Using the UCC29950EVM-631
User's Guide
Literature Number: SLUUB69A
March 2015 – Revised March 2015
User's Guide
SLUUB69A – March 2015 – Revised March 2015
Using the UCC29950EVM-631
300-W PFC/LLC Off-Line PSU Module
1
Introduction
The UCC29950EVM-631 evaluation module is a 300-W nominal, two-stage off-line converter. The EVM
consists of a Continuous Conduction Mode (CCM) PFC input stage followed by a half-bridge LLC output
and isolation stage. It provides a 12-V constant-voltage output with overload and short circuit protection.
The UCC29950 incorporates a wide range of protection features to ensure safe system operation. The
EVM may be operated without an external bias supply in Self Bias Mode, or with an external bias supply
in Aux Bias Mode.
2
Description
This evaluation module uses the UCC29950 CCM PFC and LLC Combo Controller in a 300-W converter
The input accepts a voltage range of 90 VAC to 265 VAC. It has an output voltage of 12 V and a maximum
output current of 25 A. Refer to the UCC29950 datasheet, (TI Literature Number SLUSC18), for full specs
and details about the controller features. This EVM makes use of the device features to control a twostage power supply that is rated for 300-W output power.
An overload timer tracks the extent and duration of overload and trips the overload protection when the
current exceeds the over-current protection profile described in the datasheet. The overload protection
turns the power stages off and then attempts restarts at 1 second intervals.
If the VCC level at the UC29950 controller falls below the UVLO threshold the controller shuts down. It will
attempt a restart when VCC recovers.
The over-temperature protection feature of the UCC29950 trips If the temperature of the device exceeds
the thermal shutdown temperature. The device restarts once the temperature falls to the restart
temperature.
The UCC29950 employs frequency dithering to reduce conducted emissions and therefore reduce the size
and cost of the EMI filter.
This user’s guide provides the schematic, component list, assembly drawing, art work and test set up
necessary to evaluate the UCC29950EVM-631.
2
Using the UCC29950EVM-631 300-W PFC/LLC Off-Line PSU Module
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Description
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2.1
Features
UCC29950EVM-631 features include:
• AC Input Range 90 VAC to 264 VAC
• DC Output of 12 V, 25 A
• A CCM Boost Power Factor Correction Input Stage for High-Power Factor and High Efficiency
• An LLC Output Stage for High Efficiency
• Low Start-Up Current, with Integrated High-Voltage Start-Up Control
• On/Off Control of PFC Stage and PFC / LLC Stages
• Current Sense Inputs for PFC / LLC Overload Protection
• Line Brownout Protection
• PFC Bus Over-Voltage and Under-Voltage Protection
• X-Cap Discharge Function for Reduced System Standby Power Consumption
• Three Level LLC Over-Current Protection for Loads with High-Peak Power Requirements
• Short Circuit Protection
• Over Temperature Protection
• Operation in Self Bias or Aux Bias Modes
CAUTION
High voltage levels are present on the evaluation module whenever it is
energized. Proper precautions must be taken when working with the EVM. The
large bulk capacitor, C6, and the output capacitors C17, C20, C21, C22, C23,
C24, C20 and C12, must be completely discharged before the EVM can be
handled. Serious injury can occur if proper safety precautions are not followed.
2.2
Typical Applications
The UCC29950 is suited for use in mid-to-high power off-line converters. It is simple to use and has a lowexternal component count with extensive fault protection features.
• Televisions
• High Efficiency AC-to-DC server power supplies
• High Density Adapters
• 80+ SILVER PC Silver Box
• Gaming
• Audio
• Lighting Drivers
• Industrial Power
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3
Electrical Performance Specifications
3
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Electrical Performance Specifications
Table 1. UCC29950EVM-631 Performance Summary
PARAMETER
TEST CONDITION
MIN
TYP
MAX
UNIT
Input Characteristics
VIN
Input voltage
fLINE
Input frequency
90
115/230
47
265
VAC
63
Hz
PIN(115V_no-load)
No-load input power
VIN = 115 V
fLINE = 60 Hz,
IOUT = 0 A
PIN(230V_no-load)
No-load input power
VIN = 230 V
fLINE = 50 Hz,
IOUT = 0 A
200
mW
IIN(peak)
Peak input current
VIN = 90 V),
fLINE = 60 Hz,
IOUT = 25 A
5.4
A
200
mW
AC turn-on voltage
80
AC turn-off voltage
75
VAC
Output Characteristics
VOUT
Output voltage
VIN(min) < VIN < VIN(max),
fLINE(min) < fLINE < fLINE(max),
IOUT(min) < IOUT < IOUT(max)
VOUT(line)
Line regulation
VIN(min) < VIN < VIN(max),
IOUT = IOUT(max)
0.1%
VIN = 115 VAC,
fLINE = 60 Hz,
IOUT(min) < IOUT < IOUT(max)
0.1%
VIN = 230 VAC,
fLINE = 50 Hz,
IOUT(min) < IOUT < IOUT(max)
0.1%
VOUT(load)
12.0
12.1
VDC
IOUT
Output load current
VIN(min) < VIN < VIN(max)
fLINE(min) < fLINE < fLINE(max)
0
25
A
POUT
Output power
VIN(min) < VIN < VIN(max)
fLINE(min) < fLINE < fLINE(max)
0
300
W
VRIPPLE(SW)
High-frequency output voltage ripple
(measured with of a 10-µF aluminum
electrolytic capacitor and a 1-µF highfrequency ceramic capacitor across the
output terminals.)
IOCC
4
Load regulation
11.9
Steady-state output over current threshold
VIN = 115 VAC,
fLINE = 60 Hz
IOUT = IOUT(max)
400
mVP-P
VIN = 230 VAC,
fLINE = 50 Hz
IOUT = IOUT(max)
400
mVP-P
28
A
VIN(min) ≤ VIN ≤ VIN(max)
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Electrical Performance Specifications
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Table 1. UCC29950EVM-631 Performance Summary (continued)
PARAMETER
TEST CONDITION
MIN
TYP
MAX
UNIT
System Characteristics
fSW(PFC)
PF
THD
fSW(LLC)
ηFL
ηAV
tAMB
Switching frequency – including ±2-kHz
dither
Power factor
Total harmonic distortion
TJ = 25°C
Average efficiency
109
0.999
VIN = 230 VAC,
50 Hz,
IOUT = IOUT(max)
0.995
VIN = 115 VAC,
fLINE = 60 Hz,
IOUT = IOUT(max)
3%
10%
VIN = 230 VAC,
fLINE = 50 Hz
IOUT = IOUT(max)
6%
10%
110
350
70
VIN = 115 VAC,
fLINE = 60 Hz,
IOUT = IOUT(max)
88.3%
VIN = 230 VAC,
fLINE = 50 Hz,
IOUT = IOUT(max)
90.5%
VIN = 115 VAC,
fLINE = 60 Hz,
IOUT = IOUT(max)
87.8%
VIN = 230 VAC,
fLINE = 50 Hz,
IOUT = IOUT(max)
90.2%
Ambient temperature
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100
VIN = 115 VAC,
60 Hz,
IOUT = IOUT(max)
LLC stage switching frequency
Full load efficiency
87
25
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kHz
kHz
°C
5
BULK
AC1
10.0Meg
R42
R46
3.3Meg
3.09Meg
R50
R45
75.0k
10.0Meg
R44
3.09Meg
R49
10.0Meg
R43
AC2
R51
PFCCS
3.09Meg
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D19
D18
470
MOSI
3.09Meg
R38
LLC_RCS
AGND
AGND
1000pF
C41
470
R53
AGND
C38
470pF
C37
470pF
3.09Meg
3.09Meg
R52
AGND
C36
470pF
R40
R37
0
R36
0
R39
D16
D15
2.21k
R55
Q4
R35
0
C39
0.1µF
TP16
PSON
8
7
5
3
C33
0.1µF
AGND
C40
0.1µF
TP17
FB
UCC29950D
FB
LLC_CS
PFC_CS
AC1
AC2
VBULK
AGND
GND
AGND
PFC_GD
GD2
GD1
SUFG
0
AGND
TP10
PFCGD
GD2
R61
1.00k
AGND
R54
100k
S1
R47
100k
VCC
1
3
5
7
9
TP11
C46
100pF
AGND
VCC
PSON
ACDET1
FB
D17
Green
R41
10.0k
AGND
GD1
TP12
TP13
R48
PGND
1
6
TP14
16
2
14
4
15
C35
10µF
TP9
AC_DET
C34
10µF
PGND
MD_SEL/PS_ON
SUFS
VCC
U6
VCC
R56
3.32k
12
11
13
10
9
375Vdc
4
1
6
3
6
S2
5103308-1
J6
0
R19
4
1
2
4
6
8
10
TP15
MOSI
PSON
ACDET1
PGND
4
6
3
AC1
Schematic
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Schematic
Figure 1. UCC29950EVM-631 Schematic - Control
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J1
GD1
GD2
TP21
NEUTRAL
LINE
90VAC to 264VAC
VCC
R57
1.00
C27
0.1μF
C25
1μF
V1
VCC
C45
100pF
51.1
R11
250V 8A
PGND
C44
100pF
51.1
R13
TP4
3
2
1
C26
220μF
TP5
8
9
10
14
2
1
4
7
C16
1μF
18V
D11
D20
UCC27714D
NC
NC
NC
NC
LI
HI
NC/EN
VDD
U2
2.2
R58
AC2
C1
0.47μF
L1
2.2mH
D6
PFCCS
LO
HS
HO
HB
PGND
3
5
6
11
12
13
TP28
-
R15
1.10M
R14
10.0M
VSS
COM
C2
0.47μF
5 ohm
~
D2
TP3
+
C48
0.01μF
C12
0.1μF
R4
0.1
~
t°
R5
0.1
3.30
C47
10μF
6
1
3
2
3.30
R17
NC
IN
EN
DELAY
R18
10.0k
GND EP
OUT
PG
FB
U7
R12
10.0k
R60
HS2
7
5
8
LLC_RCS
AGND
C43
10μF
D10
C13
0.012μF
H2 HEATSINK Q1, Q2
PGND
1
2
3
Q3
AOW25S65
TPS7A1601DGNT
0
OUTL
OUTH
VDD
UCC27511DBVR
GND
IN-
IN+
U1
PFCGD
Q2
AOW25S65
Net-Tie
4
5
6
R1
10.0
LV
i
NT1
BULK
TP24
TP25
AGND
NF
D9
C3
0.33μF
R6
0.1
R10
NF
D5
AC1
90VAC to 264VAC
4
RT1
9
R59
100k
3
2
1
C9
1μF
C11
D12
J5
3
1
6
5
2
D13
1
2
3
TP8
T1
FB
19
20
15
16
18
17
14
13
C10
3
1
3
1
AGND
R34
NF
TP22
TP20
2
2
H3 HEATSINK D4, D6
3
4
1
2
3
ACPL-217-56AE
U4
2
1
2
1
NF
S3
C22
1000μF
SEC_0V
C21
1000μF
R21
NF
R20
NF
C32
0.1μF
C20
330μF
R30
0
C31
NF
BZX384-C12,115
12V
D14
C24
1000μF
LLC_RCS
C23
1000μF
1.20
R9
1.20
R8
1.20
R7
47μF
C7
PFC BULK RTN
+PFC BULK
J2 NOMINAL VBULK: 390VDC
BULK
TP33
1
2
3
385V to 450VDC
TP23
ACPL-217-56AE
U3
R28
NF
VCC
3
4
R23
1.20k
VCC
TP32
C5
0.1μF
TP31
HS3
SEC_0V
C4
0.1μF
STPS40L45CT
D8
D7
SEC_0V
C6
270μF
HIGH VOLTAGE
1000pF
PGND
H1 HEATSINK D2, D3, Q1
Q1
HS1
D3
C3D04060A
C19
D4
TP18
TP26
L3
R62
10.0k
1
TP2
0.016μF
C15
0.047μF
0.016μF
PGND
J4
C42
0.1μF
VCC
1
2
3
C14
0.012μF
C8
0.1μF
1.0
3.3 R3
R2
L2
D1
2
3
HIGH VOLTAGE
1
4
3
6
F1
1
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C29
NF
U5
TL431AIDBZR
NF
C30
TP7
TP6
0.047μF
R29
R25
10.0k
R22
5.10k
R16
NF
1.5μH
L4
Tinned Copper
H33
MECH
296 SV005
2
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3
TP1
R32
NF
R26
18.0k
R24
49.9
C17
330μF
+VOUT
R31
0
10K
R33
C28
NF
R27
NF
+VOUT
1
2
3
4
VOUT RTN
TP29
TP30
J3
+VOUT
OUTPUT: 12 VDC, 25 A
SEC_0V
TP27
C18
1μF
TP19
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Schematic
Figure 2. UCC29950EVM-631 Schematic - Power
Using the UCC29950EVM-631 300-W PFC/LLC Off-Line PSU Module
7
Test Setup
5
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Test Setup
Figure 3 shows the test setup recommended in order to evaluate the UCC29950EVM-631 in Self Bias
Mode. Figure 4 shows the test setup recommended in order to evaluate the UCC29950EVM-631 in Aux
Bias Mode.
+ -
L
N
Power Meter
+ Current
+
- Voltage
62 k:,
5W
The 62-k: resistor and the
V2 Meter provide monitoring
and an automatic discharge
of the PFC stage output
capacitance (C6). They are
recommended but are not
necessary for operation and
may be omitted. Remember
to discharge C6 when
finished.
The voltage on the bulk
capacitor, C6, may be
monitored at J2 as shown
or at TP31 (pos) and TP
32 (neg)
Fan
Electronic
Load
+
+ V1
-
V2
AC Source
+
A1
Figure 3. UCC29950EVM-631 Recommended Self Bias Test Set Up
8
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V2
-
AC Source
+
L
N
62 k:,
5W
13 V Bias
Supply
-
Electronic
Load
+
+
Fan
+
A1
-
+
V1
-
Power Meter
+ Current
+
- Voltage
The 62-k: resistor and the
V2 Meter provide monitoring
and an automatic discharge
of the PFC stage output
capacitance (C6). They are
recommended but are not
necessary for operation and
may be omitted. Remember
to discharge C6 when
finished.
The voltage on the bulk
capacitor, C6, may be
monitored at J2 as shown
or at TP31 (pos) and TP
32 (neg)
Figure 4. UCC29950EVM-631 Recommended Aux Bias Test Set Up
WARNING
High voltages that may cause injury exist on this evaluation
module (EVM). Please ensure all safety procedures are followed
when working on this EVM. Never leave a powered EVM
unattended.
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Test Setup
5.1
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Test Equipment
AC Source: (for example, Hewlett Packard 6813B 300 VRMS, 1750 VA AC Power Source/Analyzer) or
VARIAC. The input voltage shall be a transformer isolated variable AC source capable of supplying
between 90 VAC and 264 VAC, at 50 Hz and 60 Hz, at no less than 10-A peak.
13-V Bias Supply: The bias supply to the device shall be capable of supplying up to 13 VDC at no less
than 100 mA. Connect the bias supply to the negative and positive terminals of J5, shown in Figure 3 and
Figure 4.
Output Load: One Electronic Load (for example TDI RBL 488 600-40-800). A programmable electronic
load set to constant current mode and capable of sinking 0 A to 25 A at 12 VDC shall be used. Connect the
load to J3 as shown in Figure 3 and Figure 4.
Power Meter: For highest accuracy, a power analyzer shall be used to measure the input power, THD,
and power factor. An example of such an analyzer is the Voltech PM100 Single Phase Power Analyzer or
the Yokogawa WT210/WT230 Digital Power Meter.
Multimeters: For highest accuracy, the output voltage of the UCC29950EVM-631 shall be monitored by
connecting a digital voltmeter, V1, directly across TP18 and TP27 with the positive terminal at TP18 and
the negative terminal at TP27. A dc current meter, A1, should be placed in series with the electronic load
for accurate output current measurements.
Oscilloscope: A digital or analog oscilloscope with 500-MHz scope probes is recommended.
Fan: A fan, capable of 200 LFM to 400 LFM, should be used to maintain component temperatures within
safe operating ranges at all times during operation of the UCC29950EVM-631. Position the fan so as to
blow along the length of the heatsink as shown in Figure 3 and Figure 4.
Recommended Wire Gauge: All electrical connections to the EVM must be made using appropriately
rated wire. The line connections at J1, the PFC Output connections at J2 and the Aux Bias connections at
J5 may be made using 22 AWG (0.5 mm2) Tri Rated wire. The output connections at J3 may be made
with 16 AWG (1.5 mm2) Tri Rated wire. Use two conductors for the positive output and two for the
negative output. The normal output load current of 25 A causes a voltage drop of about 250 mV per meter
in both the positive and negative connections.
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5.2
List of Test Points
Table 2. Test Point Functional Description
TEST POINT
NAME
DESCRIPTION
TP1
TP1
AC line input
TP2
TP2
Drain of PFC stage MOSFET
TP3
PFCCS
Signal across PFC current sensing resistor
TP4
TP4
AC neutral Input
TP5
VCC
VCC supply to the UCC29950 controller
TP6
VOUT
Loop injection point
TP7
TP7
Loop injection point
TP8
AGND
Analog (signal) ground
TP9
VCC
VCC rail for UCC29950
TP10
AGND
Analog (signal) ground
TP11
AC_DET
AC_DET signal output
TP12
GD1
LLC low-side MOSFET gate-drive output signal
TP13
GD2
LLC high-side MOSFET gate-drive output signal
TP14
PFC_GD
TP15
PSON
TP16
LLC_CS
PFC stage MOSFET gate-drive output signal
MD_SEL/PS_ON signal
LLC stage current sense input signal
TP17
FB
TP18
TP18
TP19
+VOUT
TP20
TP20
LLC transformer output
TP21
VDD
VDD supply to MOSFET driver devices
TP22
TP20
LLC transformer output
TP23
TP23
LLC stage rectified output
TP24
TP24
LLC stage low-side MOSFET gate
TP25
TP25
LLC stage high-side MOSFET gate
TP26
TP26
LLC stage input switched node
TP27
VOUT RTN
TP28
PGND
Power ground
TP29
TP29
Output adjust monitor
TP30
TP30
Output adjust monitor
TP31
VBULK
PFC stage output voltage (typical 385 V)
TP32
PGND
Power ground
TP33
PGND
Power ground
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LLC stage feedback signal
LLC stage split capacitor
EVM positive output
EVM negative output
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Test Setup
5.3
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Power-Up/Power-Down Procedure: Self Bias Mode
The following test procedure is recommended primarily for power up and shutting down the evaluation
Module in Self Bias mode. Never leave a powered EVM unattended for any length of time. Also, the unit
should never be handled while power is applied to it.
WARNING
There are very high voltages present on the EVM. Some
components reach temperatures above 50°C. Precautions must be
taken when handling the board. Never operate the UCC29950EVM631 without the fan running. Always make certain the bulk
capacitor (C6) has completely discharged prior to handling the
EVM.
TP8
J6
J4
H12
TP5
TP3
1. Working at an ESD workstation, make sure that the ionizer is on before the EVM is removed from the
protective packaging. Electrostatic smock and safety glasses should also be worn. Because voltages in
excess of 400 V may be present on the EVM, do not connect the ground strap from the smock to the
bench. If testing with a load, set the electronic load to Constant Current Mode.
2. Power Up: in Self Bias Mode
(a) Connect the equipment as shown in Figure 3.
(b) Set the electronic load to 2 A.
(c) S1 to the ‘off’ position, switch toggle pointed to the heatsink as shown in Figure 6.
(d) Set S2 to the 'on' position, switch toggle pointed away from the heatsink as shown in Figure 7.
(e) Use the link to connect pin 2 to pin 3 of J4.
(f) Turn on the fan.
(g) Set the AC source voltage between 90 VAC and 264 VAC.
(h) Turn the AC source on.
(i) Verify that the output of the module is within regulation. Startup time may be several seconds.
RTN BIAS +
Figure 5. J4 Link Setting for Self Bias Mode
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Figure 6. S1 and S2 Settings for PFC and LLC Off
(Aux Bias Mode only)
Figure 7. S1 and S2 Settings for PFC and LLC on
(Aux Bias Mode and Self Bias Mode)
Figure 8. S1 and S2 Settings for PFC Stage On, LLC Stage Off
(Aux Bias Mode only)
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Test Setup
5.4
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Power-Up/Power-Down Procedure: Aux Bias Mode
The following test procedure is recommended primarily for power up and shutting down the evaluation
module in Aux Bias Mode. Never leave a powered EVM unattended for any length of time. Also, the unit
should never be handled while power is applied to it. The UCC29950EVM-631 is set at the factory to
operate in Aux Bias Mode, with an external bias supply as shown in Figure 4. Operation in Self Bias
Mode, without an external bias supply is described in Section 5.3.
WARNING
There are very high voltages present on the EVM. Some
components reach temperatures above 50°C. Precautions must be
taken when handling the board. Never operate the UCC29950EVM631 without the fan running. Always make certain the bulk
capacitor (C6) has completely discharged prior to handling the
EVM.
1. Working at an ESD workstation, make sure that the ionizer is on before the EVM is removed from the
protective packaging. Electrostatic smock and safety glasses should also be worn. Because voltages in
excess of 400 V may be present on the EVM, do not connect the ground strap from the smock to the
bench. If testing with a load, set the electronic load to Constant Current Mode.
2. Power Up in Aux Bias Mode:
(a) Connect the equipment as shown in Figure 4.
(b) Set the electronic load to 2 A.
(c) Set the two switches, S1 and S2 to the 'off' position, switch toggle pointed to the heatsink as shown
in Figure 6.
(d) Check that the link connects pin 1 to pin 2 of J4.
(e) Turn on the 13-V bias supply.
(f) Set S2 to the 'on' position. switch toggle pointed away from the heatsink as shown in Figure 7.
(g) Turn on the fan.
(h) Set the AC source voltage between 90 VAC and 264 VAC .
(i) Turn the AC source on.
(j) Verify that the output of the module is within regulation.
NOTE: The Power Up procedure given above will always work. However, providing that the bias
supply has not been interrupted and S2 is in the 'on' position, the EVM will power up and
down as the AC source is turned on and off.
5.5
Equipment Shutdown
1.
2.
3.
4.
14
To quickly discharge the output capacitors, make sure there is a load greater than 0 A on the EVM.
Turn off the AC source.
Turn off the bias source if operating in Aux Bias Mode.
Using the voltmeter at V2, check that the voltage on the bulk capacitor, C6, has fallen to a safe level.
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6
UCC9950EVM-631 Feature Testing
6.1
AC Input Range 90 VAC to 264 VAC
The EVM may be operated in both Self Bias and Aux Bias Modes and at any load over the full universal
input voltage range, from 90 VAC to 264 VAC. The EVM turns on at a voltage slightly below 90 VAC, typically
at around 80 V. PFC switching action halts if the line voltage gets too low, typically below 75 V. It is safe
to apply up to 300 VAC to the input but THD increases significantly due to direct conduction into the bulk
capacitor at the peak of the line cycle.
6.2
Load Regulation of the DC Output
Use the test set up shown in shown in Figure 3 (Self Bias Mode) and Figure 4 (Aux Bias Mode) to test the
load regulation of the EVM.
1. Set the AC source to a constant voltage between 90 VAC and 264 VAC.
2. Vary the load so that the output current varies from 1 A up to 25 A, as measured on DMM A1.
3. Observe that the output voltage on DMM V1 remains within 0.1% of the full-load regulation value.
6.3
Line Regulation of the DC Output
Use the test set up shown in Figure 3 (Self Bias Mode) and Figure 4 (Aux Bias Mode) to test the Line
regulation of the EVM.
1. Set the load to sink the full-load current, 25 A.
2. Vary the AC source from 90 VAC to 264 VAC.
3. Observe that the output voltage on DMM V1 stays within 0.1% of the output voltage regulation value.
6.4
Power Factor
The power meter may be used to monitor the power factor (PF) of the line current and the input power
taken by the EVM. The PF is very close to 1.0 under most operating conditions. At very light loads, where
the EVM enters a burst mode of operation the PF is lower.
6.5
Efficiency
Use the output current (A1) and output voltage (V1) meters to calculate the output power and hence the
overall unit efficiency over a wide range of operating conditions. The EVM has a very high end-to-end fullload efficiency of more than 90% at 230 V and more than 88% at 115 V. Typical results are shown in
Figure 12 and Figure 13.
6.6
Low Start-Up Current, with Integrated High-Voltage Start-Up Control
In Self Bias Mode only. Observe the VCC startup voltage waveform at TP9 during a Self-Bias startup. The
capacitor is initially charged to approximately 18 V through Q4 and the SUFS pin of the UCC29950. At
that point Q4 is turned off and the EVM starts. The action of turning Q4 off eliminates the losses in the
startup circuit and this helps to reduce the no-load power dissipation of the system.
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UCC9950EVM-631 Feature Testing
6.7
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On/Off Control of PFC Stage and PFC/LLC Stages
In Aux Bias Mode only. When the EVM is operating in Aux Bias Mode the switches S1 and S2 may be
used to turn the LLC stage off and on or turn both the LLC and PFC stages off and on. Add a ‘scope
probe to the MD_SEL/PS_ON pin at TP15. Get the EVM operating normally in Aux Bias Mode as
described earlier, TP15 should be at 0 V and then go to VCC when S2 is put in the ‘on’ position, see
Figure 7. Then turn both stages off by flipping S2 back into the ‘off’ position, see Figure 6. TP15 should go
from VCC to 0 V. Then, turn the PFC stage alone on by flipping S1 into the ‘on’ position, see Figure 8
TP15 should go to approximately VCC/2. Observe that the LLC stage has stopped (VOUT = 0 V) and the
PFC stage is running (V2 monitoring the bulk capacitor). Flip S2 into the ‘on’ position again (S1 may be
left in the ‘on’ position), TP 15 should go to VCC and the LLC stage will start. This feature allows the user
additional flexibility in system design. Be careful when operating these switches because hazardous
voltages exist on the PCB.
6.8
Three Level LLC Over-Current Protection for Loads with High-Peak Power
Requirements
The UCC29950 includes a three level over current protection feature on the LLC stage which allows for
short term overloads beyond the normal current limit point (28A).
Increase the load on the output slowly, the over current protection will operate at about 28 A. The OCP
feature stops the LLC operating and then tries to restart it after about 1 second. The 28 A overload
protection is triggered by the OCP1 level and will trip after a nominal 52 ms delay.
Set the electronic load to apply an overload load transient (25 A to 33 A to 25 A) for a short period (20
ms). This will not trip the over current protection. Increase the time period incrementally until the OCP1
over current protection is activated.
The second OCP level (OCP2) operates at about 42 A after 10 ms. This should be observed in the same
way as the OCP1. Set the load to apply an overload load transient (25 A to 50 A to 25 A) for a short
period 5 ms. This will not trip the over current protection. Increase the time period incrementally until the
over current protection is activated as before.
The third OCP level (OCP3) provides protection against output short circuits.
6.9
Short Circuit Protection
The UCC29950 also includes short circuit protection which operates immediately the signal at the LLC_CS
pin exceeds 900 mV (OCP3). Test this by applying a short circuit to the EVM output terminals, the LLC
stage stops immediately. The best way to observe this is by monitoring one of the LLC gate drive signals
at TP12 and the LLC_CS signal at TP16. Switching action will stop immediately if the signal at TP16
exceeds 900 mV.
6.10 Current Sense Inputs for PFC Overload Protection
The PFC stage current sense input is used as an input to the control loop in the UCC29950. The
UCC29950 uses the PFC_CS signal to shape the input current during the line cycle. It also has a current
and power limiting function as explained in the ‘PFC Stage Current Sensing‘ and ‘Input Power Limit’
sections of the data sheet. The operating point for both these features is set at a level which is higher than
the point at which the LLC OCP protections operate so they are not normally triggered.
16
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6.11 Line Brownout Protection
The UCC29950 includes brownout protection which operates if the line voltage falls below the minimum
operating voltage, typically 75 VAC. The UCC29950 rides through or ignores short term interruptions of up
to approximately 32 ms.
Set the AC source so that it provides a correct line voltage then goes to 0 V for a half cycle, the EVM
operation is uninterrupted. Increase the length of the drop out, eventually the EVM will shut down (typically
32 ms), this is a non-latching shutdown so it attempts to restart after a delay of about 1 second.
Repeat this process but have the AC source drop the input voltage to a low value (60 VAC for example).
Again, the system ignores short dropouts but turns off for longer dropouts.
6.12 X-Cap Discharge Function for Reduced System Standby Power Consumption
This feature can be tested by observing the voltage across the X-Capacitor when the line is disconnected.
NOTE: Turning the output off on most AC sources sets the source to 0 V.
It is best to use a mechanical switch or relay to disconnect the line voltage from the EVM. Alternatively,
wire a suitably rated line socket and plug into the line cord and use that to disconnect the EVM. Put a
differential scope probe from TP1 to TP4.
The operation of the X-Cap feature is quite complex and is described in the ‘Active X-Cap Discharge’
section of the UCC29950 data sheet.
6.13 Output Voltage Ripple
An external 10-μF aluminum capacitor and 1-μF ceramic noise decoupling capacitor network should be
connected to the output to measure the output ripple and noise. This network may be connected across
the +VOUT and RTN terminals of J3. The loop area between the scope probe tip and ground should be
minimized for accurate ripple and noise measurements.
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Performance Data and Typical Characteristic Curves
7
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Performance Data and Typical Characteristic Curves
Figure 12 through Figure 33 present typical performance curves for the UCC9950EVM-631.
7.1
PFC Stage Loop Stability
The UCC29950 uses a new Hybrid Average Current control method. The loop compensation is
implemented digitally thus eliminating the need for external compensation components. The Bode Plots
below were taken from a typical EVM and show a loop crossover frequency of 9Hz with a phase margin of
greater than 60°.
20
100
20
100
Gain
Phase
-20
0
-40
10
-20
-50
100
Frequency (Hz)
0
-40
10
-50
100
Frequency (Hz)
D002
D008
D001
Figure 9. PFC Loop Gain/Phase at 300 W, 115 V
7.2
50
Phase (°)
Phase (°)
0
Gain (dB)
50
Gain (dB)
0
Gain
Phase
D002
D008
D001
Figure 10. PFC Loop Gain/Phase at 300 W, 230 V
LLC Stage Loop Stability
Gain (dB)
180
140
180
Gain
Phase 140
100
100
60
60
20
20
-20
-20
-60
-60
-100
-100
-140
-140
-180
10
100
Phase (°)
The gain and phase characteristic of the LLC stage is dominated by the external components in the
feedback loop rather than by the UCC29950 itself. The Bode Plots below were taken from a typical EVM
and show a loop crossover frequency of approximately 1.1kHz with a phase margin of greater than 45°.
-180
10000
1000
Frequency (Hz)
D002
D008
D001
Figure 11. Gain/Phase vs. Frequency
18
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7.3
Efficiency
91
85
80
90
75
70
89
65
88
60
55
Efficiency (%)
Efficiency (%)
87
86
85
84
50
45
40
35
30
25
83
20
82
15
115 V
90 V
230 V
81
90 V
115 V
230 V
10
5
80
0
0
2.5
5
7.5
10 12.5 15 17.5 20 22.5 25 27.5
Load Current (A)
D001
Figure 12. UCC29950EVM-631 Typical Efficiency
(as a function of line voltage and current)
0
0.2
0.4
0.6
0.8
1
1.2
Load Current (A)
1.4
1.6
1.8
2
D001
Figure 13. UCC29950EVM-631 Typical Light-Load
Efficiency
(as a function of line voltage and current)
The UCC29950EVM-631 also meets the requirements of 80PLUS Silver with good margin and is close to
meeting the requirements of 80PLUS Gold.
Table 3. UCC29950EVM-631, Typical Average Efficiency
VIN (V)
F (Hz)
% LOAD
PIN (W)
POUT (W)
EFFICIENCY
(%)
PF
AVG EFF (%)
115
60
100
345.3
300.0
86.9
0.999
88.0
75
256.7
225.0
87.6
0.999
50
168.0
150.0
89.2
0.997
25
84.95
75.0
88.3
0.990
100
337.0
300.0
89.0
0.995
75
250.7
225.0
89.7
0.990
50
164.4
150.0
91.3
0.982
25
83.02
75.0
90.3
0.958
230
50
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Performance Data and Typical Characteristic Curves
7.4
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Total Harmonic Distortion
30
90 V
115 V
230 V
27.5
25
22.5
THD (%)
20
17.5
15
12.5
10
7.5
5
2.5
30
60
90
120 150 180 210 240 270 300 330 360
Input Power (W)
D001
Figure 14. UCC29950EVM-631 Total Harmonic Distortion
(as a function of line voltage and load current)
7.5
Current Harmonics
CURRENT HARMONICS, 230VAC, 50 Hz, FULL LOAD
0.07
0.06
AMPLITUDE (A)
0.05
0.04
0.03
0.02
0.01
0
3
5
7
9
11
13
15
17
19
21
23
25
27
29
31
33
35
37
39
HARMONIC NUMBER
PWR631
IEC61000-3-2 Class D max
Figure 15. UCC29950EVM-631 Current Harmonics
(230-VAC, 50-Hz input, full load)
20
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7.6
Line/Load Regulation
12.03
12.09
230 (V)
115 (V)
12.085
12.08
12.075
12.02
Output Voltage (V)
Output Voltage (V)
12.07
12.065
12.01
12.06
12.055
12.05
12.045
12.04
12.035
12.03
12.025
12.02
12.015
12
12.01
0
50
100
150
200
250
Input Voltage (VRMS)
300
0
2.5
5
7.5
D001
Figure 16. Line Regulation vs Input Voltage
7.7
350
10 12.5 15 17.5 20 22.5 25 27.5
Output Current (A)
D001
Figure 17. Load Regulation vs Output Current
Power Factor
1
Power Factor (PF)
0.99
0.98
0.97
0.96
230 V
115 V
0.95
0
100
200
Input Power (W)
300
400
D001
Figure 18. Power Factor vs Input Power
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Performance Data and Typical Characteristic Curves
7.8
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Input Current
Figure 19. UCC29950EVM-631 Input current
(90-VAC, 60-Hz, full load, 2 A/div.)
Figure 20. UCC29950EVM-631 Input Current
(115-VAC, 60-Hz, full load 2 A/div.)
Figure 21. UCC29950EVM-631 Input Current
(230-VAC, 50-Hz, full load 1 A/div.)
22
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7.9
Output Voltage Ripple
Figure 22. UCC29950EVM-631 VBULK Voltage Ripple
(115-VAC, 60-Hz input, full load)
Figure 23. UCC29950EVM-631 VBULK Voltage Ripple
(230-VAC, 50-Hz input, full load)
Figure 24. UCC29950EVM-631 Output Noise
(115-VAC, 60-Hz input, full load)
Figure 25. UCC29950EVM-631 Output Noise
(230-VAC, 50-Hz input, full load)
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Performance Data and Typical Characteristic Curves
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7.10 Light-Load Performance
At light loads, typically below 1 A, the UCC29950-PWR631 EVM enters a burst mode of operation. As the
load on the power stages reduces, eventually a point is reached where the controller can no longer
maintain continuous switching operation without allowing VOUT to increase. In burst mode, the controller
does not operate continually but instead delivers short bursts of energy to the output separated by longer
intervals during which no energy transfer occurs. This allows the controller to maintain the correct average
output voltage – at the expense of an increase in output ripple. Typical output ripple performance is shown
in Figure 26 and Figure 27 below. The burst interval and the output ripple amplitude depends on whether
the EVM is operating in Aux Bias or Self Bias Mode.
Figure 26. VOUT, No Load, Aux Bias, Burst Interval is 340
ms, ΔVOUT is 400 mV
24
Figure 27. VOUT, No Load, Self Bias, Burst Interval is 4-s
intervals, ΔVOUT = 1.5 V
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7.11 Output Noise Measurements
All output noise measurements have been taken directly at output connector J3.
Figure 28. DC Coupled, VOUT 0 A, Aux Bias Burst is
Approximately 8-ms Long, Burst Rep Interval is
Approximately 340 ms
Figure 29. VOUT, 1 A, Aux Bias
Figure 30. VOUT 25 A, Aux Bias
Figure 31. VOUT 25 A, Aux Bias
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Performance Data and Typical Characteristic Curves
Figure 32. VOUT, 1 A, Self Bias
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Figure 33. VOUT 25 A, Aux Bias
Table 4. No-Load Input Power
26
LINE
BIAS MODE
90 VAC
Self Bias
AUX BIAS POWER
NO LOAD INPUT POWER
325 mW
115 VAC
Self Bias
390 mW
230 VAC
Self Bias
660 mW
264 VAC
Self Bias
90 VAC
Aux Bias
130 mW
254 mW + 130 mW = 384 mW
115 VAC
Aux Bias
130 mW
200 mW + 130 mW = 330 mW
230 VAC
Aux Bias
130 mW
160 mW + 130 mW = 290 mW
264 VAC
Aux Bias
130 mW
175 mW + 130 mW = 305 mW
745 mW
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EVM Assembly Drawing and PCB Layout
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8
EVM Assembly Drawing and PCB Layout
Figure 34 through Figure 37 show the design of the UCC29950EVM-631 printed circuit board.
Figure 34. UCC29950EVM-631 Top Layer Assembly Drawing (top view)
Figure 35. UCC29950EVM-631 Bottom Layer Assembly Drawing (bottom view)
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EVM Assembly Drawing and PCB Layout
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Figure 36. UCC29950EVM-631 Top Copper (top view)
Figure 37. UCC29950EVM-631 Bottom Copper (bottom view)
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Figure 38. Components Assembly
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List of Materials
9
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List of Materials
Table 5 lists the UCC29950EVM-631 components according to the schematic shown in Figure 1 and
Figure 2.
Table 5. UCC29950EVM-631 List of Materials
QTY
30
REF DES
DESCRIPTION
MFR
PART NUMBER
2
C1, C2
Capacitor, film, 0.47 µF, 275 V, ±20%, TH
Panasonic
ECQ-U2A474ML
1
C3
Capacitor, film, 0.33 µF, 275 V, ±20%, TH
Panasonic
ECQ-U2A334ML
2
C4, C5
Capacitor, ceramic, 0.1 µF, 630 V, ±10%, X7R, 1812
MuRata
GRM43DR72J104KW01L
1
C6
Capacitor, aluminum, 270 µF, 450 V, ±20%, TH
Cornell Dubilier
380LQ271M450K022
1
C7
Capacitor, ceramic, 47 µF, 6.3 V, ±10%, X7R, 1210
MuRata
GRM32ER70J476KE20L
3
C8, C27, C42
Capacitor, ceramic, 0.1 µF, 50 V, ±5%, X7R, 0805
AVX
08055C104JAT2A
2
C9, C18
Capacitor, ceramic, 1 µF, 50 V, ±10%, X7R, 0805
MuRata
GRM21BR71H105KA12L
1
C10
Capacitor, ceramic, 1000 pF, 250 V, ±20%, E, Disc, 8
mm x 12 mm
MuRata
DE1E3KX102MA5BA01
2
C11, C19
Capacitor, film, 0.016 µF, 630 V, ±5%
Panasonic
ECW-F6163JL
2
C13, C14
Capacitor, film, 0.012 µF, 800 V, ±3%, TH
Panasonic
ECW-H8123HA
2
C12, C32
Capacitor, ceramic, 0.1 µF, 16 V, ±10%, X7R, 0603
Kemet
C0603C104K4RACTU
1
C15
Capacitor, film, 0.047 µF, 630 V, ±20%, TH
VishayBccomponents
BFC233820473
1
C16
Capacitor, ceramic, 1 µF, 50 V, ±10%, X7R, 0603
Taiyo Yuden
UMK107AB7105KA-T
2
C17, C20
Capacitor, aluminum, 330 µF, 16 V, ±20%, 0.014 Ω,
TH
Nippon Chemi-Con
APS-160ELL331MJC5S
4
C21, C22, C23, Capacitor, aluminum, 1000 µF, 16 V, ±20%, 0.03 Ω,
C24
TH
Panasonic
EEU-FR1C102L
1
C25
Capacitor, ceramic, 1 µF, 35 V, ±10%, X7R, 0805
Taiyo Yuden
GMK212B7105KG-T
1
C26
Capacitor, aluminum, 220 µF, 35 V, ±20%, 0.087 Ω,
TH
Nippon Chemi-Con
EKY-350ELL221MH15D
1
C29
Capacitor, ceramic, 0.047 µF, 50 V, ±10%, X7R, 0805
AVX
08055C473KAT2A
2
C33, C39
Capacitor, ceramic, 0.1 µF, 50 V, ±10%, X7R, 0603
AVX
06035C104KAT2A
2
C34, C35
Capacitor, ceramic, 10 µF, 35 V, ±10%, X7R, 1206
Taiyo Yuden
GMK316AB7106KL
3
C36, C37, C38
Capacitor, ceramic, 470 pF, 50 V, ±10%, X7R, 0603
Kemet
C0603C471K5RACTU
1
C40
Capacitor, ceramic, 0.1 µF, 25 V, ±10%, X7R, 0603
AVX
06033C104KAT2A
1
C41
Capacitor, ceramic, 1000 pF, 50 V, ±10%, X7R, 0603
Kemet
C0603C102K5RACTU
2
C43, C47
Capacitor, ceramic, 10 µF, 50 V, ±10%, X5R,
1206_190
TDK
CGA5L3X5R1H106K160
AB
2
C44, C45
Capacitor, ceramic, 100 pF, 50 V, ±1%, C0G/NP0,
0603
AVX
06035A101FAT2A
1
C46
Capacitor, ceramic, 100 pF, 50 V, ±1%, C0G/NP0,
0603
AVX
06035A101FAT2A
1
C48
Capacitor, ceramic, 0.01 µF, 50 V, ±10%, X7R, 0603
Kemet
C0603C103K5RACTU
0
C28
Capacitor, ceramic, 1000 pF, 25 V, ±5%, C0G/NP0,
0603
MuRata
GRM1885C1E102JA01D
0
C30
Capacitor, ceramic, 47 pF, 50V, ±5%, C0G/NP0, 0603
AVX
06035A470JAT2A
0
C31
Capacitor, aluminum, 10 µF, 35V, ±20%, TH
Nichicon
UVR1V100MDD1TA
1N5406
1
D1
Diode, switching-bridge, 600 V, 3 A, TH
VishaySemiconductor
1
D2
Diode, switching-bridge, 420 V, 8 A, TH
Micro Commercial
Components
GBU8J-BP
1
D3
Diode, Schottky, 600 V, 4 A, TH
Cree
C3D04060A
1
D4
Diode, P-N, 1000 V, 1 A, TH
Fairchild
Semiconductor
IN4007
1
D10
Diode, Schottky, 40 V, 0.38 A, SOD-523
Diodes Inc.
ZLLS350TA
Using the UCC29950EVM-631 300-W PFC/LLC Off-Line PSU Module
Copyright © 2015, Texas Instruments Incorporated
SLUUB69A – March 2015 – Revised March 2015
Submit Documentation Feedback
List of Materials
www.ti.com
Table 5. UCC29950EVM-631 List of Materials (continued)
QTY
REF DES
DESCRIPTION
MFR
PART NUMBER
1
D6
Diode, ultrafast, 600 V, 1.5 A, SMA
VishaySemiconductor
2
D7, D8
Diode, Schottky, 45 V, 20 A, TH
ST Microelectronics
STPS40L45CT
1
D11
Diode, Zener, 18 V, 500 mW, SOD-123
Diodes Inc.
MMSZ5248B-7-F
2
D12, D13
Diode, switching, 100 V, 0.215 A, SOT-23
NXP Semiconductor
BAV99,215
1
D14
Diode, Zener, 12 V, 300 mW, SOD-323
NXP Semiconductor
BZX384-C12,115
2
D15, D16
Diode, fast rectifier, 800 V, 0.2 A, TVS, 1.7 mm x 0.7
mm x 1.25 mm
Panasonic
DA2JF8100L
1
D20
Diode, ultrafast, 75 V, 0.3 A, SOT-23
Diodes Inc.
BAS16-7-F
2
D5, D9, D18,
D19
Diode, ultrafast, 100 V, 0.25 A, SOD-323
NXP Semiconductor
BAS316,115
1
F1
Fuse, 8 A, 250 V, TH
Littelfuse
0216008.MXESPP
9
H1, H2, H3,
H4, H5, H6,
H7, H8, H9
Machine screw, pan, phillips, M3 x 5 mm
Keystone
29311
8
H10, H11, H12,
H13, H14, H15, Hex standoff #6-32 NYLON 1 inch x 1/2 inch
H16, H17
Keystone
4824
8
H18, H19, H20,
H21, H22, H23, Standoff, Hex, 0.5 inch long #6-32 Nylon
H24, H25
Keystone
1903C
7
H29, H30, H31,
H32, H33, H34, MAX clip
H35
Aavid Thermalloy
MAX01NG
3
HS1, HS2,
HS3
Heatsink vert max clip, black, 4.25 inches
Aavid
782653B04250G
2
J1, J2
Terminal block 5.08 mm vertical 3 position, th
On-Shore
Technology
ED120/3DS
1
J3
Terminal block, 4 x 1, 5.08 mm, TH
On-Shore
Technology
ED120/4DS
1
J4
Header, TH, 100 mil, 1 x 3, gold plated, 230 mil above
insulator
Sullins Connector
Solutions
PBC03SAAN
1
J5
Terminal block 5.08mm vertical 2 position, th
On-Shore
Technology
ED120/2DS
1
J6
Header (shrouded), 100 mil, 5 x 2, gold, TH
TE Connectivity
5103308-1
7448258022
BYG20J-E3/TR
1
L1
Coupled inductor, 2.2 mH, 8 A, 0.014 Ω, ±30%, TH
Wurth Elektronik
eiSos
1
L2
Inductor, ?, , A, TH
Renco Electronics
RLTI-1108
1
L3
Inductor, shielded, ?, 55 µH, A, 0.065 Ω, TH
Vitec Corporation
75PR8106
1
L4
Inductor, shielded, powdered iron, 1.5 µH, 31 A,
0.00162 Ω, SMD
Vishay-Dale
IHLP6767GZER1R5M11
1
LBL1
Thermal transfer printable labels, 0.65 inch wide x 0.20
inch high, - 10,000 per roll
Brady
THT-14-423-10
1
D17
LED, green, TH
Everlight
HLMP1523
3
Q1, Q2, Q3
MOSFET, N-channel, 650 V, 25 A, TO-262
AOS
AOW25S65
BSS126 H6906
1
Q4
MOSFET, N-channel, 600 V, 0.021 A, SOT-23
Infineon
Technologies
1
R1
Resistor, 10.0 Ω, 1%, 0.25 W, 1206
Vishay-Dale
CRCW120610R0FKEA
2
R2, R3
Resistor, 3.3 Ω, 5%, 1 W, 2010
Vishay Dale
CRCW20103R30JNEF
and
CRCW20101R00JNEF
3
R4, R5, R6
Resistor, 0.1 Ω, 1%, 2 W, 2512
Stackpole
Electronics Inc
CSRN2512FTR100
SLUUB69A – March 2015 – Revised March 2015
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Using the UCC29950EVM-631 300-W PFC/LLC Off-Line PSU Module
Copyright © 2015, Texas Instruments Incorporated
31
List of Materials
www.ti.com
Table 5. UCC29950EVM-631 List of Materials (continued)
QTY
32
REF DES
DESCRIPTION
MFR
PART NUMBER
3
R7, R8, R9
Resistor, 1.20 Ω, 1%, 1 W, 2512
Panasonic
Electronic
Components
2
R10, R17
Resistor, 3.30 Ω, 1%, 0.25 W, 1206
Panasonic
ERJ-8RQF3R3V
2
R11, R13
Resistor, 51.1 Ω, 1%, 0.25 W, 1206
Vishay-Dale
CRCW120651R1FKEA
5
R12, R18, R25,
Resistor, 10.0 kΩ, 1%, 0.1 W, 0603
R41, R62
Vishay-Dale
CRCW060310K0FKEA
1
R14
Resistor, 10.0 MΩ, 1%, 0.1 W, 0603
Yageo America
RC0603FR-0710ML
1
R15
Resistor, 1.10 MΩ, 1%, 0.1 W, 0603
Vishay-Dale
CRCW06031M10FKEA
1
R22
Resistor, 5.10 kΩ, 0.5%, 0.1 W, 0805
Susumu Co Ltd
RR1220P-512-D
1
R24
Resistor, 49.9 Ω, 1%, 0.25 W, 1206
Panasonic
ERJ-8ENF49R9V
1
R26
Resistor, 18.0 kΩ, 1%, 0.1 W, 0603
Yageo America
RC0603FR-0718KL
1
R31
Resistor, 0 Ω, 5%, 0.125 W, 0805
Vishay-Dale
CRCW08050000Z0EA
1
R33
Trimmer, 10 kΩ, 0.75 W, TH
Bourns
3006P-1-103LF
4
R35, R36, R37,
Resistor, 0 Ω, 5%, 0.25 W, 1206
R48
Vishay-Dale
CRCW12060000Z0EA
6
R38, R39, R40,
Resistor, 3.09 MΩ, 1%, 0.25 W, 1206
R49, R50, R51
Vishay-Dale
CRCW12063M09FKEA
3
R42, R43, R44
Resistor, 10.0 MΩ, 1%, 0.25 W, 1206
Vishay-Dale
CRCW120610M0FKEA
1
R45
Resistor, 75.0 kΩ, 1%, 0.1 W, 0603
Vishay-Dale
CRCW060375K0FKEA
1
R46
Resistor, 3.3 MΩ, 5%, 0.1 W, 0603
Vishay-Dale
CRCW06033M30JNEA
3
R47, R54, R59
Resistor, 100 kΩ, 1%, 0.1 W, 0603
Vishay-Dale
CRCW0603100KFKEA
2
R52, R53
Resistor, 470 Ω, 1%, 0.1 W, 0603
Yageo America
RC0603FR-07470RL
1
R55
Resistor, 2.21 kΩ, 1%, 0.1 W, 0603
Vishay-Dale
CRCW06032K21FKEA
1
R56
Resistor, 3.32 kΩ, 1%, 0.1 W, 0603
Vishay-Dale
CRCW06033K32FKEA
1
R57
Resistor, 1.00 Ω, 1%, 0.125 W, 0805
Panasonic
ERJ-6RQF1R0V
1
R58
Resistor, 2.2 Ω, 5%, 0.125 W, 0805
Vishay-Dale
CRCW08052R20JNEA
1
R60
Resistor, 0 Ω, 5%, 0.25 W, 1206
Vishay-Dale
CRCW12060000Z0EA
0
R20, R32
Resistor, 5.10 kΩ, 1%, 0.1 W, 0603
Yageo America
RC0603FR-075K1L
0
R21
Resistor, 100 Ω, 1%, 0.1 W, 0603
Vishay-Dale
CRCW0603100RFKEA
0
R27
Resistor, 39.2 kΩ, 1%, 0.1 W, 0603
Vishay-Dale
CRCW060339K2FKEA
1
R16, R61
Resistor, 1.00 kΩ, 1%, 0.25 W, 1206
Vishay-Dale
CRCW12061K00FKEA
2
R19, R29, R30,
Resistor, 0 Ω, 5%, 0.1 W, 0603
R34
Vishay-Dale
CRCW06030000Z0EA
1
R23, R28
Resistor, 1.20 kΩ, 1%, 0.1 W, 0603
Yageo America
RC0603FR-071K2L
1
RT1
Thermistor NTC, 5 Ω, 25%, Disc, 220 mm x 770 mm
GE Sensing
CL-40
2
SH1, SH2
Shunt, 100 mil, flash gold, black
Sullins Connector
Solutions
SPC02SYAN
8
SIL1,
SIL3,
SIL5,
SIL7,
Silcon thermal pad
Bergquist Company
SP900S-0.009-00-114
2
S1, S2, S3
Switch, toggle, SPST, 1 position, TH
E-Switch
200USP9T1A1M2RE
1
T1
LLC transformer, 280 µH, TH
Renco Electronics
RLTI-1115
2
TP1, TP4
Test point, multipurpose, yellow, TH
Keystone
5014
SIL2,
SIL4,
SIL6,
SIL8
Using the UCC29950EVM-631 300-W PFC/LLC Off-Line PSU Module
Copyright © 2015, Texas Instruments Incorporated
ERJ-1TRQF1R0U
SLUUB69A – March 2015 – Revised March 2015
Submit Documentation Feedback
Revision History
www.ti.com
Table 5. UCC29950EVM-631 List of Materials (continued)
QTY
REF DES
DESCRIPTION
MFR
PART NUMBER
25
TP2, TP3, TP5,
TP6, TP7,
TP11, TP12,
TP13, TP14,
TP15, TP16,
TP17, TP18,
Test point, multipurpose, white, TH
TP20, TP21,
TP22, TP23,
TP24, TP25,
TP26, TP29,
TP30, TP31,
TP32, TP33
Keystone
5012
3
TP8, TP10,
TP28
Test point, compact, black, TH
Keystone
5006
1
TP9
Test point, compact, red, TH
Keystone
5005
1
TP19
Test point, multipurpose, red, TH
Keystone
5010
1
TP27
Test point, multipurpose, black, TH
Keystone
5011
1
U3, U4
Mini-flat half pitch package, general purpose
photocoupler, SMT
Avago
ACPL-217-56AE
0
FID1, FID2,
FID3
Fiducial mark. There is nothing to buy or mount.
N/A
N/A
1
PCB1
Printed Circuit Board
Any
UCC29950EVM-631
1
U1
4 A/8 A Single Channel High-Speed Low-Side Gate
Drivers
TI
UCC27511DBV
1
U2
High-Speed Low-Side Gate Driver Device, D0014A
Texas Instruments
UCC27714D14
1
U5
Precision Programmable Reference, DBZ0003A
Texas Instruments
TL431AIDBZ
U6
Continuous-Conduction-Mode Power Factor Correction
and LLC Resonant Converter Combo Controller,
D0016A
Texas Instruments
UCC29950D
1
U7
Single Output LDO, 100 mA, Adjustable 1.2 to 18.5 V
Output, 3 to 60 V Input, with Enable and Power Good,
8-pin MSOP (DGN), -40 to 125 degC, Green (RoHS &
no Sb/Br)
Texas Instruments
TPS7A1601DGNT
1
V1
Varistor, 300 V, 1.75 kA, 7 MM radial, TH
EPCOS Inc
B72207S2301K101
1
Revision History
Changes from Original (March 2015) to A Revision ....................................................................................................... Page
•
•
Added Line/Load Regulation images. ................................................................................................. 21
Added Power Factor image. ............................................................................................................ 21
NOTE: Page numbers for previous revisions may differ from page numbers in the current version.
SLUUB69A – March 2015 – Revised March 2015
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Revision History
Copyright © 2015, Texas Instruments Incorporated
33
STANDARD TERMS AND CONDITIONS FOR EVALUATION MODULES
1.
Delivery: TI delivers TI evaluation boards, kits, or modules, including any accompanying demonstration software, components, or
documentation (collectively, an “EVM” or “EVMs”) to the User (“User”) in accordance with the terms and conditions set forth herein.
Acceptance of the EVM is expressly subject to the following terms and conditions.
1.1 EVMs are intended solely for product or software developers for use in a research and development setting to facilitate feasibility
evaluation, experimentation, or scientific analysis of TI semiconductors products. EVMs have no direct function and are not
finished products. EVMs shall not be directly or indirectly assembled as a part or subassembly in any finished product. For
clarification, any software or software tools provided with the EVM (“Software”) shall not be subject to the terms and conditions
set forth herein but rather shall be subject to the applicable terms and conditions that accompany such Software
1.2 EVMs are not intended for consumer or household use. EVMs may not be sold, sublicensed, leased, rented, loaned, assigned,
or otherwise distributed for commercial purposes by Users, in whole or in part, or used in any finished product or production
system.
2
Limited Warranty and Related Remedies/Disclaimers:
2.1 These terms and conditions do not apply to Software. The warranty, if any, for Software is covered in the applicable Software
License Agreement.
2.2 TI warrants that the TI EVM will conform to TI's published specifications for ninety (90) days after the date TI delivers such EVM
to User. Notwithstanding the foregoing, TI shall not be liable for any defects that are caused by neglect, misuse or mistreatment
by an entity other than TI, including improper installation or testing, or for any EVMs that have been altered or modified in any
way by an entity other than TI. Moreover, TI shall not be liable for any defects that result from User's design, specifications or
instructions for such EVMs. Testing and other quality control techniques are used to the extent TI deems necessary or as
mandated by government requirements. TI does not test all parameters of each EVM.
2.3 If any EVM fails to conform to the warranty set forth above, TI's sole liability shall be at its option to repair or replace such EVM,
or credit User's account for such EVM. TI's liability under this warranty shall be limited to EVMs that are returned during the
warranty period to the address designated by TI and that are determined by TI not to conform to such warranty. If TI elects to
repair or replace such EVM, TI shall have a reasonable time to repair such EVM or provide replacements. Repaired EVMs shall
be warranted for the remainder of the original warranty period. Replaced EVMs shall be warranted for a new full ninety (90) day
warranty period.
3
Regulatory Notices:
3.1 United States
3.1.1
Notice applicable to EVMs not FCC-Approved:
This kit is designed to allow product developers to evaluate electronic components, circuitry, or software associated with the kit
to determine whether to incorporate such items in a finished product and software developers to write software applications for
use with the end product. This kit is not a finished product and when assembled may not be resold or otherwise marketed unless
all required FCC equipment authorizations are first obtained. Operation is subject to the condition that this product not cause
harmful interference to licensed radio stations and that this product accept harmful interference. Unless the assembled kit is
designed to operate under part 15, part 18 or part 95 of this chapter, the operator of the kit must operate under the authority of
an FCC license holder or must secure an experimental authorization under part 5 of this chapter.
3.1.2
For EVMs annotated as FCC – FEDERAL COMMUNICATIONS COMMISSION Part 15 Compliant:
CAUTION
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not
cause harmful interference, and (2) this device must accept any interference received, including interference that may cause
undesired operation.
Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to
operate the equipment.
FCC Interference Statement for Class A EVM devices
NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of
the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is
operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not
installed and used in accordance with the instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to
correct the interference at his own expense.
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FCC Interference Statement for Class B EVM devices
NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of
the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential
installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance
with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference
will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which
can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more
of the following measures:
•
•
•
•
Reorient or relocate the receiving antenna.
Increase the separation between the equipment and receiver.
Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
Consult the dealer or an experienced radio/TV technician for help.
3.2 Canada
3.2.1
For EVMs issued with an Industry Canada Certificate of Conformance to RSS-210
Concerning EVMs Including Radio Transmitters:
This device complies with Industry Canada license-exempt RSS standard(s). Operation is subject to the following two conditions:
(1) this device may not cause interference, and (2) this device must accept any interference, including interference that may
cause undesired operation of the device.
Concernant les EVMs avec appareils radio:
Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. L'exploitation
est autorisée aux deux conditions suivantes: (1) l'appareil ne doit pas produire de brouillage, et (2) l'utilisateur de l'appareil doit
accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le fonctionnement.
Concerning EVMs Including Detachable Antennas:
Under Industry Canada regulations, this radio transmitter may only operate using an antenna of a type and maximum (or lesser)
gain approved for the transmitter by Industry Canada. To reduce potential radio interference to other users, the antenna type
and its gain should be so chosen that the equivalent isotropically radiated power (e.i.r.p.) is not more than that necessary for
successful communication. This radio transmitter has been approved by Industry Canada to operate with the antenna types
listed in the user guide with the maximum permissible gain and required antenna impedance for each antenna type indicated.
Antenna types not included in this list, having a gain greater than the maximum gain indicated for that type, are strictly prohibited
for use with this device.
Concernant les EVMs avec antennes détachables
Conformément à la réglementation d'Industrie Canada, le présent émetteur radio peut fonctionner avec une antenne d'un type et
d'un gain maximal (ou inférieur) approuvé pour l'émetteur par Industrie Canada. Dans le but de réduire les risques de brouillage
radioélectrique à l'intention des autres utilisateurs, il faut choisir le type d'antenne et son gain de sorte que la puissance isotrope
rayonnée équivalente (p.i.r.e.) ne dépasse pas l'intensité nécessaire à l'établissement d'une communication satisfaisante. Le
présent émetteur radio a été approuvé par Industrie Canada pour fonctionner avec les types d'antenne énumérés dans le
manuel d’usage et ayant un gain admissible maximal et l'impédance requise pour chaque type d'antenne. Les types d'antenne
non inclus dans cette liste, ou dont le gain est supérieur au gain maximal indiqué, sont strictement interdits pour l'exploitation de
l'émetteur
3.3 Japan
3.3.1
Notice for EVMs delivered in Japan: Please see http://www.tij.co.jp/lsds/ti_ja/general/eStore/notice_01.page 日本国内に
輸入される評価用キット、ボードについては、次のところをご覧ください。
http://www.tij.co.jp/lsds/ti_ja/general/eStore/notice_01.page
3.3.2
Notice for Users of EVMs Considered “Radio Frequency Products” in Japan: EVMs entering Japan may not be certified
by TI as conforming to Technical Regulations of Radio Law of Japan.
If User uses EVMs in Japan, not certified to Technical Regulations of Radio Law of Japan, User is required by Radio Law of
Japan to follow the instructions below with respect to EVMs:
1.
2.
3.
Use EVMs in a shielded room or any other test facility as defined in the notification #173 issued by Ministry of Internal
Affairs and Communications on March 28, 2006, based on Sub-section 1.1 of Article 6 of the Ministry’s Rule for
Enforcement of Radio Law of Japan,
Use EVMs only after User obtains the license of Test Radio Station as provided in Radio Law of Japan with respect to
EVMs, or
Use of EVMs only after User obtains the Technical Regulations Conformity Certification as provided in Radio Law of Japan
with respect to EVMs. Also, do not transfer EVMs, unless User gives the same notice above to the transferee. Please note
that if User does not follow the instructions above, User will be subject to penalties of Radio Law of Japan.
SPACER
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【無線電波を送信する製品の開発キットをお使いになる際の注意事項】 開発キットの中には技術基準適合証明を受けて
いないものがあります。 技術適合証明を受けていないもののご使用に際しては、電波法遵守のため、以下のいずれかの
措置を取っていただく必要がありますのでご注意ください。
1.
2.
3.
電波法施行規則第6条第1項第1号に基づく平成18年3月28日総務省告示第173号で定められた電波暗室等の試験設備でご使用
いただく。
実験局の免許を取得後ご使用いただく。
技術基準適合証明を取得後ご使用いただく。
なお、本製品は、上記の「ご使用にあたっての注意」を譲渡先、移転先に通知しない限り、譲渡、移転できないものとします。
上記を遵守頂けない場合は、電波法の罰則が適用される可能性があることをご留意ください。 日本テキサス・イ
ンスツルメンツ株式会社
東京都新宿区西新宿6丁目24番1号
西新宿三井ビル
3.3.3
Notice for EVMs for Power Line Communication: Please see http://www.tij.co.jp/lsds/ti_ja/general/eStore/notice_02.page
電力線搬送波通信についての開発キットをお使いになる際の注意事項については、次のところをご覧くださ
い。http://www.tij.co.jp/lsds/ti_ja/general/eStore/notice_02.page
SPACER
4
EVM Use Restrictions and Warnings:
4.1 EVMS ARE NOT FOR USE IN FUNCTIONAL SAFETY AND/OR SAFETY CRITICAL EVALUATIONS, INCLUDING BUT NOT
LIMITED TO EVALUATIONS OF LIFE SUPPORT APPLICATIONS.
4.2 User must read and apply the user guide and other available documentation provided by TI regarding the EVM prior to handling
or using the EVM, including without limitation any warning or restriction notices. The notices contain important safety information
related to, for example, temperatures and voltages.
4.3 Safety-Related Warnings and Restrictions:
4.3.1
User shall operate the EVM within TI’s recommended specifications and environmental considerations stated in the user
guide, other available documentation provided by TI, and any other applicable requirements and employ reasonable and
customary safeguards. Exceeding the specified performance ratings and specifications (including but not limited to input
and output voltage, current, power, and environmental ranges) for the EVM may cause personal injury or death, or
property damage. If there are questions concerning performance ratings and specifications, User should contact a TI
field representative prior to connecting interface electronics including input power and intended loads. Any loads applied
outside of the specified output range may also result in unintended and/or inaccurate operation and/or possible
permanent damage to the EVM and/or interface electronics. Please consult the EVM user guide prior to connecting any
load to the EVM output. If there is uncertainty as to the load specification, please contact a TI field representative.
During normal operation, even with the inputs and outputs kept within the specified allowable ranges, some circuit
components may have elevated case temperatures. These components include but are not limited to linear regulators,
switching transistors, pass transistors, current sense resistors, and heat sinks, which can be identified using the
information in the associated documentation. When working with the EVM, please be aware that the EVM may become
very warm.
4.3.2
EVMs are intended solely for use by technically qualified, professional electronics experts who are familiar with the
dangers and application risks associated with handling electrical mechanical components, systems, and subsystems.
User assumes all responsibility and liability for proper and safe handling and use of the EVM by User or its employees,
affiliates, contractors or designees. User assumes all responsibility and liability to ensure that any interfaces (electronic
and/or mechanical) between the EVM and any human body are designed with suitable isolation and means to safely
limit accessible leakage currents to minimize the risk of electrical shock hazard. User assumes all responsibility and
liability for any improper or unsafe handling or use of the EVM by User or its employees, affiliates, contractors or
designees.
4.4 User assumes all responsibility and liability to determine whether the EVM is subject to any applicable international, federal,
state, or local laws and regulations related to User’s handling and use of the EVM and, if applicable, User assumes all
responsibility and liability for compliance in all respects with such laws and regulations. User assumes all responsibility and
liability for proper disposal and recycling of the EVM consistent with all applicable international, federal, state, and local
requirements.
5.
Accuracy of Information: To the extent TI provides information on the availability and function of EVMs, TI attempts to be as accurate
as possible. However, TI does not warrant the accuracy of EVM descriptions, EVM availability or other information on its websites as
accurate, complete, reliable, current, or error-free.
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6.
Disclaimers:
6.1 EXCEPT AS SET FORTH ABOVE, EVMS AND ANY WRITTEN DESIGN MATERIALS PROVIDED WITH THE EVM (AND THE
DESIGN OF THE EVM ITSELF) ARE PROVIDED "AS IS" AND "WITH ALL FAULTS." TI DISCLAIMS ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, REGARDING SUCH ITEMS, INCLUDING BUT NOT LIMITED TO ANY IMPLIED
WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR NON-INFRINGEMENT OF ANY
THIRD PARTY PATENTS, COPYRIGHTS, TRADE SECRETS OR OTHER INTELLECTUAL PROPERTY RIGHTS.
6.2 EXCEPT FOR THE LIMITED RIGHT TO USE THE EVM SET FORTH HEREIN, NOTHING IN THESE TERMS AND
CONDITIONS SHALL BE CONSTRUED AS GRANTING OR CONFERRING ANY RIGHTS BY LICENSE, PATENT, OR ANY
OTHER INDUSTRIAL OR INTELLECTUAL PROPERTY RIGHT OF TI, ITS SUPPLIERS/LICENSORS OR ANY OTHER THIRD
PARTY, TO USE THE EVM IN ANY FINISHED END-USER OR READY-TO-USE FINAL PRODUCT, OR FOR ANY
INVENTION, DISCOVERY OR IMPROVEMENT MADE, CONCEIVED OR ACQUIRED PRIOR TO OR AFTER DELIVERY OF
THE EVM.
7.
USER'S INDEMNITY OBLIGATIONS AND REPRESENTATIONS. USER WILL DEFEND, INDEMNIFY AND HOLD TI, ITS
LICENSORS AND THEIR REPRESENTATIVES HARMLESS FROM AND AGAINST ANY AND ALL CLAIMS, DAMAGES, LOSSES,
EXPENSES, COSTS AND LIABILITIES (COLLECTIVELY, "CLAIMS") ARISING OUT OF OR IN CONNECTION WITH ANY
HANDLING OR USE OF THE EVM THAT IS NOT IN ACCORDANCE WITH THESE TERMS AND CONDITIONS. THIS OBLIGATION
SHALL APPLY WHETHER CLAIMS ARISE UNDER STATUTE, REGULATION, OR THE LAW OF TORT, CONTRACT OR ANY
OTHER LEGAL THEORY, AND EVEN IF THE EVM FAILS TO PERFORM AS DESCRIBED OR EXPECTED.
8.
Limitations on Damages and Liability:
8.1 General Limitations. IN NO EVENT SHALL TI BE LIABLE FOR ANY SPECIAL, COLLATERAL, INDIRECT, PUNITIVE,
INCIDENTAL, CONSEQUENTIAL, OR EXEMPLARY DAMAGES IN CONNECTION WITH OR ARISING OUT OF THESE
TERMS ANDCONDITIONS OR THE USE OF THE EVMS PROVIDED HEREUNDER, REGARDLESS OF WHETHER TI HAS
BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. EXCLUDED DAMAGES INCLUDE, BUT ARE NOT LIMITED
TO, COST OF REMOVAL OR REINSTALLATION, ANCILLARY COSTS TO THE PROCUREMENT OF SUBSTITUTE GOODS
OR SERVICES, RETESTING, OUTSIDE COMPUTER TIME, LABOR COSTS, LOSS OF GOODWILL, LOSS OF PROFITS,
LOSS OF SAVINGS, LOSS OF USE, LOSS OF DATA, OR BUSINESS INTERRUPTION. NO CLAIM, SUIT OR ACTION SHALL
BE BROUGHT AGAINST TI MORE THAN ONE YEAR AFTER THE RELATED CAUSE OF ACTION HAS OCCURRED.
8.2 Specific Limitations. IN NO EVENT SHALL TI'S AGGREGATE LIABILITY FROM ANY WARRANTY OR OTHER OBLIGATION
ARISING OUT OF OR IN CONNECTION WITH THESE TERMS AND CONDITIONS, OR ANY USE OF ANY TI EVM
PROVIDED HEREUNDER, EXCEED THE TOTAL AMOUNT PAID TO TI FOR THE PARTICULAR UNITS SOLD UNDER
THESE TERMS AND CONDITIONS WITH RESPECT TO WHICH LOSSES OR DAMAGES ARE CLAIMED. THE EXISTENCE
OF MORE THAN ONE CLAIM AGAINST THE PARTICULAR UNITS SOLD TO USER UNDER THESE TERMS AND
CONDITIONS SHALL NOT ENLARGE OR EXTEND THIS LIMIT.
9.
Return Policy. Except as otherwise provided, TI does not offer any refunds, returns, or exchanges. Furthermore, no return of EVM(s)
will be accepted if the package has been opened and no return of the EVM(s) will be accepted if they are damaged or otherwise not in
a resalable condition. If User feels it has been incorrectly charged for the EVM(s) it ordered or that delivery violates the applicable
order, User should contact TI. All refunds will be made in full within thirty (30) working days from the return of the components(s),
excluding any postage or packaging costs.
10. Governing Law: These terms and conditions shall be governed by and interpreted in accordance with the laws of the State of Texas,
without reference to conflict-of-laws principles. User agrees that non-exclusive jurisdiction for any dispute arising out of or relating to
these terms and conditions lies within courts located in the State of Texas and consents to venue in Dallas County, Texas.
Notwithstanding the foregoing, any judgment may be enforced in any United States or foreign court, and TI may seek injunctive relief
in any United States or foreign court.
Mailing Address: Texas Instruments, Post Office Box 655303, Dallas, Texas 75265
Copyright © 2015, Texas Instruments Incorporated
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IMPORTANT NOTICE
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changes to its semiconductor products and services per JESD46, latest issue, and to discontinue any product or service per JESD48, latest
issue. Buyers should obtain the latest relevant information before placing orders and should verify that such information is current and
complete. All semiconductor products (also referred to herein as “components”) are sold subject to TI’s terms and conditions of sale
supplied at the time of order acknowledgment.
TI warrants performance of its components to the specifications applicable at the time of sale, in accordance with the warranty in TI’s terms
and conditions of sale of semiconductor products. Testing and other quality control techniques are used to the extent TI deems necessary
to support this warranty. Except where mandated by applicable law, testing of all parameters of each component is not necessarily
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TI assumes no liability for applications assistance or the design of Buyers’ products. Buyers are responsible for their products and
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