder on ti.com. In the upper right corner, click on Alert me to register and receive a weekly digest of any product information that has changed. For change details, review the revision history included in any revised document. 10.3 Community Resources The following links connect to TI community resources. Linked contents are provided "AS IS" by the respective contributors. They do not constitute TI specifications and do not necessarily reflect TI's views; see TI's Terms of Use. TI E2E™ Online Community TI's Engineer-to-Engineer (E2E) Community. Created to foster collaboration among engineers. At e2e.ti.com, you can ask questions, share knowledge, explore ideas and help solve problems with fellow engineers. Design Support TI's Design Support Quickly find helpful E2E forums along with design support tools and contact information for technical support. 10.4 Trademarks PowerPAD, E2E are trademarks of Texas Instruments. 10.5 Electrostatic Discharge Caution This integrated circuit can be damaged by ESD. Texas Instruments recommends that all integrated circuits be handled with appropriate precautions. Failure to observe proper handling and installation procedures can cause damage. ESD damage can range from subtle performance degradation to complete device failure. Precision integrated circuits may be more susceptible to damage because very small parametric changes could cause the device not to meet its published specifications. 10.6 Glossary SLYZ022 — TI Glossary. This glossary lists and explains terms, acronyms, and definitions. 11 Mechanical, Packaging, and Orderable Information The following pages include mechanical, packaging, and orderable information. This information is the most current data available for the designated devices. This data is subject to change without notice and revision of this document. For browser-based versions of this data sheet, refer to the left-hand navigation. Submit Documentation Feedback Copyright © 2004–2019, Texas Instruments Incorporated Product Folder Links: TPS54010 29 PACKAGE OPTION ADDENDUM www.ti.com 10-Dec-2020 PACKAGING INFORMATION Orderable Device Status (1) Package Type Package Pins Package Drawing Qty Eco Plan (2) Lead finish/ Ball material MSL Peak Temp Op Temp (°C) Device Marking (3) (4/5) (6) TPS54010PWP ACTIVE HTSSOP PWP 28 50 RoHS & Green NIPDAU Level-2-260C-1 YEAR -40 to 85 TPS54010 TPS54010PWPG4 ACTIVE HTSSOP PWP 28 50 RoHS & Green NIPDAU Level-2-260C-1 YEAR -40 to 85 TPS54010 TPS54010PWPR ACTIVE HTSSOP PWP 28 2000 RoHS & Green NIPDAU Level-2-260C-1 YEAR -40 to 85 TPS54010 TPS54010PWPRG4 ACTIVE HTSSOP PWP 28 2000 RoHS & Green NIPDAU Level-2-260C-1 YEAR -40 to 85 TPS54010 (1) The marketing status values are defined as follows: ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design. PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device. (2) RoHS: TI defines "RoHS" to mean semiconductor products that are compliant with the current EU RoHS requirements for all 10 RoHS substances, including the requirement that RoHS substance do not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, "RoHS" products are suitable for use in specified lead-free processes. TI may reference these types of products as "Pb-Free". RoHS Exempt: TI defines "RoHS Exempt" to mean products that contain lead but are compliant with EU RoHS pursuant to a specific EU RoHS exemption. Green: TI defines "Green" to mean the content of Chlorine (Cl) and Bromine (Br) based flame retardants meet JS709B low halogen requirements of
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