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TMC2041-LA

TMC2041-LA

  • 厂商:

    TRINAMIC

  • 封装:

    QFN48_7X7MM_EP

  • 描述:

    双步进/方向驱动器,最多可用于两个 2 相双极步进电机。 用于无传感器归位的stallGuard。 SPI、UART(单线)配置和诊断接口

  • 数据手册
  • 价格&库存
TMC2041-LA 数据手册
POWER DRIVER FOR STEPPER MOTORS INTEGRATED CIRCUITS TMC2041 DATASHEET Dual step/direction driver for up to two 2-phase bipolar stepper motors. stallGuard for sensorless homing. SPI, UART (single wire) Configuration and Diagnostics Interface. APPLICATIONS Office Automation Antenna Positioning 3D printers Battery powered applications Printer and Scanner Pumps and Valves Medical Applications Office and Laboratory equipment FEATURES AND BENEFITS DESCRIPTION Two 2-phase stepper motors Drive Capability up to 2x 1.1A coil current (2x 1.5A peak) Parallel Option for one motor at 2.2A (3A peak) Voltage Range 4.75… 26V DC SPI & Single Wire UART for configuration and diagnostics Highest Resolution up to 256 microsteps per full step microPlyer™ microstep interpolation spreadCycle™ highly dynamic motor control chopper stallGuard2™ high precision sensorless motor load detection coolStep™ current control for energy savings up to 75% Full Protection & Diagnostics Compact Size 7x7mm2 QFN48 package The TMC2041 is a compact, dual stepper motor driver IC with serial interfaces for configuration and diagnostics. It is pin compatible to the fully featured TMC5041 and TMC5072 drivers with internal motion controller. The TMC2041 is intended for all applications, where an internal motion controller is not desired, and ramping is done in a microcontroller. Based on TRINAMICs high-performance spreadCycle chopper, the driver allows precise and smooth motor operation. It offers coolStep for energy savings and stallGuard for sensorless stall detection. The complete set of protection and diagnostic functionality ensures reliable operation. High integration, high energy efficiency and a small form factor enable miniaturized and scalable systems for cost effective solutions. BLOCK DIAGRAM Step/Dir Power Supply TMC2041 Motor 1 Charge Pump SPI UART 256 µStep Sequencer UART / SPI configuration& diagnostics DRIVER 1 Protection & Diagnostics Protection & Diagnostics Motor 2 DRIVER 2 256 µStep Sequencer stallGuard2 Enable Step/Dir TRINAMIC Motion Control GmbH & Co. KG Hamburg, Germany coolStep TMC2041 DATASHEET (Rev. 1.02 / 2017-MAY-16) 2 APPLICATION EXAMPLES: HIGH FLEXIBILITY – MULTIPURPOSE USE The TMC2041 scores with power density and sensorless homing. It features serial interfaces for advanced monitoring and configuration options. The small form factor keeps costs down and allows for miniaturized layouts. Extensive support at the chip, board, and software levels enables rapid design cycles and fast timeto-market with competitive products. High energy efficiency and reliability deliver cost savings in related systems such as power supplies and cooling. STEP/DIR FOR UP TO TWO STEPPER MOTORS Step/Dir High-Level Interface STEP/DIR CPU FOR UP TO TWO SPI or UART M TMC2041 STEPPER MOTORS Step/Dir High-Level Interface CPU SPI or UART Step/Dir M TMC2041 M The stepper motor driver outputs are switched in parallel. This way, up to 2.2A RMS motors can be driven. In this application, a single CPU controls two motors using a Step and Direction interface per motor. It initially configures the drivers by programming current settings and chopper, and run and hold current using either the 4 wire SPI interface, or the single wire UART interface. During operation the interface allows access to status information like stallGuard sensorless load measurement. TMC2041-EVAL EVALUATION BOARD EVALUATION & DEVELOPMENT PLATFORM The TMC2041-EVAL is part of TRINAMICs universal Layout for Evaluation evaluation board system which provides a convenient handling of the hardware as well as a user-friendly software tool for evaluation. The TMC2041 evaluation board system consists of three parts: STARTRAMPE (base board), ESELSBRÜCKE (connector board including several test points), and TMC2041-EVAL. ORDER CODES Order code TMC2041-LA TMC2041-EVAL STARTRAMPE ESELSBRÜCKE www.trinamic.com Description Dual axis step/dir driver, QFN-48 Evaluation board for TMC2041 Baseboard for TMC2041-EVAL and further evaluation boards Connector board for plug-in evaluation board system Size [mm2] 7x7 85 x 55 85 x 55 61 x 38 TMC2041 DATASHEET (Rev. 1.02 / 2017-MAY-16) 3 TABLE OF CONTENTS 1 PRINCIPLES OF OPERATION 1.1 1.2 1.3 1.4 1.5 2 KEY CONCEPTS 4 CONTROL INTERFACES 4 MOVING AND CONTROLLING THE MOTOR 5 STALLGUARD2 – MECHANICAL LOAD SENSING 5 COOLSTEP – LOAD ADAPTIVE CURRENT CONTROL 5 PIN ASSIGNMENTS 2.1 2.2 3 PACKAGE OUTLINE SIGNAL DESCRIPTIONS SAMPLE CIRCUITS 3.1 3.2 3.3 3.4 3.5 3.6 4 STANDARD APPLICATION CIRCUIT 5 V ONLY SUPPLY ONE MOTOR WITH HIGH CURRENT EXTERNAL 5V POWER SUPPLY OPTIMIZING ANALOG PRECISION DRIVER PROTECTION AND EME CIRCUITRY SPI INTERFACE 4.1 4.2 4.3 5 DATAGRAM STRUCTURE CRC CALCULATION UART SIGNALS ADDRESSING MULTIPLE SLAVES GENERAL CONFIGURATION REGISTERS CURRENT SETTING MOTOR DRIVER REGISTERS 15 18 20 20 21 24 26 27 32 SENSE RESISTORS 33 8.1 8.2 8.3 SPREADCYCLE CHOPPER CLASSIC CONSTANT OFF TIME CHOPPER RANDOM OFF TIME 34 35 38 39 DRIVER DIAGNOSTIC FLAGS 40 TEMPERATURE MEASUREMENT SHORT TO GND PROTECTION OPEN LOAD DIAGNOSTICS 40 40 40 9.1 9.2 9.3 STALLGUARD2 LOAD MEASUREMENT 10.1 10.2 TUNING STALLGUARD2 THRESHOLD SGT STALLGUARD2 UPDATE RATE AND FILTER www.trinamic.com 10.3 10.4 10.5 11 11.1 11.2 11.3 12 DETECTING A MOTOR STALL HOMING WITH STALLGUARD LIMITS OF STALLGUARD2 OPERATION COOLSTEP OPERATION USER BENEFITS SETTING UP FOR COOLSTEP TUNING COOLSTEP STEP/DIR INTERFACE 12.1 12.2 12.3 44 44 44 45 45 45 47 48 TIMING 48 CHANGING RESOLUTION 49 MICROPLYER STEP INTERPOLATOR AND STAND STILL DETECTION 49 13 QUICK CONFIGURATION GUIDE 51 14 GETTING STARTED 53 14.1 INITIALIZATION EXAMPLES 53 15 EXTERNAL RESET 54 16 CLOCK OSCILLATOR AND CLOCK INPUT 54 16.1 16.2 16.3 USING THE INTERNAL CLOCK USING AN EXTERNAL CLOCK CONSIDERATIONS ON THE FREQUENCY 54 54 54 17 ABSOLUTE MAXIMUM RATINGS 55 18 ELECTRICAL CHARACTERISTICS 55 18.1 18.2 23 CURRENT SETTING SPREADCYCLE AND CLASSIC CHOPPER 10 10 11 12 12 13 13 18 7.1 9 10 UART SINGLE WIRE INTERFACE 6.1 6.2 6.3 8 7 7 15 16 17 REGISTER MAPPING 7 7 SPI DATAGRAM STRUCTURE SPI SIGNALS TIMING 5.1 5.2 5.3 5.4 6 4 18.3 19 LAYOUT CONSIDERATIONS 19.1 19.2 19.3 19.4 19.5 20 OPERATIONAL RANGE DC CHARACTERISTICS AND TIMING CHARACTERISTICS THERMAL CHARACTERISTICS EXPOSED DIE PAD WIRING GND SUPPLY FILTERING SINGLE DRIVER CONNECTION LAYOUT EXAMPLE PACKAGE MECHANICAL DATA 20.1 20.2 DIMENSIONAL DRAWINGS PACKAGE CODES 55 56 59 60 60 60 60 60 61 62 62 62 21 DISCLAIMER 63 22 ESD SENSITIVE DEVICE 63 23 TABLE OF FIGURES 64 41 24 REVISION HISTORY 65 42 44 25 REFERENCES 65 TMC2041 DATASHEET (Rev. 1.02 / 2017-MAY-16) +VM VS +VM VCP charge pump 100n VSA 5VOUT 100n 4.7µ Step/Dir interface 100n DRV_ENN Optional use lower voltage down to 6V DIR1 CPI 22n STEP1 Principles of Operation CPO 1 4 O1A1 Full Bridge A 5V Voltage regulator O1A2 Sequencer & Microplyer 2R2 VCC Driver 1 +VIO stepper motor #1 N stepper motor #2 O1B2 R1A BR1B R1B TMC2041 VS Single wire interface +VM SWIOP N BR1A SPI interface NEXTADDR SWION S O1B1 Full Bridge B 470n CSN/IO0 SCK/IO1 SDI/IO2 SDO 100µF 100n O2A1 Full Bridge A SW_SEL O2A2 Sequencer & Microplyer Driver 2 O2B1 Full Bridge B opt. ext. clock 12-16MHz +VIO 3.3V or 5V I/O voltage S O2B2 CLK_IN BR2A Step/Dir interface R2A VCC_IO BR2B R2B 100n GNDP GND GNDA DIE PAD DRV_ENN DIR2 STEP2 TST_MODE Figure 1.1 Basic application and block diagram The TMC2041 driver chip is a highly integrated step & direction stepper driver for two stepper motors. The driver, chopper logic, and a 256 microstep sequencer are integrated into the TMC2041. It is pin compatible to the TMC5041 and TMC5072, which provide internal ramping. The TMC2041 offers a number of unique enhancements over similar products. It features automatic standstill current reduction and coolStep for enhanced motor efficiency and provides stallGuard2 for sensorless homing. 1.1 Key Concepts The TMC2041 implements several advanced features which are exclusive to TRINAMIC products. These features contribute toward greater precision, greater energy efficiency, higher reliability, smoother motion, and cooler operation in many stepper motor applications. spreadCycle™ High-precision chopper algorithm available as an alternative to the traditional constant off-time algorithm. stallGuard2™ High-precision load measurement using the back EMF on the motor coils. coolStep™ Load-adaptive current control which reduces energy consumption by as much as 75%. In addition to these performance enhancements, TRINAMIC motor drivers offer safeguards to detect and protect against shorted outputs, output open-circuit, overtemperature, and undervoltage conditions for enhancing safety and recovery from equipment malfunctions. 1.2 Control Interfaces The TMC2041 supports both, an SPI and a UART based single wire interface with CRC checking. Selection of the actual interface is done via the configuration pin SW_SEL, which can be hardwired to GND or VCC_IO depending on the desired interface. From a software point of view the TMC2041 is a peripheral with a number of control and status registers. Most of them can either be written only or www.trinamic.com TMC2041 DATASHEET (Rev. 1.02 / 2017-MAY-16) 5 read only. Some of the registers allow both read and write access. In case read-modify-write access is desired for a write only register, a shadow register can be realized in master software. 1.2.1 SPI Interface The SPI interface is a bit-serial interface synchronous to a bus clock. For every bit sent from the bus master to the bus slave another bit is sent simultaneously from the slave to the master. Communication between an SPI master and the TMC2041 slave always consists of sending one 40-bit command word and receiving one 40-bit status word. The SPI command rate typically is a few commands per complete motor motion. 1.2.2 UART Interface The single wire interface allows differential operation similar to RS485 (using SWIOP and SWION) or single wire interfacing (leaving open SWION). It can be driven by any standard UART. No baud rate configuration is required. An optional ring mode allows chaining of slaves to optimize interfacing for applications with regularly distributed drives. 1.3 Moving and Controlling the Motor 1.3.1 STEP/DIR Interface Each motor is controlled by a step and direction input. Active edges on the STEP input can be rising edges or both rising and falling edges as controlled by another mode bit (DEDGE). Using both edges cuts the toggle rate of the STEP signal in half, which is useful for communication over slow interfaces such as optically isolated interfaces. On each active edge, the state sampled from the DIR input determines whether to step forward or back. Each step can be a fullstep or a microstep, in which there are 2, 4, 8, 16, 32, 64, 128, or 256 microsteps per fullstep. During microstepping, a step impulse with a low state on DIR increases the microstep counter and a high decreases the counter by an amount controlled by the microstep resolution. An internal table translates the counter value into the sine and cosine values which control the motor current for microstepping. 1.4 stallGuard2 – Mechanical Load Sensing stallGuard2 provides an accurate measurement of the load on the motor. It can be used for stall detection as well as other uses at loads below those which stall the motor, such as coolStep loadadaptive current reduction. This gives more information on the drive allowing functions like sensorless homing and diagnostics of the drive mechanics. 1.5 coolStep – Load Adaptive Current Control coolStep drives the motor at the optimum current. It uses the stallGuard2 load measurement information to adjust the motor current to the minimum amount required in the actual load situation. This saves energy and keeps the components cool. Benefits are: - Energy efficiency - Motor generates less heat - Less or no cooling - Use of smaller motor power consumption decreased up to 75% improved mechanical precision improved reliability less torque reserve required → cheaper motor does the job Figure 1.2 shows the efficiency gain of a 42mm stepper motor when using coolStep compared to standard operation with 50% of torque reserve. coolStep is enabled above 60RPM in the example. www.trinamic.com TMC2041 DATASHEET (Rev. 1.02 / 2017-MAY-16) 6 0,9 Efficiency with coolStep 0,8 Efficiency with 50% torque reserve 0,7 0,6 0,5 Efficiency 0,4 0,3 0,2 0,1 0 0 50 100 150 200 250 300 350 Velocity [RPM] Figure 1.2 Energy efficiency with coolStep (example) www.trinamic.com TMC2041 DATASHEET (Rev. 1.02 / 2017-MAY-16) 2 7 Pin Assignments TST_MODE O1A1 BR1A O1A2 VS GNDP VS O1B1 BR1B O1B2 - VCP 48 47 46 45 44 43 42 41 40 39 38 37 2.1 Package Outline GND 1 36 CPI GND 2 35 CSN 3 34 CPO GND SCK 4 33 VCC SDI 5 32 5VOUT GND 6 31 GNDA VCC_IO 7 30 VSA SDO 8 29 DRV_ENN SWIOP 9 28 STEP1 SWION 10 27 DIR1 CLK 11 26 STEP2 SWSEL 12 25 DIR2 17 18 19 20 21 22 23 24 VS GNDP VS O2B1 BR2B O2B2 - NEXTADDR 15 BR2A O2A2 14 O2A1 16 13 - TMC 2041-LA QFN48 7mm x 7mm 0.5 pitch Figure 2.1 TMC2041 pin assignments. 2.2 Signal Descriptions Pin GND VCC_IO VSA Number 6, 34 7 30 Type GND GNDA 5VOUT 31 32 GND www.trinamic.com Function Digital ground pin for IO pins and digital circuitry. 3.3V or 5V I/O supply voltage pin for all digital pins. Analog supply voltage for 5V regulator – typically supplied with driver supply voltage. An additional 100nF capacitor to GND (GND plane) is recommended for best performance. Analog GND. Tie to GND plane. Output of internal 5V regulator. Attach 2.2µF or larger ceramic capacitor to GNDA near to pin for best performance. Use to supply VCC of chip. TMC2041 DATASHEET (Rev. 1.02 / 2017-MAY-16) Pin VCC Number 33 Type DIE_PAD - GND 8 Function 5V supply input for digital circuitry within chip and charge pump. Attach 470nF capacitor to GND (GND plane). Typically supplied by 5VOUT. A 2.2Ω resistor is recommended for decoupling noise from 5VOUT. When using an external supply, make sure, that VCC comes up before or in parallel to 5VOUT or VCC_IO, whichever comes up later! Connect the exposed die pad to a GND plane. Provide as many as possible vias for heat transfer to GND plane. Table 2.1 Low voltage digital and analog power supply pins Pin CPO Number 35 Type O(VCC) CPI 36 I(VCP) VCP 37 Function Charge pump driver output. Outputs 5V (GND to VCC) square wave with 1/16 of internal oscillator frequency. Charge pump capacitor input: Provide external 22nF or 33nF / 50 V capacitor to CPO. Output of charge pump. Provide external 100nF capacitor to VS. Table 2.2 Charge pump pins Pin GND GND CSN/IO0 SCK/IO1 SDI/IO2 SDO Number 1 2 3 4 5 8 Type I I I/O I/O I/O I/O SWIOP 9 I/O SWION 10 I/O CLK 11 I SWSEL 12 I NEXTADDR 24 I DIR2 25 I STEP2 26 I DIR1 27 I STEP1 28 I DRV_ENN 29 I TST_MODE - 48 I 13, 23, 38 N.C. Function unused input, tie to GND unused input, tie to GND Chip select input of SPI interface, programmable IO in UART mode Serial clock input of SPI interface, programmable IO in UART mode Data input of SPI interface, programmable IO in UART mode Data output of SPI interface (Tristate, enabled with CSN=0), mode configuration input in UART mode (0 = Normal mode, 1 = Single wire ring mode – SWIO_P is input, SWIO_N is output) Single wire I/O (positive). Serial input in ring mode. Multi-purpose input in SPI mode or encoder 1 N input. Single wire I/O (negative) for differential mode. Leave open in nondifferential mode when operating at 5V IO voltage or tie to desired threshold voltage. Serial output in ring mode. Multi-purpose input in SPI mode or encoder 2 N input. Clock input. Tie to GND using short wire for internal clock or supply external clock. The first high signal disables the internal oscillator until power down. Interface selection input. Tie to GND for SPI mode, tie to VCC_IO for single wire (UART) interface mode. Address increment (if tied high) for single wire (UART) mode. General purpose input in SPI mode Right reference switch input for motor 2, optional DIR input for STEP/DIR operation of motor 2 or encoder 2 B input Left reference switch input for motor 2, optional STEP input for STEP/DIR operation of motor 2 Right reference switch input for motor 1, optional DIR input for STEP/DIR operation of motor 1 or encoder 2 A input Left reference switch input for motor 1, optional STEP input for STEP/DIR operation of motor 1 Enable input for motor drivers. The power stage becomes switched off (all motor outputs floating) when this pin becomes driven to a high level. Tie to GND for normal operation. Test mode input. Tie to GND using short wire. Unused pins – no internal electrical connection. Leave open or tie to GND for compatibility with future devices. Table 2.3 Digital I/O pins (all related to VCC_IO supply) www.trinamic.com TMC2041 DATASHEET (Rev. 1.02 / 2017-MAY-16) Pin O2A1 BR2A Number 14 15 Type O (VS) O2A2 VS 16 17, 19 O (VS) GNDP O2B1 BR2B 18 20 21 GND O (VS) O2B2 O1B2 BR1B 22 39 40 O (VS) O (VS) O1B1 VS 41 42, 44 O (VS) GNDP O1A2 BR1A 43 45 46 GND O (VS) O1A1 47 O (VS) Table 2.4 Power driver pins www.trinamic.com 9 Function Motor 2 coil A output 1 Sense resistor connection for motor 2 coil A. Place sense resistor to GND near pin. Motor 2 coil A output 2 Motor supply voltage. Provide filtering capacity near pin with shortest loop to nearest GNDP pin (respectively via GND plane). Power GND. Connect to GND plane near pin. Motor 2 coil B output 1 Sense resistor connection for motor 2 coil B. Place sense resistor to GND near pin. Motor 2 coil B output 2 Motor 1 coil B output 2 Sense resistor connection for motor 1 coil B. Place sense resistor to GND near pin. Motor 1 coil B output 1 Motor supply voltage. Provide filtering capacity near pin with shortest loop to nearest GNDP pin (respectively via GND plane). Power GND. Connect to GND plane near pin. Motor 1 coil A output 2 Sense resistor connection for motor 1 coil A. Place sense resistor to GND near pin. Motor 1 coil A output 1 TMC2041 DATASHEET (Rev. 1.02 / 2017-MAY-16) 3 10 Sample Circuits The sample circuits show the connection of the external components in different operation and supply modes. The connection of the bus interface and further digital signals is left out for clarity. DIR1 +VM VS +VM VCP charge pump 100n VSA 5VOUT 100n 4.7µ Step/Dir interface 100n DRV_ENN Optional use lower voltage down to 6V STEP1 CPI 22n CPO 3.1 Standard Application Circuit O1A1 Full Bridge A 5V Voltage regulator O1A2 Sequencer & Microplyer 2R2 VCC Driver 1 +VIO stepper motor #1 N stepper motor #2 O1B2 R1A BR1B SPI interface R1B TMC2041 VS Single wire interface +VM SWIOP N BR1A NEXTADDR SWION S O1B1 Full Bridge B 470n CSN/IO0 SCK/IO1 SDI/IO2 SDO 100µF 100n O2A1 Full Bridge A SW_SEL O2A2 Sequencer & Microplyer opt. ext. clock 12-16MHz +VIO 3.3V or 5V I/O voltage Driver 2 S O2B1 Full Bridge B O2B2 CLK_IN BR2A Step/Dir interface R2A VCC_IO BR2B R2B 100n GNDP GND GNDA DIE PAD DRV_ENN DIR2 STEP2 TST_MODE Figure 3.1 Standard application circuit The standard application circuit uses a minimum set of additional components in order to operate the motor. Use low ESR capacitors for filtering the power supply which are capable to cope with the current ripple. The current ripple often depends on the power supply and cable length. The VCC_IO voltage can be supplied from 5VOUT, or from an external source, e.g. a low drop 3.3V regulator. In order to minimize linear voltage regulator power dissipation of the internal 5V voltage regulator in applications where VM is high, a different (lower) supply voltage can be used for VSA, if available. For example, many applications provide a 12V supply in addition to a higher supply voltage like 24V. Using the 12V supply for VSA will reduce the power dissipation of the internal 5V regulator to about 37% of the dissipation caused by supply with the full motor voltage. For best motor chopper performance, an optional R/C-filter de-couples 5VOUT from digital noise cause by power drawn from VCC. Basic layout hints Place sense resistors and all filter capacitors as close as possible to the related IC pins. Use a solid common GND for all GND connections, also for sense resistor GND. Connect 5VOUT filtering capacitor directly to 5VOUT and GNDA pin. See layout hints for more details. Low ESR electrolytic capacitors are recommended for VS filtering. Attention In case VSA is supplied by a different voltage source, make sure that VSA does not exceed VS by more than one diode drop upon power up or power down. www.trinamic.com TMC2041 DATASHEET (Rev. 1.02 / 2017-MAY-16) 11 DIR1 STEP1 CPI 22n CPO 3.2 5 V Only Supply +5V VS +5V 5VOUT 100n O1A1 Full Bridge A 5V Voltage regulator O1A2 Sequencer & Microplyer 4.7µ VCC Driver 1 SWION +VIO stepper motor #1 BR1A BR1B SPI interface TMC2041 VS Single wire interface N stepper motor #2 +5V SWIOP N O1B2 470n NEXTADDR S O1B1 Full Bridge B CSN/IO0 SCK/IO1 SDI/IO2 SDO 100µF RS1A VSA Step/Dir interface RS1B charge pump DRV_ENN VCP 100n 100n O2A1 Full Bridge A SW_SEL PP INT & position pulse output Driver 2 O2B1 Full Bridge B O2B2 CLK_IN BR2A VCC_IO 5V Step/Dir interface BR2B VCC_IO RS2A INT Sequencer & Microplyer S RS2B Optional external clock 12-16MHz O2A2 100n GNDP GND GNDA DIE PAD DRV_ENN DIR2 STEP2 TST_MODE VCC_IO 3.3V Figure 3.2 5V only operation While the standard application circuit is limited to roughly 5.5 V lower supply voltage, a 5 V only application lets the IC run from a normal 5 V +/-5% supply. In this application, linear regulator drop must be minimized. Therefore, the major 5 V load is removed by supplying VCC directly from the external supply. In order to keep supply ripple away from the analog voltage reference, 5VOUT should have an own filtering capacity and the 5VOUT pin does not become bridged to the 5V supply. www.trinamic.com TMC2041 DATASHEET (Rev. 1.02 / 2017-MAY-16) 12 3.3 One Motor with High Current DIR1 STEP1 CPI 22n CPO The TMC2041 supports double motor current for a single driver by paralleling both power stages. In order to operate in this mode, activate the flag single_driver in the global configuration register GCONF. This register can be locked for subsequent write access. +VM VS +VM 100n 100n O1A1 Full Bridge A 5V Voltage regulator O1A2 Sequencer & Microplyer 4.7µ VCC Driver 1 +VIO SWION BR1B SPI interface TMC2041 VS Single wire interface 100n O2A1 Full Bridge A SW_SEL ENC1A/INT ENC1B/PP opt. ext. clock 12-16MHz +VIO 3.3V or 5V I/O voltage high current stepper motor +VM SWIOP N O1B2 BR1A NEXTADDR S O1B1 Full Bridge B CSN/IO0 SCK/IO1 SDI/IO2 SDO 100µF RS1A VSA 5VOUT Step/Dir interface RS1B charge pump DRV_ENN VCP 100n O2A2 INT & position pulse output Sequencer & Microplyer Driver 2 O2B1 Full Bridge B O2B2 CLK_IN BR2A Step/Dir interface VCC_IO BR2B 100n GNDP GND GNDA DIE PAD DRV_ENN DIR2 STEP2 TST_MODE Figure 3.3 Driving a single motor with high current 3.4 External 5V Power Supply When an external 5V power supply is available, the power dissipation caused by the internal linear regulator can be eliminated. This especially is beneficial in high voltage applications, and when thermal conditions are critical. 3.4.1 Internal Regulator Bridged In case a clean external 5V supply is available, it can be used for complete supply of analog and digital part (Figure 3.4). The circuit will benefit from a well regulated supply, e.g. when using a +/-1% regulator. A precise supply guarantees increased motor current precision, because the voltage at 5VOUT directly is the reference voltage for all internal units of the driver, especially for motor current control. For best performance, the power supply should have low ripple to give a precise and stable supply at 5VOUT pin with remaining ripple well below 5mV. Some switching regulators have a higher remaining ripple, or different loads on the supply may cause lower frequency ripple. In this case, increase capacity attached to 5VOUT. In case the external supply voltage has poor stability or low frequency ripple, this would affect the precision of the motor current regulation as well as add chopper noise. www.trinamic.com TMC2041 DATASHEET (Rev. 1.02 / 2017-MAY-16) 13 Well-regulated, stable supply, better than +-5% +5V VSA 5V Voltage regulator 5VOUT 4.7µ 10R VCC 470n Figure 3.4 Using an external 5V supply to bypass internal regulator 3.5 Optimizing Analog Precision CPI 22n CPO The 5VOUT pin is used as an analog reference for operation of the TMC2041. Performance will degrade when there is voltage ripple on this pin. Most of the high frequency ripple in a TMC2041 design results from the operation of the internal digital logic. The digital logic switches with each edge of the clock signal. Further, ripple results from operation of the charge pump, which operates with roughly 1 MHz and draws current from the VCC pin. In order to keep this ripple as low as possible, an additional filtering capacitor can be put directly next to the VCC pin with vias to the GND plane giving a short connection to the digital GND pins (pin 6 and pin 34). Analog performance is best, when this ripple is kept away from the analog supply pin 5VOUT, using an additional series resistor of 2.2 Ω. The voltage drop on this resistor will be roughly 100 mV (IVCC * R). +VM VCP charge pump 100n VSA 5VOUT 100n 5V Voltage regulator GNDA 4.7µ 2R2 VCC 470n Figure 3.5 RC-Filter on VCC for reduced ripple 3.6 Driver Protection and EME Circuitry Some applications have to cope with ESD events caused by motor operation or external influence. Despite ESD circuitry within the driver chips, ESD events occurring during operation can cause a reset or even a destruction of the motor driver, depending on their energy. Especially plastic housings and belt drive systems tend to cause ESD events. It is best practice to avoid ESD events by attaching all conductive parts, especially the motors themselves to PCB ground, or to apply electrically conductive plastic parts. In addition, the driver can be protected up to a certain degree against ESD events or live plugging / pulling the motor, which also causes high voltages and high currents into the motor connector terminals. A simple scheme uses capacitors at the driver outputs to reduce the dV/dt caused by ESD events. Larger capacitors will bring more benefit concerning ESD suppression, but cause additional current flow in each chopper cycle, and thus increase driver power dissipation, especially at high supply voltages. The values shown are example values – they might be varied between 100pF and 1nF. The capacitors also dampen high frequency noise injected from digital parts of the circuit and thus reduce electromagnetic emission. A more elaborate scheme uses LC filters to de-couple the driver outputs from the motor connector. Varistors in between of the coil terminals eliminate coil overvoltage caused by live plugging. Optionally protect all outputs by a varistor against ESD voltage. www.trinamic.com TMC2041 DATASHEET (Rev. 1.02 / 2017-MAY-16) 14 470pF 100V OA1 Full Bridge A OA1 OA2 S N stepper motor Full Bridge A 50Ohm @ 100MHz V1A V1 OA2 50Ohm @ 100MHz 470pF 100V BRA Driver RSA 470pF 100V S N stepper motor V1B 470pF 100V Driver 100nF 16V 470pF 100V OB1 Full Bridge B OB1 Full Bridge B OB2 50Ohm @ 100MHz V2A V2 OB2 50Ohm @ 100MHz 470pF 100V BRB RSB 100nF 16V 470pF 100V Fit varistors to supply voltage rating. SMD inductivities conduct full motor coil current. Figure 3.6 Simple ESD enhancement and more elaborate motor output protection www.trinamic.com V2B 470pF 100V Varistors V1 and V2 protect against inductive motor coil overvoltage. V1A, V1B, V2A, V2B: Optional position for varistors in case of heavy ESD events. TMC2041 DATASHEET (Rev. 1.02 / 2017-MAY-16) 4 15 SPI Interface 4.1 SPI Datagram Structure The TMC2041 uses 40 bit SPI™ (Serial Peripheral Interface, SPI is Trademark of Motorola) datagrams for communication with a microcontroller. Microcontrollers which are equipped with hardware SPI are typically able to communicate using integer multiples of 8 bit. The NCS line of the TMC2041 must be handled in a way, that it stays active (low) for the complete duration of the datagram transmission. Each datagram sent to the device is composed of an address byte followed by four data bytes. This allows direct 32 bit data word communication with the register set. Each register is accessed via 32 data bits even if it uses less than 32 data bits. For simplification, each register is specified by a one byte address: - For a read access the most significant bit of the address byte is 0. - For a write access the most significant bit of the address byte is 1. Most registers are write only registers, some can be read additionally, and there are also some read only registers. SPI DATAGRAM STRUCTURE MSB (transmitted first) 40 bit 39 ...  8 bit address  8 bit SPI status ... 0   32 bit data 39 ... 32  to TMC2041: RW + 7 bit address  from TMC2041: 8 bit SPI status W 39 / 38 ... 32 38...32 LSB (transmitted last) 31 ... 0 8 bit data 8 bit data 31 ... 24 31...28 27...24 23 ... 16 23...20 19...16 8 bit data 8 bit data 15 ... 8 15...12 7 ... 0 11...8 7...4 3...0 3 3 3 3 3 3 3 3 3 3 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 9 8 7 6 5 4 3 2 1 0 9 8 7 6 5 4 3 2 1 0 9 8 7 6 5 4 3 2 1 0 9 8 7 6 5 4 3 2 1 0 4.1.1 Selection of Write / Read (WRITE_notREAD) The read and write selection is controlled by the MSB of the address byte (bit 39 of the SPI datagram). This bit is 0 for read access and 1 for write access. So, the bit named W is a WRITE_notREAD control bit. The active high write bit is the MSB of the address byte. So, 0x80 has to be added to the address for a write access. The SPI interface always delivers data back to the master, independent of the W bit. The data transferred back is the data read from the address which was transmitted with the previous datagram, if the previous access was a read access. If the previous access was a write access, then the data read back mirrors the previously received write data. So, the difference between a read and a write access is that the read access does not transfer data to the addressed register but it transfers the address only and its 32 data bits are dummies, and, further the following read or write access delivers back the data read from the address transmitted in the preceding read cycle. A read access request datagram uses dummy write data. Read data is transferred back to the master with the subsequent read or write access. Hence, reading multiple registers can be done in a pipelined fashion. Whenever data is read from or written to the TMC2041, the MSBs delivered back contain the SPI status, SPI_STATUS, a number of eight selected status bits. www.trinamic.com TMC2041 DATASHEET (Rev. 1.02 / 2017-MAY-16) 16 Example: For a read access to the register (XACTUAL) with the address 0x21, the address byte has to be set to 0x21 in the access preceding the read access. For a write access to the register (VACTUAL), the address byte has to be set to 0x80 + 0x22 = 0xA2. For read access, the data bit might have any value (-). So, one can set them to 0. action data sent to TMC2041 read CHOPCONF1  0x6C00000000 read CHOPCONF1  0x6C00000000 write CHOPCONF1:= 0x00ABCDEF  0xEC00ABCDEF write CHOPCONF1:= 0x00123456  0xEC00123456 data received from TMC2041  0xSS & unused data  0xSS & CHOPCONF1  0xSS & CHOPCONF1  0xSS00ABCDEF *)S: is a placeholder for the status bits SPI_STATUS 4.1.2 SPI Status Bits Transferred with Each Datagram Read Back New status information becomes latched at the end of each access and is available with the next SPI transfer. SPI_STATUS – status flags transmitted with each SPI access in bits 39 to 32 Bit 7 6 5 4 3 2 1 0 Name Comment driver_error(2) driver_error(1) reset_flag reserved (0) reserved (0) reserved (0) reserved (0) reserved (0) GSTAT[2] – 1: Signals driver 2 driver error (clear by reading GSTAT) GSTAT[1] – 1: Signals driver 1 driver error (clear by reading GSTAT) GSTAT[0] – 1: Signals, that a reset has occurred (clear by reading GSTAT) 4.1.3 Data Alignment All data are right aligned. Some registers represent unsigned (positive) values, some represent integer values (signed) as two’s complement numbers, single bits or groups of bits are represented as single bits respectively as integer groups. 4.2 SPI Signals The SPI bus on the TMC2041 has four signals: - SCK – bus clock input - SDI – serial data input - SDO – serial data output - CSN – chip select input (active low) The slave is enabled for an SPI transaction by a low on the chip select input CSN. Bit transfer is synchronous to the bus clock SCK, with the slave latching the data from SDI on the rising edge of SCK and driving data to SDO following the falling edge. The most significant bit is sent first. A minimum of 40 SCK clock cycles is required for a bus transaction with the TMC2041. If more than 40 clocks are driven, the additional bits shifted into SDI are shifted out on SDO after a 40-clock delay through an internal shift register. This can be used for daisy chaining multiple chips. CSN must be low during the whole bus transaction. When CSN goes high, the contents of the internal shift register are latched into the internal control register and recognized as a command from the master to the slave. If more than 40 bits are sent, only the last 40 bits received before the rising edge of CSN are recognized as the command. www.trinamic.com TMC2041 DATASHEET (Rev. 1.02 / 2017-MAY-16) 17 4.3 Timing The SPI interface is synchronized to the internal system clock, which limits the SPI bus clock SCK to half of the system clock frequency. If the system clock is based on the on-chip oscillator, an additional 10% safety margin must be used to ensure reliable data transmission. All SPI inputs as well as the ENN input are internally filtered to avoid triggering on pulses shorter than 20ns. Figure 4.1 shows the timing parameters of an SPI bus transaction, and the table below specifies their values. CSN tCC tCL tCH tCH tCC SCK tDU SDI bit39 tDH bit38 bit0 tDO SDO tZC bit39 bit38 bit0 Figure 4.1 SPI timing Hint Usually this SPI timing is referred to as SPI MODE 3 SPI interface timing Parameter SCK valid before or after change of CSN AC-Characteristics clock period: tCLK Symbol tCC fSCK fSCK assumes synchronous CLK tCSH SCK low time tCL SCK high time tCH www.trinamic.com Min Typ Max 10 *) Min time is for synchronous CLK with SCK high one tCH before CSN high only *) Min time is for synchronous CLK only *) Min time is for synchronous CLK only assumes minimum OSC frequency CSN high time SCK frequency using internal clock SCK frequency using external 16MHz clock SDI setup time before rising edge of SCK SDI hold time after rising edge of SCK Data out valid time after falling SCK clock edge SDI, SCK and CSN filter delay time Conditions Unit ns tCLK*) >2tCLK+10 ns tCLK*) >tCLK+10 ns tCLK*) >tCLK+10 ns 4 MHz 8 MHz tDU 10 ns tDH 10 ns tDO no capacitive load on SDO tFILT rising and falling edge 12 20 tFILT+5 ns 30 ns TMC2041 DATASHEET (Rev. 1.02 / 2017-MAY-16) 5 18 UART Single Wire Interface The UART single wire interface allows the control of the TMC2041 with any microcontroller UART. It shares transmit and receive line like an RS485 based interface. Data transmission is secured using a cyclic redundancy check, so that increased interface distances (e.g. over cables between two PCBs) can be bridged without the danger of wrong or missed commands even in the event of electro-magnetic disturbance. The automatic baud rate detection and an advanced addressing scheme make this interface easy and flexible to use. 5.1 Datagram Structure 5.1.1 Write Access UART WRITE ACCESS DATAGRAM STRUCTURE each byte is LSB…MSB, highest byte transmitted first 0 … 63 8 bit slave RW + 7 bit sync + reserved 32 bit data address register addr. 56…63 63 … CRC 56 55 … 24…55 data bytes 3, 2, 1, 0 (high to low byte) 24 1 23 … 16…23 register address 16 15 3 … 2 SLAVEADDR 8 1 7 0 6 1 5 0 8…15 Reserved (don’t cares but included in CRC) 4 1 0 0…7 CRC A sync nibble precedes each transmission to and from the TMC2041 and is embedded into the first transmitted byte, followed by an addressing byte. Each transmission allows a synchronization of the internal baud rate divider to the master clock. The actual baud rate is adapted and variations of the internal clock frequency are compensated. Thus, the baud rate can be freely chosen within the valid range. Each transmitted byte starts with a start bit (logic 0, low level on SWIOP) and ends with a stop bit (logic 1, high level on SWIOP). The bit time is calculated by measuring the time from the beginning of start bit (1 to 0 transition) to the end of the sync frame (1 to 0 transition from bit 2 to bit 3). All data is transmitted byte wise. The 32 bit data words are transmitted with the highest byte first. A minimum baud rate of 9000 baud is permissible, assuming 20 MHz clock (worst case for low baud rate). Maximum baud rate is fCLK/16 due to the required stability of the baud clock. The slave address is determined by the register SLAVEADDR. If the external address pin NEXTADDR is set, the slave address becomes incremented by one. The communication becomes reset if a pause time of longer than 63 bit times between the start bits of two successive bytes occurs. This timing is based on the last correctly received datagram. In this case, the transmission needs to be restarted after a failure recovery time of minimum 12 bit times of bus idle time. This scheme allows the master to reset communication in case of transmission errors. Any pulse on an idle data line below 16 clock cycles will be treated as a glitch and leads to a timeout of 12 bit times, for which the data line must be idle. Other errors like wrong CRC are also treated the same way. This allows a safe re-synchronization of the transmission after any error conditions. Remark, that due to this mechanism, an abrupt reduction of the baud rate to less than 15 percent of the previous value is not possible. Each accepted write datagram becomes acknowledged by the receiver by incrementing an internal cyclic datagram counter (8 bit). Reading out the datagram counter allows the master to check the success of an initialization sequence or single write accesses. Read accesses do not modify the counter. www.trinamic.com TMC2041 DATASHEET (Rev. 1.02 / 2017-MAY-16) 5.1.2 19 Read Access UART READ ACCESS REQUEST DATAGRAM STRUCTURE each byte is LSB…MSB, highest byte transmitted first sync + reserved 8 bit slave address RW + 7 bit register address CRC 0...7 8…15 16…23 24…31 31 … CRC 24 0 23 … 16 register address 15 3 … 2 SLAVEADDR 8 1 7 0 6 1 5 0 4 1 0 Reserved (don’t cares but included in CRC) The read access request datagram structure is identical to the write access datagram structure, but uses a lower number of user bits. Its function is the addressing of the slave and the transmission of the desired register address for the read access. The TMC2041 responds with the same baud rate as the master uses for the read request. In order to ensure a clean bus transition from the master to the slave, the TMC2041 does not immediately send the reply to a read access, but it uses a programmable delay time after which the first reply byte becomes sent following a read request. This delay time can be set in multiples of eight bit times using SENDDELAY time setting (default=8 bit times) according to the needs of the master. In a multi-slave system, set SENDDELAY to min. 2 for all slaves. Otherwise a non-addressed slave might detect a transmission error upon read access to a different slave. UART READ ACCESS REPLY DATAGRAM STRUCTURE each byte is LSB…MSB, highest byte transmitted first 24…55 data bytes 3, 2, 1, 0 (high to low byte) 56…63 … CRC 56 55 CRC … 32 bit data 24 0 23 … 15 3 … 2 16…23 register address 0xFF 8 1 reserved (0) 7 0 6 1 5 0 8…15 4 1 0 0…7 16 sync + reserved 63 0 ...... 63 8 bit slave RW + 7 bit address register addr. The read response is sent to the master using address code %1111. The transmitter becomes switched inactive four bit times after the last bit is sent. Address %11111111 is reserved for read accesses going to the master. A slave cannot use this address. ERRATA IN READ ACCESS A known bug in the UART interface implementation affects read access to registers that change during the access. While the SPI interface takes a snapshot of the read register before transmission, the UART interface transfers the register directly MSB to LSB without taking a snapshot. This may lead to inconsistent data when reading out a register that changes during the transmission. Further, the CRC sent from the driver may be incorrect in this case (but must not), which will lead to the master repeating the read access. As a workaround, it is advised not to read out quickly changing registers like XACTUAL, MSCNT or X_ENC during a motion, but instead first stop the motor or check the position_reached flag to become active, and read out these values afterwards. If possible, use X_LATCH and ENC_LATCH for a safe readout during motion (e.g. for homing). As the encoder cannot be guaranteed to stand still during motor stop, only a dual read access and check for identical result ensures correct X_ENC read data. Therefore it is advised to use the latching function instead. Use the vzero and velocity_reached flag rather than reading VACTUAL. www.trinamic.com TMC2041 DATASHEET (Rev. 1.02 / 2017-MAY-16) 20 5.2 CRC Calculation An 8 bit CRC polynomial is used for checking both read and write access. It allows detection of up to eight single bit errors. The CRC8-ATM polynomial with an initial value of zero is applied LSB to MSB, including the sync- and addressing byte. The sync nibble is assumed to always be correct. The TMC2041 responds only to correctly transmitted datagrams containing its own slave address. It increases its datagram counter for each correctly received write access datagram. 𝐶𝑅𝐶 = 𝑥 8 + 𝑥 2 + 𝑥 1 + 𝑥 0 SERIAL CALCULATION EXAMPLE CRC = (CRC
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