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TPS61160ADRVT

TPS61160ADRVT

  • 厂商:

    BURR-BROWN(德州仪器)

  • 封装:

    WSON6_EP

  • 描述:

    IC LED DRVR RGLTR DIM 700MA 6SON

  • 数据手册
  • 价格&库存
TPS61160ADRVT 数据手册
Product Folder Sample & Buy Technical Documents Support & Community Tools & Software TPS61160A, TPS61161A SLVS937C – MARCH 2009 – REVISED JULY 2016 TPS6116xA White LED Driver with PWM Brightness Control in 2-mm x 2-mm WSON Package 1 Features 3 Description • • With a 40-V rated integrated switch FET, the TPS61160A/61A is a boost converter that drives LEDs in series. The boost converter runs at 600-kHz fixed switching frequency to reduce output ripple, improve conversion efficiency, and allows for the use of small external components. 1 • • • • • Input Voltage Range: 2.7 V to 18 V 26-V Open LED Protection for TPS61160A 38-V Open LED Protection for TPS61161A 200mV Reference Voltage With ±2% Accuracy PWM Interface for Brightness Control Built-in Soft Start Up to 90% Efficiency 2-mm × 2-mm × 0.8-mm 6-Pin WSON Package With Thermal Pad The default white LED current is set with the external sensor resistor Rset, and the feedback voltage is regulated to 200 mV, as shown in the typical application. During the operation, the LED current can be controlled by a pulse width modulation (PWM) signal applied to the CTRL pin through which the duty cycle determines the feedback reference voltage. In PWM dimming mode, the TPS61160A/61A does not burst the LED current; therefore, it does not generate audible noises on the output capacitor. For maximum protection, the device features integrated open LED protection that disables the TPS61160A/61A to prevent the output from exceeding the absolute maximum ratings during open LED conditions. 2 Applications • • • • • Cellular Phones Portable Media Players Ultra Mobile Devices GPS Receivers White LED Backlighting for Media Form Factor Display The TPS61160A/61A is available in a space-saving, 2-mm × 2-mm WSON package with thermal pad. Device Information(1) PART NUMBER PACKAGE OPEN LED PROTECTION TPS61160A TPS61160A use 26 V (typical) WSON (6) TPS61161A TPS61161A use 38 V (typical) (1) For all available packages, see the orderable addendum at the end of the data sheet. Typical Application of TPS61161A L1 22 mH VI 3 V to 18 V C1 1 mF TPS61161A ON/OFF DIMMING CONTROL VIN SW CTRL FB COMP GND C3 220 nF L1: TDK VLCF5020T-220MR75-1 C1: Murata GRM188R61E105K C2: Murata GRM21BR71H105K D1: ONsemi MBR0540T1 D1 38V MAX C2 1 mF Rset 10 W 20 mA 1 An IMPORTANT NOTICE at the end of this data sheet addresses availability, warranty, changes, use in safety-critical applications, intellectual property matters and other important disclaimers. PRODUCTION DATA. TPS61160A, TPS61161A SLVS937C – MARCH 2009 – REVISED JULY 2016 www.ti.com Table of Contents 1 2 3 4 5 6 7 Features .................................................................. Applications ........................................................... Description ............................................................. Revision History..................................................... Pin Configuration and Functions ......................... Specifications......................................................... 1 1 1 2 3 4 6.1 6.2 6.3 6.4 6.5 6.6 6.7 4 4 4 5 5 6 7 Absolute Maximum Ratings ...................................... ESD Ratings.............................................................. Recommended Operating Conditions....................... Thermal Information .................................................. Dissipation Ratings ................................................... Electrical Characteristics........................................... Typical Characteristics .............................................. Detailed Description .............................................. 9 7.1 7.2 7.3 7.4 Overview ................................................................... 9 Functional Block Diagram ......................................... 9 Feature Description................................................... 9 Device Functional Modes........................................ 11 8 Application and Implementation ........................ 12 8.1 Application Information............................................ 12 8.2 Typical Applications ................................................ 12 9 Power Supply Recommendations...................... 20 10 Layout................................................................... 21 10.1 Layout Guidelines ................................................. 21 10.2 Layout Example .................................................... 21 10.3 Thermal Considerations ........................................ 21 11 Device and Documentation Support ................. 22 11.1 11.2 11.3 11.4 11.5 11.6 11.7 11.8 Device Support...................................................... Documentation Support ........................................ Related Links ........................................................ Receiving Notification of Documentation Updates Community Resources.......................................... Trademarks ........................................................... Electrostatic Discharge Caution ............................ Glossary ................................................................ 22 22 22 22 22 22 22 23 12 Mechanical, Packaging, and Orderable Information ........................................................... 23 4 Revision History NOTE: Page numbers for previous revisions may differ from page numbers in the current version. Changes from Revision B (October 2014) to Revision C Page • Changed Handling Ratings to ESD Ratings; moved storage temperature to Abs Max table ................................................ 4 • Deleted the "Duty" rows the Recommended Operating Conditions; added "tPWM_MIN" row .................................................... 4 • Added Receiving Notification of Documentation Updates and Community Resources ....................................................... 22 Changes from Revision A (July 2011) to Revision B Page • Added Device Information and Handling Rating tables, Feature Description, Device Functional Modes, Application and Implementation, Power Supply Recommendations, Layout, Device and Documentation Support, and Mechanical, Packaging, and Orderable Information sections; moved some curves to Application Curves section; change "QFN" to "SON" ......................................................................................................................................................... 1 • Changed (reversed) the Vi=5V and Vi=3.6V characteristic labels in Figure 3 ....................................................................... 7 Changes from Original (March 2009) to Revision A Page • Deleted "6 LEDs" and "10 LEDs" from the second feature bullet for TPS61160A and TPS61161A Open-LED Protection, respectively........................................................................................................................................................... 1 • Deleted "for up to 10 LEDs in Series" from title ..................................................................................................................... 1 • Added "38V Max" to Typical Application of TPS61161A, top of LED string........................................................................... 1 • Changed from "...for driving up to 10 white LED" to "...for driving white LED" in first sentence of OPERATION section. .... 9 • Changed text of last sentence in "OPEN LED PROTECTION" section to clarify circuit description.................................... 10 • Changed Figure 11 to show separate terminals for COMP and FB..................................................................................... 11 • Changed Li-Ion Driver for 6 White LEDs With External PWM Dimming Network to clarify schematic ................................ 15 2 Submit Documentation Feedback Copyright © 2009–2016, Texas Instruments Incorporated Product Folder Links: TPS61160A TPS61161A TPS61160A, TPS61161A www.ti.com SLVS937C – MARCH 2009 – REVISED JULY 2016 5 Pin Configuration and Functions DRV Package 6-Pin WSON With Thermal Pad Top View Pin Functions PIN I/O DESCRIPTION 2 O Output of the transconductance error amplifier. Connect an external capacitor to this pin to compensate the regulator. CTRL 5 I Control pin of the boost regulator. Enable and disable device. PWM signal can be applied to the pin for LED brightness dimming as well. FB 1 I Feedback pin for current. Connect the sense resistor from FB to GND. GND 3 O Ground SW 4 I This is the switching node of the IC. Connect the inductor between the VIN and SW pin. This pin is also used to sense the output voltage for open LED protection VIN 6 I The input supply pin for the IC. Connect VIN to a supply voltage between 2.7 V and 18 V. NAME NO. COMP Thermal Pad The thermal pad should be soldered to the analog ground plane. If possible, use thermal via to connect to ground plane for ideal power dissipation. Copyright © 2009–2016, Texas Instruments Incorporated Product Folder Links: TPS61160A TPS61161A Submit Documentation Feedback 3 TPS61160A, TPS61161A SLVS937C – MARCH 2009 – REVISED JULY 2016 www.ti.com 6 Specifications 6.1 Absolute Maximum Ratings over operating free-air temperature range (unless otherwise noted) (1) Supply voltages on VIN (2) Voltages on CTRL (2) MIN MAX UNIT –0.3 20 V –0.3 20 V Voltage on FB and COMP (2) –0.3 3 V Voltage on SW (2) –0.3 40 V PD Continuous power dissipation See Dissipation Ratings TJ Operating junction temperature –40 150 °C Tstg Storage temperature –65 150 °C VI (1) (2) Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated under Recommended Operating Conditions is not implied. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability. All voltage values are with respect to network ground terminal. 6.2 ESD Ratings MIN V(ESD) (1) (2) Electrostatic discharge MAX Human body model (HBM), per ANSI/ESDA/JEDEC JS-001, all pins (1) 4000 Charged device model (CDM), per JEDEC specification JESD22-C101, all pins (2) 1000 UNIT V JEDEC document JEP155 states that 500-V HBM allows safe manufacturing with a standard ESD control process. JEDEC document JEP157 states that 250-V CDM allows safe manufacturing with a standard ESD control process. 6.3 Recommended Operating Conditions MIN NOM MAX UNIT VI Input voltage, VIN 2.7 18 V VO Output voltage VIN 38 V (1) L Inductor fdim PWM dimming frequency (2) tPWM_MIN Minimum pulse width at PWM input CIN Input capacitor CO Output capacitor (1) 0.47 10 μF TA Operating ambient temperature –40 85 °C TJ Operating junction temperature –40 125 °C (1) (2) 4 10 22 μH 5 100 kHz 50 ns 1 μF These values are recommended values that have been successfully tested in several applications. Other values may be acceptable in other applications but should be fully tested by the user. The device can support the frequency range from 1 kHz to 5 kHz, based on the specification, toff . The output ripple needs to be considered in the range of 1 kHz to 5 kHz. Submit Documentation Feedback Copyright © 2009–2016, Texas Instruments Incorporated Product Folder Links: TPS61160A TPS61161A TPS61160A, TPS61161A www.ti.com SLVS937C – MARCH 2009 – REVISED JULY 2016 6.4 Thermal Information THERMAL METRIC TPS61160A, TPS61161A (1) DRV (WSON) UNIT 6 PINS RθJA Junction-to-ambient thermal resistance 140 RθJC(top) Junction-to-case (top) thermal resistance 20 (1) °C/W For more information about traditional and new thermal metrics, see the IC Package Thermal Metrics application report, SPRA953. 6.5 Dissipation Ratings BOARD PACKAGE RθJC RθJA Low-K (1)DRV 20°C/W 140°C/W 20°C/W 65°C/W High-K (1) (2) (2) DRV DERATING FACTOR ABOVE TA = 25°C TA < 25°C TA = 70°C TA = 85°C 7.1 mW/°C 715 mW 395 mW 285 mW 15.4 mW/°C 1540 mW 845 mW 615 mW The JEDEC low-K (1s) board used to derive this data was a 3 in × 3 in, two-layer board with 2-ounce copper traces on top of the board. The JEDEC high-K (2s2p) board used to derive this data was a 3 in × 3 in, multilayer board with 1-ounce internal power and ground planes and 2-ounce copper traces on top and bottom of the board. Copyright © 2009–2016, Texas Instruments Incorporated Product Folder Links: TPS61160A TPS61161A Submit Documentation Feedback 5 TPS61160A, TPS61161A SLVS937C – MARCH 2009 – REVISED JULY 2016 www.ti.com 6.6 Electrical Characteristics VIN = 3.6 V, CTRL = VIN; for Min/Max values TA = –40°C to 85°C, typical values are at TA = 25°C (unless otherwise noted) PARAMETER TEST CONDITIONS MIN TYP MAX UNIT SUPPLY CURRENT VI Input voltage range, VIN IQ Operating quiescent current into VIN Device PWM switching no load 2.7 ISD Shutdown current CRTL = GND, VIN = 4.2 V UVLO Undervoltage lockout threshold VIN falling Vhys Undervoltage lockout hysteresis 2.2 18 V 1.8 mA 1 μA 2.5 70 V mV ENABLE AND REFERENCE CONTROL V(CTRLh) CTRL logic high voltage VIN = 2.7 V to 18 V V(CTRLl) CTRL logic low voltage VIN = 2.7 V to 18 V R(CTRL) CTRL pull down resistor toff CTRL pulse width to shutdown 1.2 V 0.4 400 CTRL high to low 800 1600 2.5 V kΩ ms VOLTAGE AND CURRENT CONTROL VREF Voltage feedback regulation voltage 196 200 204 mV V(REF_PWM) Voltage feedback regulation voltage under brightness control VFB = 50 mV 47 50 53 mV VFB = 20 mV 17 20 23 IFB Voltage feedback input bias current VFB = 200 mV 2 μA fS Oscillator frequency 500 600 700 kHz Dmax Maximum duty cycle 90% 93% tmin_on Minimum on pulse width Isink Comp pin sink current Isource Comp pin source current Gea Error amplifier transconductance Rea Error amplifier output resistance fea Error amplifier crossover frequency VFB = 100 mV 40 ns 100 μA 100 240 320 μA 400 μmho 6 MΩ 5 pF connected to COMP 500 kHz VIN = 3.6 V 0.3 POWER SWITCH N-channel MOSFET on-resistance RDS(on) VIN = 3 V ILN_NFET 0.6 0.7 N-channel leakage current VSW = 35 V, TA = 25°C ILIM N-Channel MOSFET current limit D = Dmax ILIM_Start Start up current limit D = Dmax tHalf_LIM Time step for half current limit Vovp Open LED protection threshold Measured on the SW pin, TPS61160A TPS61161A Open LED protection threshold on FB Measured on the FB pin, percentage of Vref, Vref = 200 mV and 20 mV Ω 1 μA 0.84 A OC and OLP 0.56 0.7 0.4 A 5 V(FB_OVP) 25 37 26 38 ms 27 39 V 50% tREF VREF filter time constant 180 μs tstep VREF ramp up time 213 μs 160 °C 15 °C THERMAL SHUTDOWN Tshutdown Thermal shutdown threshold Thysteresis Thermal shutdown threshold hysteresis 6 Submit Documentation Feedback Copyright © 2009–2016, Texas Instruments Incorporated Product Folder Links: TPS61160A TPS61161A TPS61160A, TPS61161A www.ti.com SLVS937C – MARCH 2009 – REVISED JULY 2016 6.7 Typical Characteristics Table 1. Table of Graphs FIGURE Efficiency TPS61160A/61A VIN = 3.6 V; 4, 6, 8, 10 LEDs; L = 22 μH Figure 1 Efficiency TPS61160A Figure 2 Efficiency TPS61161A Figure 3 Current limit TA = 25°C Figure 4 Current limit Figure 5 PWM dimming linearity VIN = 3.6 V; PWM Freq = 10 kHz and 40 kHz Figure 6 Output ripple at PWM dimming 8 LEDs; VIN = 3.6 V; ILOAD = 20 mA; PWM Freq = 10 kHz Figure 7 Switching waveform 8 LEDs; VIN = 3.6 V; ILOAD = 20 mA; L = 22 μH Figure 8 Start-up 8 LEDs; VIN = 3.6 V; ILOAD = 20 mA; L =22 μH Figure 9 Open LED protection 8 LEDs; VIN = 3.6 V; ILOAD = 20 mA; L = 22 μH Figure 10 100 100 VI = 3.6 V 4 LEDs VI = 4.2 V 6 LEDs 90 90 8 LEDs VI = 3 V 80 Efficiency - % Efficiency - % 80 10 LEDs 70 VI = 3.6 V 70 60 60 4 (12.8 V), 6 (19.2 V) LEDs 8 (25.6 V),10 (32 V) LEDs 50 50 6 LEDs - TPS61160A 40 40 0 10 20 30 Output Current - mA 40 50 0 10 20 30 Output Current - mA 40 50 Figure 2. Efficiency vs Output Current Figure 1. Efficiency vs Output Current 100 1000 VI = 12 V 900 Efficiency - % 80 Switch Current Limit - mA 90 VI = 3.6 V VI = 5 V 70 60 50 800 700 600 500 400 10 LEDs - TPS61161A 40 0 10 20 30 Output Current - mA 40 Figure 3. Efficiency vs Output Current 50 300 20 30 40 50 60 Duty Cycle - % 70 80 90 Figure 4. Switch Current Limit vs Duty Cycle Copyright © 2009–2016, Texas Instruments Incorporated Product Folder Links: TPS61160A TPS61161A Submit Documentation Feedback 7 TPS61160A, TPS61161A SLVS937C – MARCH 2009 – REVISED JULY 2016 www.ti.com 1000 200 10 kHz, 40 kHz 900 FB Voltage - mV Switch Current Limit - mA 160 800 700 600 120 80 500 40 400 300 -40 0 -20 0 20 40 60 80 Temperature - °C 100 120 140 Figure 5. Switch Current Limit vs Temperature 0 20 40 60 PWM Duty Cycle - % 80 100 Figure 6. FB Voltage vs PWM Duty Cycle PWM 2 V/div SW 20 V/div VOUT 20 mV/div AC VOUT 20 mV/div AC IL 200 mA/div ILED 10 mA/div t - 1 ms/div t - 100 ms/div Figure 8. Switching Waveform Figure 7. Output Ripple at PWM Dimming CTRL 5 V/div OPEN LED 5 V/div FB 200 mV/div VOUT 10 V/div VOUT 10 V/div COMP 500 mV/div IL 200 mA/div IL 200 mA/div t - 100 ms/div t - 2 ms/div Figure 9. Start-Up 8 Submit Documentation Feedback Figure 10. Open LED Protection Copyright © 2009–2016, Texas Instruments Incorporated Product Folder Links: TPS61160A TPS61161A TPS61160A, TPS61161A www.ti.com SLVS937C – MARCH 2009 – REVISED JULY 2016 7 Detailed Description 7.1 Overview The TPS61160A/61A is a high-efficiency, high output voltage boost converter in small package size that is ideal for driving white LED in series. The serial LED connection provides even illumination by sourcing the same output current through all LEDs, eliminating the need for expensive factory calibration. The device integrates 40V/0.7-A switch FET and operates in pulse width modulation (PWM) with 600-kHz fixed switching frequency. For operation see the block diagram. The duty cycle of the converter is set by the error amplifier output and the current signal applied to the PWM control comparator. The control architecture is based on traditional currentmode control; therefore, a slope compensation is added to the current signal to allow stable operation for duty cycles larger than 50%. The feedback loop regulates the FB pin to a low reference voltage (200 mV typical), reducing the power dissipation in the current sense resistor. 7.2 Functional Block Diagram C2 D1 1 Rset 4 L1 FB SW Reference Control Error Amplifer OLP Vin 6 COMP 2 C1 PWM Control C3 5 CTRL Soft Start-up Ramp Generator + Current Sensor Oscillator GND 3 7.3 Feature Description 7.3.1 Soft Start-Up Soft-start circuitry is integrated into the IC to avoid a high inrush current during start-up. After the device is enabled, the voltage at FB pin ramps up to the reference voltage in 32 steps, each step takes 213 μs. This ensures that the output voltage rises slowly to reduce the input current. Additionally, for the first 5 msec after the COMP voltage ramps, the current limit of the switch is set to half of the normal current limit spec. During this period, the input current is kept below 400 mA (typical). See the start-up waveform of a typical example, Figure 9. Copyright © 2009–2016, Texas Instruments Incorporated Product Folder Links: TPS61160A TPS61161A Submit Documentation Feedback 9 TPS61160A, TPS61161A SLVS937C – MARCH 2009 – REVISED JULY 2016 www.ti.com Feature Description (continued) 7.3.2 Open LED Protection Open LED protection circuitry prevents IC damage as the result of white LED disconnection. The TPS61160A/61A monitors the voltage at the SW pin and FB pin during each switching cycle. The circuitry turns off the switch FET and shuts down the IC when both of the following conditions persist for 8 switching clock cycles: (1) the SW voltage exceeds the VOVP threshold and (2) the FB voltage is less than half of regulation voltage. As a result, the output voltage falls to the level of the input supply. The device remains in shutdown mode until it is enabled by toggling the CTRL pin logic. To allow the use of inexpensive low-voltage output capacitor, the TPS61160A/61A has different open lamp protection thresholds. The threshold is set at 26 V for the TPS61160A and 38 V for the TPS61161A. Select the appropriate device so that the product of the number of external LEDs and each LED's maximum forward voltage plus the 200 mV reference voltage does not exceed the minimum OVP threshold or (nLEDS X VLED(MAX)) + 200 mV ≤ VOVP(MIN). 7.3.3 Shutdown The TPS61160A/61A enters shutdown mode when the CTRL voltage is logic low for more than 2.5 ms. During shutdown, the input supply current for the device is less than 1 μA (max). Although the internal FET does not switch in shutdown, there is still a DC current path between the input and the LEDs through the inductor and Schottky diode. The minimum forward voltage of the LED array must exceed the maximum input voltage to ensure that the LEDs remain off in shutdown; however, in the typical application with two or more LEDs, the forward voltage is large enough to reverse bias the Schottky and keep leakage current low. 7.3.4 Current Program The FB voltage is regulated by a low 0.2-V reference voltage. The LED current is programmed externally using a current-sense resistor in series with the LED string. The value of the RSET is calculated using Equation 1: VFB ILED RSET where • • • ILED = output current of LEDs VFB = regulated voltage of FB RSET = current sense resistor (1) The output current tolerance depends on the FB accuracy and the current sensor resistor accuracy. 7.3.5 PWM Brightness Dimming When the CTRL pin is constantly high, the FB voltage is regulated to 200 mV typically. However, the CTRL pin allows a PWM signal to reduce this regulation voltage; therefore, it achieves LED brightness dimming. The relationship between the duty cycle and FB voltage is given by Equation 2. VFB Duty u 200 mV where • • Duty = duty cycle of the PWM signal 200 mV = internal reference voltage (2) As shown in Figure 11, the IC chops up the internal 200-mV reference voltage at the duty cycle of the PWM signal. The pulse signal is then filtered by an internal low pass filter. The output of the filter is connected to the error amplifier as the reference voltage for the FB pin regulation. Therefore, although a PWM signal is used for brightness dimming, only the WLED DC current is modulated, which is often referred as analog dimming. This eliminates the audible noise which often occurs when the LED current is pulsed in replica of the frequency and duty cycle of PWM control. Unlike other scheme which filters the PWM signal for analog dimming, TPS61160A/61A regulation voltage is independent of the PWM logic voltage level which often has large variations. For optimum performance, use the PWM dimming frequency in the range of 5 kHz to 100 kHz. The requirement of minimum dimming frequency comes from the output ripple. Low frequency causes high output ripple. Because the CTRL pin is logic only pin, applying an external RC filter to the pin does not work. 10 Submit Documentation Feedback Copyright © 2009–2016, Texas Instruments Incorporated Product Folder Links: TPS61160A TPS61161A TPS61160A, TPS61161A www.ti.com SLVS937C – MARCH 2009 – REVISED JULY 2016 Feature Description (continued) VBG 200 mV CTRL Error Amplifier COMP FB Figure 11. Block Diagram of Programmable FB Voltage Using PWM Signal To use lower PWM dimming, add an external RC network connected to the FB pin as shown in Figure 15). 7.3.6 Undervoltage Lockout An undervoltage lockout prevents operation of the device at input voltages below typical 2.2 V. When the input voltage is below the undervoltage threshold, the device is shutdown and the internal switch FET is turned off. If the input voltage rises by undervoltage lockout hysteresis, the IC restarts. 7.3.7 Thermal Shutdown An internal thermal shutdown turns off the device when the typical junction temperature of 160°C is exceeded. The device is released from shutdown automatically when the junction temperature decreases by 15°C. 7.4 Device Functional Modes 7.4.1 Operation with CTRL When the CTRL pin is held below the VIL threshold, the device is disabled, and switching is inhibited. The IC quiescent current is reduced in this state. When VIN is above the UVLO threshold, and the CTRL terminal is increased above the VIH threshold the soft-start sequence initiates then the device becomes active. 7.4.2 External PWM Dimming For assistance in selecting the proper values for Rset, R1-R3, RFLTR, CFLTR and D2 for the specific application, refer to How to Use Analog Dimming With the TPS6116x (SLVA471) and/or Design Tool for Analog Dimming Using a PWM Signal (http://www.ti.com/lit/zip/slvc366). Also see Choosing Component Values section below. Copyright © 2009–2016, Texas Instruments Incorporated Product Folder Links: TPS61160A TPS61161A Submit Documentation Feedback 11 TPS61160A, TPS61161A SLVS937C – MARCH 2009 – REVISED JULY 2016 www.ti.com 8 Application and Implementation NOTE Information in the following applications sections is not part of the TI component specification, and TI does not warrant its accuracy or completeness. TI’s customers are responsible for determining suitability of components for their purposes. Customers should validate and test their design implementation to confirm system functionality. 8.1 Application Information The TPS61160A/61A provides a complete high-performance LED lighting solution for mobile devices supporting a single string of 6 (TPS61160A) or 10 (TPS61161A) white LEDs. 8.2 Typical Applications 8.2.1 Typical Application of TPS61161A L1 22 mH VI 3 V to 18 V C1 1 mF TPS61161A ON/OFF DIMMING CONTROL VIN SW CTRL FB COMP GND C3 220 nF D1 38V MAX C2 1 mF Rset 10 W L1: TDK VLCF5020T-220MR75-1 C1: Murata GRM188R61E105K C2: Murata GRM21BR71H105K D1: ONsemi MBR0540T1 20 mA Figure 12. Typical Application of TPS61161A 8.2.1.1 Design Requirements 12 DESIGN PARAMETER EXAMPLE VALUE Inductor 22 µH Minimum input voltage 3V Number of series LED 10 LED maximum forward voltage (Vf) 3.3 V Schottky diode forward voltage (Vf) 0.2 V Efficiency (η) 85% Switching frequency (SW) 600 kHz Submit Documentation Feedback Copyright © 2009–2016, Texas Instruments Incorporated Product Folder Links: TPS61160A TPS61161A TPS61160A, TPS61161A www.ti.com SLVS937C – MARCH 2009 – REVISED JULY 2016 Applying Equation 3 and Equation 4, when VIN is 3 V, 10 LEDs output equivalent to VOUT of 32.2 V, the inductor is 22 μH, the Schottky forward voltage is 0.2 V, the maximum output current is 47 mA in typical condition. 8.2.1.2 Detailed Design Procedure 8.2.1.2.1 Maximum Output Current The overcurrent limit in a boost converter limits the maximum input current, and thus maximum input power for a given input voltage. Maximum output power is less than maximum input power due to power conversion losses. Therefore, the current limit setting, input voltage, output voltage and efficiency can all change maximum current output. The current limit clamps the peak inductor current; therefore, the ripple has to be subtracted to derive maximum DC current. The ripple current is a function of switching frequency, inductor value and duty cycle. Equation 3 and Equation 4 take into account of all the above factors for maximum output current calculation. 1 Ip ª § 1 1 ·º «L u Fs u ¨ ¸» © Vout Vf Vin Vin ¹ ¼» ¬« where • • • • • Ip = inductor peak to peak ripple L = inductor value Vf = Schottky diode forward voltage Fs = switching frequency Vout = output voltage of the boost converter. It is equal to the sum of VFB and the voltage drop across LEDs (3) I out _max Vin u I lim Ip / 2 u K Vout where • • • Iout_max = maximum output current of the boost converter Ilim = over current limit η = efficiency (4) 8.2.1.2.2 Inductor Selection The selection of the inductor affects steady state operation as well as transient behavior and loop stability. These factors make it the most important component in power regulator design. There are three important inductor specifications, inductor value, DC resistance and saturation current. Considering inductor value alone is not enough. The inductor value determines the inductor ripple current. Choose an inductor that can handle the necessary peak current without saturating, according to half of the peak-to-peak ripple current given by Equation 3, pause the inductor DC current given by: Vout u Iout I in _DC Vin u K (5) Inductor values can have ±20% tolerance with no current bias. When the inductor current approaches saturation level, its inductance can decrease 20% to 35% from the 0A value depending on how the inductor vendor defines saturation current. Using an inductor with a smaller inductance value forces discontinuous PWM when the inductor current ramps down to zero before the end of each switching cycle. This reduces the boost converter’s maximum output current, causes large input voltage ripple and reduces efficiency. Large inductance value provides much more output current and higher conversion efficiency. For these reasons, a 10 μH to 22 μH inductor value range is recommended. A 22 μH inductor optimized the efficiency for most application while maintaining low inductor peak to peak ripple. Table 2 lists the recommended inductor for the TPS61160A/61A. When recommending inductor value, the factory has considered –40% and +20% tolerance from its nominal value. Copyright © 2009–2016, Texas Instruments Incorporated Product Folder Links: TPS61160A TPS61161A Submit Documentation Feedback 13 TPS61160A, TPS61161A SLVS937C – MARCH 2009 – REVISED JULY 2016 www.ti.com TPS61160A/61A has built-in slope compensation to avoid sub-harmonic oscillation associated with current mode control. If the inductor value is lower than 10 μH, the slope compensation may not be adequate, and the loop can be unstable. Therefore, customers need to verify the inductor in their application if it is different from the recommended values. Table 2. Recommended Inductors for TPS61160A/61A PART NUMBER L (μH) DCR MAX (Ω) SATURATION CURRENT (mA) SIZE (L × W × H mm) VENDOR Murata LQH3NPN100NM0 10 0.3 750 3 × 3 × 1.5 VLCF5020T-220MR75-1 22 0.4 750 5 × 5 × 2.0 TDK CDH3809/SLD 10 0.3 570 4 × 4 × 1.0 Sumida A997AS-220M 22 0.4 510 4 × 4 × 1.8 TOKO 8.2.1.2.3 Schottky Diode Selection The high switching frequency of the TPS61160A/61A demands a high-speed rectification for optimum efficiency. Ensure that the diode average and peak current rating exceeds the average output current and peak inductor current. In addition, the diode’s reverse breakdown voltage must exceed the open LED protection voltage. The ONSemi MBR0540 and the ZETEX ZHCS400 are recommended for TPS61160A/61A. 8.2.1.2.4 Compensation Capacitor Selection The compensation capacitor C3 (see Functional Block Diagram), connected from COMP pin to GND, is used to stabilize the feedback loop of the TPS61160A/61A. Use a 220-nF ceramic capacitor for C3. 8.2.1.2.5 Input and Output Capacitor Selection The output capacitor is mainly selected to meet the requirements for the output ripple and loop stability. This ripple voltage is related to the capacitor’s capacitance and its equivalent series resistance (ESR). Assuming a capacitor with zero ESR, the minimum capacitance needed for a given ripple can be calculated by (Vout Vin ) u I out Cout Vout u Fs u Vripple where • Vripple = peak-to-peak output ripple (6) The additional output ripple component caused by ESR is calculated using: Vripple _ESR RESR u Iout (7) Due to its low ESR, Vripple_ESR can be neglected for ceramic capacitors, but must be considered if tantalum or electrolytic capacitors are used. Care must be taken when evaluating a ceramic capacitor’s derating under dc bias, aging and AC signal. For example, larger form factor capacitors (in 1206 size) have a resonant frequencies in the range of the switching frequency. So the effective capacitance is significantly lower. The DC bias can also significantly reduce capacitance. Ceramic capacitors can loss as much as 50% of its capacitance at its rated voltage. Therefore, leave the margin on the voltage rating to ensure adequate capacitance at the required output voltage. The capacitor in the range of 1 μF to 4.7 μF is recommended for input side. The output requires a capacitor in the range of 0.47 μF to 10 μF. The output capacitor affects the loop stability of the boost regulator. If the output capacitor is below the range, the boost regulator can potentially become unstable. For example, if use the output capacitor of 0.1 μF, a 470 nF compensation capacitor has to be used for the loop stable. The popular vendors for high value ceramic capacitors are: TDK (http://www.component.tdk.com/components.php) Murata (http://www.murata.com/cap/index.html) 14 Submit Documentation Feedback Copyright © 2009–2016, Texas Instruments Incorporated Product Folder Links: TPS61160A TPS61161A TPS61160A, TPS61161A www.ti.com SLVS937C – MARCH 2009 – REVISED JULY 2016 8.2.1.3 Application Curves 100 90 EFFICIENCY (%) 80 70 60 50 40 VIN = 3.0 V 30 VIN = 3.6 V 20 VIN = 4.2 V 10 VIN = 5.0 V 0 0 10 20 30 40 50 60 70 80 90 100 DIMMING DUTY CYCLE (%) C002 Figure 14. Start-Up with 10 Series LEDs (DPWM = 100%) Figure 13. Efficiency vs Dimming Duty Cycle 8.2.2 Li-Ion Driver for 6 White LEDs L1 10 mH D1 C2 C1 D2 TPS61160A ON/OFF DIMMING CONTROL C3 220nF VIN SW CTRL FB 100Ω R2 COMP GND R1 RFLTR L1: Murata LQH3NPN100NM0 C1: Murata GRM188R61A105K C2: Murata GRM188R61E474K D1: ONsemi MBR0540T1 D2: ONsemi MMSZ4711 Rset 10 W CFLTR Figure 15. Li-Ion Driver for 6 White LEDs With External PWM Dimming Network 8.2.2.1 Design Requirements DESIGN PARAMETER EXAMPLE VALUE Inductor 22 µH Minimum input voltage 3V Number of series LED 6 LED maximum forward voltage (Vf) 3.2 V Schottky diode forward voltage (Vf) 0.2 V Efficiency 82% Switching frequency (fSW) 600 kHz External PWM output voltage 3V External PWM frequency 20 kHz Copyright © 2009–2016, Texas Instruments Incorporated Product Folder Links: TPS61160A TPS61161A Submit Documentation Feedback 15 TPS61160A, TPS61161A SLVS937C – MARCH 2009 – REVISED JULY 2016 www.ti.com Applying Equation 3 and Equation 4, when VIN is 3 V, 6 LEDs output equivalent to VOUT of 19.4 V, the inductor is 22 μH, the Schottky forward voltage is 0.2 V, the maximum output current is 76 mA in typical condition. 8.2.2.2 Detailed Design Procedure 8.2.2.2.1 Choosing Component Values As per SLVA471, the values of RFLTR, CFLTR, R1, R2, and RSET are determined by the system parameters and error tolerance. The main source of LED current error is leakage current from the FB pin. The error gets worse as the LED current decreases. The error due to leakage current is given by Functional Block Diagram, where the impedance seen by the FB pin has a major impact. To reduce error due to the leakage current, the impedance seen by the FB pin needs to be small. Because R2 is much smaller than R1 + RFLTR, R2 must be chosen to be small to minimize the impedance seen by the FB pin. In general, R2 must be chosen to be 1 kΩ or less. If greater accuracy at smaller currents is needed, then R2 must be chosen to be even smaller. % error = IFB D ´ VPWM ( H ) + (1 - D ) VPWM ( L ) VFB (R 1 + R FLTR ) // R 2 R 1 + R FLTR (8) Once R2 has been chosen, the value of RSET and R1 + RFLTR can be calculated using Equation 9, Equation 10, Equation 11, and Equation 12. The individual values of R1 and RFLTR can be any combination that sums up to R1 + RFLTR . In general, choosing R1 and RFLTR to be the same value gives a minimum requirement for CFLTR. VPWM(min) = D(min)VPWM(H) + (1 - D(min) )VPWM(L) (9) VPWM(max) = D(max) VPWM(H) + (1 - D(max) )VPWM(L) R SET = ( VFB VPWM(max) - VPWM(min) (10) ) VP WM(ma x)ILE D(max) VFBILED(max) + VFBIL ED(min ) - VPWM(min)IL ED(min ) R1 + R FLTR = R 2 (IL ED(ma x) (VPW M(max) - VFB ) - ILED(min) (VPW M(min) - VFB )) VFB (ILED(max) - ILED(min) ) (11) + VPWM(max) - VPWM(min) ILE D(max) - ILED(min) (12) Finally, CFLTR can be chosen based on the amount of filtering desired or to provide a gradual dimming effect that is popular in many lighting products. At a minimum, CFLTR must be chosen to provide at least 20 dB of attenuation at the PWM frequency. Equation 13 can be used to calculate the minimum capacitor value to provide this attenuation. 1 CFLTR = f pwm 2p (RFLTR // R1) 10 (13) To provide gradual dimming, a large capacitor must be chosen to provide a long transient time when changing the PWM duty cycle. Equation 14 shows how to calculate the recommended corner frequency of the RC filter based on the 10% to 90% rise time. Once the corner frequency is known, it can be used to calculate the required capacitor using Equation 15. 0.35 fRC = tr (14) CFLTR = 1 2p (RFLTR // R1 ) fRC (15) For example, a design with RFLTR and R1 equal to 10 kΩ and a desired rise time of 500 ms requires a corner frequency of 0.7 Hz and a capacitor of 47 μF. 16 Submit Documentation Feedback Copyright © 2009–2016, Texas Instruments Incorporated Product Folder Links: TPS61160A TPS61161A TPS61160A, TPS61161A www.ti.com SLVS937C – MARCH 2009 – REVISED JULY 2016 8.2.2.3 Application Curves 100 90 EFFICIENCY (%) 80 70 60 50 40 VIN = 3.0 V 30 VIN = 3.6 V 20 VIN = 4.2 V 10 VIN = 5.0 V 0 0 10 20 30 40 50 60 70 80 90 100 DIMMING DUTY CYCLE (%) C002 Figure 16. Efficiency vs Dimming Duty Cycle Figure 17. Start-Up with 6 series LEDs (External PWM, DPWM = 10%) Figure 18. Start-Up with 6 Series LEDs (External PWM, DPWM = 50%) Figure 19. Start-Up with 6 Series LEDs (External PWM, DPWM = 100%) Copyright © 2009–2016, Texas Instruments Incorporated Product Folder Links: TPS61160A TPS61161A Submit Documentation Feedback 17 TPS61160A, TPS61161A SLVS937C – MARCH 2009 – REVISED JULY 2016 www.ti.com 8.2.3 Li-Ion Driver for 6 White LEDs With External PWM Dimming Network L1 10 mH Vin 3 V to 5 V C1 1 mF D1 TPS61160A ON/OFF DIMMING CONTROL VIN SW CTRL FB COMP GND C3 220 nF C2 0.47 mF Rset 10 W 20 mA L1: Murata LQH3NPN100NM0 C1: Murata GRM188R61A105K C2: Murata GRM188R61E474K D1: ONsemi MBR0540T1 Figure 20. Li-Ion Driver for 6 White LEDs 8.2.3.1 Design Requirements DESIGN PARAMETER EXAMPLE VALUE Inductor 22 µH Minimum input voltage 3V Number of series LED 6 LED maximum forward voltage (Vf) 3.2 V Schottky diode forward voltage (Vf) 0.2 V Efficiency (η) 82% Switching frequency 600 kHz Applying Equation 3 and Equation 4, when VIN is 3 V, 6 LEDs output equivalent to VOUT of 19.4 V, the inductor is 22 μH, the Schottky forward voltage is 0.2 V, the maximum output current is 76 mA in typical condition. 8.2.3.2 Detailed Design Procedure See Detailed Design Procedure. 8.2.3.3 Application Curves 100 90 EFFICIENCY (%) 80 70 60 50 40 VIN = 3.0 V 30 VIN = 3.6 V 20 VIN = 4.2 V 10 VIN = 5.0 V 0 0 10 20 30 40 50 60 70 80 90 100 DIMMING DUTY CYCLE (%) C002 Figure 21. Efficiency vs Duty Cycle 18 Submit Documentation Feedback Figure 22. Start-Up with 6 Series LEDs (DPWM = 50%) Copyright © 2009–2016, Texas Instruments Incorporated Product Folder Links: TPS61160A TPS61161A TPS61160A, TPS61161A www.ti.com SLVS937C – MARCH 2009 – REVISED JULY 2016 Figure 23. Start-Up with 6 Series LEDs (DPWM = 100%) 8.2.4 Li-Ion Driver for 8 White LEDs L1 22 mH Vin 3 V to 5 V D1 C2 C1 TPS61161A ON/OFF DIMMING CONTROL VIN SW CTRL FB COMP GND C3 220 nF Rset 10 W L1: TDK VLCF5020T-220MR75-1 C1: Murata GRM188R61A105K C2: Murata GRM21BR71H105K D1: ONsemi MBR0540T1 20mA Figure 24. Li-Ion Driver for 8 White LEDs Copyright © 2009–2016, Texas Instruments Incorporated Product Folder Links: TPS61160A TPS61161A Submit Documentation Feedback 19 TPS61160A, TPS61161A SLVS937C – MARCH 2009 – REVISED JULY 2016 www.ti.com 8.2.4.1 Design Requirements DESIGN PARAMETER EXAMPLE VALUE LED current 0.02 A Minimum input voltage 3V Number of series LED 8 LED maximum forward voltage (Vf) 3.3 V Schottky diode forward voltage 0.2 V Efficiency (η) 86% Switching frequency 600 kHz Applying Equation 3 and Equation 4, when VIN is 3 V, 8 LEDs output equivalent to VOUT of 25.8 V, the inductor is 22 μH, the Schottky forward voltage is 0.2 V, the maximum output current is 60 mA in typical condition. 8.2.4.2 Detailed Design Procedure See Detailed Design Procedure. 8.2.4.3 Application Curves 100 90 EFFICIENCY (%) 80 70 60 50 40 VIN = 3.0 V 30 VIN = 3.6 V 20 VIN = 4.2 V 10 VIN = 5.0 V 0 0 10 20 30 40 50 60 70 80 90 100 DIMMING DUTY CYCLE (%) C002 Figure 25. Efficiency vs. Dimming Duty Cycle Figure 26. Start-Up with 8 Series LEDs (DPWM = 100%) 9 Power Supply Recommendations The TPS61160A/61A is designed to operate from an input supply range of 2.7 V to 18 V. This input supply must be well regulated and provide the peak current required by the number of series LEDs and inductor selected. 20 Submit Documentation Feedback Copyright © 2009–2016, Texas Instruments Incorporated Product Folder Links: TPS61160A TPS61161A TPS61160A, TPS61161A www.ti.com SLVS937C – MARCH 2009 – REVISED JULY 2016 10 Layout 10.1 Layout Guidelines As for all switching power supplies, especially those high frequency and high current ones, layout is an important design step. If layout is not carefully done, the regulator could suffer from instability as well as noise problems. To reduce switching losses, the SW pin rise and fall times are made as short as possible. To prevent radiation of high frequency resonance problems, proper layout of the high frequency switching path is essential. Minimize the length and area of all traces connected to the SW pin and always use a ground plane under the switching regulator to minimize inter-plane coupling. The loop including the PWM switch, Schottky diode, and output capacitor, contains high current rising and falling in nanosecond and should be kept as short as possible. The input capacitor needs not only to be close to the VIN pin, but also to the GND pin in order to reduce the supply ripple of the device. Figure 27 shows a sample layout. 10.2 Layout Example C1 Rset Vin LEDs Out Vin FB L1 CTRL COMP CTRL GND SW C3 C2 GND Place enough VIAs around thermal pad to enhance thermal performance LEDs IN Minimize the area of this trace Figure 27. Sample Layout 10.3 Thermal Considerations The maximum junction temperature of the device must be restricted to 125°C under normal operating conditions. This restriction limits the power dissipation of the TPS61160A/61A. Calculate the maximum allowable dissipation, PD(max), and keep the actual dissipation less than or equal to PD(max). The maximum-power-dissipation limit is determined using Equation 16: PD(max) 125qC - TA RTJA where • • TA is the maximum ambient temperature for the application. RθJA is the thermal resistance junction-to-ambient given in Dissipation Ratings . (16) The TPS61160A/61A comes in a thermally enhanced QFN package. This package includes a thermal pad that improves the thermal capabilities of the package. The RθJA of the QFN package greatly depends on the PCB layout and thermal pad connection. The thermal pad must be soldered to the analog ground on the PCB. Using thermal vias underneath the thermal pad as illustrated in the layout example. Also see the QFN/SON PCB Attachment application report (SLUA271). Copyright © 2009–2016, Texas Instruments Incorporated Product Folder Links: TPS61160A TPS61161A Submit Documentation Feedback 21 TPS61160A, TPS61161A SLVS937C – MARCH 2009 – REVISED JULY 2016 www.ti.com 11 Device and Documentation Support 11.1 Device Support 11.1.1 Third-Party Products Disclaimer TI'S PUBLICATION OF INFORMATION REGARDING THIRD-PARTY PRODUCTS OR SERVICES DOES NOT CONSTITUTE AN ENDORSEMENT REGARDING THE SUITABILITY OF SUCH PRODUCTS OR SERVICES OR A WARRANTY, REPRESENTATION OR ENDORSEMENT OF SUCH PRODUCTS OR SERVICES, EITHER ALONE OR IN COMBINATION WITH ANY TI PRODUCT OR SERVICE. 11.2 Documentation Support 11.2.1 Related Documentation For related documentation, see the following application reports: QFN/SON PCB Attachment (SLUA271). How to Use Analog Dimming With the TPS6116x (SLVA471). Design Tool for Analog Dimming Using a PWM Signal (http://www.ti.com/lit/zip/slvc366). 11.3 Related Links Table 3 below lists quick access links. Categories include technical documents, support and community resources, tools and software, and quick access to sample or buy. Table 3. Related Links PARTS PRODUCT FOLDER SAMPLE & BUY TECHNICAL DOCUMENTS TOOLS & SOFTWARE SUPPORT & COMMUNITY TPS61160A Click here Click here Click here Click here Click here TPS61161A Click here Click here Click here Click here Click here 11.4 Receiving Notification of Documentation Updates To receive notification of documentation updates, navigate to the device product folder on ti.com. In the upper right corner, click on Alert me to register and receive a weekly digest of any product information that has changed. For change details, review the revision history included in any revised document. 11.5 Community Resources The following links connect to TI community resources. Linked contents are provided "AS IS" by the respective contributors. They do not constitute TI specifications and do not necessarily reflect TI's views; see TI's Terms of Use. TI E2E™ Online Community TI's Engineer-to-Engineer (E2E) Community. Created to foster collaboration among engineers. At e2e.ti.com, you can ask questions, share knowledge, explore ideas and help solve problems with fellow engineers. Design Support TI's Design Support Quickly find helpful E2E forums along with design support tools and contact information for technical support. 11.6 Trademarks E2E is a trademark of Texas Instruments. All other trademarks are the property of their respective owners. 11.7 Electrostatic Discharge Caution These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam during storage or handling to prevent electrostatic damage to the MOS gates. 22 Submit Documentation Feedback Copyright © 2009–2016, Texas Instruments Incorporated Product Folder Links: TPS61160A TPS61161A TPS61160A, TPS61161A www.ti.com SLVS937C – MARCH 2009 – REVISED JULY 2016 11.8 Glossary SLYZ022 — TI Glossary. This glossary lists and explains terms, acronyms, and definitions. 12 Mechanical, Packaging, and Orderable Information The following pages include mechanical, packaging, and orderable information. This information is the most current data available for the designated devices. This data is subject to change without notice and revision of this document. For browser-based versions of this data sheet, refer to the left-hand navigation. Copyright © 2009–2016, Texas Instruments Incorporated Product Folder Links: TPS61160A TPS61161A Submit Documentation Feedback 23 PACKAGE OPTION ADDENDUM www.ti.com 19-Oct-2022 PACKAGING INFORMATION Orderable Device Status (1) Package Type Package Pins Package Drawing Qty Eco Plan (2) Lead finish/ Ball material MSL Peak Temp Op Temp (°C) Device Marking (3) Samples (4/5) (6) TPS61160ADRVR ACTIVE WSON DRV 6 3000 RoHS & Green NIPDAU Level-2-260C-1 YEAR -40 to 85 OBV Samples TPS61160ADRVT ACTIVE WSON DRV 6 250 RoHS & Green NIPDAU Level-2-260C-1 YEAR -40 to 85 OBV Samples TPS61161ADRVR ACTIVE WSON DRV 6 3000 RoHS & Green NIPDAU Level-2-260C-1 YEAR -40 to 85 OBT Samples TPS61161ADRVT ACTIVE WSON DRV 6 250 RoHS & Green NIPDAU | NIPDAUAG Level-2-260C-1 YEAR -40 to 85 OBT Samples (1) The marketing status values are defined as follows: ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design. PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device. (2) RoHS: TI defines "RoHS" to mean semiconductor products that are compliant with the current EU RoHS requirements for all 10 RoHS substances, including the requirement that RoHS substance do not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, "RoHS" products are suitable for use in specified lead-free processes. TI may reference these types of products as "Pb-Free". RoHS Exempt: TI defines "RoHS Exempt" to mean products that contain lead but are compliant with EU RoHS pursuant to a specific EU RoHS exemption. Green: TI defines "Green" to mean the content of Chlorine (Cl) and Bromine (Br) based flame retardants meet JS709B low halogen requirements of
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