XA1E-BV302-R

Switches & Pilot Devices ø16mm XA E-Stops Switches & Pilot Devices 16mm XA E-Stops Key features: Signaling Lights UL File No. E68691 CCC No. 2005010305150899 Relays & Sockets • Two button sizes: ø29 and ø40mm • Lead-free, RoHS compliant, (EU directive 2002/95/EC) • Depth behind the panel: Standard - only 27.9mm for 1 to 4 contacts Unibody - only 23.9mm for 1NC or 2NC • IDEC’s original “Safe break action” ensures that the NC contacts open when the contact block is detached from the operator. • Push-to-lock, Pull or Turn-to-reset operator • Direct opening action mechanism (IEC60947-5-5, 5.2, IEC60947-5-1, Annex K) • Safety lock mechanism (IEC60947-5-5, 6.2) • Degree of protection: Standard - IP65 (IEC60529) Unibody - IP65 and IP40 (IEC 60529) • UL, c-UL recognized. EN compliant • UL NISD2 category emergency stop button (File# E305148) Specifications Model Applicable Standards Operating Temperature Standard Unibody IEC60947‑5‑1, EN60947‑5‑1, IEC60947‑5‑5, EN60947‑5‑5, UL508, UL991, CSA C22.2 No. 14 UL508, CSA C22.2 No.14, IEC 60947‑5‑1, EN 60947‑5‑1 IEC 60947‑5‑5 Note, EN 60947‑5‑5 Note, JIS C8201‑5‑1 Non‑illuminated: –25 to +60°C (no freezing), Illuminated: –25 to +55°C (no freezing) −25 to +60°C (no freezing) Operating Humidity –45 to +80°C Operating Force Push‑to‑lock: 10.5N Minimum Force Required for Direct Opening Action Pull‑to‑reset: 10N 40N 4mm Maximum Operator Stroke 4.5mm Contactors Contact Resistance 50mΩ maximum (initial value) Contact Material Gold plated silver Insulation Resistance 100MΩ minimum (500V DC megger) Impulse Withstand Voltage 2.5kV Pollution Degree 3 (inside LED unit: 2) Operation Frequency 3 900 operations/hour Shock Resistance Terminal Blocks Operating extremes: 150 m/s2, Damage limits: 1000 m/s2 Operating extremes: 10 to 500Hz, amplitude 0.35mm acceleration 50m/s2, Damage limits: 10 to 500Hz, amplitude 0.35mm acceleration 50m/s2 Mechanical Life 250,000 operations minimum Electrical Life 100,000 operations minimum, (250,000 operations minimum @ 24V AC/DC, 100mA) Degree of Protection Terminal Style Turn‑to‑reset: 0.16N·m 60N Min Operator Stroke Required for Direct Opening Action Vibration Resistance Timers 45 to 85% RH (no condensation) Storage Temperature IP65 (IEC60529) IP65, IP40 (IEC 60529) Solder terminal, PC board terminal Solder/tab #110 terminal Recommended Tightening Torque for Locking Ring 0.88N·m Wire Size Circuit Breakers 16 AWG max Soldering Conditions 310 to 350°C, 3 seconds maximum ø29mm: 23g ø40mm: 28g Weight ø29mm mushroom: 14g ø40mm mushroom: 17g Note: Except for stop switches (operator color: yellow and gray) 1705151131 800-262-IDEC (4332) • USA & Canada 499 Switches & Pilot Devices Part Numbers Non-Illuminated XA E-Stop Style 29mm Mushroom Signaling Lights Switches & Pilot Devices ø16mm XA E-Stops Termination PCB Terminal Solder Terminal Relays & Sockets 40mm Mushroom PCB Terminal Solder Terminal Monitor Contacts Main Contacts Part Number 1NO 1NC XA1E-BV311V-R – 2NC XA1E-BV302V-R 1NO 3NC XA1E-BV313V-R – 4NC XA1E-BV304V-R 1NO 1NC XA1E-BV311-R – 2NC XA1E-BV302-R 1NO 3NC XA1E-BV313-R – 4NC XA1E-BV304-R 1NO 1NC XA1E-BV411V-R – 2NC XA1E-BV402V-R 1NO 3NC XA1E-BV413V-R – 4NC XA1E-BV404V-R 1NO 1NC XA1E-BV411-R – 2NC XA1E-BV402-R 1NO 3NC XA1E-BV413-R – 4NC XA1E-BV404-R Illuminated XA E-Stop Timers Style 29mm Mushroom Termination Monitor Contacts Main Contacts Part Number 1NO 1NC XA1E-LV311Q4V-R – 2NC XA1E-LV302Q4V-R 1NO 3NC XA1E-LV313Q4V-R – 4NC XA1E-LV304Q4V-R 1NO 1NC XA1E-LV311Q4-R – 2NC XA1E-LV302Q4-R 1NO 3NC XA1E-LV313Q4-R – 4NC XA1E-LV304Q4-R 1NO 1NC XA1E-LV411Q4V-R PCB Terminal Contactors Solder Terminal 40mm Mushroom PCB Terminal Terminal Blocks Solder Terminal – 2NC XA1E-LV402Q4V-R 1NO 3NC XA1E-LV413Q4V-R – 4NC XA1E-LV404Q4V-R 1NO 1NC XA1E-LV411Q4-R – 2NC XA1E-LV402Q4-R 1NO 3NC XA1E-LV413Q4-R – 4NC XA1E-LV404Q4-R All illuminated XA E-Stops come with a replaceable 24V AC/DC LED. Part Number Key Circuit Breakers XA1E - L V 3 11 Q4 V - R Illumination B: Non-Illuminated L: Illuminated Mushroom Size 3: ø29mm 4: ø40mm 500 Contact Configuration 11: 1NO - 1NC 02: 2NC 13: 1NO - 3NC 04: 4NC Terminal Blank: solder tab V: PCB Voltage Code Blank: Non-illuminated Q4: Illuminated 24V AC/DC www.IDEC.com 1705151131 Switches & Pilot Devices ø16mm XA E-Stops Switches & Pilot Devices Unibody XA E-Stop Style Part Number Contact IP40 (black housing) IP65 (yellow housing) 29mm Mushroom XA1E-BV3U01KT-R XA1E-BV3U01T-R 2NC XA1E-BV3U02KT-R XA1E-BV3U02T-R 1NC XA1E-BV4U01KT-R XA1E-BV4U01T-R 2NC XA1E-BV4U02KT-R XA1E-BV4U02T-R Signaling Lights 1NC 40mm Mushroom Unibody XA Stop Switch Relays & Sockets Part Number Style Operator Type Contact 29mm Mushroom 1NC 40mm Mushroom 1NC 2NC ➀ Color Code Y: yellow N: gray 2NC IP40 (black housing) IP65 (yellow housing) XA1E-BV3U01KT-➀ XA1E-BV3U01T-➀ XA1E-BV3U02KT-➀ XA1E-BV3U02T-➀ XA1E-BV4U01KT-➀ XA1E-BV4U01T-➀ XA1E-BV4U02KT-➀ XA1E-BV4U02T-➀ Style 40mm Mushroom NO Monitor Contact Part Number 1NC - XA1E-BV401-RH-EMO 2NC - XA1E-BV402-RH-EMO 3NC - XA1E-BV403-RH-EMO 4NC - XA1E-BV404-RH-EMO 1NC 1NO XA1E-BV411-RH-EMO 2NC 1NO XA1E-BV412-RH-EMO 3NC 1NO XA1E-BV413-RH-EMO Contactors NC Main Contact Timers EMO XA E-Stop Terminal Blocks Circuit Breakers 1705151131 800-262-IDEC (4332) • USA & Canada 501 Switches & Pilot Devices Contact Ratings Mounting Hole Layout øA Standard 300V (illuminated part: 60V) Model Rated Current (Ith) 5A ø29mm – 3A 3A – 1.5A 1.5A Resistive Load (DC-12) 2A 0.4A 0.2A Inductive Load (DC-13) 1A 0.22A 0.1A Resistive Load (AC-12) – 1.2A 0.6A Inductive Load (AC-14) – 0.6A 0.3A Resistive Load (DC-12) 2A 0.4A 0.2A Inductive Load (DC-13) 1A 0.22A 0.1A Panel Cutout +0.2 1.7 0 ø16 .2 +0.2 Thermal Current (Ith) 5A AC 50/60Hz DC PC Board Layout - Bottom View Non-Illuminated Illuminated 19.8 19.8 30V 125V 250V 8.7 8.7 4.5 Resistive Load (AC-12) – 5A 3A Inductive Load (AC-15) – 3A 1.5A Resistive Load (DC-12) 2A 0.4A 0.2A Inductive Load (DC-13) 1A 0.22A 0.1A .2 -ø1 10 les ho 3-ø 1.7 Minimum applicable load: 5V AC/DC, 1mA (reference value). The rated operating currents are measured at resistive/inductive load types specified in IEC 60947-5-1. .2 -ø1 10 8.7 Rated Operating Current Rated Operating Voltage (Ue) 0 les ho 11.2 250V 19.8 Relays & Sockets Rated Insulation Voltage (Ui) 50mm min X 19.8 DC Resistive Load (AC-12) Inductive Load (AC-15) 11.2 AC 50/60Hz Y 250V 40mm min +0.2 DC 125V 16.2+0.2 X&Y 17.9 0 AC 50/60Hz 30V øA ø40mm 8.7 Monitor Main Contacts (NO) Contacts (NC) Rated Operating Voltage (Ue) Unibody Timers Measurements Rated Insulation Voltage (Ui) Rated Operating Current Signaling Lights Switches & Pilot Devices ø16mm XA E-Stops 3-ø 1.7 hol es hol es 6.5 6.5 Illuminated Unit LED Ratings Operating Voltage Current 24V AC/DC ±10% 11mA Depth (mm) Description 27.9 (Standard) 1 - 4 contacts, both illuminated and non-illuminated 23.9 (Unibody) 1NC or 2NC Terminal Arrangements (Bottom View) 502 *4 *3 *4 *3 *3 R X2 X1 *1 *2 *1 TOP *4 LED L *4 *3 *3 *3 R LED L X2 X1 *4 R *2 X1 *4 *3 *2 *2 X2 R TOP *4 LED L L *2 *1 *3 *4 *2 *1 *2 *1 *2 *1 R *1 *4 R *1 X1 *1 *2 *1 X2 *3 *3 L TOP *2 LED L *1 *1 R *2 *2 *2 *4 TOP *1 X1 R *3 TOP *2 *1 *1 LED L L *2 *2 TOP *1 *1 *4 TOP *4 *2 *1 *1 Illuminated *1 Circuit Breakers R *2 *2 *2 *3 L *1 R *1 Terminal Blocks L TOP *2 *2 *1 *2 *1 1NO-1NC *2 TOP *2 *1 TOP *1 2NC *1 1NO-3NC *2 4NC Non-Illuminated *2 Contactors Depth Behind the Panel *4 www.IDEC.com *3 X2 1705151131 Switches & Pilot Devices ø16mm XA E-Stops Switches & Pilot Devices Dimensions (mm) Non-Illuminated 9 ø2 Illuminated Mounting Panel Thickness: 0.5 to 3.7 ø29mm Button 30.4 30.4 27.2 19.8 8.7 27.2 19.8 8.7 ø2 9. 8 ø2 9.8 4.5 Mounting Panel Thickness: 0.5 to 3.7 0 Rubber Gasket Rubber Gasket Locking Ring 29.4 ø4 30.4 20.6 Terminal Cover XA9Z-VL2 2.1 3.1 25.8 20.6 Solder Terminal Type PC Board Terminal Solder Terminal EMO Panel Thickness 0.5 to 3.7 Panel Thickness 0.8 to 4.5 6.2 +0 0 .2 27.2 19.8 8.7 17.9 10.2 15.9 20.6 +0 .2 0 17.9 2 +0.2 0 0.5 6. 1.7 +0.2 0 ø1 +0.2 1.7 0 Relays & Sockets ø1 8.0 20.6 30.4 +0.2 0 Unibody 25.8 2.1 3.1 30.4 ø40mm Button PC Board Terminal Type Signaling Lights Terminal Cover XA9Z-VL2 25.8 Locking Ring 29.4 Panel Cut-out Mounting Hole Terminal Cover XA9Z-VL2 Rubber Gasket Locking Ring 0 9. 8 ø4 ø2 21 30.4 8 ø2 5. ø1 9.0 ø4 0 Solder/Tab Terminal #110 (Behind the panel: 23.9) ø29 mm Mushroom 25.8 30.4 ø40 mm Mushroom Timers 2.1 20.6 20.6 Solder Terminal Type Accessories Accessories: Shroud Description Part Numbers XA9Z-LED2R Replacement LED Unit: PCB Terminal XA9Z-LED2VR Terminal Cover for contact block (solder terminal only) XA9Z-VL2 Appearance Part Number Applicable Standards XA9Z-KG1 SEMI S2 Compliant (Approved by TUV) Contactors Replacement LED Unit: Solder Terminal Accessories: Nameplates Appearance Legend Inner Ø Outer Ø (blank) HAAV-0 16mm 43mm “Emergency Stop” HAAV-27 16mm 43mm (blank) HAAV4-0 16mm 60mm Applicable Mushroom Size Terminal Blocks Part Number 29mm 40mm “Emergency Stop” HAAV4-27 16mm 60mm Circuit Breakers 1705151131 800-262-IDEC (4332) • USA & Canada 503 Switches & Pilot Devices Switches & Pilot Devices ø16mm XA E-Stops Operating Instructions Removing the Contact Block First unlock the operator button. While pushing up the white bayonet ring, using a small screwdriver (width: 2.5 to 3 mm) if necessary, turn the contact block counterclockwise and pull out. Do not exert excessive force when using a screwdriver, otherwise the bayonet ring may be damaged. Notes for Installing the Contact Block Check that the contact block is securely installed on the operator. When the emergency stop switch is properly assembled, the bayonet ring is in place as shown below. Signaling Lights Bayonet Ring Align the small p marking on the edge of the operator base with the TOP marking on the contact block. Press the contact block onto the operator and turn the contact block clockwise until the bayonet ring clicks. TOP marking k Turn p marking k Turn counterclockwise Relays & Sockets j Push j Press Notes for Removing the Contact Block TOP marking (contact block) 1. When the contact block is removed, the monitor contact (NO contact) is closed. Removing the LED Unit 2. While removing the contact block, do not exert excessive force, otherwise the switch may be damaged. Pull out the LED unit while squeezing the latches on the LED unit using the LED unit removal tool (MT-101). Remove the locking ring from the operator and check that the rubber gasket is in place. Insert the operator from panel front into the panel hole. Face the side with the anti-rotation tab on the operator upward, and tighten the locking ring. Operator Unit Anti-rotation Tab Rubber Gasket Squeeze the LED unit on the latches and pull out. TOP side Contactors Timers Panel Mounting Latches Locking Ring Notes for Panel Mounting Installing the LED Unit Align the top of the LED unit with the TOP marking on the contact block. Push the LED unit into the contact block. Installing the Contact Block First turn the bayonet ring to the unlocked position. Bayonet Ring Circuit Breakers Terminal Blocks To mount XA emergency stop switches onto a panel, tighten the locking ring to a tightening torque of 0.88 N·m maximum using ring wrench MT-001. Do not use pliers. Do not exert excessive force, otherwise the locking ring may be damaged. Unlocked 504 TOP side Locked www.IDEC.com 1705151131 Switches & Pilot Devices ø16mm XA E-Stops Switches & Pilot Devices Operating Instructions, continued Wiring Installing Insulation Terminal Cover 1. The applicable wire size is 16 AWG maximum. To install the terminal cover (XA9Z-VL2), align the TOP marking on the terminal cover with TOP marking on the contact block, and press the terminal cover toward the contact block. 2. Solder the terminal at a temperature of 310 to 350°C within 3 seconds using a soldering iron. Sn-Ag-Cu solder is recommended. When soldering, do not touch the switch with the soldering iron. Also ensure that no tensile force is applied to the terminals. Do not bend the terminals or apply excessive force to the terminals. Note: For wiring, insert the wires into the holes in the terminal cover before soldering. Signaling Lights 3. Use a non-corrosive rosin flux. 4. Because the terminal spacing is narrow, use protective tubes or heat shrinkable tubes to avoid burning of wire coating or short circuit. PC Board Terminal Type 1. When mounting a contact block on a PC board, provide sufficient rotating space for the PC board when installing and removing the contact block. 2. When mounting an XA emergency stop switch on a PC board, make sure that the operator is securely installed. 1. Use PC boards made of glass epoxy copper-clad laminated sheets of 1.6 mm in thickness, with double-sided through holes. 2. PC boards and circuits must withstand rated voltage and current, including instantaneous current and voltage at switching. When the button is reset by pulling or turning, the NC main contacts will bounce. When pressing the button, the NO monitor contacts will bounce. When designing a control circuit, take the contact bounce time into consideration (reference value: 20 ms). Relays & Sockets About PC Board and Circuit Design Contact Bounce Nameplate When anti-rotation is not required, remove the projection from the nameplate using pliers. Projection 3. The minimum applicable load is 5V AC/DC, 1 mA. 4. Within the 2.8* mm areas shown in the figure below, terminals touch the PC board, resulting in possible short circuit on the printed circuit. When designing a PC board pattern, take this possibility into consideration. (0.5) les ho Nameplate 2.8* .2 -ø1 1.6 (PC Board) 10 2.8* 8.7 Handling Do not expose the switch to excessive shock and vibration, otherwise the switch may be deformed or damaged, causing malfunction or operation failure. Solder Surface Contactors (0.5) 19.8 (0.5) (0.5) Timers 19.8 8.7 Surface for installing components Solder Surface Surface for installing components 2.8* 2.8* All dimensions in mm. Terminal Blocks Safety Precautions • Use wires of the proper size to meet the voltage and current requirements, and solder the wires correctly. If soldering is incomplete, the wire may heat during operation, causing a fire hazard. • Use the LED unit removal tool when replacing the LED unit to avoid burning your hands. 1705151131 800-262-IDEC (4332) • USA & Canada 505 Circuit Breakers • Turn off power to the XA series emergency stop switch before starting installation, removal, wiring, maintenance, and inspection of the relays. Failure to turn power off may cause electrical shock or fire hazard.