KIT_XMC4X_AUT_ISO_001

He xa gon Applic atio n Ki t For XMC4000 Family AU T_I S O - V1 Automation I/O Card Boa rd Us er's Manu al Revision 1.0, 2012-02-28 Mic rocon t rolle r Edition 2012-02-28 Published by Infineon Technologies AG 81726 Munich, Germany © 2012 Infineon Technologies AG All Rights Reserved. Legal Disclaimer The information given in this document shall in no event be regarded as a guarantee of conditions or characteristics. With respect to any examples or hints given herein, any typical values stated herein and/or any information regarding the application of the device, Infineon Technologies hereby disclaims any and all warranties and liabilities of any kind, including without limitation, warranties of non-infringement of intellectual property rights of any third party. Information For further information on technology, delivery terms and conditions and prices, please contact the nearest Infineon Technologies Office (www.infineon.com). Warnings Due to technical requirements, components may contain dangerous substances. For information on the types in question, please contact the nearest Infineon Technologies Office. Infineon Technologies components may be used in life-support devices or systems only with the express written approval of Infineon Technologies, if a failure of such components can reasonably be expected to cause the failure of that life-support device or system or to affect the safety or effectiveness of that device or system. Life support devices or systems are intended to be implanted in the human body or to support and/or maintain and sustain and/or protect human life. If they fail, it is reasonable to assume that the health of the user or other persons may be endangered. AUT_ISO-V1 Automation I/O Card Revision History Page or Item Subjects (major changes since previous revision) Revision 1.0, 2012-02-28 Initial release Trademarks of Infineon Technologies AG AURIX™, C166™, CanPAK™, CIPOS™, CIPURSE™, EconoPACK™, CoolMOS™, CoolSET™, CORECONTROL™, CROSSAVE™, DAVE™, EasyPIM™, EconoBRIDGE™, EconoDUAL™, EconoPIM™, EiceDRIVER™, eupec™, FCOS™, HITFET™, HybridPACK™, I²RF™, ISOFACE™, IsoPACK™, MIPAQ™, ModSTACK™, my-d™, NovalithIC™, OptiMOS™, ORIGA™, PRIMARION™, PrimePACK™, PrimeSTACK™, PRO-SIL™, PROFET™, RASIC™, ReverSave™, SatRIC™, SIEGET™, SINDRION™, SIPMOS™, SmartLEWIS™, SOLID FLASH™, TEMPFET™, thinQ!™, TRENCHSTOP™, TriCore™. Other Trademarks Advance Design System™ (ADS) of Agilent Technologies, AMBA™, ARM™, MULTI-ICE™, KEIL™, PRIMECELL™, REALVIEW™, THUMB™, µVision™ of ARM Limited, UK. AUTOSAR™ is licensed by AUTOSAR development partnership. Bluetooth™ of Bluetooth SIG Inc. CAT-iq™ of DECT Forum. COLOSSUS™, FirstGPS™ of Trimble Navigation Ltd. EMV™ of EMVCo, LLC (Visa Holdings Inc.). EPCOS™ of Epcos AG. FLEXGO™ of Microsoft Corporation. FlexRay™ is licensed by FlexRay Consortium. HYPERTERMINAL™ of Hilgraeve Incorporated. IEC™ of Commission Electrotechnique Internationale. IrDA™ of Infrared Data Association Corporation. ISO™ of INTERNATIONAL ORGANIZATION FOR STANDARDIZATION. MATLAB™ of MathWorks, Inc. MAXIM™ of Maxim Integrated Products, Inc. MICROTEC™, NUCLEUS™ of Mentor Graphics Corporation. Mifare™ of NXP. MIPI™ of MIPI Alliance, Inc. MIPS™ of MIPS Technologies, Inc., USA. muRata™ of MURATA MANUFACTURING CO., MICROWAVE OFFICE™ (MWO) of Applied Wave Research Inc., OmniVision™ of OmniVision Technologies, Inc. Openwave™ Openwave Systems Inc. RED HAT™ Red Hat, Inc. RFMD™ RF Micro Devices, Inc. SIRIUS™ of Sirius Satellite Radio Inc. SOLARIS™ of Sun Microsystems, Inc. SPANSION™ of Spansion LLC Ltd. Symbian™ of Symbian Software Limited. TAIYO YUDEN™ of Taiyo Yuden Co. TEAKLITE™ of CEVA, Inc. TEKTRONIX™ of Tektronix Inc. TOKO™ of TOKO KABUSHIKI KAISHA TA. UNIX™ of X/Open Company Limited. VERILOG™, PALLADIUM™ of Cadence Design Systems, Inc. VLYNQ™ of Texas Instruments Incorporated. VXWORKS™, WIND RIVER™ of WIND RIVER SYSTEMS, INC. ZETEX™ of Diodes Zetex Limited. Last Trademarks Update 2011-02-24 Template: IFX_Template_2011-02-24.dot AUT_ISO-V1 Automation I/O Card Table of Contents Table of Contents 1 1.1 1.2 Overview ............................................................................................................................................. 7 Key Features ........................................................................................................................................ 7 Block Diagram ...................................................................................................................................... 8 2 2.1 2.2 2.3 2.4 2.5 Hardware Description ........................................................................................................................ 8 ISOFACE OUT ..................................................................................................................................... 9 ISOFACE IN ......................................................................................................................................... 9 IO Expander ....................................................................................................................................... 10 Power ................................................................................................................................................. 11 Satellite Connector ............................................................................................................................. 12 3 3.1 3.2 3.3 Production Data................................................................................................................................ 13 Schematics ......................................................................................................................................... 13 Layout and Geometry ......................................................................................................................... 16 Bill of Material ..................................................................................................................................... 17 Board User's Manual 4 Revision 1.0, 2012-02-28 AUT_ISO-V1 Automation I/O Card List of Figures List of Figures Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 Figure 8 Automation I/O Card (AUT_ISO-V1) .................................................................................................... 8 Automation I/O Card Interfaces............................................................................................................ 8 Power Circuit ...................................................................................................................................... 11 ACT Satellite Connector ..................................................................................................................... 12 Satellite Connector Type ACT ............................................................................................................ 12 Satellite Connector, IO Expander, Power .......................................................................................... 14 ISOFACE ............................................................................................................................................ 15 Automation I/O Card Layout ............................................................................................................... 16 Board User's Manual 5 Revision 1.0, 2012-02-28 AUT_ISO-V1 Automation I/O Card List of Tables List of Tables Table 1 Table 2 Table 3 Table 4 Table 5 Table 6 Table 7 Table 8 Table 9 ISOFACE OUT Connector Pinout ........................................................................................................ 9 ISOFACE OUT signal connection to the Satellite Connector .............................................................. 9 ISOFACE IN Connector Pinout ............................................................................................................ 9 ISOFACE IN signal connection to the Satellite Connector ................................................................ 10 GPIO channel LED/SMD pad mapping .............................................................................................. 10 IO Expander I2C signal connection to the Satellite Connector .......................................................... 10 Power LED’s ....................................................................................................................................... 11 PowerScale Jumper ........................................................................................................................... 11 Automation I/O Card BOM ................................................................................................................. 17 Board User's Manual 6 Revision 1.0, 2012-02-28 AUT_ISO-V1 Automation I/O Card Overview Introduction This document describes the features and hardware details of the Automation I/O Card (AUT_ISO-V1) designed to work with Infineon’s XMC4500 CPU board. This board is part of Infineon’s Hexagon Application Kits. 1 Overview The AUT_ISO-V1 board is an application expansion satellite card of the Hexagon Application Kits. The satellite card along with a CPU board (e.g. CPU_45A-V2 board) demonstrates ISOFACE capabilities together with XMC4500. The focus is safe operation under evaluation conditions. The satellite card is not cost optimized and cannot be seen as reference design. 1.1 Key Features The AUT_ISO-V1 satellite card is equipped with following features Connection to CPU board (e.g. CPU_45A-V2) via satellite connector ACT ISOFACE OUT, up to 8 channels ISOFACE IN, up to 8 channels I2C based IO expander up to 8 channels Power supply o Powerjack for external 24 V supply o From CPU board via ACT satellite connector Board User's Manual 7 Revision 1.0, 2012-02-28 AUT_ISO-V1 Automation I/O Card Hardware Description 1.2 Block Diagram Figure 1 shows the block diagram of the AUT_ISO-V1 satellite card. There are following building blocks: Automation I/O Card AUT_ISO-V1 ACT Satellite Connector LED/ SMD pads (8) SPI ISOFACE OUT (ISO1H812G) OUT Conn. (10-pin) SPI ISOFACE IN (ISO1I811T) IN Conn. (10-pin) LED/ SMD pads (8) I2C Figure 1 2 GPIO Expander (PCA9502) GPIO/LEDs (8) Automation I/O Card (AUT_ISO-V1) Hardware Description The following sections give a detailed description of the hardware and how it can be used. ISOFACE OUT Connector ISOFACE OUT (ISO1H812G) Power Jack 24 V ISOFACE IN (ISO1I811T) ACT Satellite Connector Power 3.3 V (IFX1763SJV33) ISOFACE IN Connector Power Indicating LED’s Figure 2 I2C IO Expander GPIO/LED’s Automation I/O Card Interfaces Board User's Manual 8 Revision 1.0, 2012-02-28 AUT_ISO-V1 Automation I/O Card Hardware Description 2.1 ISOFACE OUT ISOFACE output device used in AUT_ISO-V1 satellite card is ISO1H812G. It is supplied by VDD3.3 on the CPU side and VDD24 for the ISOFACE OUT side. VDD24 and GNDISO can to be connected either by X300 or by X240(24 V external power jack). This is the same net that supplies the DC/DC converter. VDD24 is +24 Vdc (referred to GNDISO) Table 1 below gives the signal details of ISOFACE OUT connector. Table 1 ISOFACE OUT Connector Pinout Pin No. Signal Name Description 1 GND Ground 2 OUT7 Output 7 3 OUT6 Output 6 4 OUT5 Output 5 5 OUT4 Output 4 6 OUT3 Output 3 7 OUT2 Output 2 8 OUT1 Output 1 9 OUT0 Output 0 10 VDD24 24 V Table 12 below gives the details of SPI signal connection to the satellite connector. Table 2 ISOFACE OUT signal connection to the Satellite Connector Pin No. Signal Name Description 31 SPI_CSA0 SPI Chip Select 32 SPI_MTSR SPI ISOFACE Data In 34 SPI_MRST SPI ISOFACE Data Out 36 SPI_SCLK SPI Clock 3 ISO_OUT_DIS_N Output Disable 14 ISO_OUT_DIAG_N Common Diagnostic Output for Overtemperature 2.2 ISOFACE IN ISOFACE input device used in AUT_ISO-V1 satellite card is ISO1I811T. It is supplied by 3.3 V on the CPU side and VBB (24V) for the ISOFACE IN side. VBB and GNDBB need a separate connection to 24 V external power source through connector X320. Resistor R337 is used on board for setting input type to IEC61131-2 Type 1. Resistors R326 and R327 sets the frequency of ISOFACE IN to 100 kHz (default). Table 3 gives the details of ISOFACE IN connector pin mapping. Table 3 ISOFACE IN Connector Pinout Pin No. Signal Name Description 1 GNDBB Ground reference for Supply VBB 2 IN0 Input 0 Board User's Manual 9 Revision 1.0, 2012-02-28 AUT_ISO-V1 Automation I/O Card Hardware Description Table 3 ISOFACE IN Connector Pinout Pin No. Signal Name Description 3 IN1 Input 1 4 IN2 Input 2 5 IN3 Input 3 6 IN4 Input 4 7 IN5 Input 5 8 IN6 Input 6 9 IN7 Input 7 10 VBB +24 V (Separate external power source required) ISOFACE IN shares the same SPI lines with ISOFACE OUT except the chip select as shown in Table 4. Table 4 ISOFACE IN signal connection to the Satellite Connector Pin No. Signal Name Description 33 SPI_CSA1 SPI Chip Select 32 SPI_MTSR SPI ISOFACE Data In 34 SPI_MRST SPI ISOFACE Data Out 36 SPI_SCLK SPI Clock 6 ISO_IN_ERR_N Error Output 2.3 IO Expander The AUT_ISO-V1 satellite card supports GPIO expansion though I2C IO-Expander on board (U230). The I2C Address for IO expander device is 0x1001000X. The satellite card supports 8 such GPIO’s. All the GPIO’s are connected to LEDs (V230-V237) and SMD-Pads (TP230 – TP237). The Table 5 gives the GPIO channel and corresponding LED/PAD mapping. Table 5 GPIO channel LED/SMD pad mapping GPIO LED reference SMD pad Reference GPIO0 V230 TP230 GPIO1 V231 TP231 GPIO2 V232 TP232 GPIO3 GPIO4 V233 V234 TP233 TP234 GPIO5 V235 TP235 GPIO6 V236 TP236 GPIO7 V237 TP237 Table 6 shows the connection of the IO Expander device to the ACT satellite connector. Table 6 IO Expander I2C signal connection to the Satellite Connector Pin No. Signal Name Description 38 I2C_SCL Clock 37 I2C_SDA Data Board User's Manual 10 Revision 1.0, 2012-02-28 AUT_ISO-V1 Automation I/O Card Hardware Description 2.4 Power The AUT_ISO-V1 satellite card can be supplied by an external power supply (24 V / 1 A) to be connected to the power jack X240 or by a 5 V supply via the 80-pin ACT satellite connector. An external power supply is necessary only in case the current coming via the ACT satellite connector is not sufficient. A DC-DC converter on board (U240) steps down the input voltage from the power jack X240 to 5 V (VDD5). The input voltage can be in the range from 12 V to 24 V. An on board linear voltage regulator is generating a 3.3 V (VDD3.3) power supply out of the VDD5. Automation I/O Card AUT_ISO-V1 VDD5 VDD3.3 +5 V U240 DC/DC Converter WRB2405 +24 V Power Jack (24 V) VDD24 +3.3 V U250 V242 VDD5 Lin. Voltage Regulator IFX1763 VDD3.3 On board devices ISOFACE OUT X300 Pin10 ISOFACE OUT ISO1H812G +24 V ISOFACE IN X320 Pin10 VBB VDD5 ISOFACE IN ISO1I811T ACT Sat. Connector Figure 3 Power Circuit A Diode V242 protects the reverse flow of current to an external source. Therefore a simultaneous power supply of the satellite boards via both the power jack and the satellite connector with not harm. LED V210 indicates the presence of 5 V power and LED V211 indicates the presence of 3.3 V power. Table 7 Power LED’s LED Power Rail Voltage Note V210 VDD5 5V Must always be “ON” V211 VDD3.3 3V Must always be “ON” The AUT_ISO-V1 satellite card supports a PowerScale probe for power measurement purpose. Table 8 PowerScale Jumper Jumper Function Description JP242 PowerScale At this point a Hitex PowerScale probe can be connected for current sensing VDD5 (complete power) Default: pos. 1-2 (closed) Note: On the PCB bottom side there will be a shorting trace between pin 1-2. This trace has to be cut first, before using PowerScale Board User's Manual 11 Revision 1.0, 2012-02-28 AUT_ISO-V1 Automation I/O Card Hardware Description 2.5 Satellite Connector The satellite connector of the AUT_ISO-V1 satellite card interfaces it’s the signals to a CPU board e.g. CPU_45A-V2. Take care to connect the ACT satellite card always to the corresponding ACT satellite connector of the CPU board only. Figure 4 ACT Satellite Connector The signal mapping of the ACT satellite connector and correponding CPU function are provided in figure 6 Figure 5 Satellite Connector Type ACT Board User's Manual 12 Revision 1.0, 2012-02-28 AUT_ISO-V1 Automation I/O Card Production Data 3 Production Data 3.1 Schematics This chapter contains the schematics for the Automation I/O Card: Satellite Connector, IO Expander, Power ISOFACE Board User's Manual 13 Revision 1.0, 2012-02-28 AUT_ISO-V1 Automation I/O Card Production Data Figure 6 Satellite Connector, IO Expander, Power Board User's Manual 14 Revision 1.0, 2012-02-28 AUT_ISO-V1 Automation I/O Card Production Data Figure 7 ISOFACE Board User's Manual 15 Revision 1.0, 2012-02-28 AUT_ISO-V1 Automation I/O Card Production Data 3.2 Figure 8 Layout and Geometry Automation I/O Card Layout Board User's Manual 16 Revision 1.0, 2012-02-28 AUT_ISO-V1 Automation I/O Card Production Data 3.3 Bill of Material Table 9 Automation I/O Card BOM Pos. No. Qty Value Device Reference Designator 1 1 0R/0603 Resistor R254 2 2 1k5/0603 Resistor R210, R230 3 2 1uF/0603/X7R/50V Capacitor C310, C322 4 8 2k/0603 Resistor R329, R330, R331, R332, R333, R334, R335, R336 5 10 2k2/0603 Resistor 6 5 10k/0603 Resistor 7 8 10k/0603/0.25W Resistor 8 8 10nF/0603 Capacitor 9 2 10uF/10V/0805 Capacitor R304, R305, R306, R307, R308, R309, R310, R311 C301, C302, C303, C304, C305, C306, C307, C308 C250, C252 10 2 10uF/50V/1210 Capacitor C309, C321 11 8 12k/0603/0.25W Resistor 12 1 33R/0805 Resistor R338, R339, R340, R341, R342, R343, R344, R345 R337 C240 R231, R232, R233, R234, R235, R236, R237, R238, R301, R322 R300, R302, R320, R321, R327 13 1 47uF/E/50V/6.6 Capacitor UWT1H470MCL1GS Nichicon 14 1 47uF/T/10V/C Capacitor C242 15 1 100k/0603 Resistor R326 16 11 100nF/0603 Capacitor 17 1 100uF/T/10V/C Capacitor C200, C202, C230, C241, C244, C245, C253, C300, C311, C320, C323 C243 18 1 680R/0603 Resistor R211 19 1 B340A-13-F 20 1 BUCHSE-LP-5A Diode B340A-13-F Diodes V242 Inc. Connector RAPC722X X240 21 1 HSEC8-140-01-S-RA 22 1 IFX1763SJV33 Connector HSEC8-140-01S-RA Samtec IC IFX1763SJV33 Infineon Technologies 23 1 ISO1H812G IC ISO1H812G Infineon Technologies U300 24 1 ISO1I811T IC ISO1I811T Infineon Technologies U320 25 24 LED-GE/D/0603 LED 26 2 LED-GN/D/0603 LED Board User's Manual X200 U250 V230, V231, V232, V233, V234, V235, V236, V237, V301, V302, V303, V304, V305, V306, V307, V308, V321, V322, V323, V324, V325, V326, V327, V328 V210, V211 17 Revision 1.0, 2012-02-28 AUT_ISO-V1 Automation I/O Card Production Data Table 9 Automation I/O Card BOM Pos. No. Qty Value Device Reference Designator 27 2 LED-RT/D/0603 LED V300, V320 Connector MKDS 1/10-3,81 Phoenix 1727094 X300, X320 28 2 MKDS1/10-3,81 29 1 PCA9502BS 30 1 WRB2405CS-3W 31 3 no ass./0R/0603 IC PCA9502BS NXP, HVQFN-24 IC Isolated DC/DC 24V/5V 3W Resistor 32 2 no ass./2k2/0603 Resistor R220, R221 33 2 no ass./10k/0603 Resistor R324, R325 34 1 no ass./10nF/0603 Capacitor C251 35 1 no ass./324k/0603 Resistor R328 U230 U240 R253, R303, R323 36 12 no ass. SMD Pads TP200, TP210, TP211, TP212, TP230, TP231, TP232, TP233, TP234, TP235, TP236, TP237 37 1 no ass. Pinheader 0.1" TH, Hitex PowerScale JP242 Board User's Manual 18 Revision 1.0, 2012-02-28 w w w . i n f i n e o n . c o m Published by Infineon Technologies AG