For More Information Visit 3M Electric Utility Splicing Web Pages
http://solutions.3m.com/wps/portal/3M/en_US/ElectricalUtility/Home/Products/Splices/
Glossary of Splicing Terms............................316
Cable Types for Splicing......................... 317-319
Low Voltage Splices 0-600V...........................314
DBR/DBY and 3570-G Direct Bury................314
Cold Shrink
8420 Series..............................................321
8430 Series..............................................321
8440 Series...................................... 321-322
Resins
72-N Series..............................................314
78-R Series..............................................314
85-14CP Series........................................314
85 Series..................................................314
90-B1 Series............................................314
82-BF1 Series..........................................314
4 Resin.....................................................314
2104 Resin...............................................314
2123 Resin...............................................314
2130 Resin...............................................314
2135 Wet-Niche Potting Compound..........314
2135M Cable Repair Compound...............314
5/8 kV, 1/C and 3/C Resin Splice..................314
Heat Shrink
UF Splice Kit.............................................314
USEB90 Flat Cable....................................314
IAL-3 Connector Sealing Kit......................314
1 kV to 5/8 kV Splices....................................314
1/C Non-Shielded
Resins
82-A Series..............................................314
82-B1 (Wye).............................................314
82-F1.......................................................314
82-F2.......................................................314
Cold Shrink 5740.........................................335
1/C Shielded Cold Shrink
5550 Series..............................................314
9CK-300 Series........................................314
3/C Non-Shielded
Cold Shrink
5730 Series..............................................337
4560 Armorcast.......................................337
TS Series..................................................314
Resin/Cold Shrink 5750 Series.....................342
3/C Shielded Resin/Cold Shrink
5551-3C-AC.............................................343
5760 Series......................................343, 357
5700A-MT Series.....................................357
15 kV Splices..........339-340, 345, 350, 352-353,
356-358, 375-377
1/C JCN/CN
Molded Rubber
5400 Series..............................................345
5411........................................................345
5411A......................................................345
5412........................................................345
5411R......................................................345
5412R......................................................345
Cold Shrink
5415A......................................................350
5416A......................................................350
SPLICES
Splices
5417A......................................................350
5418A......................................................350
1/C Shielded–Tape, Wire, UniShield , LC
Molded Rubber 5500 Series.........................314
Cold Shrink
5513A Series............................................314
5514A Series............................................314
5515A Series............................................314
5516A Series............................................314
Cold Shrink Branch
QS 2001B.................................................314
QS 2000BA...............................................314
Tape 5700 Series.........................................314
3/C Shielded Resin/Cold Shrink 5760...........314
Cable Splices 5700A-MT Series...................314
5700A-MT Trifurcating Accessory Kit............344
MT-C...................................344, 358, 367, 373
MT-E....................................344, 358, 367, 373
25/28 kV Splices......339-340, 359, 364-365, 367
1/C JCN/CN
Molded Rubber
5420 Series..............................................359
5450 Series..............................................359
5451A......................................................359
5451R......................................................314
Cold Shrink
5456A Series............................................364
5457A Series............................................364
5458A Series............................................364
1/C Shielded–Tape, Wire, UniShield , LC Cold
Shrink
5524A Series............................................314
5525A Series............................................314
5526A Series............................................314
3/C Shielded 5700A-MT Series......... 357-358, 367
35 kV Splices...................340, 368-369, 371-372
1/C JCN/CN
Molded Rubber
5432 Series..............................................368
5433 Series..............................................368
5461 Series..............................................368
Cold Shrink
5467A Series............................................369
5468A Series............................................369
1/C Shielded–Tape, Wire, UniShield , LC
5535A Series............................................314
5536A Series............................................314
1/C Shielded
5467A-XB Series......................................314
5468A-XB Series......................................314
3/C Shielded 5700A-MT Series.... 357-358, 367
46 kV Splices..................................................373
1/C Shielded–Tape, Wire, UniShield , LC Cold
Shrink 5545A Series.........................................314
PILC Splices & Accessories............................374
1/C Low Voltage Splices 0-600V.......................374
CS500Pb Series...........................................374
1/C to 1/C15 kV Splices....................................314
QS-2000T Series.........................................314
3/C to 1/C, 15 kV Splices
®
QS-2000-3T Series......................................376
QS-2000-3T-WS Series...............................376
3/C to 3/C, 15 kV Splices
QS-2013-3T-3C...........................................314
5110-OS Series...........................................314
Connectors
2000T Series Oil Stop Connectors................378
®
®
®
FAX 800-245-0329
314
3M Splice Solutions are designed to help you reduce
the time, labor and cost involved in a variety of electrical
cable splicing applications. The 3M product line covers
splicing needs from 0-600V (1000V) to 46 kV applications,
and promote dependable performance, stability and long
life with every splice you make.
™
With 3M, you can choose the right splice to fit your specific
needs. 3M incorporates field-proven technologies providing
reliable, durable splicing products.
Cold Shrink Splices
3M cold shrink splicing products are designed using 3M’s
unique cold shrink delivery system. Products are supplied
pre-stretched on a removable core for efficiency and ease of
installation. The removable core unwinds after positioning
the splice, allowing the product to shrink into position and
form a moisture resistant seal. The live-memory action of
the specially formulated material ensures a permanent,
durable environmental seal and insulation.
All 3M medium voltage (15-46 kV) QS-III kits meet the
requirements of IEEE-404, and each splice is factory tested
on power cable to ensure long-term reliability and quality.
3M QS-III splices can be used for direct burial applications,
as well as in manholes, vaults, cable trays, and junction
boxes. All 3M cold shrink products require no special tools,
flame or training to install.
Molded Rubber Splices
3M Molded Rubber QS and QS-II kits are molded from
specially formulated, peroxide cured, EPDM rubber to
provide a reliable medium voltage inline splice with
a life expectancy equal to the cable.
All 3M medium voltage (15-35 kV) QS Series meet the
requirements of IEEE-404, and each splice is factory tested.
315
phone 800-245-3573
PILC Splices
3M cold shrink splice kits for Paper Insulated Lead
Covered (PILC) cable use 3M patented oil stop technology.
Kits install without soldering or lead wiping. 3M cold
shrink PILC splices allow quick installation time without
the need of open flame or heat. Single conductor splice kits
rated 1000V and 15 kV allow inline splicing of PILC to
PILC or PILC to Poly/EPR insulated cable. Three conductor
cable splice kits rated 15 kV are designed to transition
splice three conductor PILC to three single conductor poly/
EPR insulated cables. All splices are jacketed and can be
fully submersed. Modular splice kits are available for single
conductor PILC equipment connections and tap splicing.
Resin Splices
3M Resin Splicing Kits are used in a variety of applications
where conditions require the unique properties of 3M
resins. The splicing kits have a high degree of mechanical
strength for physical protection of connections and provide
moisture-resistant insulation in above ground or direct
burial applications.
Tape Splices
When you want the versatility of tape, Scotch Cable
Splicing Kits are the answer for almost any application,
regardless of cable type or size. Scotch splicing tape is
designed for extra-long shelf life, so there’s less chance
of being caught without the supplies you need for
emergencies. Tape products are available to splice
cables from 600V to 69 kV.
®
®
™
• ANSI—American National Standards Institute
• UL—Underwriters Laboratories
• JCAA—Japan Power Cable Authority
• IEEE—Institute of Electrical and Electronics Engineer
• CSA—Canadian Standards Association
• VDE—Verband Deutcher Elektrotechniker
• Cenelec—European Standard
Glossary of Splicing Terms
Splice
Insulation
A splice may be considered as two or more conductors
joined with a suitable connector—reinsulated, reshielded
and rejacketed with compatible materials—applied over a
properly prepared surface. A splice may also be referred
to as a cable joint.
A layer consisting of many different variations such as
extruded solid dielectric, or laminar (oil paper or varnish
cambric). Its function is to contain the voltage within the
cable system. The most common solid dielectric insulations
in use today are:
High Voltage Cable Types
• Cross-Linked Polyethylene (XLP)
• Ethylene Propylene Rubber (EPR)
Of the nearly limitless variety of cables in use today,
seven of the most common are:
•
•
•
•
•
•
•
SPLICES • Glossary of Splicing Terms
3M Splices Meet Worldwide Standards
Tape shielded (or ribbon shielded)
Drain wire shielded
General Cable UniShield Cable
Longitudinally Corrugated (LC)
Concentric Neutral (CN)
Jacketed Concentric Neutral (JCN)
Paper Insulated Lead Covered (PILC)
®
See page 314 for illustrations.
Choosing the right splices
Questions to ask yourself before ordering a splicing product
What Is Voltage Rating?
1 kV____ 5 kV____ 8 kV____ 15 kV____ 25/28 kV____ 35 kV____ 46 kV____ Other_____
What Is Insulation Level?
100%____ 133%____
What Is Conductor Size?
___________________________________________________________________AWG/kcmil
What Type of Metallic Shielding?
(tape, drain wire, UniShield , LC Shielded, Jacketed Concentric Neutral, other)___________________
None________________________________________________________________________
What Is Conductor Material?
Copper (Cu)__________________________ Aluminum (Al/Cu)__________________________
®
FAX 800-245-0329
316
Cable Types for Splicing
Single Conductor Cable
Single Conductor Cable
Multiple Conductor Unshielded
Signal & Control Cable
Multiple Conductor Unshielded Signal and Control Cable
Multiple Conductor Shielded
Signal & Control Cable
Multiple Conductor Shielded Signal and Control Cable
Multiple Conductor, to 1000 Volt, Cable
Multiple Conductor, to 1000 Volt, Cable
Nonshielded (Dry) Cable
Non Shielded (Dry) Cable
Nonshielded (Wet or Dry) Cable
Non Shielded (Wet or Dry) Cable
317
phone 800-245-3573
Tape Shielded Cable
Wire Shielded Cable
UniShield Cable
®
SPLICES • Cable Types for Splicing
Cable Types for Splicing
Tape Shielded Cable
Wire Shielded Cable
UniShield® Cable
Longitudinally
(LC) Shielded Cable
Longitudinally CorrugatedCorrugated
(LC) Shielded Cable
EP-Lead or XLP-Lead Cable
EP-Lead or XLP-Lead Cable
Concentric Neutral (CN) Cable
Concentric Neutral (CN) Cable
Jacketed Concentric Neutral (JCN) Cable
Jacketed Concentric Neutral (JCN) Cable
Paper
Insulated
Lead
Paper Insulated
Lead Covered (PILC)
Cable Covered (PILC) Cable
FAX 800-245-0329
318
Cable Types for Splicing
Cable Types for Splicing
Three-Conductor Paper
InsulatedInsulated
Lead Covered (PILC)
Cable Covered (PILC) Cable
Three-Conductor
Paper
Lead
Three-Conductor Armored, Non Shielded
Cable
Three-Conductor
Armored,
Nonshielded Cable
Three-Conductor Non-Armored,
Non Shielded Cable
Three-Conductor
Non-Armored,
Nonshielded Cable
Three-Conductor
Armored, Shielded Cable
Three-Conductor Armored, Shielded Cable
Three-Conductor
Non-Armored,
Shielded Cable
Three-Conductor Non-Armored, Shielded
Cable
Three-Conductor Portable Cable Type
SHD-GC
Three-Conductor
Portable
Cable Type SHD-GC
319
phone 800-245-3573
3M Direct Bury Products
™
These 3M underground electrical wire connectors are
designed to splice and effectively moisture-seal two or
more conductors for remote-control circuits in irrigation
and landscape lighting systems. DBY-6 and DBR-6 are
UL Listed and CSA Certified for 600V direct bury and
submersion applications. UL File No. E102356 and
CSA File No. LR91920. Each kit makes two splices.
Specification Information for 3M Direct Bury Products
Product
Number
Description and Kit Contents
Wire Range
(AWG)
Volts
Temperature
Range
UL File No. E102356 and
CSA File No. LR91920
DBR
(2) Tubes
(2) 3M Scotchlok R Connectors
5#16 thru 3#10
(5,0 thru 16,0 mm )
30
32°-120°F
(0°-49°C)
N/A
DBR-6
(2) Tubes
(2) Scotchlok R Connectors
5#16 thru 3#10
(5,0 thru 16,0 mm )
600
32°-120°F
(0°-49°C)
DBY
(2) Tubes
(2) Scotchlok Y Connectors
2-5#18 thru 2#12
(2,0 thru 7,5 mm )
30
32°-120°F
(0°-49°C)
DBY-6
(2) Tubes
(2) Scotchlok Y Connectors
2-5#18 thru 2#12
(2,0 thru 7,5 mm )
600
32°-120°F
(0°-49°C)
3570-G
Connector sealing pack
containing 3M Scotchcast
epoxy resin
Accommodates 3M
O/B+, R/Y+, Scotchlok Y, R,
G, B and 3M 212, 312, 512
600
32°-220°F
(0°-105°C)
™
™
2
2
2
2
N/A
SPLICES • Low Voltage Splices 0-600V DBR and DBY Series
Low Voltage Splices 0-600V
DBR and DBY Series
N/A
3M Direct Bury Low Voltage Splices DBR and DBY Selection
™
Product Number
UPC (054007-)
Inner Unit Pack
Case Qty.
DBR
09964
49696
Kit- 2 Tubes and 2 Scotchlok R Connectors
100 tubes and 100 connectors
25 kits
100 each
DBR-6
69756
49697
Kit- 2 Tubes and 2 Scotchlok R Connectors
100 tubes and 100 connectors
25 kits
100 each
DBY
09053
49698
Kit- 2 Tubes and 2 Scotchlok Y Connectors
100 tubes and 100 connectors
25 kits
100 each
DBY-6
69757
49699
Kit- 2 Tubes and 2 Scotchlok Y Connectors
100 tubes and 100 connectors
25 kits
100 each
3570-G
53241*
10/box
100 each
*UPC Prefix 051128-
FAX 800-245-0329
320
Low Voltage Splices 0-600V (1000V rated) Cold Shrink
Splices (0-1000V)
3M Splice Kits 8420 and 8430 Series
™
Cold shrink splicing products are designed using 3M’s
unique cold shrink delivery system. Products are supplied
prestretched on a removable core for efficiency and ease
of installation. Removal of the core (unwinding) after
positioning the splice allows the product to shrink into
position forming a moisture-tight seal. The live memory
action of the specially formulated material promotes a
permanent, durable environmental seal and insulation.
3M Cold Shrink Silicone
Insulators 8440 Series
™
3M Cold Shrink Silicone Insulators 8440 Series are
insulating sleeves made from a specially formulated
high-temperature silicone rubber with an operating
temperature range from -67°F (-55°C) to 500°F (260°C).
Single Cable
Conductor Cable
Single Conductor
The 8420 meets requirements of ANSI C119-1 and Western
Underground Guide 2.14 for secondary splices rated up to
1 kV.
3M Low Voltage Splices 8420 and 8430 Series Selection (0-600V)
™
Product
Series
UPC
(054007-)
Typical
Conductor
Size
Minimum
Cable Diameter
for Seal
Maximum**
Diameter
Insulator Covers
Maximum
Connector Length
Relaxed Tube
Length
Inner
Unit
Pack
Case
Qty.
Single Conductor Cable
See above for cable type illustration.
8423-6
42146
6-4 AWG (14-16 mm )
0.31" (7,8 mm)
0.56" (4,3 mm)
2" (51 mm)
6" (152 mm)
1/bag
10
8424-8*
42390
10-1/0 AWG (6-16 mm )
0.10" (2,5 mm)
0.82" (20,9 mm)
3" (76 mm)
8" (203 mm)
1/bag
10
8425-8
42391
2-1/0 AWG (35-50 mm )
0.40" (10,1 mm)
0.82" (20,9 mm)
3" (76 mm)
8" (203 mm)
1/bag
10
8426-9
34457
2/0 AWG-250 kcmil (70-125 mm ) 0.55" (13,9 mm)
1.18" (30,1 mm)
5" (127 mm)
9" (229 mm)
1/bag
10
8426-9M***
43436
0.40" (10,1 mm)
1.18" (30,1 mm)
5" (127 mm)
9" (229 mm)
1/bag
10
8426-11
34458
2/0 AWG-250 kcmil (70-125 mm ) 0.55" (13,9 mm)
1.18" (30,1 mm)
7" (178 mm)
11" (279 mm)
1/bag
10
8427-6
09915
—
0.69" (17,5 mm)
1.38" (35,1 mm)
2" (51 mm)
6" (152 mm)
1/bag
10
8427-12
34459
250-400 kcmil (125-200 mm )
0.69" (17,5 mm)
1.38" (35,1 mm)
8" (203 mm)
12" (305 mm)
1/bag
10
8427-16
34460
250-400 kcmil (125-200 mm )
0.69" (17,5 mm)
1.38" (35,1 mm)
12" (305 mm)
16" (406 mm)
1/bag
10
8428-6
09916
—
0.95" (24,1 mm)
1.94" (49,2 mm)
2" (51 mm)
6" (152 mm)
1/bag
10
8428-12
09056
500-800 kcmil (300-400 mm )
0.95" (24,1 mm)
1.94" (49,2 mm)
8" (203 mm)
12" (305 mm)
1/bag
10
8428-18
34461
500-800 kcmil (300-400 mm )
0.95" (24,1 mm)
1.94" (49,2 mm)
14" (356 mm)
18" (457 mm)
1/bag
10
8429-6
09917
—
1.27" (32,2 mm)
2.67" (67,8 mm)
2" (51 mm)
6" (152 mm)
1/bag
10
8429-9
09931
900-1000 kcmil (500 mm )
1.27" (32,2 mm)
2.67" (67,8 mm)
5" (127 mm)
9" (229 mm)
1/bag
10
8429-12
42389
900-1000 kcmil (500 mm )
1.27" (32,2 mm)
2.67" (67,8 mm)
8" (203 mm)
12" (305 mm)
1/bag
10
8429-15
44198
900-1000 kcmil (500 mm )
1.27" (32,2 mm)
2.67" (67,8 mm)
11" (279 mm)
15" (381 mm)
1/bag
10
8429-18
34462
900-1000 kcmil (500 mm )
1.27" (32,2 mm)
2.67" (67,8 mm)
14" (356 mm)
18" (457 mm)
1/bag
10
8430-9
42147
1250-2000 kcmil
1.68" (42,6 mm)
3.69" (93,7 mm)
5" (127 mm)
9" (229 mm)
1/bag
10
8430-18
42388
1250-2000 kcmil
1.68" (42,6 mm)
3.69" (93,7 mm)
14" (356 mm)
18" (457 mm)
1/bag
10
†
†
†
2
2
2
2
2-4/0 AWG (30-90 mm )
2
2
2
2
2
2
2
2
2
2
*Kit contains adapters. **Cable or connector diameter. ***Mastic pads included for cable O.D. build-up.
†
These sizes are listed for availability only and are not designed to be used as primary insulation. These tubes are for conduit sealing and breakouts.
Important: Use insulation jacket or connector O.D. for final ordering criteria. Note: Additional sizes are available, consult your 3M sales representative.
321
phone 800-245-3573
™
Product
Series
Typical
Conductor
Size
UPC
(054007-)
Minimum
Cable Diameter
for Seal
Maximum*
Diameter
Insulator Covers
Relaxed Tube Length
Inner
Unit
Pack
Case
Qty.
Single Conductor Cable
See page 314 for cable type illustration.
8443-2
09485
6-2 AWG (14-30 mm )
0.27" (7 mm)
0.56" (14 mm)
2.0" (51 mm)
1/bag
12
8443-6.5
09482
6-2 AWG (14-30 mm )
0.27" (7 mm)
0.56" (14 mm)
6.5" (165 mm)
1/bag
12
8445-2.5
09486
2-1/0 AWG (35-50 mm )
0.35" (9 mm)
0.72" (18 mm)
2.5" (64 mm)
1/bag
12
8445-7.5
09483
2-1/0 AWG (35-50 mm )
0.35" (9 mm)
0.72" (18 mm)
7.5" (191 mm)
1/bag
12
8447-3.2
09487
1/0-3/0 AWG (60-80 mm )
0.48" (12 mm)
0.95" (24 mm)
3.2" (81 mm)
1/bag
12
8447-8
09484
1/0-3/0 AWG (60-80 mm )
0.48" (12 mm)
0.95" (24 mm)
8.0" (203 mm)
1/bag
12
2
2
2
2
2
2
*Cable or connector diameter.
Note: Additional sizes are available, consult your 3M sales representative.
PRODUCT REFERRAL GENERATOR
Cold Shrink End Caps........................................................ pg. 401
3M Cold Shrink Low Voltage
Connector Insulator QSLV-M Series
™
The 3M Cold Shrink Connector Insulator QSLV-M
Series provides quick, consistent installation and
impact resistance for direct bury secondary low-voltage
applications. The unique 3-core design and factoryinstalled ring of sealing mastic inside each end
of the tube protects the connection and increases the
range-taking capability of the QSLV-M insulator.
The QSLV-M insulator meets requirements for ANSI C119.1.
SPLICES • Low Voltage Splices 0-600V (1000V rated) Cold Shrink Splices (0-1000V)
3M Low Voltage Splices 8440 Series Selection (0-600V)
3M Cold Shrink Low Voltage Connector Insulator QSLV-M Series Selection
Cable Insulation
O.D. Range in. (mm)
Max. Connector
O.D. in. (mm)
Max. Connector
Length in. (mm)
8-3/0
0.20-0.75"
(5-19 mm)
0.687"
(17 mm)
2.5"
(63 mm)
2-1000
0.40-1.60"
(10-41 mm)
1.500"
(38 mm)
4.25"
(108 mm)
Cable Size Range
Aluminum
Copper
Product Series
UPC 051128-
QSLV-M 8-2/0
57268
8-2/0
QSLV-M 2-500
57269
2-500
FAX 800-245-0329
322
3M Resin Signal and Control Cable Splices
0-600V (1000V rated)
™
3M Scotchcast Inline
Splice Kits 72-N Series
™
™
3M Scotchcast Kits 72-N Series splice shielded
or nonshielded plastic- and rubber-jacketed, signal
and control cables rated up to 1 kV.
Multiple Conductor Nonshielded
Multiple
Conductor
Nonshielded
Signal
& Control
Cable
Multiple Conductor Nonshielded
Signal and
Control
Cable
Signal
& Control
Cable
Connectors are not included, order separately. See page
108-110 in the “Insulated Butt Connectors” section for
connector ordering information. Each kit makes one splice.
Multiple Conductor Shielded
Signal & Control Cable
Multiple Conductor Shielded
MultipleSignal
Conductor
Shielded
& Control
Cable
Signal and Control Cable
3M Scotchcast 72-N Series Selection (Based on Cable O.D. Size)
™
™
Product Series
UPC (054007-)
Molded Body Length
Cable O.D. Range
Inner Pack
Case Qty.
Multiple Conductor Nonshielded Signal and Control Cable, Multiple Conductor Shielded Signal and Control Cable
See above for cable type illustrations.
72-N1*
10623
7-1/8" (18,1 cm)
0.25-0.625" (6-16 mm)
1
10
72-N2
10625
10-7/16" (26,8 cm)
0.500-1.00" (13-25 mm)
1
10
72-N3
10627
15-7/16" (39,2 cm)
0.625-1.50" (16-38 mm)
1
10
72-N4
10629
15-5/8" (39,7 cm)
1.00-2.00" (25-51 mm)
—
1
72-N5
10631
20-5/16" (51,6 cm)
1.25-2.25" (32-57 mm)
—
1
72-N6
10633
25" (63,5 cm)
1.25-3.25" (32-83 mm)
—
1
* Nonshielded cable only.
3M Scotchcast 72-N Series Selection (Based on Conductor/Connector Bundle)
Scotchlok Insulated Butt Connectors
™
MV18BC 22-18 AWG
Shielded
Cables**
Unshielded
Cables**
Shielded
Cables**
MV10BC 12-10 AWG
Unshielded
Cables**
Shielded
Cables**
Unshielded
Cables**
Kit No.
No
Cond.
No
Pairs
No
Cond.
No
Pairs
No
Cond.
No
Pairs
No
Cond.
No
Pairs
No
Cond.
No
Pairs
No
Cond.
No
Pairs
72-N1*
—
—
6
3
—
—
4
2
—
—
3
—
72-N2
18
9
32
16
12
6
19
9
8
4
13
6
72-N3
42
21
75
37
24
12
45
22
14
7
27
13
72-N4
74
37
160
80
50
25
90
45
40
20
60
30
72-N5
140
70
200
100
120
60
160
80
100
50
100
50
72-N6
360
180
400
200
220
110
250
125
180
90
200
100
*Nonshielded cable only.
**Figures based on IMSA cable specifications.
323
MV14BC 16-14 AWG
phone 800-245-3573
™
3M Scotchcast Reenterable Inline
and Tap Splice Kits 78-R Series
™
™
3M Scotchcast 78-R Series Kits make inline or tap splices
on shielded or nonshielded, plastic- and rubber-jacketed,
signal and control cable rated up to 1 kV. Connectors are
not included, order separately. Refer to the “Terminals,
IDCs and Wire Connectors” section for ordering
information. Each kit makes one splice.
Multiple Conductor Nonshielded
Multiple
Conductor
Non-shielded
Signal
& Control
Cable
Multiple
Conductor
Nonshielded
Signal and
Control
Cable
Signal
& Control
Cable
Multiple Conductor Shielded
SignalConductor
& Control Shielded
Cable
Multiple
MultipleSignal
Conductor
Shielded
& Control
Cable
Signal and Control Cable
3M Scotchcast 78-R Series Splice Selection
™
™
Product Series
Kit Size
UPC (051128-)
Cable O.D. Range
I.D. x L
Run
Case
Qty.
Tap
Multiple Conductor Nonshielded Signal and Control Cable, Multiple Conductor Shielded Signal and Control Cable
See above for cable type illustrations.
78-R1
55115
2 x 12"
(5,1 x 30,5 cm)
0.25-1.00"
(6-25 mm)
0.25-1.00"
(6-25 mm)
1
78-R2
55116
2 x 24"
(5,1 x 61,0 cm)
0.25-1.00"
(6-25 mm)
0.25-1.00"
(6-25 mm)
1
78-R3
55117
3 x 24"
(7,6 x 61,0 cm)
0.50-1.50"
(13-38 mm)
0.50-1.00"
(13-25 mm)
1
78-R4
55118
4 x 24"
(10,2 x 61,0 cm)
0.50-2.00"
(13-51 mm)
0.50-1.75"
(13-44 mm)
1
78-R5
55119
5 x 26"
(12,7 x 66,0 cm)
1.00-2.50"
(25-64 mm)
1.00-2.50"
(25-64 mm)
1
3M Scotchcast 78-R Series Connector Selection
™
™
SPLICES • 3M™ Resin Signal and Control Cable Splices 0-600V (1000V rated)
3M Resin Signal and
Control Cable Splices 0-600V (1000V rated)
Scotchlok Connectors
™
Insulated Butt Connectors
MV18BC
22-18 AWG
MV14BC
16-14 AWG
Pigtail Connectors
MV10BC
12-10 AWG
“Y”
18-12 AWG
“R”
14-10 AWG
Tap Connectors
557
22-18 AWG
558
22-18 AWG
560
18-14 AWG
562
12-10 AWG
Kit No.
No
Cond.
No
Pairs
No
Cond.
No
Pairs
No
Cond.
No
Pairs
No
Cond.
No
Pairs
No
Cond.
No
Pairs
No
Cond.
No
Pairs
No
Cond.
No
Pairs
No
Cond.
No
Pairs
No
Cond.
No
Pairs
78-R1
40
20
26
13
16
8
8
4
5
2
15
7
10
5
8
4
6
3
78-R2
66
33
45
22
26
13
20
10
10
5
30
15
20
10
16
8
12
6
78-R3
160
80
110
55
70
35
50
25
28
14
80
40
50
25
40
20
36
18
78-R4
300
150
180
90
110
55
84
42
60
30
142
71
100
50
80
40
68
34
78-R5
550
275
320
160
200
100
174
87
120
60
260
130
200
100
160
80
130
65
Note: Above figures based on IMSA cable specifications.
FAX 800-245-0329
324
Components for Use After Re-entering
Product Number
Product Description
UPC 051128-
Case Qty.
Spacer Web, two 3" x 20' rolls/box
(76 mm x 6,1m)
02415*
1
2123-C
Scotchcast Reenterable Compound Size C
12.3 oz. (350g), 23.7 cu. in. (338,3 cu. cm.)
55120
10
2123-D
Scotchcast Reenterable Compound Size D
21.2 oz. (600g), 40.6 cu. in. (665,3 cu. cm.)
55121
10
7820
*UPC prefix 054007-
Strengthens
connections
and cuts
costs
325
phone 800-245-3573
™
3M Scotchcast Multi-Mold Resin
Splice Kit 85-14CP-Cathodic Protection
3M Scotchcast Multi-Mold Resin
Splice Kit 85 Series
The 3M Scotchcast Multi-Mold Resin Splice Kit 85-14CP
is rated for cables up to 1 kV to insulate odd-shaped and
odd-sized splices. The 85-14CP is specifically designed
for use in cathodic protection with a rigid epoxy resin,
3M Scotchcast 4. Each kit makes one splice.
The 3M Scotchcast Multi-Mold Resin Splice Kit 85 Series
are used to electrically insulate odd-sized and odd-shaped
splices on cables rated through 1 kV. These flexible plastic
molds are easily formed around splices. Within 30 minutes
after the resin has been poured, the splice is ready for
service—above ground or buried. Each kit makes one splice.
™
™
™
Single
Single Conductor
CableConductor
Cable
™
™
SingleCable
Conductor Cable
Single Conductor
Multiple Conductor Cable
Conductor Cable
Multiple Multiple
Conductor Cable
3M Scotchcast 85 Series Selection
™
Product Series
™
UPC
(054007-)
Maximum Conductor
Size Split Bolt
Compression,
H or C tap
Inner Pack
Case Qty.
1/box
10
SPLICES • 3M™ Resin Splices 0-600V (1000V rated)
3M Resin Splices 0-600V (1000V rated)
Single Conductor Cable
See above for cable type illustrations.
85-14CP
31927
2/0 AWG stranded
4/0 AWG stranded
Single Conductor Cable, Multiple Conductor, to 1000 Volt, Cable
See above for cable type illustrations.
85-10
11846
8 AWG stranded
4 AWG stranded
1/box
10
85-12
11847
1 AWG stranded
2/0 AWG stranded
1/box
10
85-14
11848
2/0 AWG stranded
4/0 AWG stranded
1/box
10
85-16
02403
750 kcmil stranded*
250 kcmil (run)
2/0 AWG stranded (tap)
500 kcmil (run)
4/0 AWG stranded (tap)
1/box
10
*Inline compression connector.
FAX 800-245-0329
326
3M Resin Splices
0-600V (1000V Rated)
™
3M Scotchcast Wye Resin
Splice Kit 90-B1
™
™
3M Scotchcast Wye Resin Splice Kit 90-B1 is designed
to insulate and moisture-seal wye splices made with the
split-bolt type connectors on cables rated through 1 kV.
Each kit makes one splice.
Single
Conductor
Single Conductor
SingleCable
Conductor Cable
Cable
Multiple Conductor Cable
MultipleCable
Conductor Cable
Multiple Conductor
3M Scotchcast Splice 90-B1 Selection
™
Product Series
™
UPC
(054007-)
Cable O.D. Range
Run
Maximum Connector
Tap
Split Bolt
Crimped
Inner
Pack
Case
Qty.
2/0 AWG
1/box
10
Single Conductor Cable, Multiple Conductor, to 1000 Volt, Cable
See above for cable type illustrations.
90-B1
25115
0.500-0.812"
(13-21 mm)
0.375" max.
(10 mm)
3M Scotchcast Flexible Power
Cable Tap Splice Kit 82-BF1
™
™
3M Scotchcast Flexible Power Cable Tap Splice Kit
82-BF1 is for use on unshielded portable power cables and
cords. 82-BF1 can be used on single conductor or multiple
conductor cables using a compression “C” tap connector.
3M molds 82-BF1 are removable and reusable. The 82-BF1
is a permanent splice as assigned by the Mine Safety and
1/0 AWG
Health Administration (P-142-5 MSHA). Connectors are
not included, order separately. See page 147 in the “Lugs
& Connectors” section for ordering information. Each kit
makes one splice.
Single
Conductor
Single Conductor
SingleCable
Conductor Cable
Cable
Multiple Conductor Cable
MultipleCable
Conductor Cable
Multiple Conductor
3M Scotchcast Tap Splice Kit 82-BF1 Selection
™
Product Series
™
UPC (054007-)
Conductor Size
Cable O.D. Range
Inner Pack
Case Qty.
1/box
10
Single Conductor Cable, Multiple Conductor, to 1000 Volt, Cable
See above for cable type illustrations.
82-BF1
327
08309
phone 800-245-3573
Up to 1/0 AWG (50 mm )
2
0.25-0.80"
(6,4-20,3 mm)
reliable barrier against the constant exposure to water
in certain applications. Often used for potting flush
mounted junction boxes.
SPLICES • Resin
Resin
3M Scotchcast
Electrical Insulating Resin 4
™
™
3M Scotchcast Electrical Insulating Resin 4 is a two-part
epoxy insulating and encapsulating resin packaged in five
sizes. Use 3M Scotchcast Resin 4 to splice solid dielectric
and oil-filled cables up to 8 kV. Flash point: 300°F (149°C)
or higher.
3M Scotchcast Flame
Retardant Compound 2130
™
™
3M Scotchcast Flame Retardant Compound 2130
is a flexible, permanent, urethane resin used for jacket
repair or splicing portable cables. It is flame retardant.
3M Scotchcast Electrical Insulating
and Sealing Compound 2104
™
™
3M Scotchcast Electrical Insulating and Sealing Compound
2104 is a two-part, low-viscosity polyurethane for
permanent splice protection. This resin is included in the
multi-mold splicing kits.
3M Scotchcast Reenterable Electrical
Insulating and Sealing Compound 2123
™
™
Shield electrical connections against water damage with
3M Scotchcast Reenterable Electrical Insulating and
Sealing Compound 2123, the most effective moisture
protection available. Unique mix-in-the-bag preparation
of this polybutadiene resin makes the resin easy to prepare
and apply. The visible, re-enterable moisture seal is a
3M Scotchcast Wet-Niche
Potting Compound 2135
™
™
3M Scotchcast Wet-Niche Potting Compound 2135 is the
first “listed” product that meets NEC requirements to allow
the use of rigid nonmetallic conduit in the installation
of wet-niche underwater lighting fixtures. 2135 provides
protection against corrosion and possible deteriorating
effects of pool water by reliably encapsulating the 8 AWG
ground connection in a wet-niche shell. The wet-niche
forming shell is a corrosion-resistant metal housing for
underwater fixtures in permanently installed pools. Article
680-20(b)(1) National Electrical Code. UL Listed 2L02.
Scotchcast 2135 potting compound is packaged in an
easy-mix 1.8-oz. Unipak container. This thixotropic resin
will not sag or drip. The encapsulated connection gels in
minutes and can be submerged within four hours. Each kit
contains enough material to complete one fixture.
FAX 800-245-0329
328
Specifications and Ordering Information for 3M Scotchcast Resins
™
Product Number
UPC (054007-)
™
Size/Type of Package
Inner Unit Pack
Case Qty.
3M Scotchcast Electrical Insulating Resin 4
4-A
43165
A/3.2 oz. (90 g), 4.8 cu. in. (78,6 cu. cm)
–
10 cont.
4-B
43166
B/7.4 oz. (209 g), 11.2 cu. in. (183,5 cu. cm)
–
10 cont.
4-C
43167
C/14.7 oz. (418 g), 22.3 cu. in. (365,4 cu. cm)
–
10 cont.
4-D
04206
D/22.2 oz. (630 g), 33.6 cu. in. (550,6 cu. cm)
–
10 cont.
4-E
04207
E/10.4 oz. (294 g), 15.7 cu. in. (257,2 cu. cm)
–
10 cont.
3M Scotchcast Electrical Insulating and Sealing Compound 2104
2104-A
31189
A/3.46 oz. (98 g), 5.7 cu. in. (93,4 cu. cm)
–
10 each
2104-B
31382
B/7.4 oz. (210 g), 12.6 cu. in. (206,4 cu. cm)
–
10 cont.
2104-C
31383
C/14.82 oz. (420 g), 25.4 cu. in. (416,2 cu. cm)
–
10 cont.
2104-D
11849
D/23.8 oz. (675 g), 40.8 cu. in. (668,5 cu. cm)
–
10 each
3M Scotchcast Reenterable Electrical Insulating and Sealing Compound 2123
2123-C
55120*
C/12.3 oz. (350 g), 23.7 cu. in. (338,3 cu. cm)
1/box
10 each
2123-D
55121*
D/21.2 oz. (600 g), 40.6 cu. in. (665,3 cu. cm)
1/box
10 each
3M Scotchcast Flame Retardant Compound 2130
2130-B
31401
B/7.6 oz. (216 g), 10.7 cu. in. (175,3 cu. cm)
1/box
10 each
2130-C
31402
C/21.7 oz. (616 g), 30.5 cu. in. (499,8 cu. cm)
1/box
10 each
2130 Part A
50237
A/5 gal. (18,93 L)
–
1 pail
2130 Part B
50238
B/5 gal. (18,93 L)
–
1 pail
F/1.83 oz. (52,5 g), 3.3 cu. in. (54,0 cu. cm)
1/box
10 each
F/6.9 oz. (195 g), 12.25 cu. in. (31,12 cu. cm)
–
10 each
3M Scotchcast Wet-Niche Potting Compound 2135
2135
69798
3M Scotchcast Cable Repair Compound 2135M
2135M
50433
*UPC prefix 051128-
329
phone 800-245-3573
The 3M Resin Pressure System is comprised of several
components used for constructing splices or splice jackets
on medium voltage power cables for harsh environments.
3M Scotchcast Electrical Insulating Resin 4 is a key
component of the system, which can be used as the primary
insulation for shielded and non-shielded splices rated up to
8 kV. The system is also available as a resin-jacketed tape-
splice (TapeCast ) rated up to 25 kV. The resin is a two-part
epoxy, packaged in a special Unipak container that provides
the exact mixing ratio for making a strong, dependable
and long-lasting splice or splice jacket. The versatile resin
system accommodates a variety of splice configurations
and cables.
™
™
™
™
3M Resin Pressure System Components
™
™
Voltage Class
Number of Conductors
Shielding
Insulation Material
Splice Configuration
5 and 8 kV
1/C, multi/C and
transitions from
multi-to single conductor
Non-shielded, Tape
Shielded, Wire Shielded,
UniShield , LC, CN and JCN
Solid Dielectric (EPR, XLPE, etc.), PILC and
transitions from PILC to Solid Dielectric
Inline, Wye and
Tee Resin Splice
15 kV
1/C, multi/C and
transitions from
multi-to single conductor
Tape Shielded, Wire
Shielded, UniShield ,
LC, CN and JCN
Solid Dielectric (EPR, XLPE, etc.), PILC and
transitions from PILC to Solid Dielectric
Inline and
Tee TapeCast Splice
25 kV
1/C, multi/C and
transitions from
multi-to single conductor
Tape Shielded, Wire
Shielded, UniShield ,
LC, CN and JCN
Solid Dielectric (EPR, XLPE, etc.), PILC and
transitions from PILC to Solid Dielectric
Inline and
Tee TapeCast Splice
®
®
®
™
™
These Resin and 3M TapeCast Splices will also work on sector shaped conductors.
™
A resin pressure system splice is suitable for submerged
locations (e.g., manholes and vaults), underground direct
burial, and aerial applications. Detailed instructions
containing bill-of-materials are available by contacting
the 3M Electrical Products Division’s Energy Helpline
SPLICES • 5/8 kV, 15 kV and 25 kV Resin Pressure System
5/8 kV, 15 kV and 25 kV Resin Pressure System
at (512) 984-5000. All parts are ordered separately. See
“Insulating and Splicing Tapes,” “Cable Accessory Products”
and “Cable Accessory Products—Preparation and Cleaning”
for ordering information on other parts for TapeCast Systems.
Contact your local 3M representative for further details.
3M Resin Pressure System Components
Product
UPC (054007-)
Description
Case Qty.
4-B
43166
Scotchcast Electrical Insulating Resin 4 (7.4 oz./209 gm)
10
4-C
43167
Scotchcast Electrical Insulating Resin 4 (14.7 oz./418 gm)
10
E-4
25701
Scotchcast Resin-Pressure Gun (reusable tool)
1
P-1B*
11857
Scotchcast Injection Fitting
5
P-5B*
11858
Scotchcast Nozzle
5
P-3
25735
Scotchcast Spacer Tape
50
P-4
25743
Scotchcast Restricting Tape
50
* Ordered by the box; each box contains 10 fittings or nozzles
FAX 800-245-0329
330
Heat Shrink Splices 0-600V
Underground Feeder (UF)-B cables are flat, and typically
have three solid conductors without ground or two solid
conductors with a ground. They range in size from 8 AWG
to 14 AWG. The most common UF cable size is 10-14 AWG.
3M Splice Kit UF
™
3M Splice Kit UF is designed to
provide a reliable, moisture proof
electrical connection for Type
U.F.-B underground feeder cable
rated for 600 volts ranging from
#14/3 without ground wire up to
#8/3 with ground wire.
The 3M UF Splice Kit is offered in two versions: UF1
Standard Kit includes a 1.8" length terminal connector and
an 8" length of heavy-wall, adhesive-lined heat shrink tube.
UF2 Stretcher Kit has an 11.7" terminal connector and a
20" length of heavy-wall, adhesive-lined heat shrink tube.
The 3M Splice Kit UF consists of a connector-insulation
The Standard Kit is used in most of the applications.
assembly and a heat shrink tube. The connector assembly
contains four cylindrical set screw connectors separated
by a piece of vinyl insulation. The heat shrink tube is a
heavy-wall, adhesive-lined tube.
The Stretcher Kit is used in situations where a 7-10" section
of the cable has been damaged or destroyed. It eliminates
two connectors and a short piece of cable during repair.
Ordering Information for 3M UF Splice Kits
Product Number
UPC (054007-)
Description
Inner Unit Pack
UF1
42920
UF Splice Kit-Standard
1.8" connector/8" heat shrink tube
–
UF2
42921
UF Splice Kit-Stretcher
11.7" connector/ 20" heat shrink tube
–
Case Qty.
6 kits/cs.
6 kits/cs.
Ordering Information for 600V Inline Splice Kits, for Flat Cable USEB90
Product Number
UPC (051141-)
Description
Case Qty.
USEB90-2
03449
Conductor Size #2 AWG
5 kits/cs.
USEB90-1/0
03448
Conductor Size 1/0 AWG
5 kits/cs.
USEB90-2/0
03450
Conductor Size 2/0 AWG
5 kits/cs.
USEB90-4/0
03451
Conductor Size 4/0 AWG
5 kits/cs.
9CK-FCM-1
• uses Scotchcast Resin
64031*
Conductor Size 1/0-4/0 AWG
Mould length 14" (355 mm)
Cable Type USEB-90
9CK-FCM-2
• uses Scotchcast Resin
64032*
Conductor Size #2-1/0 AWG
Mould length 10.25" (260 mm)
Cable Type USEB-90
* UPC prefix 054007For USEB90, these products are only available in Canada.
331
phone 800-245-3573
1 kit/cs.
1 kit/cs.
™
3M Airport Lighting Connector Sealing Kit IAL-3
is designed especially to meet the high demands on
airport lighting connections. It meets specifications for
sealing FAA Specification L-823 connectors. Each kit
includes a 16-inch heat shrinkable sleeve, cleaning pad
and instructions.
Specification and Ordering Information for
3M Airport Lighting Connector Sealing Kit IAL-3
Product Number
IAL-3
UPC (054007-)
Expanded/Recovered I.D.
Inner Unit Pack
Case Qty.
08862
1.38/0.38" (34/10 mm)
1/bag
30
FAX 800-245-0329
SPLICES • Heat Shrink Splices 0-600V
3M Airport Lighting
Connector Sealing Kit IAL-3
332
1 kV to 5 kV Non-Shielded Resin Splices
3M Scotchcast Inline Resin
Splice Kit 82-A Series
™
™
Dry Cable
NonshieldedNonshielded
Dry Cable
Use the 3M Scotchcast Inline Resin
Kit 82-A Series to insulate and seal
single conductor, unshielded cable
splices through 5 kV and multiple
conductor cables through 1 kV.
The 82-A series is UL Listed 486D,
File Number E102356. Connector is not included, order
separately. Each kit makes one splice.
Nonshielded
Wet or Dry Cable
Nonshielded
Wet or Dry Cable
Conductor
Portable Cable
SingleSingle
Conductor
Portable Cable
Multiple
Conductor
Portable Cable
Multiple
Conductor
Portable Cable
3M Scotchcast Inline Resin Kit 82-A Series Selection
Product Series
UPC (054007-)
Maximum Cable O.D.
Maximum Connector O.D.
Conductor Size*
Inner Pack
Case Qty.
Non-Shielded Dry Cable, 5 kV, Nonshielded Wet or Dry Cable, 5 kV, Single Conductor Cable to 1000 Volt, Multiple Conductor, to 1000 Volt, Cable
See above for cable type illustrations.
82-A
25016
0.750"
(19 mm)
0.406"
(10 mm)
10-2 AWG
(6-30 mm )
1/box
10
82-A1
25024
0.625"
(16 mm)
0.406"
(10 mm)
Up to 2 AWG
(30 mm )
1/box
10
82-A2
25032
1.000"
(25 mm)
0.625"
(16 mm)
2-3/0 AWG
(35-80 mm )
1/box
10
82-A3
25040
1.563"
(40 mm)
1.000"
(25 mm)
3/0-400 kcmil**
(95-200 mm )
1/box
10
2
2
2
2
* Important: Use insulation jacket or connector O.D. for final ordering criteria.
** 500 kcmil when using a Scotchlok 10014 copper compression connector.
3M Scotchcast Wye
Resin Splice Kit 82-B1
™
™
Dry Cable
NonshieldedNonshielded
Dry Cable
3M Scotchcast Wye Resin
Splice Kit 82-B1 is designed
to insulate and seal wye splices
for compression tap connectors
(e.g., C-tap or H-tap) rated
for cables up to 5 kV.
Use on nonshielded cables through 5 kV and on multiple
conductor cables through 1 kV. Each kit makes one splice.
Nonshielded
Wet or Dry Cable
Nonshielded
Wet or Dry Cable
Single
Conductor
Portable Cable
Single
Conductor
Portable Cable
Multiple
Conductor
Portable Cable
Multiple
Conductor
Portable Cable
3M Scotchcast Wye Resin Splice Kit 82-B1 Selection
Product
Series
UPC
(054007-)
Voltage
Rating
Maximum Connector
Split Bolt
Crimped
Cable
O.D.
Inner
Pack
Case
Qty.
Non-Shielded Dry Cable, Nonshielded Wet or Dry Cable, Single Conductor Cable , Multiple Conductor to 1000 Volt Cable. See above for cable type illustrations.
82-B1
333
25057
5 kV Single Conductor
1 kV Multiple Conductor
phone 800-245-3573
4 AWG
2 AWG
0.250-0.625"
(6-16 mm)
1/box
10
3M Scotchcast Inline Splice Kit for
Flexible Power Cable 82-F1 and 82-F2
™
™
Dry Cable
NonshieldedNonshielded
Dry Cable
3M Scotchcast Kits 82-F1 and 82-F2 are for use on
unshielded, portable power cables. The kits are rated up
to 5 kV for single conductor and up to 1 kV for multiple
conductors. The kits are designed to be used with inline
compression connectors.
Nonshielded
Nonshielded
Wet or Dry Wet
Cable or Dry Cable
Single
Conductor
Portable Cable
Single
Conductor
Portable Cable
Multiple
Conductor
Portable Cable
Multiple
Conductor
Portable Cable
The Scotchcast kits 82-F series are permanent splices as
assigned by the Mine Safety and Health Administration
(P-142-5 MSHA).
Connectors are not included, order separately.
3M Scotchcast Kit 82-F1 and 82-F2 Inline Selection
™
Product
Series
™
UPC
(054007-)
Cable O.D.
Range
Voltage
Rating
Conductor
Size
Number of
Conductors
Maximum
Conductor O.D.
Inner
Pack
Case
Qty.
Non-Shielded Dry Cable, Nonshielded Wet or Dry Cable, Portable Single Conductor Cable, Portable Multiple Conductor to 1000 Volt Cable.
See above for cable type illustrations.
82-F1
08307
0.25-0.80"
(6-20 mm)
5 kV
1 kV
(600/2000)*
6-1/0 AWG** (16-50 mm )
1
multi
0.62" (18 mm)
0.90" (23 mm)
1/box
10
82-F2
08308
0.80-1.20"
(20-30 mm)
5 kV
1 kV
(600/2000)*
2/0-4/0 AWG** (70-95 mm )
1
multi
0.82" (21 mm)
1.30" (33 mm)
1/box
10
2
2
* Mine portable cable rating
**Base selection on cable O.D. range.
FAX 800-245-0329
SPLICES • 1/C, 5 kV, Non-Shielded Resin Splices & Multi/C, 1kV, Non-Shielded Resin Splices
1/C, 5 kV, Non-Shielded Resin Splices & Multi/C, 1kV,
Non-Shielded Resin Splices
334
1/C, 5/8 kV, Non-Shielded Cold Shrink Splices
3M 5/8 kV Inline Splice Kit 5740Series
™
3M 5/8 kV Inline Splice Kit Series
are used for single conductor,
non-shielded 5/8 kV cables.
Each kit is a cold shrink design
and contains enough material to
insulate three (3) splices.
NonshieldedNonshielded
(Dry) Cable
(Dry) Cable
Nonshielded
(Wet
Nonshielded
(Wet or Dry) Cable
or Dry) Cable
3M 5/8 kV Inline Splice Kit 5740 Series Selection
Product
Series
UPC
(054007-)
Conductor Size
Copper
Maximum Connector Length
(Copper or Aluminum)
Aluminum
Typical
Splice Length
Insulation/Jacket
O.D. Range
Cable
Case Qty.
Non-Shielded Dry Cable, Nonshielded Wet or Dry Cable
See above for cable type illustrations.
5741
49491
8-4 AWG
(10-25 mm )
2.5"
(64 mm)
10"
(254 mm)
0.38-0.70"
(9,7-17,8 mm)
1
5742
49492
2 AWG-300 kcmil
(35-150 mm )
4.5"
(108 mm)
12"
(305 mm)
0.63-1.20"
(16,0-30,5 mm)
1
5743
49493
6.25"
(159 mm)
15"
(381 mm)
0.90-2.10"
(22,9-53,3 mm)
1
2
2
350-1000 kcmil
(185-500 mm )
2
350-750 kcmil
(185-400 mm )
2
Note: Be sure to order the correct size connector to complete the splice, see page 341
335
phone 800-245-3573
®
3M Splice Kits 5550 Series
conductor splices on Tape Shield, Wire Shield or UniShield
cables. Note: The kit can also be used to splice a shielded
to a nonshielded 5-8 kV cable. Meets requirements of IEEE
404. Each kit makes three splices.
®
™
3M Splice Kit 5550
Series are for splicing
5 kV and 8 kV shielded,
solid dielectric, power
cables. Each kit contains
all the materials (except
connectors and optional
ground strap) required to
Tape Shielded Tape
Cable Shielded Cable
Wire Shielded Wire
Cable Shielded Cable
construct three (3) single
UniShield Cable UniShield® Cable
®
3M Splice Kit 5550 Series Selection
Product
Series
UPC
(054007-)
Conductor Size
Copper
Maximum Connector Length
Aluminum
Copper
Typical
Splice Length
Aluminum
Optional Ground
Cable
Strap Kit No.
Case Qty.
Tape Shielded Cable, Wire Shielded Cable, UniShield® Cable
See above for cable type illustrations.
5551
09089
6-4/0 AWG
(14-100 mm )
6-3/0 AWG
(14-80 mm )
3.3"
(84 mm)
2.7"
(69 mm)
19"
(483 mm)
GS-1
1
5552
09090
4/0 AWG-500 kcmil
(120-250 mm )
4/0 AWG-400 kcmil
(120-200 mm )
4.3"
(109 mm)
3.7"
(94 mm)
21"
(533 mm)
GS-2
1
5553
09091
500-1000 kcmil
(300-500 mm )
500-1000 kcmil
(300-500 mm )
6.3"
(160 mm)
5.3"
(135 mm)
23"
(584 mm)
GS-3
1
2
2
2
2
2
2
5 kV Inline Splice Kits, 1/C or
Multiple Conductor Non-Shielded Cable
SPLICES • 1/C, 5/8 kV, Shielded-Tape, Wire, and UniShield® Cold Shrink Splices
1/C, 5/8 kV, Shielded-Tape, Wire,
and UniShield Cold Shrink Splices
Ordering Information for 9CK-300 Series
Product Number
9CK-300
9CK-302
UPC (054007-)
Description
64860
Conductor Size
Single #2-500 MCM
Multiple #6-1/0
Mold length 15.75" (400 mm)
64861
Conductor Size
Single #3-1250 MCM
Multiple #8-4/0
Mold length 20.5" (520 mm)
Jacket Diam. Range
Inner Unit Pack
1-1.95"
(25-49.5 mm)
1 kit/cs.
0.94-2.25"
(24-57 mm)
1 kit/cs.
For the 9CK-300 Series, these products are only available in Canada.
FAX 800-245-0329
336
3/C, 600V and 1 kV, Non-Shielded Cold Shrink
3M Splices for Three-Conductor Armor 3M Low Voltage Inline
Splice Kits 5730-5731
Power Cable (Teck 90) 5730 Series
™
™
3M Low Voltage Cold
Shrink Splicing Kits are
applicable for indoor and
outdoor installations,
including direct burial,
aerial and submersible
applications. The 5730
series accommodates
a full range of cable
sizes from 14 AWG-750 kcmil. The overall jacket diameter
ranges from 0.62 to 4.00" (16 to 102 mm).
™
For use with 3/C or 4/C Armor Power Cable CSA Certified
for 600V or less.*
* NRTL=CSA approved for use in the United States
3M Low Voltage Inline
Splice Kits 5732-5735
™
For use with 3/C Armor Power Cable (Teck 90) up to 1000V.
Note: Armorcast 4560 (armor jacketing) is not included
with these splices and must be ordered separately.
™
3M Low Voltage Inline Splice Kits 5730-5731 Series Selection
Kit Number
Cable Sizes (AWG)
Overall Jacket Diameter
UPC (054007-)
Amount of Armorcast Required*
5730
14-10
0.62-1.0" (16-25 mm)
43171
1 roll
5731
8-4
0.95-1.4" (24-36 mm)
43172
1 roll
Note: Connectors are not included in the kit. Use only CSA Certified compression connectors. Vinyl or nylon butt connectors are preferable.
*Amount of Armorcast needed based on two half lapped layers.
Order the 15 ft. rolls.
3M Low Voltage Inline Splice Kits 5732-5735 Series Selection
Kit Number
Cable Sizes (AWG or kcmil)
Overall Jacket Diameter
UPC (054007-)
Amount of Armorcast Required*
5732
2-1/0
0.95-2.4" (24-61 mm)
43173
1 roll
5733
2/0-250
1.15-3.3" (29-84 mm)
43174
2 rolls
5734
250-500
1.55-4.0" (39-102 mm)
43175
2 rolls
5735
500-750
1.55-4.0" (39-102 mm)
43176
3 rolls
Note: Connectors are not included in the kit. Use only CSA Certified compression connectors.
*Amount of Armorcast needed based on two half lapped layers.
Order the 15 ft. rolls.
3M Armorcast Structural Material 4560 3M Armorcast Structural
Material 4560 Selection
The 3M Armorcast Structural Material 4560 creates
™
maintenance free mechanical protection for power cable
splices. Armorcast structural material is a flexible
fiberglass knit fabric strip that has been saturated with
black urethane resin syrup. It is rolled and packed dry
in a sealed foil envelope.
337
phone 800-245-3573
Product
Number
UPC
(051138-)
Roll
SIze
Case
Qty.
4560-5
57719
5'
5 rolls
4560-10
57717
10'
5 rolls
4560-15
57718
15'
5 rolls
& Connectors” section for ordering information. Meets
requirements of IEEE 404. Each kit makes one splice.
3M Three-Conductor
Inline Splicing Kits TS Series
™
One-Conductor Unshielded, Stranded
3M Three-Conductor Inline Splicing Kits TS Series are
designed for nonshielded armored and non-armored solid
dielectric cables rated up to 8 kV. Connectors are not
included, order separately. See page 147 in the “Lugs
One-Conductor
Unshielded, Stranded
Stranded
One-Conductor
Unshielded,
Three-Conductor
Unshielded,
Three-Conductor
Unshielded,Stranded
Stranded
Three-Conductor Unshielded, Stranded
3M Splice Kits TS-5/8 kV Series Selection (Stranded Conductor) Unshielded
™
1C Splice Kit
UPC (051141-)
3C Splice Kit
UPC (051141-)
Size AWG or kcmil
TS-5kVU-1C-8-4
045276
TS-5kVU-3C-8-4
045818
8-4
TS-5kVU-1C-3-300
045269
TS-5kVU-3C-3-300
045795
3-300
TS-5kVU-
045283
TS-5kVU-3C-350-1000*
045801
350-1000
*Cu only for 1000 Mem.
These products are only available in Canada.
1/C & 3/C, 5/8 kV, Shielded Armored or
Non-Armored Armorcast/Cold Shrink Splices
3M Armored/Armorcast/Non-Armored
Cable Splices TS Series
™
The 3M Three-Conductor Inline Splicing Kits TS-Series
are designed for splicing shielded armored and nonarmored cables, 5 kV and 8 kV. Connectors are not
included, order separately. See page 147 in the “Lugs &
Connectors” section for ordering information. Meets
requirements of IEEE 404. Each kit makes one splice.
One-Conductor, Shielded, Stranded
One-Conductor, Shielded, Stranded
Three-Conductor,
Shielded, Stranded
Three-Conductor,
Shielded,
Stranded
3M Splice Kits TS-5/8 kV Series Selection (Stranded Conductor) Shielded
™
1C Splice Kit
UPC (051141-)
3C Splice Kit
UPC (051141-)
Size AWG or kcmil
TS-5kV-1C-6-3/0
045320
—
—
6-2
TS-5kV-1C-6-3/0
045320
TS-5kV-3C-2-3/0
04602
2-310
TS-5kV-1C-4/0-400
045375
TS-5kV-3C-4/0-500
04578
4/0-400
TS-5kV-1C-500-1000
045382
TS-5kV-3C-4/0-500*
—
500
TS-5kV-1C-500-1000
045382
TS-5kV-3C-600-750
04612
750
TS-5kV-1C-500-1000
045382
—
—
2000
†
SPLICES • 1/C & 3/C, 5/8 kV, Non-Shielded Armored or Non-Armored Armorcast/Cold Shrink Splices
1/C & 3/C, 5/8 kV, Non-Shielded Armored or
Non-Armored Armorcast/Cold Shrink Splices
*Cu only.
†
Resin Rejacketing.
These products are only available in Canada.
FAX 800-245-0329
338
1/C & 3/C, 15 kV and 25/28 kV Shielded Armored
& Non-Armored Armorcast/Cold Shrink Splices
Designed for splicing shielded (Tape or Wire Shielded
and UniShield ) armored or non-armored cables 15 kV
and 25/28 kV. The completed splices are designed for use
in cable tray, as well as weather-exposed and direct burial
locations. The TS Series splices use Armorcast
and Cold Shrink technology. Connectors not included,
order separately. See page 147 for ordering connectors.
Each kit makes one splice. Splices meet the
requirements of IEEE 404.
®
One-Conductor, Shielded, Stranded
One-Conductor, Shielded, Stranded
™
Three-Conductor,
Shielded, Stranded
Three-Conductor,
Shielded,
Stranded
3M Cold Shrink Splice TS-15 kV Series Selection (Stranded Conductor) Shielded
™
1C Splice Kit
UPC (051141-)
3C Splice Kit
UPC (051141-)
Size AWG or kcmil
TS-15kV-1C-2-4/0
049380
TS-15kV-3C-2-4/0
045771
2-4/0
TS-15kV-1C-4/0-500
045443
TS-15kV-3C-4/0-500
045481
4/0-500
TS-15kV-1C-500-1000
045337
TS-15kV-3C-350-750
045467
500-750
TS-15kV-1C-500-1000
045337
—
—
1000
These products are only available in Canada.
3M Cold Shrink Splice TS-25/28 kV Series Selection (Stranded Conductor) Shielded
™
1C Splice Kit
UPC (051141-)
UPC (051141-)
Size AWG or kcmil
TS-25kV-1C-1-250
046044
TS-25kV-3C-1-250
046044
1-250
TS-25kV-1C-250-750
046235
TS-25kV-3C-250-750
045450
250-750
TS-25kV-1C-500-1000
045498
TS-25kV-3C-500-1000
045498
500-1000
These products are only available in Canada.
339
3C Splice Kit
phone 800-245-3573
3M Cold Shrink QS-III
Cable Repair Splices
™
The 3M Cold Shrink Quick Splice III Cable Repair Splice
is a 15 kV and 25/28 kV class inline splice designed to
serve as a cable repair for distribution/feeder class power
cables. It is designed to replace up to 10 inches (254 mm)
of damaged cable, thus eliminating the need to splice in a
new section of cable with two separate splices.
The 3M Cold Shrink splice body is a one-piece molded
design made of specially formulated silicone rubber, while
the cold shrink jacketing is made from EPDM rubber for
physical protection. Each splice manufactured is factory
tested to ensure reliability.
The splice can be used with 3M copper (Cu) or aluminum
(Al/Cu) inline compression (crimp type) connectors, and
can be used for size transitions within the listed kit size
range. They are designed to exceed minimum industry
test standards, and have a BIL rating of 200 kV (equal
to a 35 kV voltage class). 5457AR and 5457ARS QS-III
splices meet or exceed the 25/28 kV Voltage Class rating
requirements of ANSI/IEEE Std. 404-1993.
3M Cold Shrink QS-III Cable Repair Splices
Cable Type
Cable Insulation
O.D. Range
Conductor Size Range
15 kV
Conductor Size Range
25/28 kV
5457ARS-WG
5457ARS
Concentric
Jacketed Concentric
0.972-1.48"
(25-38 mm)
250-500
3/0-350
5457AR-WG
5457AR
Concentric
Jacketed Concentric
1.05-1.68"
(27-43 mm)
500-1000
350-750
5525ARS
Tape Shield
Wire Shield
LC Shield
0.972-1.48"
(25-38 mm)
250-500
3/0-350
5525AR
Tape Shield
Wire Shield
LC Shield
1.05-1.68"
(27-43 mm)
500-1000
Kit Number
350-750
Note: 3M Repair Connectors are required with these splice kits. 3M Repair Connectors are 15" in length. They are designed for standard, compact, and compressed
conductors. Connectors can be designed specially for any application. Special order connectors require 6-8 week lead times. Transition connectors are also
available. Please consult your local 3M sales representative.
These QS-III repair splices are only available in Canada.
FAX 800-245-0329
SPLICES • 1/C, 15 kV and 25/28 kV JCN/CN, and Power Shielded Repair Splices
1/C, 15 kV and 25/28 kV JCN/CN,
and Power Shielded Repair Splices
340
600 V and 1 kV, Non-Shielded Splices
3M Splices for 1C, 3C and 4C, Armored
or Non-Armored Cable TS Series
™
3M Low Voltage Tape Splicing Kits are applicable
for indoor and outdoor installations, including direct
burial, aerial and submersible applications. The TS series
accommodates a full range of cable sizes.
™
Ordering Information Splice Kit 1 kV
Size AWG kcmil
1C Splice Kit
3C Splice Kit
4C Splice Kit
14
TS
TS
TS
12
TS
TS
TS
10
TS
TS
TS
8
TS
TS
TS
6
TS
TS
TS
4
TS
TS
TS
3
TS
TS
TS
2
TS
TS
TS
1
TS
TS
TS
1/0
TS
TS
TS
2/0
TS
TS
TS
3/0
TS
TS
TS
4/0
TS
TS
TS
250
TS
TS1
TS1
300
TS
TS1
TS1
350
TS
TS1
TS1
400
TS
TS1
TS1
500
TS
TS1
TS1
600
TS
TS1
TS1
750
TS
TS1
TS1
1000
TS
TS1
TS1
These are only available in Canada.
341
phone 800-245-3573
3M Three-Conductor Inline
Splicing Kit 5750 Series
™
3M Three-Conductor
Inline Splicing Kit 5750
Series are designed for
non-shielded armored
and non-armored solid
dielectric cables rated
up to 5 kV.
Connectors are not included, order separately. See page
147 in the “Lugs & Connectors” section for ordering
information. Meets requirements of IEEE 404. Each
kit makes one 3/C splice.
Three-Conductor
Armored,
Nonshielded
Cable
Three-Conductor Armored,
Nonshielded
Cable
Three-Conductor
Armored,
Nonshielded
Cable
Three-Conductor
Non-Armored, Nonshielded
Cable
Three-Conductor
Nonshielded
Three-ConductorNon-Armored,
Non-Armored, Nonshielded
Cable Cable
3M Splices 5750 Series Selection
™
Product Series
UPC
(054007-)
Conductor Size (Copper or Aluminum)
1 kV or Less
5 kV
Typical
Splice Length
Case Qty.
5751
08310
6-1 AWG
(14-38 mm )
6-4 AWG
(14-16 mm )
19"
(483 mm)
1
5752
08311
1/0-4/0 AWG
(60-100 mm )
2-4/0 AWG
(35-100 mm )
28"
(711 mm)
1
5753
08312
250-750 AWG
(150-325 mm )
250-500 kcmil aluminum
(150-250 mm )
250-750 kcmil copper only
(150-325 mm )
42"
(1067 mm)
1
2
2
2
2
2
2
2
FAX 800-245-0329
SPLICES • 3/C, 5 kV, Non-Shielded Armored or Non-Armored Resin/Cold Shrink Splices
3/C, 5 kV, Non-Shielded Armored
or Non-Armored Resin/Cold Shrink Splices
342
3/C, 5/8 kV, Shielded to Shielded or Non-Shielded,
Armored or Non-Armored Armorcast/Cold Shrink Splice
3M Splice Kit 5551-3C-AC is for splicing 3/C, 5 kV and 8 kV
shielded, armored and non-armored cables. Connectors are
not included. Kits include Armorcast structural material to
reconstitute the cable’s armor. Meets the requirements of
IEEE 404. Each kit makes one 3/C splice.
Three-Conductor Armored, Shielded Cable
Three-Conductor Armored, Shielded Cable
Three-Conductor Armored, Shielded Cable
Three-Conductor Non-Armored, Shielded Cable
Three-Conductor Non-Armored, Shielded Cable
Three-Conductor Non-Armored, Shielded Cable
3M Splice Kit 5551-3C-AC Series Selection
™
Product
Series
UPC
(051128-)
Conductor Size
(Copper or Aluminum)
Maximum Conductor Length
(Copper or Aluminum)
Typical
Splice Length
Case
Qty.
Tape Shielded Cable, Wire Shielded Cable, Unshielded Cable Copper Aluminum
®
5551-3C-AC
54317
6-3/0 AWG
(14-80 mm )
2.7"
(69 mm)
2
34"
(864 mm)
1
3/C, 5/8 kV, Shielded Armored or
Non-Armored Resin/Cold Shrink Splices
3M Three-Conductor
Inline Splicing Kit 5760 Series
™
5 kV and 8 kV. Connectors are not included, order
separately. See page 147 in the “Lugs & Connectors”
section for ordering information. Meets the requirements
of IEEE 404. Each kit makes one 3/C splice.
3M Three-Conductor
Inline Splicing Kit 5760
Series are designed for
splicing shielded armored
and non-armored cables,
3M Splices 5760 Series Selection
™
Product
Series
343
UPC
(054007-)
Insulation
O.D. Range
Conductor Size
(Copper or Aluminum)
5761
12260
0.65-1.00"
(17-25 mm)
2/0 AWG-350 kcmil
(120-250 mm )
0.90"
(23 mm)
5762
12262
0.93-1.94"
(24-49 mm)
500-1000 kcmil
(300-500 mm )
1.40"
(36 mm)
phone 800-245-3573
2
2
Maximum
Maximum
Connector O.D. Connector Length
Typical Splice
Length
Case
Qty.
2.75"
(70 mm)
29"
(737 mm)
1
5.00"
(127 mm)
44"
(1118 mm)
1
The 3M Cold Shrink QS-III Splicing Series 57XX-MT
are the three-conductor inline splice kits designed to join
armored or non-armored, shielded power cables. Kits are
available in 5/8 kV class. Kits include Armorcast Structural
material to reconstitute the cable armor. Meets the
requirements of IEEE 404. Each kit makes one 3/C splice.
Use the MT-C or MT-E Trifurcating Accessory Kits when
splicing 3/C to 3-1/C.
™
3M Cold Shrink QS-III Three-Conductor Cable Splices
5775A-MT, 5776A-MT and 5777A-MT Selection
™
Product
Series
UPC
(051128-)
Primary Insulation
O.D. Range
Conductor Size
Connector
Case
Qty.
5775A-MT
53493
0.64-1.01" (16,3-25,7 mm)
3/0-250 (95-125 mm )
None
1
5776A-MT
44112*
0.84-1.38" (21,3-35,1 mm)
350-500 (185-240 mm )
None
1
5777A-MT
44289*
1.04-1.70" (26,4-43,2 mm)
750-1000 (325-500 mm )
None
1
5/8 kV
2
2
2
*UPC prefix 054007-
3M Cold Shrink 5700A-MT Trifurcating Accessory Kit
(3-Conductor to 3 Single Conductors)
™
UPC
(051128-)
Conductor Size
Single Connector Jacket O.D. Range
Case Qty.
MT-C
55208
Single conductor
0.62-1.13" (15,7-28,7 mm)
1
MT-E
54138
Single conductor
1.13-1.80" (28,7-45,7 mm)
1
Product Series
Selection Table
3M Splice 57XXA-MT
™
5/8 kV (90/140 mil)
Appropriate MT Transition Kit
*Typical Conductor Size Range – AWG/kcmil
5775A-MT
3/0-250
MT-C
5776A-MT
350
MT-C
5776A-MT
500
MT-E
5777A-MT
—
MT-E
SPLICES • 3/C, 5/8 kV, Shielded to Shielded Armored or Non-Armored Cold Shrink Splice
3/C, 5/8 kV, Shielded to Shielded Armored
or Non-Armored Cold Shrink Splice
MT-C Kit the Single Conductor Cable Jacket O.D. Range is 0.62"-1.13" (15, 7-28,7 mm)
MT-E Kit the Single Conductor Cable Jacket O.D. Range is 1.13"-1.80" (28, 7-5,7 mm)
*Typical Conductor Size Range is based on typical cable jacket outside diameter (O.D.). Ranges shown at the bottom of the table are the final determining factor
as to whether this transition kit will work with the cable being used.
FAX 800-245-0329
344
15 kV Splices
1/C JCN/CN Molded
Rubber Splices
3M Molded Rubber Splice QS and QS-II kits are inline
splices made from specially formulated, peroxide-cured,
EPDM rubbers to ensure a stable seal and a splice that will
last the life of the cable. The continuous current rating of
each splice is equal to the current rating of the cable it is
sized to. Each molded rubber splice is tested at the factory
on power cable to ensure long-term reliability. Each molded
rubber splice meets the requirements of IEEE 404.
™
3M Inline QS Splice Kits 5400 Series
™
Concentric Neutral (CN) Cable
Jacketed Concentric Neutral (JCN) Cable
QS Kits 5400
Series are inline
splices designed
for use on 15
kV CN or JCN
cable.
To use the splice kit, select the appropriate size CI Series
compression connector. The connectors can be used on
stranded, aluminum or copper conductors sized from 2/0 to
750 kcmil (70 to 300 mm ).
2
Meets the requirements of IEEE Standard 404. See page
345 for 3M CI Connectors. Each kit makes one splice.
3M QS-II Splice Kits 5411,
5411A and 5412
™
Concentric Neutral (CN) Cable
Jacketed Concentric Neutral (JCN) Cable
QS-II kits 5411,
5411A and 5412
are one-piece
inline splices
designed for use
on 15 kV rated
CN and JCN
cable.
Meets the requirements of IEEE Standard 404. Splice can
be ordered with the special CI-Series connector packed in
the kit or the kit and connector can be ordered as separate
items. See pages 345 and 346 for 3M connectors.
345
phone 800-245-3573
3M QS-II Cable Repair Splice Kit
5411R and 5412R
™
Concentric Neutral (CN) Cable
Jacketed Concentric Neutral (JCN) Cable
QS-II Cable Repair
(CN) Cable
Kit 5411R is a
specially elongated (JCN) Cable
Accessory Splice Jacket
molded rubber
splice designed to
repair damaged cable. It can be used on 15 kV copper or
aluminum, CN or JCN cables. It is designed to replace up to
6" (152 mm) of damaged cable, thus eliminating the need to
splice in a new section of cable with two separate splices.
Meets the requirements of IEEE Standard 404. The
5411R/5412R can be ordered with the special CIR-Series
connector packed in the kit or the kit and connector can be
ordered as separate items. See page 345 for 3M connectors.
Each kit makes one splice repair.
™
Conductor Size
Cu or Al
UPC
(054007-)
Splice Jacket †
Needed for
JCN Cables
5403
11818
SJ-2A or HSJ-2A
2/0-4/0 AWG
(70-100 mm )
5404
11826
SJ-2A or HSJ-2A
5405
11834
5406
Product
Series
Insulation
O.D. Range
Primary Specified
Connector
Case
Qty.
—
0.795-0.940"
(20-24 mm)
CI Series
1
2/0-4/0 AWG
(70-100 mm )
—
0.920-1.080"
(23-27 mm)
CI Series
1
SJ-2A or HSJ-2A
250-350 kcmil
(125-180 mm )
—
0.920-1.080"
(23-27 mm)
CI Series
1
11842
SJ-2A or HSJ-2A
250 kcmil (220 mil)
350 kcmil
—
1.060-1.210"
(27-31 mm)
CI Series
1
5406-CI-350*
41907
SJ-2A or HSJ-2A
350 kcmil
—
1.060-1.210"
(27-31 mm)
CI-350
1
5407
25602
SJ-3A or HSJ-3A
500 kcmil
—
1.120-1.320"
(28-34 mm)
CI Series
1
5408
25610
SJ-3A or HSJ-3A
750 kcmil
—
1.320-1.520"
(34-39 mm)
CI Series
1
5408-CI-750*
02314
SJ-3A or HSJ-3A
750 kcmil
—
1.320-1.520"
(34-39 mm)
CI-750
1
5409
11859
SJ-3A or HSJ-3A
750 kcmil
—
1.490-1.660"
(38-40 mm)
CI Series
1
5409-CI-750*
30209
SJ-3A or HSJ-3A
750 kcmil
—
1.490-1.660"
(38-40 mm)
CI-750
1
5411
11852
SJ-1A or HSJ-1A
4-2/0 AWG
2/0 (175 mil)
2-1/0 AWG
0.637-0.90"
(16-23 mm)
CI Series, CI-T
Series, or 20006
1
5411-CI-1/0*
11855
SJ-1A or HSJ-1A
1/0 AWG
—
0.637-0.90"
(16-23 mm)
CI-1/0
1
5411-CI-2*
08005
SJ-1A or HSJ-1A
2 AWG
1 AWG
0.637-0.90"
(16-23 mm)
CI-2
1
5411-CI-21*
11853
SJ-1A or HSJ-1A
2,1 AWG
1,1/0 AWG
0.637-0.90"
(16-23 mm)
CI-21
1
5411-CI-22*
11854
SJ-1A or HSJ-1A
4 AWG
(220 mil)
2 AWG
0.637-0.90"
(16-23 mm)
CI-22
1
5411-20006*
11861
SJ-1A or HSJ-1A
2/0 AWG
(175 mil)
—
0.637-0.90"
(16-23 mm)
20006
1
5411A
09937
SJ-1A or HSJ-1A
1 AWG (220 mil)
1/0 AWG (220 mil)
2/0 AWG (175 mil)
1/0 AWG
(220 mil)
0.775-0.90"
(19,7-23 mm)
CI Series
or 20006
1
5411A-CI-1*
09938
SJ-1A or HSJ-1A
1 AWG
(220 mil)
1/0 AWG
(220 mil)
0.775-0.90"
(19,7-23 mm)
CI-1
1
5411A-CI-1/0*
09939
SJ-1A or HSJ-1A
1/0 AWG
(220 mil)
—
0.775-0.90"
(19,7-23 mm)
CI-1/0
1
5411A-20006*
09940
SJ-1A or HSJ-1A
2/0 AWG
(175 mil)
—
0.775-0.90"
(19,7-23 mm)
20006
1
5412
11862
SJ-1A or HSJ-1A
2/0 AWG (220 mil)
3/0-4/0 AWG
250 kcmil (175 mil)
—
0.840-1.050"
(21-27 mm)
CI Series
1
Stranded
Solid
2
2
2
SPLICES • 15 kV Splices 1/C JCN/CN Molded Rubber Splices
3M Rubber Splices 5400, 5411, 5411A and 5412 Series Selection
† To order splice jackets see page 329.
*Kit includes the connector specified.
Note: Cable sizes shown above are for standard insulation thickness. Final determining factor is cable insulation O.D.
Important: Use the primary insulation O.D. range as the final ordering criteria. The above cable sizes include 175 and 220 mil insulations.
Note: Based on cable conductor size, the splices are designed for use on either 200 Amp distribution circuits or 600 Amp feeder circuits.
FAX 800-245-0329
346
3M Rubber Splices 5400, 5411, 5411A and 5412 Series Selection
™
UPC
(054007-)
Splice Jacket †
Needed for
JCN Cables
5412-CI-2/0*
11865
5412-CI-3/0*
5412-CI-4/0*
Product
Series
Conductor Size
Cu or Al
Insulation
O.D. Range
Primary Specified
Connector
Case
Qty.
Stranded
Solid
SJ-1A or HSJ-1A
2/0 AWG
(220 mil)
—
0.840-1.050"
(21-27 mm)
CI-2/0
1
11863
SJ-1A or HSJ-1A
3/0 AWG
—
0.840-1.050"
(21-27 mm)
CI-3/0
1
11864
SJ-1A or HSJ-1A
4/0 AWG
—
0.840-1.050"
(21-27 mm)
CI-4/0
1
† To order splice jackets see page 329.
*Kit includes the connector specified.
Note: Cable sizes shown above are for standard insulation thickness. Final determining factor is cable insulation O.D.
Important: Use the primary insulation O.D. range as the final ordering criteria. The above cable sizes include 175 and 220 mil insulations.
Note: Based on cable conductor size, the splices are designed for use on either 200 Amp distribution circuits or 600 Amp feeder circuits.
3M Cable Repair Splice 5411R and 5412R Selection
™
Product
Series
UPC
(054007-)
Splice Jacket †
Needed for
JCN Cables
Conductor Size
Cu or Al
Stranded
Solid
Insulation
O.D. Range
Specified
Connector
Case
Qty.
Concentric Neutral (CN) Cable, Jacketed Concentric Neutral (JCN) Cable
5411R
09352
SJ-1A + 8428-12**
or HSJ-1A
4 AWG
(220 mil only)
2-1/0 AWG
2-1/0 AWG
0.637-0.900"
(16-31 mm)
CIR Series
1
5411R-CIR-2
55097††
SJ-2A + 8428-12**
or HSJ-1A
2 AWG
—
0.637-0.900"
(16-31 mm)
CIR-2
1
5411R-CIR-1/0*
09355
SJ-1A + 8428-12**
or HSJ-1A
1/0 AWG
—
0.637-0.900"
(16-31 mm)
CIR-1/0
1
5411R-CIR-21*
09354
SJ-1A + 8428-12**
or HSJ-1A
2-1 AWG
1-1/0 AWG
0.637-0.900"
(16-31 mm)
CIR-21
1
5411R-CIR-22*
09353
SJ-1A + 8428-12**
or HSJ-1A
4 AWG
(220 mil only)
2 AWG
0.637-0.900"
(16-31 mm)
CIR-22
1
5412R-CIR-3/0*
43501
SJ-2A or HSJ-2A
3/0 AWG
—
0.870-1.055"
(22-27 mm)
CIR-3/0
1
5412R-CIR-4/0*
50101
SJ-2A or HSJ-2A
4/0 AWG
—
0.870-1.055"
(22-27 mm)
CIR-4/0
1
* Kit includes the connector specified
** 8428-12 is used with the SJ kits only.
†
To order Splice Jackets see page 384.
††
UPC prefix 051128Note: Cable sizes shown above are for standard insulation thickness. Final determining factor is cable insulation O.D.
PRODUCT REFERRAL GENERATOR
Splice Jacketing
– SJ Series................................................................... pg. 387
– HSJ Series................................................................. pg. 387
347
phone 800-245-3573
™
™
Product
Number
Conductor Size Cu or Al
UPC Connector
(054007-)
Stranded
Solid
Connector
O.D.
Splice
Body
Case
Qty.
CIR-2
11966
2 AWG
—
0.64" (16 mm)
5411R
10
CIR-21
09357
2-1 AWG
1-1/0 AWG
0.64" (16 mm)
5411R
10
CIR-22
09356
4 AWG (220 mil only)
2 AWG
0.64" (16 mm)
5411R
10
CIR-1/0
09358
1/0 AWG
—
0.64" (16 mm)
5411R
10
CIR-2/0
41964
2/0 AWG (220 mil only)
—
0.91" (23 mm)
5412R
10
CIR-3/0
41965
3/0 AWG
—
0.91" (23 mm)
5412R
10
CIR-4/0
50228
4/0 AWG
—
0.91" (23 mm)
5412R
10
Specifications and Ordering Information for 3M Connectors CI Series
for 3M Rubber Splices 5400 and 5500 Series
™
™
Product
Number
UPC
(054007-)
Conductor Size
Cu or Al
Connector
O.D.
Case
Qty.
CI-2/0
11875
2/0 AWG
0.910" (23 mm)
10
CI-3/0
11883
3/0 AWG
0.910" (23 mm)
10
CI-4/0
11891
4/0 AWG
0.910" (23 mm)
10
CI-250
11909
250 kcmil
1.125" (29 mm)
10
CI-350
11925
350 kcmil
1.125" (29 mm)
10
CI-450
11933
500 kcmil compact
1.312" (33 mm)
10
CI-500
25644
500 kcmil
1.312" (33 mm)
10
CI-650
11941
750 kcmil compact
1.590" (40 mm)
10
CI-750
25651
750 kcmil
1.590" (40 mm)
10
SPLICES • 15 kV Splices 1/C JCN/CN Molded Rubber Splices
Specifications and Ordering Information for 3M CIR Series Repair
Connectors for 3M Rubber Splices 5411R and 5412R Series
Specifications and Ordering Information for Connectors for 3M
Rubber Splices 5411, 5412 and 5500 Series
™
Product
Number
Conductor Size Cu or Al
UPC
(054007-)
Stranded
Solid
Connector
O.D.
Case
Qty.
20006
13285
2/0 AWG
—
0.687" (17 mm)
10
20009
13319
250 kcmil
—
0.906" (23 mm)
3
CI-1/0
11867
1/0 AWG
—
0.640" (16 mm)
10
CI-2
11651
2 AWG
1 AWG
0.640" (16 mm)
10
CI-2/0
11875
2/0 AWG
—
0.910" (23 mm)
10
CI-21
11856
2, 1 AWG
1, 1/0 AWG
0.640" (16 mm)
10
CI-22
25636
4 AWG
2 AWG
0.640" (16 mm)
10
CI-3/0
11883
3/0 AWG
—
0.910" (23 mm)
10
CI-4/0
11891
4/0 AWG
—
0.910" (23 mm)
10
FAX 800-245-0329
348
Specifications and Ordering Information for 3M CI-T Series
Transition Connectors for 3M Rubber Splices 5411 and 5500 Series
™
™
Product
Number
UPC
(054007-)
Conductor Size Cu or Al (AWG)
From Cable A to Cable B
Connector
O.D.
Case
Qty.
Str.
Solid
Str.
Solid
1
1/0
0.640" (16 mm)
10
CI-T-1
11958
4
2
CI-T-2
11966
2
1
1
1/0
0.640" (16 mm)
10
CI-T-3
11974
4
2
1/0
—
0.640" (16 mm)
10
CI-T-4
11982
2
1
1/0
—
0.640" (16 mm)
10
CI-T-5
11990
2
1
4
2
0.640" (16 mm)
10
CI-T-9
44533
1
1/0
1/0
—
0.640" (16 mm)
10
Specifications and Ordering Information for
Connectors for 3M Rubber Splices 5411A Series
™
Product
Number
Conductor Size Cu or Al
UPC
(054007-)
Stranded
Solid
Connector
O.D.
Case
Qty.
CI-1/0
11867
1/0 AWG
—
0.640" (16 mm)
10
CI-1
25628
2, 1 AWG
1, 1/0 AWG
0.640" (16 mm)
10
20006
13285
2/0 AWG
—
0.687" (17 mm)
10
Lab tested.
Field proven.
349
phone 800-245-3573
3M QS-III Cold Shrink Inline Cable
Splices 5415A, 5416A, 5417A and 5418A
™
The QS-III Cold
Shrink Cable
Splices 5415A,
5416A, 5417A and
5418A are inline
splices for joining
Jacketed Concentric Neutral (JCN) or Concentric Neutral
(CN) cables. It is a cold shrink design sized to fit UL Type
MV-90 cables with copper or aluminum conductor sizes
ranging from 2 AWG to 1000 kcmil. The cold shrink
splice body is a one-piece molded design made of specially
formulated silicone rubbers, while the jacketing is made
Concentric Neutral (CN) Cable
Jacketed Concentric Neutral (JCN) Cable
of EPDM rubber for its special physical properties. Each
splice is high-voltage production tested to ensure reliability.
Kits can be ordered with connectors packed in the kit, or
the kit and connectors can be ordered as separate items. See
page 147 to order 3M connectors. Each kit makes one splice.
3M 2000T-Series Reducer Connectors are available for
conductor size transitions. Contact your 3M representative for
appropriate selection. Meets the requirements of IEEE 404.
1/C, 15 kV, JCN and Power
Shielded Cold Shrink Branch Splice
SPLICES • 1/C, 15 kV, JCN/CN Cold Shrink Splices
1/C, 15 kV, JCN/CN Cold Shrink Splices
3M Cold Shrink Branch
Cable Splice QS2001B
™
The 3M Cold Shrink Cable Splice QS2001B is designed to
connect extruded dielectric power cables rated to 15 kV.
The base kit handles main and run cable ranges from 350
kcmil to 500 kcmil (an adapter kit can be used for cable
ranges 2 AWG to 250 kcmil). The kit is supplied with
an innovative shear-bolt connector eliminating the need
for special tooling. The adapter kit is ordered separately
allowing smaller cross-sectional coverage. Meets the
requirements of IEEE 404. Each kit will make one splice.
PRODUCT REFERRAL GENERATOR
Connecting........................................................................ pg. 150
FAX 800-245-0329
350
3M Cold Shrink Inline Cable Splices QS-III and QS2001B
FEATURES
Benefits
Silicone body provides excellent electrical performance
and superior low temperature handling
No heat, flames or special installation tools required. Fast recovery
in cold temperatures
One piece splice body design
Minimal training required
Wide cable range
Allow transitioning of different size cables
Field proven technology
Easy, straightforward installation
Splice bodies are 100% factory tested
Field reliability
3M Cold Shrink QS-III Inline Cable Splices
5415A, 5416A, 5417A and 5418A Selection
™
Product
Series
UPC
(051128-)
Primary Insulation
O.D. Range
Conductor Size
Connector
Case
Qty.
Concentric Neutral (CN) Cable, Jacketed Concentric Neutral (JCN) Cable
15 kV CN and JCN cables
5415A
53470
0.64-1.01" (16,3-25,7 mm)
2-4/0 AWG (35-95 mm )
None
1
5415A-2-AL
53471
0.64-1.01" (16,3-25,7 mm)
2 AWG
20003
1
5415A-2-CU
53472
0.64-1.01" (16,3-25,7 mm)
2 AWG
10003
1
5415A-1-AL
53473
0.64-1.01" (16,3-25,7 mm)
1 AWG
20004
1
5415A-1-CU
53474
0.64-1.01" (16,3-25,7 mm)
1 AWG
10004
1
5415A-1/0-AL
53475
0.64-1.01" (16,3-25,7 mm)
1/0 AWG
20005
1
5415A-1/0-CU
53476
0.64-1.01" (16,3-25,7 mm)
1/0 AWG
10005
1
5415A-2/0-AL
53477
0.64-1.01" (16,3-25,7 mm)
2/0 AWG
20006
1
5415A-2/0-CU
53478
0.64-1.01" (16,3-25,7 mm)
2/0 AWG
10006
1
5415A-3/0-AL
53747
0.64-1.01" (16,3-25,7 mm)
3/0 AWG
20007
1
5415A-3/0-CU
53748
0.64-1.01" (16,3-25,7 mm)
3/0 AWG
10007
1
5415A-4/0-AL
53749
0.64-1.01" (16,3-25,7 mm)
4/0 AWG
20008
1
5415A-4/0-CU
351
2
53750
0.64-1.01" (16,3-25,7 mm)
4/0 AWG
10008
1
5416A
44092**
0.84-1.38" (21,3-35,1 mm)
4/0 AWG-350 kcmil (95-185 mm )
None
1
5416A-4/0-AL
44093**
0.84-1.38" (21,3-35,1 mm)
4/0 AWG
20008
1
5416A-4/0-CU
44094**
0.84-1.38" (21,3-35,1 mm)
4/0 AWG
10008
1
5416A-250-AL
44096**
0.84-1.38" (21,3-35,1 mm)
250 kcmil
20009
1
5416A-250-CU
44097**
0.84-1.38" (21,3-35,1 mm)
250 kcmil
10009
1
5416A-350-AL
44098**
0.84-1.38" (21,3-35,1 mm)
350 kcmil
20011
1
5416A-350-CU
44099**
0.84-1.38" (21,3-35,1 mm)
350 kcmil
10011
1
5417A
42124**
1.04-1.70" (26,4-43,2 mm)
350-750 kcmil (185-325 mm )
None
1
5417A-350-AL
42125**
1.04-1.70" (26,4-43,2 mm)
350 kcmil
20011
1
5417A-350-CU
44234**
1.04-1.70" (26,4-43,2 mm)
350 kcmil
10011
1
5417A-500-AL
42126**
1.04-1.70" (26,4-43,2 mm)
500 kcmil
20014
1
5417A-500-CU
44235**
1.04-1.70" (26,4-43,2 mm)
500 kcmil
10014
1
5417A-750-AL
04587**
1.04-1.70" (26,4-43,2 mm)
750 kcmil
20019
1
5417A-750-CU
04588**
1.04-1.70" (26,4-43,2 mm)
750 kcmil
10019
1
phone 800-245-3573
2
2
™
Product
Series
UPC
(051128-)
Primary Insulation
O.D. Range
Conductor Size
Connector
Case
Qty.
5417A-WG*
44090**
1.04-1.70" (26,4-43,2 mm)
350-750 kcmil (185-325 mm )
5418A
42128**
None
1
1.08-1.70" (27,4-43,2 mm)
500-1000 kcmil (240-500 mm )
None
1
5418A-500-AL
44403**
1.08-1.70" (27,4-43,2 mm)
500 kcmil
20014
1
5418A-500-CU
44404**
1.08-1.70" (27,4-43,2 mm)
500 kcmil
10014
1
5418A-750-AL
42129**
1.08-1.70" (27,4-43,2 mm)
750 kcmil
20019
1
5418A-750-CU
44236**
1.08-1.70" (27,4-43,2 mm)
750 kcmil
10019
1
5418A-1000-AL
42130**
1.08-1.70" (27,4-43,2 mm)
1000 kcmil
20024
1
5418A-1000-CU
44237**
1.08-1.70" (27,4-43,2 mm)
1000 kcmil
10024
1
5418A-WG*
44091**
1.08-1.70" (27,4-43,2 mm)
500-1000 kcmil (240-500 mm )
None
1
2
2
2
*5417A-WG and 5418A-WG are partially jacketed splices containing built-in bleeder wires. Additional end user materials are required to convert to full jacketing.
**UPC prefix 054007-
1/C, 15 kV, Power Shielded Molded Rubber Splices
3M Molded Rubber
Cable Splices 5500 Series
™
The QS-II Kits 5500 Series are inline splices designed for
use on 15 kV copper or aluminum Tape Shielded, Wire
Shielded and UniShield cable from 2 AWG to 750 kcmil.
The continuous current rating of each splice is equal to
the current rating of the cable it is sized to accommodate.
Meets requirements of IEEE Standard 404. Each kit
makes one splice.
A special 3M CI-Series Connector is necessary to complete
the splice. Order the connector separately or as part of the kit.
See pages 359-360 for reference to CI connectors.
Tape Shield Cable
Tape Shielded Cable
®
SPLICES • 1/C, 15 kV, Power Shielded Molded Rubber Splices
3M Cold Shrink QS-III Inline Cable Splices
5415A, 5416A, 5417A and 5418A Selection
Wire Shield Cable
Wire Shielded Cable
UniShield CableUniShield® Cable
®
3M QS-II Rubber Splices 5500 Series Selection
™
Product
Series
UPC
(054007-)
Conductor Size Cu or Al
Stranded
Solid
Primary Insulation
O.D. Range
Specified
Connector
Case
Qty.
Tape Shielded Cable, Wire Shielded Cable, UniShield Cable
See above for cable type illustrations.
®
5501
12293
4-1/0 AWG
2/0 (175 mil)
2-1/0 AWG
0.637-0.900"
(16-23 mm)
CI-Series
1
5501-CI-21*
09628
2-1 AWG
1-1/0 AWG
0.637-0.900"
(16-23 mm)
CI-21
1
5501-CI-1/0*
09629
1/0 AWG
—
0.637-0.900"
(16-23 mm)
CI-1/0
1
5501-20006*
09630
2/0 AWG
(175 mil)
—
0.637-0.900"
(16-23 mm)
20006
1
FAX 800-245-0329
352
3M QS-II Rubber Splices 5500 Series Selection
™
Product
Series
Conductor Size Cu or Al
UPC
(054007-)
Stranded
Solid
Primary Insulation
O.D. Range
Specified
Connector
Case
Qty.
5502
12294
2/0 AWG (220 mil)
3/0-4/0 AWG
250 kcmil (175 mil)
4/0 AWG
0.840-1.050"
(21-27 mm)
CI Series
or 20009
1
5502-CI-2/0*
09631
2/0 AWG
(220 mil)
—
0.840-1.050"
(21-27 mm)
CI-2/0
1
5502-CI-3/0*
09632
3/0 AWG
4/0 AWG
0.840-1.050"
(21-27 mm)
CI-3/0
1
5502-CI-4/0*
09633
4/0 AWG
—
0.840-1.050"
(21-27 mm)
CI-4/0
1
5502-20009*
09634
250 kcmil
(175 mil)
—
0.840-1.050"
(21-27 mm)
20009
1
5503
12295
250 kcmil
(350 kcmil)
—
1.060-1.210"
(27-31 mm)
CI Series
1
5503-CI-250*
09635
250 kcmil
(220 mil)
—
1.060-1.210"
(27-31 mm)
CI-250
1
5503-CI-350*
09636
350 kcmil
—
1.060-1.210"
(27-31 mm)
CI-350
1
5504
12296
500 kcmil
—
1.120-1.320"
(28-34 mm)
CI Series
1
5504-CI-500*
09637
500 kcmil
—
1.120-1.320"
(28-34 mm)
CI-500
1
5505
12297
750 kcmil
—
1.320-1.520"
(34-39 mm)
CI Series
1
5505-CI-750*
09638
750 kcmil
—
1.320-1.520"
(34-39 mm)
CI-750
1
*Kit includes the connector specified.
Note: Cable sizes shown above are for standard insulation thickness. Final determining factor is cable insulation O.D.
1/C, 15 kV, Power Shielded Cold Shrink Splices
3M Cold Shrink QS-III Cable Splices
5513A, 5514A, 5515A and 5516A Series
™
The 3M Cold Shrink QS-III Splicing Kits 5513A, 5514A,
5515A and 5516A Series are inline splices for joining
15 kV Tape, Wire, LC and UniShield power cables. It is
a cold shrink design. Kits can be ordered with connectors
packed in the kit or
the kit and connector
can be ordered as
separate items. See
page 147 to order
3M connectors. Each kit makes one splice. 3M
2000T-Series Reducer Connectors are available for
conductor size transitions. Contact 3M Representative for
appropriate selection. Meets requirements of IEEE 404.
®
353
phone 800-245-3573
Tape Shield Cable
Tape Shielded Cable
Wire Shield Cable
Wire Shielded Cable
UniShield CableUniShield® Cable
®
Longitudinally
Shielded
Longitudinally Corrugated
Corrugated (LC)(LC)
Shielded
Cable Cable
™
Product
Series
UPC
(051128-)
Primary Insulation
O.D. Range
Conductor Size
Connector
Case
Qty.
Tape Shielded Cable, Wire Shielded Cable, UniShield Cable, Longitudinally Corrugated (LC) Shielded Cable
®
15 kV LC, Wire, Tape and UniShield cables
®
5513A
53480
0.64-1.01" (16,3-25,7 mm)
2-4/0 AWG (35-95 mm )
None
1
5513A-2-AL
53481
0.64-1.01" (16,3-25,7 mm)
2 AWG
20003
1
5513A-2-CU
53482
0.64-1.01" (16,3-25,7 mm)
2 AWG
10003
1
5513A-1-AL
53483
0.64-1.01" (16,3-25,7 mm)
1 AWG
20004
1
5513A-1-CU
53484
0.64-1.01" (16,3-25,7 mm)
1 AWG
10004
1
5513A-1/0-AL
53485
0.64-1.01" (16,3-25,7 mm)
1/0 AWG
20005
1
5513A-1/0-CU
53486
0.64-1.01" (16,3-25,7 mm)
1/0 AWG
10005
1
5513A-2/0-AL
53487
0.64-1.01" (16,3-25,7 mm)
2/0 AWG
20006
1
5513A-2/0-CU
53488
0.64-1.01" (16,3-25,7 mm)
2/0 AWG
10006
1
5513A-3/0-AL
53489
0.64-1.01" (16,3-25,7 mm)
3/0 AWG
20007
1
5513A-3/0-CU
53490
0.64-1.01" (16,3-25,7 mm)
3/0 AWG
10007
1
5513A-4/0-AL
53491
0.64-1.01" (16,3-25,7 mm)
4/0 AWG
20008
1
5513A-4/0-CU
53492
0.64-1.01" (16,3-25,7 mm)
4/0 AWG
10008
1
5514A
44101*
0.84-1.38" (21,3-35,1 mm)
4/0 AWG-500 kcmil (95-240 mm )
None
1
5514A-4/0-AL
44102*
0.84-1.38" (21,3-35,1 mm)
4/0 AWG
20008
1
5514A-4/0-CU
44103*
0.84-1.38" (21,3-35,1 mm)
4/0 AWG
10008
1
5514A-250-AL
44104*
0.84-1.38" (21,3-35,1 mm)
250 kcmil
20009
1
5514A-250-CU
44105*
0.84-1.38" (21,3-35,1 mm)
250 kcmil
10009
1
5514A-350-AL
44106*
0.84-1.38" (21,3-35,1 mm)
350 kcmil
20011
1
5514A-350-CU
44107*
0.84-1.38" (21,3-35,1 mm)
350 kcmil
10011
1
5514A-500-AL
44407*
0.84-1.38" (21,3-35,1 mm)
500 kcmil
20014
1
5514A-500-CU
44408*
0.84-1.38" (21,3-35,1 mm)
500 kcmil
10014
1
5515A
42134*
1.04-1.70" (26,4-43,2 mm)
350-750 kcmil (185-325 mm )
None
1
5515A-350-AL
42135*
1.04-1.70" (26,4-43,2 mm)
350 kcmil
20011
1
5515A-350-CU
42898*
1.04-1.70" (26,4-43,2 mm)
350 kcmil
10011
1
5515A-500-AL
42899*
1.04-1.70" (26,4-43,2 mm)
500 kcmil
20014
1
5515A-500-CU
42136*
1.04-1.70" (26,4-43,2 mm)
500 kcmil
10014
1
5515A-750-AL
42900*
1.04-1.70" (26,4-43,2 mm)
750 kcmil
20019
1
5515A-750-CU
42137*
1.04-1.70" (26,4-43,2 mm)
750 kcmil
10019
1
5516A
42139
1.08-1.70" (27,4-43,2 mm)
500-1000 kcmil (240-500 mm )
None
1
5516A-500-AL
44405
1.08-1.70" (27,4-43,2 mm)
500 kcmil
20014
1
5516A-500-CU
44406
1.08-1.70" (27,4-43,2 mm)
500 kcmil
10014
1
5516A-750-AL
43254
1.08-1.70" (27,4-43,2 mm)
750 kcmil
20019
1
5516A-750-CU
43255
1.08-1.70" (27,4-43,2 mm)
750 kcmil
10019
1
5516A-1000-AL
42901
1.08-1.70" (27,4-43,2 mm)
1000 kcmil
20024
1
5516A-1000-CU
42106
1.08-1.70" (27,4-43,2 mm)
1000 kcmil
10024
1
2
2
2
2
SPLICES • 1/C, 15 kV, Power Shielded Cold Shrink Splices
3M Cold Shrink QS-III Cable Splices
5513A, 5514A, 5515A and 5516A Series Selection
*UPC prefix 054007-
FAX 800-245-0329
354
3M Branch Splice QS 2001B
™
The QS 2001B molded rubber splice kit is designed to
connect extruded dielectric power cables rated 15 kV.
The basic kits handle the main and branch cable range
from 350-500 kcmil (for cable between 2-250 kcmil
use the adapter).
These kits utilize the QS 2000 Cold Shrink technology and
consist of a multi-layer silicone rubber splice and stress
control body, each expanded on a removable, supporting
polymeric core.
3M Branch Splice QS 2001B and 3M Branch Adapter QS 2000 BA Selection — 15kV
™
™
Kit
Number
UPC
(051128-)
Conductor
Size Range
QS 2001B
55254
350-500 kcmil (185-240 mm )
QS 2000BA*
55255
2 AWG-250 kcmil (35-150 mm )
2
2
Primary Insulation
O.D. Range
Case
Qty.
1.00-1.35" (25,4-34,3 mm)
1
0.64-1.00" (16,3-25,4 mm)
1
*Order one adapter kit for each cable end (3 maximum/splice) below 350 kcmil (185 mm ) conductor size.
2
355
phone 800-245-3573
SPLICES • 1/C, 5-15 kV, Power Shielded Tape Splices
1/C, 5-15 kV, Power Shielded Tape Splices
Scotch Tape Splice Kits 5700 Series
®
Scotch brand tape kits handle inline and tee splices on Tape
Shielded, Wire Shielded or UniShield cables with Cu or Al
conductors. Kits are rated 5 through 15 kV, and each kit makes
three splices. Use the selector chart to determine the proper
kit needed. See “Lugs & Connectors” section, page 147, for
ordering information. 3M does not offer tee connectors.
®
Tape Shield Cable
Tape Shielded Cable
Wire Shield Cable
Wire Shielded Cable
UniShield CableUniShield® Cable
®
Scotch Tape Splice Kits 5700 Series Selection
Inline Splices
Product
UPC
Number (054007-)
5 and 8 kV
Cu
Al
Tee Splices*
15 kV 100%
175mil
15 kV 133%
220 mil
Cu
Cu
Al
Al
5 and 8 kV
Cu
Al
15 kV 100%
175 mil
15 kV 133%
220 mil
Cu
Al
Cu
Al
Case
Qty.
Tape Shielded Cable, Wire Shielded Cable, UniShield Cable
See above for cable type illustrations.
®
5717
12030
4-250
(22-125)
4-4/0
(2-100)
4-2
(22-30)
—
4
—
—
—
—
—
—
—
1
5718
12048
300-500
(180-250)
250
(150)
1-4/0
(50-100)
4-2/0
(22-60)
2-1/0
(35-60)
—
4-2/0
(22-60)
4-1/0
(22-50)
—
—
—
—
1
5719
12055
550-1000 300-500 250-500 3/0-250 2/0-350
(300-500) (180-250) (180-250) (95-125) (70-180)
4-1
(22-38)
—
—
—
1
5720
12063
4-3/0
(22-80)
1
—
4-3/0
(22-80)
3/0-350 2/0-4/0
(95-180) (70-100)
500-1000 550-1000 300-750 400-750 4/0-500 400-750 250-500 1/0-350
4-4/0
4-250
(300-500) (300-500) (180-325) (240-325) (120-250) (240-325) (125-250) (60-180) (22-100) (22-125)
*3M does not offer tee compression connectors.
Note: Larger-numbered kits may be used in place of smaller-numbered kits (with excess materials left over).
FAX 800-245-0329
356
3/C, 15 kV, Shielded Armored or
Non-Armored Resin/Cold Shrink Splices
3M Cold Shrink Cable Splices
5760 and 5700A-MT
™
Designed for splicing shielded
(Tape or Wire Shielded and
UniShield ) armored or
non-armored cables, 15 kV. The
completed splices are designed
for use in cable tray, as well
as weather-exposed and direct
®
only splice kit. Connectors not included, order separately.
See page 147 for ordering connectors. Each kit makes
one 3/C splice. 3M 2000T-Series Reducer Connectors
are available for conductor size transitions. Contact your
3M representative for appropriate selection. Meets the
requirements of IEEE 404.
Three-Conductor
Armored,
Shielded
Three-Conductor Armored,
Shielded
CableCable
burial locations. The 5760 Series splices use resin and Cold
Shrink technology, while the 5700A-MT is a cold shrink
Three-Conductor
Shielded
Cable
Three-Conductor Non-Armored,
Non-Armored, Shielded
Cable
3M Cold Shrink Splices 5760 Selection—15 kV
Product
Series
357
Conductor Size
UPC
(054007-)
Insulation
O.D. Range
Copper
5761
12260
0.65-1.00"
(17-25 mm)
2-3/0 AWG
(35-80 mm )
5762
12262
0.93-1.94"
(24-49 mm)
4/0 AWG-750 kcmil
(120-325 mm )
phone 800-245-3573
Maximum
Maximum
Typical
Connector O.D. Connector Length Splice Length
Aluminum
2-3/0 AWG
(35-80 mm )
2
2
2
4/0 AWG-500 kcmil
(120-250 mm )
2
Case
Qty.
0.90"
(23 mm)
2.75"
(70 mm)
29"
(737 mm)
1
1.40"
(36 mm)
5.00"
(127 mm)
44"
(1118 mm)
1
The Cold Shrink QS-III Splicing Series 57XXA-MT are
three-conductor inline splice kits designed to join armored
or non-armored, shielded power cables. Kits are available
in 5/8 kV, 15 kV, 25 kV and 35 kV class. Kits include
Armorcast structural material to reconstitute the cable’s
armor. Use the MT-C or MT-E Trifurcating Accessory
Kit to transition from 3/C cable to 3-1/C cables. Meets the
requirements of IEEE 404. Each kit will make one splice.
3M Cold Shrink QS-III Three-Conductor Cable Splices
5775A-MT, 5776A-MT and 5777A-MT Selection
™
Product
Series
UPC
(051128-)
Primary Insulation
O.D. Range
Conductor
Size
Connector
Case
Qty.
5775A-MT
53493
0.64-1.01"
(16,3-25,7 mm)
2-4/0 AWG
(35-95 mm )
None
1
5776A-MT
44112*
0.84-1.38"
(21,3-35,1 mm)
4/0 AWG-500 kcmil
(95-240 mm )
None
1
5777A-MT
44289*
1.04-1.70"
(26,4-43,2 mm)
350-750 kcmil
(185-325 mm )
None
1
15 kV 3-Core cables
2
2
2
*UPC prefix 054007-
3M Cold Shrink 5700A-MT Trifurcating Accessory Kit
™
SPLICES • 3M™ Cold Shrink 5700A-MT Trifurcating Accessory Kit
3/C, 15 kV Shielded to Shielded Armored
or Non-Armored Cold Shrink Splices
3M Cold Shrink 5700A-MT Trifurcating Accessory Kit
(3-Conductor to 3 Single Conductors)
™
Product
Series
UPC
(051128-)
Conductor
Size
Single Conductor
Jacket O.D. Range
Case
Qty.
MT-C
55208
Single Conductor
0.62-1.13"
(15,7-28,7 mm)
1
MT-E
54138
Single Conductor
1.13-1.80"
(28,7-45,7 mm)
1
Selection Table
3M Splice 57XXA-MT
™
15 kV (175/220 mil)
Appropriate MT Transition Kit
Typical Conductor Size Range – AWG/kcmil
5775A-MT
2-4/0
MT-C
5776A-MT
4/0-250
MT-C
5776A-MT
350-500
MT-E
MT-C Kit the Single Conductor Cable Jacket O.D. range is 0.62"-1.13" (15,7-28,7 mm).
MT-E Kit the Single Conductor Cable Jacket O.D. range is 1.13"-1.80" (28,7-45,7 mm).
FAX 800-245-0329
358
25/28 kV Splices 1/C
JCN/CN Molded Rubber Splices
3M Cable Splices Kits
QS 5420 and 5450 Series
™
3M Cable Splice Kits QS 5420 Series are inline splices
designed for use on 25 kV CN or JCN cable. The 3M QS
5450 Series kits are one-piece inline splices designed for
use on 25 kV CN and JCN Cable. The 3M QS-II Kit
5451A is a one-piece inline splice for use on 25/28 kV
CN and JCN Cable.
The continuous current rating of each splice is equal to
the current rating of the cable it is sized to accommodate.
Meets requirements of IEEE Standard 404 for cable joints.
Jacketing kit is needed for JCN Cable. See pages 359-360
to order CI, CI-840, CI-A series connectors. See next page
for 5450 series selection. Each kit makes one splice.
Concentric Neutral (CN) Cable
Jacketed Concentric Neutral (JCN) Cable
3M Rubber Splices 5420 Series Selection
™
Product
Series
UPC
(054007-)
Insulation
O.D. Range
Conductor Size*
Cu or Al
Specified
Connector
Case
Qty.
Concentric Neutral (CN) Cable, Jacketed Concentric Neutral (JCN) Cable
See above for cable type illustrations.
5420
15819
0.795-0.940"
(20-24 mm)
2-1/0 AWG
(35-50 mm )
CI and CI-A Series
1
5420-CI-22A
15820
0.795-0.940"
(20-24 mm)
2 AWG Solid
CI-22A
1
5421
15827
0.920-1.080"
(23-27 mm)
1/0-3/0 AWG
(60-80 mm )
CI and CI-A Series
1
5422
15835
1.060-1.210"
(27-31 mm)
3/0-4/0 AWG
(95-100 mm )
CI and CI-A Series
1
5423
15843
1.120-1.320"
(28-34 mm)
250-350 kcmil
(125-180 mm )
CI and CI-A Series
1
5423-CI-350
08384
1.120-1.320"
(28-34 mm)
350 kcmil
CI-350
1
5424
15850
1.320-1.520"
(34-39 mm)
500 kcmil
CI and CI-A Series
1
5425
09240
1.390-1.590"
(35-40 mm)
750 kcmil
Compact
CI and CI-A Series
1
5426
09239
1.550-1.710"
(39-43 mm)
750 kcmil
compressed and concentric
CI and CI-A Series
1
5426-CI-750
09177
1.550-1.710"
(39-43 mm)
750 kcmil
CI-750
1
2
2
2
2
*Use the primary insulation O.D. range for final ordering criteria.
Note: If connector is desired packed with any of the kits shown above, add the connector number after the splice number (example: 5420-CI-22A).
See page ? for connector ordering information. Jacketing kit is needed for JCN Cable. See page 384.
359
phone 800-245-3573
™
Product
Series
UPC
(054007-)
Insulation
O.D. Range
Conductor Size*
Cu or Al
Specified
Connector
Case
Qty.
Concentric Neutral (CN) Cable, Jacketed Concentric Neutral (JCN) Cable
5451
09127
0.83-1.04"
(21-26 mm)
2-2/0 AWG
(60 mm )
CI, CI-840, and CI-A Series
1
5451-CI-1/0-840
09155
0.83-1.04"
(21-26 mm)
1/0 AWG
CI-1/0-840
1
5451-CI-1/0A
09153
0.83-1.04"
(21-26 mm)
1/0 AWG
CI-1/0A
1
5451-CI-1A
09935
0.83-1.04"
(21-26 mm)
1 AWG
CI-1A
1
5451-CI-2A
09152
0.83-1.04"
(21-26 mm)
2 AWG
CI-2A
1
5451-CI-21-840
09154
0.83-1.04"
(21-26 mm)
2 or 1 AWG
CI-21-840
1
5452
09128
1.00-1.15"
(25-29 mm)
3/0-4/0 AWG
(95 mm )
CI, CI-840, and CI-A Series
1
2
2
*Use the primary insulation O.D. range for final ordering criteria.
Note: If connector is desired packed with any of the kits shown above, add the connector number after the splice number (example: 5450-CI-22A).
See page ? for connector ordering information. Jacketing kit is needed for JCN Cable. See page 384.
3M Cable Splice 5451A Series Selection—For Thick Wall (Insulation) Cable
™
Product
Series
UPC
(054007-)
Insulation
O.D. Range
Conductor
Stranded
Solid
Cable Insulation
Thickness
Specified
Connector
Case
Qty.
Concentric Neutral (CN) Cable, Jacketed Concentric Neutral (JCN) Cable
5451A
49527
0.905-1.055"
(23,0-26,8 mm)
2 AWG
1 AWG
295 mils
CI-2A or CI-21-840
1
1 AWG
1/0 AWG
CI-1A or CI-21-840
1
1/0 AWG
—
CI-1/0A or CI-1/0-840
1
2/0 AWG
—
280 mils
295 mils
260 mils
280 mils
295 mils
260 mils
280 mils
CI-2/0
1
5451A-CI-1A
49529
0.905-1.055"
(23,0-26,8 mm)
1 AWG
1/0 AWG
280 mils
295 mils
CI-1A
1
5451A-CI-1/0A
49530
0.905-1.055"
(23,0-26,8 mm
1/0 AWG
—
260 mils
280 mils
295 mils
CI-1/0A
1
5451A-CI-21-840
49532
0.905-1.055"
(23,0-26,8 mm)
2 or 1 AWG
1 or 1/0 AWG
295 mils
CI-21-840
1
5451A-CI-1/0-840
49528
0.905-1.055"
(23,0-26,8 mm)
1/0 AWG
—
260 mils
280 mils
295 mils
CI-1/0-840
1
5451A-CI-2/0
49531
0.905-1.055"
(23,0-26,8 mm)
2/0 AWG
—
260 mils
280 mils
CI-2/0
1
SPLICES • 25/28 kV Splices 1/C JCN/CN Molded Rubber Splices
3M Cable Splice 5450 Series Selection
Jacketing kit is needed for JCN Cable. See page 384.
Note: CI-A series connectors are sized for 5/8 crimping die; CI-2/0 and CI-840 series connectors are sized for 840 crimping die.
Final determining factor is cable insulation diameter.
FAX 800-245-0329
360
PRODUCT REFERRAL GENERATOR
Connecting
– CI Series Connectors.................................................pg. 359-360
– CI-840.......................................................................pg. 359-360
– CI-A Series Connectors.............................................pg. 359-360
For more information on Connecting see pg. 147
3M QS-II Cable Repair Splices Kit 5451R
™
QS-II Cable Repair Kit 5451R is a specially elongated
molded rubber splice designed to repair damaged cable.
It can be used on 25/28 kV copper or aluminum, CN or
JCN cables. It is designed to replace up to 6" (152 mm)
of damaged cable, eliminating the need to splice
in a new section of cable with two separate splices.
Concentric Neutral (CN) Cable
Jacketed Concentric Neutral (JCN) Cable
Meets rating requirements of IEEE Standard 404.
Jacketing kit is needed for JCN Cable. See page 387.
Each kit makes one splice repair.
3M QS-II Cable Repair Splice 5451R Selection
Product
Series
UPC
(054007-)
Cable Insulation
O.D. Range
Conductor
Stranded
Solid
Cable Insulation
Thickness
3M Connector
Product Number
Case
Qty.
Concentric Neutral (CN) Cable, Jacketed Concentric Neutral (JCN) Cable
See above for cable type illustrations.
5451R-CIR-21A
49479
0.870-1.055"
(22,1-26,8 mm)
2 or 1 AWG
1 or 1/0 AWG
260 mils
280 mils
295 mils
CIR-21A
1
5451R-CIR-21-840
49478
0.870-1.055"
(22,1-26,8 mm)
2 or 1 AWG
1 or 1/0 AWG
260 mils
280 mils
295 mils
CIR-21-840
1
5451R-CIR-1/0A
49476
0.870-1.055"
(22,1-26,8 mm)
1/0 AWG
—
260 mils
280 mils
295 mils
CIR-1/0A
1
5451R-CIR-1/0-840
49477
0.870-1.055"
(22,1-26,8 mm)
1/0 AWG
—
260 mils
280 mils
295 mils
CIR-1/0-840
1
Jacketing kit is needed for JCN Cable. See page 387.
Note: CIR-A series connectors are sized for 5/8 crimping die; CIR-840 series connectors are sized for 840 crimping die.
Final determining factor is cable insulation diameter.
361
phone 800-245-3573
™
Conductor Size Cu or Al
Stranded
Solid
Product
Number
UPC
(054007-)
Connector
O.D.
Case
Qty.
CI-22A
15868
—
2 AWG
0.910" (23 mm)
10
CI-2A
00721
2 AWG
1 AWG
0.910" (23 mm)
10
CI-1A
00722
2-1 AWG
1-1/0 AWG
0.910" (23 mm)
10
CI-1/0A
14176
1/0 AWG
—
0.910" (23 mm)
10
CI-2/0
11875
2/0 AWG
—
0.910" (23 mm)
10
CI-3/0
11883
3/0 AWG
—
0.910" (22 mm)
10
CI-4/0
11891
4/0 AWG
—
0.910" (22 mm)
10
CI-250
11909
250 kcmil
—
1.125" (29 mm)
10
CI-350
11925
350 kcmil
—
1.125" (29 mm)
10
CI-450
11933
500 kcmil compact
—
1.312" (33 mm)
10
CI-500
25644
500 kcmil
—
1.312" (33 mm)
10
CI-650
11941
750 kcmil compact
—
1.590" (43 mm)
10
CI-750
25651
750 kcmil
compressed and concentric
—
1.590" (43 mm)
10
Specifications and Ordering Information for
3M CI Series Connectors 5450 Series
™
CI-Series
Conductor Size Cu or Al
Stranded
Solid
Product
Number
UPC
(054007-)
CI-22A
15868
CI-2A
00721
2 AWG
CI-1A
00722
2-1 AWG
CI-21-840
09136
2-1 AWG
CI-1/0A
14176
1/0 AWG
—
CI-A-Series
Connector
O.D.
Case
Qty.
0.910" (23 mm)
10
1 AWG
0.910" (23 mm)
10
1-1/0 AWG
0.910" (23 mm)
10
1-1/0 AWG
0.910" (23 mm)
10
—
0.910" (23 mm)
10
2 AWG
SPLICES • 3M™ QS-II Cable Repair Splices Kit 5451R
Specifications and Ordering Information for
3M CI and CI-A Series Connectors for 5420 Series
CI-1/0-840
09137
1/0 AWG
—
0.910" (23 mm)
10
CI-2/0
11875
2/0 AWG
—
0.910" (23 mm)
10
CI-3/0
11883
3/0 AWG
—
0.910" (23 mm)
10
CI-4/0
11891
4/0 AWG
—
0.910" (23 mm)
10
FAX 800-245-0329
362
Specifications and Ordering Information for
3M CI and CI-A Series Connectors for 5451A
™
Product
Number
UPC
(054007-)
Conductor Size Cu or Al
Stranded
Solid
Connector
O.D.
Splice
Body
Case
Qty.
CI-21-840
09136
2-1 AWG
1-1/0 AWG
0.910"
(23 mm)
5451A
10
CI-1A
00722
1 AWG
1/0 AWG
0.910"
(23 mm)
5451A
10
CI-1/0A
14176
1/0 AWG
—
0.910"
(23 mm)
5451A
10
CI-1/0-840
09137
1/0 AWG
—
0.910"
(23 mm)
5451A
10
CI-2/0
11875
2/0 AWG
—
0.910"
(23 mm)
5451A
10
Specifications and Ordering Information for
3M CIR Series Repair Connectors for 3M Rubber Splices 5451R Series
™
™
Conductor Size Cu or Al
Stranded
Solid
Product
Number
UPC
(054007-)
CIR-21A
50227
2-1 AWG
CIR-1/0A
50226
1/0 AWG
Connector
O.D.
Splice
Body
Case
Qty.
1-1/0 AWG
0.910"
(23 mm)
5451R
10
—
0.910"
(23 mm)
5451R
10
No special
tools
required
363
phone 800-245-3573
3M Cold Shrink QS-III Cable Splices
5456A, 5457A and 5458A
™
3M Cold Shrink QS-III Series Splicing Kits 5456A, 5457A
and 5458A are inline splices for joining 25/28 kV Jacketed
Concentric Neutral (JCN) or Concentric Neutral (CN)
power cables. It is a cold shrink design. The cold shrink
splice body is a one-piece molded design made of specially
formulated silicone rubbers, while the jacketing is made
of EPDM rubber for its special physical properties. Each
splice is high-voltage production tested to ensure reliability.
Kits can be ordered with connectors packed in the kit
or the kit and connector can be ordered as separate items.
See page 147 to order 3M connectors. Each kit makes
one splice. 3M Reducer Connectors 2000T-Series are
available for conductor size transitions. Contact your 3M
representative for appropriate selection. Meets requirements
of IEEE 404.
Concentric Neutral (CN) Cable
Jacketed Concentric Neutral (JCN) Cable
3M Cold Shrink QS-III 5456A, 5457A and 5458A Series Selection
™
Product
Series
UPC
(051128-)
Primary Insulation
O.D. Range
Conductor
Size
Connector
Case
Qty.
Concentric Neutral (CN) Cable, Jacketed Concentric Neutral (JCN) Cable — See above for cable type illustrations.
25/28 kV CN and JCN cables
5456A
53793
0.84-1.36" (21,3-34,5 mm)
1 AWG-250 kcmil (50-120 mm )
None
1
5456A-1-AL
53794
0.84-1.36" (21,3-34,5 mm)
1 AWG
20004
1
5456A-1-CU
53795
0.84-1.36" (21,3-34,5 mm)
1 AWG
10004
1
5456A-1/0-AL
53796
0.84-1.36" (21,3-34,5 mm)
1/0 AWG
20005
1
5456A-1/0-CU
53797
0.84-1.36" (21,3-34,5 mm)
1/0 AWG
10005
1
5456A-2/0-AL
53798
0.84-1.36" (21,3-34,5 mm)
2/0 AWG
20006
1
5456A-2/0-CU
53799
0.84-1.36" (21,3-34,5 mm)
2/0 AWG
10006
1
5456A-3/0-AL
53800
0.84-1.36" (21,3-34,5 mm)
3/0 AWG
20007
1
5456A-3/0-CU
53801
0.84-1.36" (21,3-34,5 mm)
3/0 AWG
10007
1
5456A-4/0-AL
53802
0.84-1.36" (21,3-34,5 mm)
4/0 AWG
20008
1
5456A-4/0-CU
53803
0.84-1.36" (21,3-34,5 mm)
4/0 AWG
10008
1
5456A-250-AL
53935
0.84-1.36" (21,3-34,5 mm)
250 kcmil
20009
1
5456A-250-CU
53936
0.84-1.36" (21,3-34,5 mm)
250 kcmil
10009
1
5456A-WG*
53804
0.84-1.36" (21,3-34,5 mm)
1 AWG-250 kcmil (50-120 mm )
2
None
1
42149**
1.07-1.70" (27,2-43,2 mm)
250-500 kcmil (120-240 mm )
None
1
53836
1.07-1.70" (27,2-43,2 mm)
250 kcmil
20009
1
5457A-250-CU
53837
1.07-1.70" (27,2-43,2 mm)
250 kcmil
10009
1
5457A-350-AL
42132**
1.07-1.70" (27,2-43,2 mm)
350 kcmil
20011
1
5457A-350-CU
44238**
1.07-1.70" (27,2-43,2 mm)
350 kcmil
10011
1
5457A-500-AL
42133**
1.07-1.70" (27,2-43,2 mm)
500 kcmil
20014
1
5457A-500-CU
44239**
1.07-1.70" (27,2-43,2 mm)
500 kcmil
10014
1
5457A-WG*
43416**
1.07-1.70" (27,2-43,2 mm)
250-500 kcmil (120-240 mm )
None
1
5458A
42908**
1.24-2.07" (31,5-52,6 mm)
500-1000 kcmil (240-500 mm )
None
1
5458A-500-AL
04593**
1.24-2.07" (31,5-52,6 mm)
500 kcmil
20014
1
5457A
5457A-250-AL
2
2
2
2
SPLICES • 1/C, 25/28 kV, JCN/CN Cold Shrink Splices
1/C, 25/28 kV, JCN/CN Cold Shrink Splices
*5456A-WG, 5457A-WG and 5458A-WG are partially jacketed splices containing built-in bleeder wires. Additional end user materials are required to convert to full jacketing.
**UPC prefix 054007-
FAX 800-245-0329
364
3M Cold Shrink QS-III 5456A, 5457A and 5458A Series Selection
™
Product
Series
UPC
(051128-)
Primary Insulation
O.D. Range
Conductor
Size
Connector
Case
Qty.
5458A-500-CU
04594**
1.24-2.07" (31,5-52,6 mm)
500 kcmil
10014
1
5458A-750-AL
42909**
1.24-2.07" (31,5-52,6 mm)
750 kcmil
20019
1
5458A-750-CU
44240**
1.24-2.07" (31,5-52,6 mm)
750 kcmil
10019
1
5458A-1000-AL
42910**
1.24-2.07" (31,5-52,6 mm)
1000 kcmil
20024
1
5458A-1000-CU
44241**
1.24-2.07" (31,5-52,6 mm)
1000 kcmil
10024
1
5458A-WG*
43417**
1.24-2.07" (31,5-52,6 mm)
500-1000 kcmil (240-500 mm )
None
1
2
*5456A-WG, 5457A-WG and 5458A-WG are partially jacketed splices containing built-in bleeder wires. Additional end user materials are required to convert to full jacketing.
**UPC prefix 054007-
1/C, 25/28 kV, Power Shielded Cold Shrink Splices
packed in the kit, or the kit and connector can be ordered
as separate items. See page 147 to order 3M connectors.
Each kit makes one splice. 3M 2000T-Series. Reducer
Connectors are available for conductor size transitions.
Contact your 3M representative for appropriate selection.
Meets requirements of IEEE 404.
3M Cold Shrink QS-III Cable Splices
5524A, 5525A and 5526A
™
3M Cold Shrink
QS-III Splicing Kits
5524A, 5525A and
5526A are inline
splices for joining
25/28 kV Tape, Wire,
LC, and UniShield power cables. It is a cold shrink design.
The cold shrink splice body is a one-piece molded design
made of specially formulated silicone rubbers, while the
jacketing is made of EPDM rubber for its special physical
properties. Each splice is high-voltage production tested
to ensure reliability. Kits can be ordered with connectors
Tape Shield Cable
Tape Shielded Cable
®
Wire Shield Cable
Wire Shielded Cable
®
UniShield CableUniShield
®
Cable
Longitudinally
Shielded
Longitudinally Corrugated
Corrugated (LC)(LC)
Shielded
Cable Cable
3M Cold Shrink QS-III 5524A, 5525A and 5526A Selection
™
Product
Series
UPC
(051128-)
Primary Insulation
O.D. Range
Conductor
Size
Connector
Case
Qty.
Tape Shielded Cable, Wire Shielded Cable, UniShield Cable, Longitudinally Corrugated (LC) Shielded Cable
See above for cable type illustrations.
®
25/28 kV LC, Wire, Tape and UniShield cables
®
365
5524A
53922
0.84-1.36" (21,3-34,5 mm)
1 AWG-250 kcmil (50-120 mm )
None
1
5524A-1-AL
53923
0.84-1.36" (21,3-34,5 mm)
1 AWG
20004
1
5524A-1-CU
53924
0.84-1.36" (21,3-34,5 mm)
1 AWG
10004
1
5524A-1/0-AL
53925
0.84-1.36" (21,3-34,5 mm)
1/0 AWG
20005
1
5524A-1/0-CU
53926
0.84-1.36" (21,3-34,5 mm)
1/0 AWG
10005
1
5524A-2/0-AL
53927
0.84-1.36" (21,3-34,5 mm)
2/0 AWG
20006
1
phone 800-245-3573
2
™
Product
Series
UPC
(051128-)
Primary Insulation
O.D. Range
Conductor
Size
Connector
Case
Qty.
5524A-2/0-CU
53928
0.84-1.36" (21,3-34,5 mm)
2/0 AWG
10006
1
5524A-3/0-AL
53929
0.84-1.36" (21,3-34,5 mm)
3/0 AWG
20007
1
5524A-3/0-CU
53930
0.84-1.36" (21,3-34,5 mm)
3/0 AWG
10007
1
5524A-4/0-AL
53931
0.84-1.36" (21,3-34,5 mm)
4/0 AWG
20008
1
5524A-4/0-CU
53932
0.84-1.36" (21,3-34,5 mm)
4/0 AWG
10008
1
5524A-250-AL
53933
0.84-1.36" (21,3-34,5 mm)
250 kcmil
20009
1
5524A-250-CU
53934
0.84-1.36" (21,3-34,5 mm)
250 kcmil
10009
1
5525A
42138*
1.07-1.70" (27,2-43,2 mm)
250-750 kcmil (120-325 mm )
None
1
5525A-250-AL
53845
1.07-1.70" (27,2-43,2 mm)
250 kcmil
20009
1
5525A-250-CU
53846
1.07-1.70" (27,2-43,2 mm)
250 kcmil
10009
1
5525A-350-AL
42140*
1.07-1.70" (27,2-43,2 mm)
350 kcmil
20011
1
5525A-350-CU
42902*
1.07-1.70" (27,2-43,2 mm)
350 kcmil
10011
1
5525A-500-AL
42141*
1.07-1.70" (27,2-43,2 mm)
500 kcmil
20014
1
5525A-500-CU
42903*
1.07-1.70" (27,2-43,2 mm)
500 kcmil
10014
1
5525A-750-AL
42904*
1.07-1.70" (27,2-43,2 mm)
750 kcmil
20019
1
5525A-750-CU
42127*
1.07-1.70" (27,2-43,2 mm)
750 kcmil
10019
1
5526A
42905*
1.24-2.07" (31,5-52,6 mm)
500-1000 kcmil (240-500 mm )
None
1
5526A-500-AL
04597*
1.24-2.07" (31,5-52,6 mm)
500 kcmil
20014
1
5526A-500-CU
04598*
1.24-2.07" (31,5-52,6 mm)
500 kcmil
10014
1
5526A-750-AL
04595*
1.24-2.07" (31,5-52,6 mm)
750 kcmil
20019
1
5526A-750-CU
04596*
1.24-2.07" (31,5-52,6 mm)
750 kcmil
10019
1
5526A-1000-AL
42906*
1.24-2.07" (31,5-52,6 mm)
1000 kcmil
20024
1
5526A-1000-CU
42907*
1.24-2.07" (31,5-52,6 mm)
1000 kcmil
10024
1
2
2
SPLICES • 1/C, 25/28 kV, Power Shielded Cold Shrink Splices
3M Cold Shrink QS-III 5524A, 5525A and 5526A Selection
*UPC prefix 054007-
FAX 800-245-0329
366
3/C, 25/28 kV Shielded Armored
or Non-Armored Cold Shrink Splices
3/C, 25/28 kV Shielded
to Shielded Armored or
Non-Armored Cold Shrink Splices
The Cold Shrink QS-III Splicing Series 57XXA-MT are
three-conductor inline splice kits designed to join armored
or non-armored, shielded power cables. Kits are available
in 5/8 kV, 15 kV, 25 kV and 35 kV class. Kits include
Armorcast structural material to reconstitute the cable’s
armor. Use the MT-C or MT-E Trifurcating Accessory
Kit to transition from 3/C cable to 3-1/C cables. Meets the
requirements of IEEE 404. Each kit makes one splice.
3M Cold Shrink QS-III 3-Conductor Cable Splices
5786A-MT, 5787A-MT and 5788A-MT Selection
™
Product
Series
UPC
(051128-)
Primary Insulation
O.D. Range
Conductor
Size
Connector
Case
Qty.
Tape Shielded Cable, Wire Shielded Cable, UniShield Cable, Longitudinally Corrugated (LC) Shielded Cable
®
25/28 kV 3-Core Cables
5786A-MT
53937
0.84-1.36" (21,3-34,5 mm)
1 AWG-250 kcmil (50-120 mm )
2
None
1
5787A-MT
43421*
1.07-1.70" (27,2-43,2 mm)
250-750 kcmil (120-325 mm )
None
1
5788A-MT
43422*
1.24-2.07" (31,5-52,6 mm)
500-1000 kcmil (240-500 mm )
None
1
2
2
*UPC prefix 054007-
3M Cold Shrink 5700A-MT Trifurcating Accessory Kit
(3-Conductor to 3 Single Conductors)
™
Product
Series
UPC
(051128-)
Conductor Size
Single Conductor
Jacket O.D. Range
Case
Qty.
MT-C
55208
Single Conductor
0.62-1.13" (15,7-28,7 mm)
1
MT-E
54138
Single Conductor
1.13-1.80" (28,7-45,7 mm)
1
Selection Table
3M Splice 57XXA-MT
™
25/28 kV (260/280 mil)
Appropriate MT Transition Kit
Typical Conductor Size Range – AWG/kcmil*
5786A-MT
1- 2/0
MT-C
5786A-MT
3/0-250
MT-E
5787A-MT
250-500
MT-E
5788A-MT
500
MT-E
MT-C Kit the Single Conductor Cable Jacket O.D. range is 0.62"-1.13" (15,7-28,7 mm).
MT-E Kit the Single Conductor Cable Jacket O.D. range is 1.13"-1.80" (28,7-45,7 mm).
*Typical conductor size range is based on typical cable jacket outside diameter (O.D.). Ranges shown at the bottom of the table are the final determining factor as to
whether this transition kit will work with the cables being used.
367
phone 800-245-3573
3M Molded Rubber Splices
5432, 5433 and 5461
™
3M Molded Rubber Splices Kits QS 5432, 5433 and 5461
are inline splices designed for use on 35 kV CN or JCN
cable. Meets requirements of IEEE Standard 404. The
continuous current rating of each splice is equal to the
current rating of the cable it is sized to accommodate.
Concentric Neutral (CN) Cable
Jacketed Concentric Neutral (JCN) Cable
For copper or aluminum conductor cable, select the correct
splice with connector, from the table below. To order
connector separately see page 147. Each kit makes one splice.
3M Splices 5432, 5433 and 5461 Series Selection
Product
Series
UPC
(054007-)
Primary Insulation
O.D. Range
Conductor Size*
Cu or Al
Case
Qty.
Concentric Neutral (CN) Cable, Jacketed Concentric Neutral (JCN) Cable
See above for cable type illustrations.
5432
02338
1.060-1.210"
(27-31 mm)
2 Str.-1/0 Str. AWG
1
5432-CI-1A
08357
1.060-1.210"
(27-31 mm)
1 Str.-1/0 Sol. AWG
1
5432-CI-1/0A
31222
1.060-1.210"
(27-31 mm)
1/0 Str. AWG
1
5433
02339
1.120-1.320"
(28-34 mm)
3/0-4/0 AWG
1
5433-CI-3/0B
49485
1.120-1.320"
(28-34 mm)
3/0 AWG
1
5433-CI-4/0B
49486
1.120-1.320"
(28-34 mm)
4/0 AWG
1
5461
09129
1.00-1.15"
(25-29 mm)
1-1/0 AWG
1
5461-CI-1/0-840
09157
1.00-1.15"
(25-29 mm)
1/0 AWG
1
5461-CI-1/0A
09156
1.00-1.15"
(25-29 mm)
1/0 AWG
1
SPLICES • 35 kV Splices 1/C, JCN/CN Molded Rubber Splices
35 kV Splices 1/C, JCN/CN
Molded Rubber Splices
Jacketing kit is needed for JCN Cable. See page 384.
*Important: On all QS kits use the primary insulation O.D. range for final ordering criteria.
FAX 800-245-0329
368
Specifications and Ordering Information for 3M CI and CI-A Series
Connectors for 3M Rubber Splices 5432 and 5433 Series
™
™
Conductor Size Cu or Al
Product
Number
UPC
(054007-)
Stranded
Solid
Connector
O.D.
Case
Qty.
CI-1/0A
14176
1/0 AWG
—
0.91" (23 mm)
10
CI-1A
00722
2-1 AWG
1-1/0 AWG
0.91" (23 mm)
10
CI-3/0B
—
3/0 AWG
3/0 AWG
—
10
CI-4/0B
—
4/0 AWG
40 AWG
—
10
Specifications and Ordering Information for 3M CI-A and
CI-840 Series Connectors for 3M Rubber Splices 5461 Series
™
™
CI-A-Series
Conductor Size Cu or Al
CI-840-Series
Product
Number
UPC
(054007-)
Stranded
Solid
Case
Qty.
CI-1/0A
14176
1/0 AWG
—
10
CI-1/0-840
09137
1/0 AWG
—
10
CI-1A
00722
2-1 AWG
1-1/0 AWG
10
CI-2A
00721
2 AWG
1 AWG
10
1/C, 35 kV, JCN/CN Cold Shrink Splices
3M Cold Shrink QS-III Cable Splices
5467A and 5468A
™
3M Cold Shrink
QS-III Splicing
Kits 5467A and
5468A Series are
inline splices for
joining 35 kV
Jacketed Concentric Neutral (JCN) or Concentric Neutral
(CN) power cables. It is a cold shrink design. The cold
shrink splice body is a one-piece molded design made of
specially formulated silicone rubbers, while the jacketing
is made of EPDM rubber for its special physical properties.
Each splice is high-voltage production tested to ensure
reliability. Kits can be ordered with connectors packed in
the kit or the kit and connector can be ordered as separate
items. See page 147 to order 3M connectors. Each kit
makes one splice. 3M 2000T-Series Reducer Connectors
are available for conductor size transitions. Contact
your 3M representative for appropriate selection. Meets
requirements of IEEE 404.
Concentric Neutral (CN) Cable
Jacketed Concentric Neutral (JCN) Cable
369
phone 800-245-3573
™
Product
Series
UPC
(054007-)
Primary Insulation
O.D. Range
Conductor
Size
Connector
Case
Qty.
Concentric Neutral (CN) Cable, Jacketed Concentric Neutral (JCN) Cable
35 kV CN and JCN cables
5467A
43051
1.07-1.70" (27,2-43,2 mm)
1/0 AWG-350 kcmil (60-185 mm )
None
1
5467A-1/0-AL
43052
1.07-1.70" (27,2-43,2 mm)
1/0 AWG
20005
1
5467A-1/0-CU
43057
1.07-1.70" (27,2-43,2 mm)
1/0 AWG
10005
1
5467A-2/0-AL
43053
1.07-1.70" (27,2-43,2 mm)
2/0 AWG
20006
1
5467A-2/0-CU
43058
1.07-1.70" (27,2-43,2 mm)
2/0 AWG
10006
1
5467A-3/0-AL
43054
1.07-1.70" (27,2-43,2 mm)
3/0 AWG
20007
1
5467A-3/0-CU
43059
1.07-1.70" (27,2-43,2 mm)
3/0 AWG
10007
1
5467A-4/0-AL
43055
1.07-1.70" (27,2-43,2 mm)
4/0 AWG
20008
1
5467A-4/0-CU
43060
1.07-1.70" (27,2-43,2 mm)
4/0 AWG
10008
1
5467A-250-AL
43056
1.07-1.70" (27,2-43,2 mm)
250 kcmil
20009
1
5467A-250-CU
43061
1.07-1.70" (27,2-43,2 mm)
250 kcmil
10009
1
5467A-350-AL
04589
1.07-1.70" (27,2-43,2 mm)
350 kcmil
20011
1
5467A-350-CU
04590
1.07-1.70" (27,2-43,2 mm)
350 kcmil
10011
1
53883**
1.07-1.70" (27,2-43,2 mm)
1/0 AWG-350 kcmil (60-185 mm )
None
1
5468A
43062
1.24-2.07" (31,5-52,6 mm)
350-1000 kcmil (185-500 mm )
None
1
5468A-350-AL
43063
1.24-2.07" (31,5-52,6 mm)
350 kcmil
20011
1
5468A-350-CU
43067
1.24-2.07" (31,5-52,6 mm)
350 kcmil
10011
1
5468A-500-AL
43064
1.24-2.07" (31,5-52,6 mm)
500 kcmil
20014
1
5468A-500-CU
43068
1.24-2.07" (31,5-52,6 mm)
500 kcmil
10014
1
5468A-750-AL
43065
1.24-2.07" (31,5-52,6 mm)
750 kcmil
20019
1
5468A-750-CU
43069
1.24-2.07" (31,5-52,6 mm)
750 kcmil
10019
1
5468A-1000-AL
43066
1.24-2.07" (31,5-52,6 mm)
1000 kcmil
20024
1
5468A-1000-CU
43070
1.24-2.07" (31,5-52,6 mm)
1000 kcmil
10024
1
53909**
1.24-2.07" (31,5-52,6 mm)
350-1000 kcmil (185-500 mm )
None
1
5467A-WG*
5468A-WG*
2
2
2
2
SPLICES • 1/C, 35 kV, Power Shielded Cold Shrink Splices
3M Cold Shrink QS-III 5467A and 5468A Series Selection
*5467A-WG and 5460A-WG are partially jacketed splices containing built-in bleeder wires. Additional end user materials are required to convert to full jacketing.
**UPC prefix 051128-
FAX 800-245-0329
370
1/C, 35 kV, Power Shielded Cold Shrink Splices
and connector can be ordered as separate items. See page
147 to order 3M connectors. Each kit makes one splice.
3M 2000T-Series Reducer Connectors are available for
conductor size transitions. Contact your 3M representative
for appropriate selection. Meets requirements of IEEE 404.
3M Cold Shrink QS-III Cable Splices
5535A and 5536A
™
3M Cold Shrink QS-III
Splicing Kits 5535A and 5536A
Series are inline splices for
joining 35 kV Tape, Wire, LC,
and UniShield power cables. The cold shrink splice body
is a one-piece molded design made of specially formulated
silicone rubbers, while the jacketing is made of EPDM
rubber for its special physical properties. Each splice is
high-voltage production tested to ensure reliability. Kits
can be ordered with connectors packed in the kit, or the kit
Tape Shield Cable
Tape Shielded Cable
®
Wire Shield Cable
Wire Shielded Cable
®
UniShield CableUniShield
®
Cable
Longitudinally
Shielded
Longitudinally Corrugated
Corrugated (LC)(LC)
Shielded
Cable Cable
3M Cold Shrink QS-III Cable Splices 5535A and 5536A Series Selection
™
Product
Series
UPC
(051128-)
Primary Insulation
O.D. Range
Conductor
Size
Connector
Case
Qty.
Tape Shielded Cable, Wire Shielded Cable, UniShield Cable, Longitudinally Corrugated (LC) Shielded Cable
®
35 kV LC, wire, tape and UniShield cables
®
371
5535A
43071
1.07-1.70" (27,2-43,2 mm)
1/0 AWG-350 kcmil (60-185 mm )
None
1
5535A-1/0-AL
43072
1.07-1.70" (27,2-43,2 mm)
1/0 AWG
20005
1
5535A-1/0-CU
43077
1.07-1.70" (27,2-43,2 mm)
1/0 AWG
10005
1
5535A-2/0-AL
43073
1.07-1.70" (27,2-43,2 mm)
2/0 AWG
20006
1
5535A-2/0-CU
43078
1.07-1.70" (27,2-43,2 mm)
2/0 AWG
10006
1
5535A-3/0-AL
43074
1.07-1.70” (27,2-43,2 mm)
3/0 AWG
20007
1
5535A-3/0-CU
43079
1.07-1.70" (27,2-43,2 mm)
3/0 AWG
10007
1
5535A-4/0-AL
43075
1.07-1.70" (27,2-43,2 mm)
4/0 AWG
20008
1
5535A-4/0-CU
43080
1.07-1.70" (27,2-43,2 mm)
4/0 AWG
10008
1
5535A-250-AL
43076
1.07-1.70" (27,2-43,2 mm)
250 kcmil
20009
1
5535A-250-CU
43081
1.07-1.70" (27,2-43,2 mm)
250 kcmil
10009
1
5535A-350-AL
04591
1.07-1.70" (27,2-43,2 mm)
350 kcmil
20011
1
5535A-350-CU
04592
1.07-1.70" (27,2-43,2 mm)
350 kcmil
10011
1
5536A
43082
1.24-2.07" (31,5-52,6 mm)
350-1000 kcmil (185-500 mm )
None
1
5536A-350-AL
43083
1.24-2.07" (31,5-52,6 mm)
350 kcmil
20011
1
5536A-350-CU
43087
1.24-2.07" (31,5-52,6 mm)
350 kcmil
10011
1
5536A-500-AL
43084
1.24-2.07" (31,5-52,6 mm)
500 kcmil
20014
1
5536A-500-CU
43088
1.24-2.07" (31,5-52,6 mm)
500 kcmil
10014
1
5536A-750-AL
43085
1.24-2.07" (31,5-52,6 mm)
750 kcmil
20019
1
5536A-750-CU
43089
1.24-2.07" (31,5-52,6 mm)
750 kcmil
10019
1
5536A-1000-AL
43086
1.24-2.07" (31,5-52,6 mm)
1000 kcmil
20024
1
5536A-1000-CU
43090
1.24-2.07" (31,5-52,6 mm)
1000 kcmil
10024
1
phone 800-245-3573
2
2
3M Cold Shrink QS-III Cable Splices
5467A-XB and 5468A-XB
™
3M Cold Shrink-Break
QS-III Splicing Kits
5467A-XB and 5468A-XB
Series are inline splices
designed for providing a
shield-break in the joining
of 35 kV Jacketed Concentric Neutral (JCN) power cables.
It is a cold shrink design containing a built-in shield-break
of the splice insulation shield. The shield-break allows
the splice to be used for shield-break and cross-bounding
installations. Each splice is high-voltage production tested
to ensure reliability. See page 147 to order 3M connectors.
Each kit makes one shield-break splice. 3M Reducer
Connectors 2000T-Series are available for conductor size
transitions. Contact 3M your representative for appropriate
selection. Meets the requirements of IEEE 404.
Concentric Neutral (CN) Cable
Jacketed
Concentric
(JCN) Cable
Jacketed Concentric
NeutralNeutral
(JCN) Cable
3M Cold Shrink QS-III Series 5467A-XB and 5468A-XB Selection
™
Product
Series
UPC
(051128-)
Cable Insulation
O.D. Range
Conductor
Size
Connector
Case
Qty.
Jacketed Concentric Neutral (JCN) Cable. See above for cable type illustrations.
35 kV JCN cables
5467A-XB
54939
1.07-1.70" (27,2-43,2 mm)
1/0 AWG-350 kcmil (60-185 mm )
None
1
5468A-XB
54940
1.24-2.07" (31,5-52,6 mm)
350-1000 kcmil (185-500 mm )
None
1
2
2
3/C, 35 kV, Shielded Armored
or Non-Armored Cold Shrink Splices
The 3M Cold Shrink QS-III Splicing Series 57XXA-MT are
three-conductor inline splice kits designed to join armored
or non-armored, shielded power cables. Kits are available
in 5/8 kV, 15 kV, 25 kV and 35 kV class. Kits include
SPLICES • 1/C, 35 kV, JCN Cold Shrink Shield-Break Splices
1/C, 35 kV, JCN Cold Shrink Shield-Break Splices
Armorcast structural material to reconstitute the cable’s
armor. Use the MT-C or MT-E Trifurcating Accessory
Kit to transition from 3/C cable to 3-1/C cables. Meets the
requirements of IEEE 404. Each kit makes one splice.
3M Cold Shrink QS-III Three-Conductor Cable Splices
5797A-MT and 5798A-MT Selection
™
Product
Series
UPC
(054007-)
Primary Insulation
O.D. Range
Conductor
Size
Connector
Case
Qty.
Three Conductor Armored, Shielded Cable, Three Conductor Non-Armored, Shielded Cable
35 kV 3-Conductor Cables
5797A-MT
43419
1.07-1.70" (27,2-43,2 mm)
1/0 AWG-350 kcmil (60-185 mm )
None
1
5798A-MT
43420
1.24-2.07" (31,5-52,6 mm)
350-1000 kcmil (185-500 mm )
None
1
2
2
FAX 800-245-0329
372
3M Cold Shrink 5700A-MT Trifurcating Accessory Kit
(3-Conductor to 3 Single Conductors)
™
Product
Series
UPC
(051128-)
Conductor
Size
Single Conductor
Jacket O.D. Range
Case
Qty.
MT-C
55208
Single Conductor
0.62-1.13" (15,7-28,7 mm)
1
MT-E
54138
Single Conductor
1.13-1.80" (28,7-45,7 mm)
1
Selection Table
3M Splice 57XXA-MT
35 kV (345 mil)
™
Appropriate MT Transition Kit
*Typical Conductor Size Range – AWG/kcmil
5797A-MT
1/0- 350
MT-E
5798A-MT
350
MT-E
MT-C Kit the Single Conductor Cable Jacket O.D. range is 0.62"-1.13" (15,7-28,7 mm).
MT-E Kit the Single Conductor Cable Jacket O.D. range is 1.13"-1.80" (28,7-45,7 mm).
*Typical conductor size range is based on typical cable jacket outside diameter (O.D.). Ranges shown at the bottom of the table are the final determining factor as to
whether this transition kit will work with the cables being used.
1/C, 46 kV, Power Shielded Cold Shrink Splices
can be ordered as separate items. See page 147 to order 3M
connectors. Each kit makes one splice. 3M 2000T-Series
Reducer Connectors are available for conductor size
transitions. Contact your 3M representative for appropriate
selection. Meets requirements of IEEE 404.
3M Cold Shrink QS-III
Cable Splice 5545A
™
3M Cold Shrink QS-III
Splicing Kits 5545A is an
inline splice for joining 46kV
Tape, Wire, LC, and UniShield
power cables. The cold shrink splice body is a one-piece
molded design made of specially formulated silicone
rubbers, while the jacketing is made of EPDM rubber for
its special physical properties. Each splice is high-voltage
production tested to ensure reliability. Kits can be ordered
with connectors packed in the kit, or the kit and connector
®
Tape Shield Cable
Tape Shielded Cable
Wire Shield Cable
Wire Shielded Cable
®
UniShield CableUniShield
®
Cable
Longitudinally
Corrugated
Shielded
Longitudinally Corrugated
(LC)(LC)
Shielded
Cable Cable
3M Cold Shrink QS-III Splice 5545A
Product
Series
UPC
(051128-)
Primary Insulation
O.D. Range
Conductor
Size
Connector
Case
Qty.
None
1
Tape Shielded Cable, Wire Shielded Cable, UniShield Cable, Longitudinally Corrugated (LC) Shielded Cable
®
46 kV LC, Wire, Tape and UniShield Cables
®
5545A
55089
1.24-2.07" (31,5-52,6 mm)
4/0-1000 kcmil (120-500 mm )
2
*4/0 AWG and 250 kcmil cable may be used with aluminum connectors ONLY—do not use 4/0 AWG or 250 kcmil copper connectors.
373
phone 800-245-3573
3M Cable Splices
CS500Pb Series 1000V
™
Poly/EPR cables. The splice kits also meet the requirement
of ANSI Standard C119.1. 3M Scotchlok 2000T series
copper connectors are provided with these kits. Each kit
makes one splice.
™
3M Cold Shrink CS500Pb Series splice kits are a series
of kits rated 1000 volts for splicing Paper Insulated Lead
Covered (PILC) cable. The splice kits can be used to
connect PILC to PILC or used to connect PILC to
Single
Cable
Single Conductor
PILCConductor
Cable
CS500Pb Series
FEATURES
Benefits
Simple safe installation
No tools or special training needed
Water resistant
Meets the water seal requirements of ANSI C119.1
No torches or heat required
Quick installation using tube on removable core technology
Connectors are provided
Copper oil stop connectors meet requirements of ANSI C119.4
Proven oil stop performance
Withstand internal oil pressures exceeding 100 PSI and vacuum
to 18 inches Mercury
3M Cold Shrink Splice Kits Selection CS500Pb Series
™
Product
Series
UPC
(054007-)
Secondary Cable
Conductor Size
PILC Cable
Lead O.D. Range
Poly/EPR Cable
Insulation O.D. Range
Case
Qty.
Single Conductor PILC Cable
See above for cable type illustration.
CS503Pb-1/0
44157
1/0 AWG
0.63-1.03"
(16,0-26,1 mm)
0.34-1.03"
(8,6-26,1 mm)
1
CS506Pb-250
44161
250 kcmil
0.92-1.40"
(23,3-35,5 mm)
0.56-1.40"
(14,2-35,5 mm)
1
CS506Pb-350
44163
350 kcmil
0.92-1.40"
(23,3-35,5 mm)
0.56-1.40"
(14,2-35,5 mm)
1
CS508Pb-500
44169
500 kcmil
1.00-1.62"
(25,4-41,1 mm)
0.73-1.73"
(18,5-43,9 mm)
1
FAX 800-245-0329
SPLICES • PILC Splices and Accessories 1/C Low Voltage Splices 0-600V (1000V Rated)
PILC Splices and Accessories
1/C Low Voltage Splices 0-600V (1000V Rated)
374
1/C PILC and PILC Transition, 15 kV Cold Shrink Splices
3M Cold Shrink Splice Kit QS-2000T 1/C PILC
to 1/C Poly/EPR or 1/C PILC to 1/C PILC Cable Splices
™
The 3M Cold Shrink Splice Kit QS2000T allows
you to splice either single-conductor PILC cable
to single-conductor PILC cable, or single-conductor
PILC cable to single-conductor Poly/EPR cable.
Because of the design of the splice, size transitions
can also be accommodated rather easily. The 3M
QS-2000T kits meet the requirements of IEEE 404.
Use 3M Scotchlok Connectors 2000T Series with these splice kits.
See page 147 to order connectors. Each kit makes one single conductor splice.
™
™
Tape Shielded Cable
Wire Shielded Cable
UniShield Cable
®
EP-Lead or XLP-Lead Cable
Concentric Neutral (CN) Cable
Jacketed Concentric Neutral (JCN) Cable
Paper Insulated Lead Covered (PILC) Cable
3M Cold Shrink Splices QS-2000T Series Selection
™
Product
Series
UPC
(054007-)
PILC Cable
Insulation
O.D. Range
PILC
Cable Size
Poly/EPR
Insulation
O.D. Range
Poly/EPR
Cable Size
Connector Requirements
O.D. Max. Connector Length
Aluminum
Copper
Tape Shielded Cable, Wire Shielded Cable, UniShield Cable, EP-Lead or XLP-Lead Cable, Concentric Neutral (CN) Cable,
Jacketed Concentric Neutral (JCN) Cable, Paper Insulated Lead Covered (PILC) Cable
See above for cable type illustrations.
®
QS-2011T
50546
0.56-0.88"
(14,2-22,4 mm)
QS-2012T
50547
QS-2013T
50555
4-3/0 AWG
(25-70 mm )
1-4/0 AWG
(50-95 mm )
0.70-1.07"
(17,8-27,2 mm)
0.70-1.07"
(17,8-27,2 mm)
5.0"
(127 mm)
5.5"
(140 mm)
0.74-1.17"
3/0 AWG-350 kcmil 4/0 AWG-500 kcmil
(18,8-29,7 mm)
(95-185 mm )
(120-240 mm )
0.88-1.36"
(22,0-34,6 mm)
0.88-1.36"
(22,0-34,6 mm)
5.2"
(132 mm)
5.5"
(140 mm)
0.98-1.56"
(24,9-39,6 mm)
1.12-1.70"
(28,4-43,2 mm)
1.12-1.70"
(28,4-43,2 mm)
6.5"
(165 mm)
7.5"
(190 mm)
2
2
2
2
400-1000 kcmil
(200-500 mm )
2
500-1000 kcmil
(240-500 mm )
QS-2000T Ordering Examples
Example 1: You need a 15 kV-3 AWG CU PILC spliced to a 15 kV-1/0 AWG AI EPR.
Order: QS-2000T-3 – 1/0.
Example 2: You need a 15 kV-500 kcmil CU PILC spliced to a 15 kV-500 kcmil Cu XLP.
Order: QS-2000T – 500.
375
phone 800-245-3573
2
3M Cold Shrink Splice Kit QS-2000-3T
and QS-2000-3T-WS 3/C PILC to 1/C
Poly/EPR Cable Trifurcating Splices
™
Three-Conductor
Paper Insulated
Lead Covered
Cable
Three Conductor
Paper Insulated
Lead (PILC)
Covered
(PILC) Cable
3M Cold Shrink Splice Kit
QS-2000-3T and QS-2000-3T-WS
Trifurcating Transition Splices are
rated 15 kV. They are specially
designed splice kits for connecting
three conductor Paper Insulated
Lead Covered (PILC) cable to three single conductor Poly/
Tape Shielded Cable
Wire Shielded Cable
UniShield Cable
®
EP-Lead or XLP-Lead Cable
EPR insulated cables. Splices meet the requirements of
IEEE Standard 404. Use 3M Scotchlok 2000T Series
connectors with these kits. See page 162. Each kit makes
one three conductor to three single conductors splice.
Concentric Neutral (CN) Cable
™
Jacketed Concentric Neutral (JCN) Cable
Paper Insulated Lead Covered (PILC) Cable
3M Cold Shrink Splices QS-2000-3T and QS-2000-3T-WS Series Selection
Product
Series
UPC
(054007-)
PILC
Cable Size
Poly/EPR
Insulation
O.D. Range
Poly/EPR
Cable Size
Connector Requirements
O.D. Max. Connector Length
Aluminum
Copper
Tape Shielded Cable, Wire Shielded Cable, UniShield Cable, EP-Lead or XLP-Lead Cable,
Concentric Neutral (CN) Cable, Jacketed Concentric Neutral (JCN) Cable
See above for cable type illustrations.
®
QS-2011-3T
42021
4-3/0 AWG
(25-70 mm )
1-4/0 AWG
(50-95 mm )
0.70-1.07"
(17,8-27,2 mm)
0.70-1.07"
(17,8-27,2 mm)
5.0"
(127 mm)
5.5"
(140 mm)
QS-2012-3T
42022
3/0 AWG-250 kcmil
(95-120 mm )
4/0 AWG-500 kcmil
(120-240 mm )
0.88-1.36"
(22,0-34,6 mm)
0.88-1.36"
(22,0-34,6 mm)
5.2"
(132 mm)
5.5"
(140 mm)
QS-2012/13-3T
44202
350-500 kcmil
(195-240 mm )
250-500 kcmil
(120-240 mm )
0.91-1.36"
(23,0-34,6 mm)
0.91-1.36"
(28,0-42,0 mm)
5.2"
(132 mm)
5.5"
(140 mm)
QS-2013-3T
42023
400-800 kcmil
(200-400 mm )
500-1000 kcmil
(240-500 mm )
1.12-1.70"
(28,4-43,2 mm)
1.12-1.70"
(28,4-43,2 mm)
6.5"
(165 mm)
7.5"
(190 mm)
QS-2011-3T-WS*
43248
4-3/0 AWG
(25-95 mm )
1-4/0 AWG
(35-95 mm )
0.70-1.07"
(17,8-27,2 mm)
0.70-1.07"
(17,8-27,2 mm)
5.0"
(127 mm)
5.5"
(140 mm)
QS-2012-3T-WS*
04211
3/0 AWG-250 kcmil
(95-120 mm )
4/0 AWG-500 kcmil
(120-240 mm )
0.88-1.36"
(22,0-34,6 mm)
0.88-1.36"
(22,0-34,6 mm)
5.2"
(132 mm)
5.5"
(140 mm)
QS-2012/13-3T-WS*
04644
350-500 kcmil
(195-240 mm )
250-500 kcmil
(120-240 mm )
0.91-1.36"
(23,0-34,6 mm)
0.91-1.36"
(23,0-34,6 mm)
5.2"
(132 mm)
5.5"
(140 mm)
QS-2013-3T-WS*
04212
400-800 kcmil
(200-400 mm )
500-1000 kcmil
(240-500 mm )
1.12-1.70"
(28,4-43,2 mm)
1.12-1.70"
(28,4-43,2 mm)
6.5"
(165 mm)
7.5"
(190 mm)
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
SPLICES • 3/C to 1/C, 15 kV Cold Shrink PILC Transition Splices
3/C to 1/C, 15 kV Cold Shrink PILC Transition Splices
*QS-2000-3T-WS uses wrap-around heat shrink.
FAX 800-245-0329
376
3/C, 15 kV Cold Shrink PILC Transition Splices
3M Cold Shrink Splice Kit QS-2013-3T-3C
3/C PILC to 3/C Poly/EPR Cable Splice
™
The 3M Cold Shrink
QS-2013-3T-3C Splice Kit
is rated 15 kV. It is specially
designed for connecting three
conductor shielded or belted
Paper Insulated Lead Covered
(PILC) cable to three conductor
shielded Poly/EPR insulated cables. The splice meets the
requirements of IEEE Standard 404. Use 3M Scotchlok
2000T Series connectors with this kit. See page 162. Each
kit makes one three conductor to three conductor splice.
Three-Conductor
PaperPaper
Insulated
Lead Lead
Covered
(PILC)
Cable
Three-Conductor
Insulated
Covered
(PILC)
Cable
Three-Conductor
Armored,
Shielded
Three-Conductor Armored,
Shielded
Cable Cable
Three-Conductor Armored, Shielded Cable
Three-Conductor Non-Armored, Shielded Cable
™
Three-Conductor Non-Armored, Shielded Cable
Three-Conductor Non-Armored, Shielded Cable
3M Cold Shrink Splice QS-2013-3T-3C Series
™
Product
Series
UPC
(054007-)
PILC
Cable Size
Poly/EPR
Insulation
O.D. Range
Poly/EPR
Cable Size
Connector Requirements
O.D. Max. Connector Length
Aluminum
Copper
Tape Shielded Cable, Wire Shielded Cable, UniShield Cable, EP-Lead or XLP-Lead Cable,
Concentric Neutral (CN) Cable, Jacketed Concentric Neutral (JCN) Cable
See above for cable type illustrations.
®
QS-2013-3T-3C
43247
400-800 kcmil
(200-400 mm )
2
500-750 kcmil
(240-325 mm )
1.12-1.70"
(28,4-43,2 mm)
2
1.12-1.70"
(28,4-43,2 mm)
6.5"
(165 mm)
7.5"
(190 mm)
Kit contents:
Each kit contains sufficient quantities of the following
materials to seal and ground one cable end.
3M Cold Shrink 5110-0S Series
15-25/28 kV Cable Accessory Oil Stops
™
3M Cold Shrink 5110-OS series kits are designed for use
on PILC (Paper Insulated Lead Covered) cable with 200
Amp elbows and 600 Amp modular splices (separable
•
•
•
•
•
•
•
•
•
connectors) that meet the requirements of IEEE Standard
386. There are four kits in the series that seal the oil inside
the PILC cable, provide an accessory ground lead and
environmentally seal the accessory end and cable jacket.
These kits can be used on PILC cables sized 4 AWG to
1000 kcmil rated 15 kV and 2 AWG to 800 kcmil rated
Cold Shrink Oil Stop Tube
Cold Shrink Jacket Tube
White Restricting Tape
Scotch 130C Rubber Tape
Scotch 13 Semi-Conducting Tape
Ground Lead with Accessory Bleed Wire
Mastic Seal Strips
Instruction for 200 Amp Accessory
Instruction for 600 Amp Accessory
®
®
3M Cold Shrink 5110-0S Series Selection
™
UPC
(054007-)
Minimum Insulation Diameter*
in. (mm)
Maximum Lead Diameter
in. (mm)
15 kV
25/28 kV
5110-OS
43404
0.58" (14,7 mm)
1.10" (27,9 mm)
4-3/0 AWG
—
5111-OS
43405
0.72" (18,3 mm)
1.30 "(33,0 mm)
4/0 AWG-300 kcmil
2-1/0 AWG
5112-OS
43406
0.92" (23,4 mm)
1.60" (40,6 mm)
350-600 kcmil
2/0 AWG-300 kcmil
5113-OS
43407
1.10" (27,9 mm)
2.00" (50,8 mm)
750-1000 kcmil
350-800 kcmil
*Over paper insulation.
377
Conductor Size Range
Kit
Number
phone 800-245-3573
3M Scotchlok Reducer Series Oil Stop
Connectors 2000T CU/AL
™
™
is recommended to round-out the sector shape. The reducer
series connectors 2000T Series are designed for use with
3M Splice Kits CS500 Series, 2000T Series, 2000-3T
Series and 5700 Series splice kits. These connectors have
a solid center oil stop and meet the requirements of ANSI
Standard C-119.4.
3M Scotchlok Reducer Series
Connectors 2000T are aluminum
inline sleeves that are applicable
for both aluminum and copper
conductors. When used with sector
shaped conductors, a rounding die
™
SPLICES • Connectors
Connectors
3M Scotchlok Reducer Series 2000T CU/AL Selection
Product Number
UPC (054007-)
O.D. (in.)
Length (in.)
Case Qty.
2000T 2-1/0 CU/AL
42226
0.640"
4.740"
9 connectors
2000T 1/0-2/0 CU/AL
42228
0.910"
4.700"
3 connectors
2000T 2/0-4/0 CU/AL
42229
0.910"
4.700"
3 connectors
2000T 4/0-350 CU/AL
42231
1.125"
4.700"
3 connectors
2000T 250-350 CU/AL
42232
1.125"
4.690"
3 connectors
2000T 350-500 CU/AL
42234
1.320"
4.700"
3 connectors
2000T 500-750 CU/AL
42236
1.600"
6.250"
3 connectors
2000T 500-1000 CU/AL
42238
1.625"
6.250"
3 connectors
2000T 750-1000 CU/AL
42243
1.625"
6.250"
3 connectors
3M Scotchlok Oil Stop Connectors 2000T CU
™
™
3M Scotchlok Connectors 2000T series are copper inline connectors for use with copper conductor cables. They are
for connecting copper cables only. They are designed with a solid center oil stop for use with CS500 Series splice kits,
3M Scotchlok 2000T Series, 3M Scotchlok 2000-3T Series and 5700 Series splice kits. They can be used on concentric,
compressed and compact stranded conductors. When used with sector shaped conductors, a rounding die is recommended
to round-out the sector shape. These connectors meet ANSI Standard C-119.4.
3M Scotchlok 2000T CU Series Selection
UPC (054007-)
O.D. (in.)
Length (in.)
Case Qty.
2000T-2 CU
Product Number
42247
0.700"
5.320"
9 connectors
2000T-1/0 CU
42249
0.700"
5.320"
3 connectors
2000T-2/0 CU
42250
0.700"
5.320"
3 connectors
2000T-4/0 CU
42252
0.880"
5.250"
3 connectors
2000T -250 CU
42253
0.880"
5.250"
3 connectors
2000T-350 CU
42255
0.875"
5.250"
3 connectors
2000T-400 CU
42256
1.125"
6.900"
3 connectors
2000T-500 CU
42258
1.125"
6.900"
3 connectors
2000T-750 CU
42263
1.299"
6.900"
3 connectors
2000T-1000 CU
42265
1.500"
6.900"
3 connectors
FAX 800-245-0329
378
379
phone 800-245-3573
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