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LM5027A-EVAL/NOPB

LM5027A-EVAL/NOPB

  • 厂商:

    BURR-BROWN(德州仪器)

  • 封装:

    -

  • 描述:

    LM5027A - DC/DC, Step Down 1, Isolated Outputs Evaluation Board

  • 数据手册
  • 价格&库存
LM5027A-EVAL/NOPB 数据手册
User's Guide SNVA446B – June 2010 – Revised February 2014 AN-2067 LM5027A Evaluation Board 1 Introduction The LM5027A evaluation board is designed to provide the design engineer with a fully functional power converter based on the Active Clamp Forward topology to evaluate the LM5027A controller. The evaluation board is provided in an industry standard quarter-brick footprint. The performance of the evaluation board is: • Input Operating Range: 36 to 78 V (100 V peak) • Output Voltage: 3.3 V • Output Current: 0 to 30 A • Measured Efficiency: 90.5% @ 30 A, 92.5% @ 15 A • Frequency of Operation: 250 kHz • Board Size: 2.3 × 1.45 × 0.5 inches • Load Regulation: 1% • Line Regulation: 0.1% • Line UVLO, Hiccup Current Limit • A 70% Maximum Duty Cycle The printed circuit board consists of 6 layers of 2 ounce copper on FR4 material with a total thickness of 0.050 inches. The unit is designed for continuous operation at rated load at 2V 0.4V < UVLO < 2V UVLO 5V SS ~3V 1V OUTA, OUTB Soft-Start 2.5V 4.5V 5V 4.5V 2.5V 2V SSSR OUTSR Soft-Start OUTSR Soft-Stop Figure 7. LM5027A Soft-Start Waveforms SNVA446B – June 2010 – Revised February 2014 Submit Documentation Feedback Copyright © 2010–2014, Texas Instruments Incorporated AN-2067 LM5027A Evaluation Board 7 Secondary Side Soft-Start 8 www.ti.com Secondary Side Soft-Start In a typical DC-DC converter with a 3.3 V output the voltage reference for the error amplifier is 1.2 V. Prior to the power supply being turned-on and if there is a pre-bias load, the secondary side soft-start capacitor (CSS) will be pre-charged to the voltage reference level of 1.2 V (if the pre-bias load > 1.2 V), refer to Figure 8. On start-up the primary side soft-start begins and the output voltage rises from the pre-bias voltage level to 3.3 V, refer to Figure 9. At the end of the primary side soft-start period the controller will be at maximum duty cycle and the output voltage will overshoot until the feedback error amplifier has a chance to respond and reduce the output voltage to the regulation set point. +VOUT +SB +SB Feedback Optocoupler Error Amplifier + CSS Figure 8. VREF with Pre-Bias Load Figure 9. Pre-Bias Secondary Side Soft-Start 8 AN-2067 LM5027A Evaluation Board SNVA446B – June 2010 – Revised February 2014 Submit Documentation Feedback Copyright © 2010–2014, Texas Instruments Incorporated Secondary Side Soft-Start Reset www.ti.com 9 Secondary Side Soft-Start Reset When input power is supplied to the LM5027A Evaluation Board the LM5027A’s internal VCC Regulator turns-on providing power to the VCC pin, the primary side soft-start voltage increases, and the output drives are enabled. When the drive outputs are enables the voltage on the transformer secondary increases, the Secondary Bias rises supplying voltage to the reference and error amplifier, refer to Figure 10. During this time FET Q1 is turned-on holding the reference voltage at the positive input to the error amplifier low (zero volts). When the voltage on the secondary bias capacitor (CBIAS) rises above the Zener diode> 3.6 V, the Secondary Bias Power Good (the collector of Q2) goes high. This turns-off FET Q1 allowing the secondary soft-start capacitor to charge up. This solution of reseting the soft-start capacitor to zero (0 V) on start-up works for pre-bias loads as well as loads that do not need to start into a pre-biased condition. This allows for a monotonic start-up under both operating modes. Converter Ouput (Vout) Frequency 24.9k Compensation 15k Reference Secondary Bias Secondary Bias Power Good Opto-Coupler Feedback Voltage Error Amplifier DOG NOTES 5k 3.6V 47k Soft-Start 3.6V 47k 20k C BIAS 1 uF Q2 LM4041-1.2 47k 0.1 uF To Forward/ MOSFET enable Q1 1000 pF Figure 10. Pre-Bias Schematic SNVA446B – June 2010 – Revised February 2014 Submit Documentation Feedback Copyright © 2010–2014, Texas Instruments Incorporated AN-2067 LM5027A Evaluation Board 9 Pre-Bias Load-Synchronous Forward MOSFET Enabled 10 www.ti.com Pre-Bias Load-Synchronous Forward MOSFET Enabled The self driven synchronous rectification topology has an issues starting into a pre-bias load. When a prebias load is connected across the power supply output, refer to Figure 11, the pre-bias source will conduct current through the output inductor and the self driven gate drive resistors R1 and R2. If the pre-bias voltage is greater than the Vgs of the synchronous MOSFET (M1), the MOSFET will be turned-on sinking current into the power supply. T1 R1 Gate of the Sync MOSFET needs to be isolated M1 R2 OUTSR Figure 11. Self Driven with Pre-Bias Load 10 AN-2067 LM5027A Evaluation Board SNVA446B – June 2010 – Revised February 2014 Submit Documentation Feedback Copyright © 2010–2014, Texas Instruments Incorporated Synchronous Forward MOSFET Enabled www.ti.com 11 Synchronous Forward MOSFET Enabled For the LM5027A Evaluation board we used the Secondary Bias Power Good signal as a flag to indicate that the primary sides MOSFETs are switching providing power to the secondary of the transformer T1. When the flag goes high this indicates that it is time to turn-on the forward conducting MOSFET M1. The Secondary Bias Power Good signal drives the base of an NPN transistor (Q3), refer to Figure 13. The NPN transistor is configured as a Cascod amplifier; when it is turned-on, the voltage on the secondary of the transformer T1 drives the gate of the synchronous MOSFET, M1. The MOSFET gate drive voltage is: V-GATE_DRIVE_M1 = V_Secondary_Bias_Power_Good - VBE_Q3 (1) An NPN transistor needs to be selected so that the transistors collector to emitter voltage under the worst case operating condition does not exceed it’s VCE ratings, and that the collector current (Icc) can handle the maximum peak current to drive the gate of MOSFET M1. For the LM5027A Evaluation board the transistor is a 30 V, 1.5 ampere transistor. The maximum VCE is: VCE = Vin_max 100 = 16.67 Vpk = n 6 (2) Where: Vin = 100 V under transient conditions n is the transformer turns ratio = 6 A diode D1 is connected from the collector to the emitter of Q3 to handle any voltage spikes as a result of circuit inductance. Without this diode inductive voltage spike may damage the Cascod amplifier Q3. An NPN transistor was use instead of an N-Channel MOSFET because the Vgs drop, typically 4 to 5 V; this would reduce the gates drive voltage to M1. Under minimum input line conditions M1 may not be fully turned-on and there would be an increase in the I2 × RDS(ON) losses. Figure 12 shows the start-up waveforms for the Evaluation board. After the input power is supplied to the Evaluation board the secondary bias voltage rises, when the secondary bias is greater than 3.6 V, the Secondary Power Good output goes high. This turns-on M1 and enables the secondary side soft-start circuit allowing the output voltage to increase after Vout > Vpre-bias. An alternative to using the circuit in Figure 13 is shown in Figure 14; an additional winding can be added to the power transformer which can be used to drive the Forward Synchronous Rectifier MOSFET (M1). This is a simple solution and should not add a lot of complexity to the transformer design. Figure 12. Pre-Bias Load Waveforms SNVA446B – June 2010 – Revised February 2014 Submit Documentation Feedback Copyright © 2010–2014, Texas Instruments Incorporated AN-2067 LM5027A Evaluation Board 11 Synchronous Forward MOSFET Enabled www.ti.com Secondary Bias Q1 Secondary Bias Power Good Peak Rectifier 3.6V CBIAS T1 D1 Q3 M1 Gate of the Sync MOSFET needs to be isolated OUTSR + Figure 13. Isolated Synchronous MOSFET 12 AN-2067 LM5027A Evaluation Board SNVA446B – June 2010 – Revised February 2014 Submit Documentation Feedback Copyright © 2010–2014, Texas Instruments Incorporated Synchronous Forward MOSFET Enabled www.ti.com T1 Gate of the Sync MOSFET is Drven by a winging on T1 and is isolated OUTSR Figure 14. Isolated Synchronous MOSFET Drive Using a Transformer SNVA446B – June 2010 – Revised February 2014 Submit Documentation Feedback Copyright © 2010–2014, Texas Instruments Incorporated AN-2067 LM5027A Evaluation Board 13 Pre-Bias Load Test Set-Up 12 www.ti.com Pre-Bias Load Test Set-Up For the Pre-bias start-up test, the circuit in Figure 15 was used. An external bias supply, through a 1.0 Ω resistor, was connected across the output terminals of the Evaluation Board. Current probe 1: Vout + 80 Volt, 5 Amp Power Supply with Current Meter + S+ LM5027 Evaluation Board IN 220uF + - - OSC scope Vout - 0.6 V SVoutRTN Figure 15. Pre-Bias Load Test Set-Up 13 Pre-Bias Load Start-Up Requirements The Evaluation board Pre-Bias start-up requirement is that during converter start-up the output shall rise monotonically and not sink current (into the converter) of more than 50 mA . 14 Evaluation Board Results Figure 16 shows the output of the Evaluation Board starting with a pre-bias voltage of 2.7 V. Under these conditions the output voltage starts at 2.7 V and then increases monotonically to 3.3 V. The current into the Evaluation board (sinking) is less than 50 mA. When the output voltage rise above the pre-bias voltage there is approximately 400 mA of current out of (sourced) the Evaluation Board to charge the external 220 µF capacitor. After the external capacitor is charge to 3.3 V the current out of the power supply drop to approximately 50 mA. Figure 16. Pre-Bias StartUp 14 AN-2067 LM5027A Evaluation Board SNVA446B – June 2010 – Revised February 2014 Submit Documentation Feedback Copyright © 2010–2014, Texas Instruments Incorporated Performance Characteristics www.ti.com 15 Performance Characteristics 15.1 Turn-On Waveforms When applying power to the LM5027A evaluation board a certain sequence of events occurs. Soft-start capacitor values and other components allow for a minimal output voltage for a short time until the feedback loop can stabilize without overshoot. Figure 17 shows the output voltage during a typical start-up with a 48 V input and a load of 5 A. There is no overshoot during startup. (1) Conditions: Input Voltage = 48 VDC Output Current = 5 A Trace 1: Volts/div = 1.0 V Output Voltage Horizontal Resolution = 1 ms/div Figure 17. Turn-On Waveforms SNVA446B – June 2010 – Revised February 2014 Submit Documentation Feedback Copyright © 2010–2014, Texas Instruments Incorporated AN-2067 LM5027A Evaluation Board 15 Performance Characteristics www.ti.com 15.2 Transient Response Waveforms Figure 18 shows the transient response for a load of change from 2 A to 25 A. The lower trace shows minimal output voltage droop and overshoot during the sudden change in output current shown by the upper trace. (1) Conditions: Input Voltage = 48 VDC Output Current = 2 A to 25 A Trace1: Volts/div = 0.2 V Output Voltage Trace 2: Amps/Div = 5.0 A Output Current Horizontal Resolution = 1 ms/div Figure 18. Transient Response Waveforms 15.3 Output Ripple Waveforms Figure 19 shows typical output ripple seen directly across the output capacitor, for an input voltage of 48 V and a load of 30 A. This waveform is typical of most loads and input voltages. (1) Conditions: Input Voltage = 48 VDC Output Current = 30 A Bandwidth Limit = 25 MHz Trace 1: Volts/div = 50 mV Output Voltage Horizontal Resolution = 2 µs/div Figure 19. Output Ripple Waveform 16 AN-2067 LM5027A Evaluation Board SNVA446B – June 2010 – Revised February 2014 Submit Documentation Feedback Copyright © 2010–2014, Texas Instruments Incorporated Performance Characteristics www.ti.com 15.4 Drain Voltage of Q1 with a 25 A Load Figure 20 and Figure 21 show the drain voltage of Q1 with a 25 A load. Figure 20 represents an input voltage of 38 V and Figure 21 represents an input voltage of 78 V. (1) Conditions: Input Voltage = 38 VDC Output Current = 25 A Trace 1: Volts/Div = 20 V Q1 Drain Voltage Horizontal Resolution = 1 µs/div Figure 20. Drain Voltage of Q1 with a 25 A Load - Input Voltage of 38 V (1) Conditions: Input Voltage = 78 VDC Trace 1: Volts/Div = 20 V Q1 Drain Voltage Horizontal Resolution = 1 µs/div Figure 21. Drain Voltage of Q1 with a 25 A Load - Input Voltage of 78 V SNVA446B – June 2010 – Revised February 2014 Submit Documentation Feedback Copyright © 2010–2014, Texas Instruments Incorporated AN-2067 LM5027A Evaluation Board 17 Performance Characteristics www.ti.com 15.5 Gate Voltages Figure 22 shows the gate voltages of the synchronous rectifiers. The drive from the main power transformer is delayed slightly at turn-on by a resistor interacting with the gate capacitance. This provides improved switching transitions for optimum efficiency. The difference in drive voltage is inherent in the topology and varies with line voltage (1) Conditions: Input Voltage = 48 VDC Output Current = 5 A Trace 3: (gate) Volts/Div = 2 V Synchronous Rectifier, Q3/Q4 Trace 2: (gate) Volts/Div = 2 V Synchronous Rectifier, Q5/Q6 Horizontal Resolution = 1 µs/div Figure 22. Gate Voltages 15.6 Efficiency Figure 23. Efficiency 18 AN-2067 LM5027A Evaluation Board SNVA446B – June 2010 – Revised February 2014 Submit Documentation Feedback Copyright © 2010–2014, Texas Instruments Incorporated Performance Characteristics www.ti.com Bill of Materials Part Number Description Value C Item 1 C4532X7R2A225M CAPACITOR, CER, TDK 2.2 µ, 100 V C 2 C4532X7R2A225M CAPACITOR, CER, TDK 2.2 µ, 100 V C 3 C4532X7R2A225M CAPACITOR, CER, TDK 2.2 µ, 100 V C 4 C4532X7R2A225M CAPACITOR, CER, TDK 2.2 v, 100 V C 5 APXE4R0ARA681MH80G CAPACITOR, CER, United Chemi-Con 680 µ, 4 V C 6 C1210C476M8PACTU CAPACITOR,CER,KEMET 47 µ, 10 V C 7 C1210C476M8PACTU CAPACITOR,CER,KEMET 47 µ, 10 V C 8 C0603C471J5GAC CAPACITOR, CER, KEMET 470 p, 50 V C 9 C0603C103K3RAC CAPACITOR, CER, KEMET 0.01 µ, 25 V C 10 C0603C223K3RAC CAPACITOR, CER, KEMET 0.022 µ, 25 V C 11 C0603C473K3RAC CAPACITOR, CER, KEMET 0.047 µ, 25 V C 12 C1608X7R1H104K CAPACITOR, CER, TDK 0.1 µ, 50 V C 13 C0603C101J5GAC CAPACITOR, CER, KEMET 100 p, 50 V C 14 C0603C104K3RAC CAPACITOR, CER, KEMET 0.1 µ, 25 V C 15 C3216X7R2E104K CAPACITOR, CER, TDK 0.1 µ, 250 V C 16 C1608X7R1H104K CAPACITOR, CER, TDK 0.1 µ, 50 V C 17 C1210C476M8PACTU CAPACITOR, CER, TDK 47 µ, 10 V C 18 C1210C476M8PACTU CAPACITOR, CER, TDK 47 µ, 10 V C 19 C0603C221J3GAC CAPACITOR, CER, KEMET 220 p, 25 V C 20 OPEN C 21 C3216X7R2E104K CAPACITOR, CER, TDK 0.1 µ, 250 V C 22 C1608X7R1H104K CAPACITOR, CER, KEMET 0.1 µ, 25 V C 23 C0603C103K3RAC CAPACITOR, CER, KEMET 0.01 µ, 25 V C 24 C0603C473K3RAC CAPACITOR, CER, KEMET 0.047 µ, 25 V C 25 C0603C473K3RAC CAPACITOR, CER, KEMET 0.047 µ, 25 V C 26 C4532X7R3D222K CAPACITOR, CER, TDK 2200 p, 2000 V C 27 GRM188R61E105KA12D CAPACITOR, CER, MURATA 1.0 µ, 25 V C 28 C0603C224K3RAC CAPACITOR, CER, TDK 0.22 µ, 25 V C 29 C0603C102K3RAC CAPACITOR, CER, KEMET 1000 p, 25 V C 30 C0603C102K3RAC CAPACITOR, CER, KEMET 1000 p, 25 V C 31 C0805C471J5GAC CAPACITOR, CER, KEMET 470 p, 50 V C 32 C0805C471F5GAC CAPACITOR, CER, KEMET 470 p, 50 V C 33 C2012X7R2A332K CAPACITOR, CER, TDK 3300 p, 100 V C 34 OPEN C 71 C4532X7R1E156M CAPACITOR, CER, TDK 15 µ, 25 V C 35 C0603C102K3RAC CAPACITOR, CER, KEMET 1000 p, 25 V C 36 GRM188R61E105KA12D CAPACITOR, CER, MURATA 1.0 u, 25 V D 1 ZHCS350 DIODE, SIGNAL, ZETEX 40 V, 500 mA D 2 ZHCS350 DIODE, SIGNAL, ZETEX 40 V, 500 mA D 3 ZHCS350 DIODE, SIGNAL, ZETEX 40 V, 500 mA D 4 ZHCS350 DIODE, SIGNAL, ZETEX 40 V, 500 mA D 5 ZHCS350 DIODE, SIGNAL, ZETEX 40 V, 500 mA D 6 CMD2836 DIODE, DUAL SIGNAL, CENTRAL 120 V, 200 mA D 7 ZHCS350 DIODE, SIGNAL, ZETEX 40 V, 500 mA D 8 ZHCS350 DIODE, SIGNAL, ZETEX 40 V, 500 mA D 9 ZHCS350 DIODE, SIGNAL, ZETEX 40 V, 500 mA SNVA446B – June 2010 – Revised February 2014 Submit Documentation Feedback Copyright © 2010–2014, Texas Instruments Incorporated AN-2067 LM5027A Evaluation Board 19 Performance Characteristics Item 20 www.ti.com Part Number Description Value J 1 3104-2-00-01-00-00-08-0 PIN, BRICK, 0.040D, MILL-MAX MOUNT ON SOLDER SIDE OF PCB J 2 3104-2-00-01-00-00-08-0 PIN, BRICK, 0.040D, MILL-MAX MOUNT ON SOLDER SIDE OF PCB J 4 3104-2-00-01-00-00-08-0 PIN, BRICK, 0.040D, MILL-MAX MOUNT ON SOLDER SIDE OF PCB J 5 3231-2-00-01-00-00-08-0 PIN, BRICK, 0.080D, MILL-MAX MOUNT ON SOLDER SIDE OF PCB J 6 3104-2-00-01-00-00-08-0 PIN, BRICK, 0.040D, MILL-MAX MOUNT ON SOLDER SIDE OF PCB J 8 3104-2-00-01-00-00-08-0 PIN, BRICK, 0.040D, MILL-MAX MOUNT ON SOLDER SIDE OF PCB J 9 3231-2-00-01-00-00-08-0 PIN, BRICK, 0.080D, MILL-MAX MOUNT ON SOLDER SIDE OF PCB L 1 SRU1048-6R8Y INPUT CHOKE, Bourns 6.8 uH, 4.8 Arms L 2 7443556130 CHOKE, WURTH 1.2 µH, 37 A L 3 SDR0503-332JL CHOKE, Bourns 3.3 mH, 0.045 A Q 1 SI7846DP N-FET, SILICONIX 150 V, 50 m Q 2 SI3475 P-FET, IR 200 V, 1.6 Q 3 SI7866DP FET, SILICONIX 20 V, 3 m Q 4 SI7866DP FET, SILICONIX 20 V, 3 m Q 5 SI7866DP FET, SILICONIX 20 V, 3 m Q 6 SI7866DP FET, SILICONIX 20 V, 3 m Q 7 MMBT2907A Bipolar, PNP, 60 V, 600 mA Q 8 QSX6 Bipolar, NPN, 30 V, 1.5 A ROHM 60 V 280 mA Q 9 2N7002VA FET, N_Channel, Fairchild Q 10 MMBT2907A Bipolar, PNP, 60 V, 600 mA R 1 CRCW120610R0F RESISTOR 10 R 2 CRCW08059093F RESISTOR 90.9 k R 3 CRCW06032002F RESISTOR 20 k R 4 CRCW06034992F RESISTOR 49.9 k R 5 CRCW06034991F RESISTOR 4.99 k R 6 CRCW08059093F RESISTOR 90.9 K R 7 CRCW06031001F RESISTOR 1K R 8 CRCW06036191F RESISTOR 6.19 K R 9 CRCW06035R60F RESISTOR 5.6 R 10 CRCW060352302F RESISTOR 52.3 K R 11 CRCW06032002F RESISTOR 20 K R 12 CRCW06031001F RESISTOR 1K R 13 CRCW06035R60F RESISTOR 5.6 R 14 CRCW120649R9F RESISTOR 49.9 R 15 CRCW06036R34F RESISTOR 6.34 R 16 OPEN R 17 CRCW06032200F RESISTOR 220 R 18 CRCW06031002F RESISTOR 10 k R 19 CRCW06034R70F RESISTOR 4.7 R 20 SHORT (0 Ω) RESISTOR, 0 Ω 0Ω R 21 CRCW06031001F RESISTOR 1K R 22 CRCW06032000F RESISTOR 200 R 23 CRCW06031002F RESISTOR 10 k R 24 CRCW06031502F RESISTOR 15 k AN-2067 LM5027A Evaluation Board SNVA446B – June 2010 – Revised February 2014 Submit Documentation Feedback Copyright © 2010–2014, Texas Instruments Incorporated Performance Characteristics www.ti.com Item Part Number Description Value R 25 CRCW06032492F RESISTOR 24.9 k R 26 CRCW060310R0F RESISTOR 10 R 27 CRCW060310R0F RESISTOR 10 R 28 CRCW06031001F RESISTOR 1k R 29 CRCW06032002F RESISTOR 20.0 k R 30 CRCW06031002F RESISTOR 10.0 k R 31 CRCW06034990F RESISTOR 499 R 32 OPEN R 33 SHORT (0 Ω) RESISTOR, 0 Ω 0Ω R 34 CRCW1218110ROFKEK RESISTOR 10, 1 W R 35 CRCW1218110ROFKEK RESISTOR 10, 1 W R 36 CRCW06031001F RESISTOR 1k R 37 CRCW06033011F RESISTOR 3.01 k R 38 CRCW06034990F RESISTOR 499 R 39 CRCW06034702F RESISTOR 47 k R 40 CRCW06034702F RESISTOR 47 k R 41 CRCW06034702F RESISTOR 47 k 10 k R 42 CRCW06031002F RESISTOR R T1 NTCG164BH103H NTC, 10k@25°C, 1k@100°C, TDK 10 k T 1 HA4000-Al POWER XFMR W/AUX, COILCRAFT 12:2 T 2 DA2319-ALB Gate Drive, Coilcraft T 3 P8208T, Pulse CURRENT XFR, PULSE ENG U 1 LM5027 CONTROLLER, TEXAS INSTRUMENTS U 2 PS2811-1M OPTO-COUPLER, NEC U 3 LM8261 OPAMP, TEXAS INSTRUMENTS U 4 LM4040 REFERENCE, TEXAS INSTRUMENTS U 5 LM4041 REFERENCE, TEXAS INSTRUMENTS Z 2 MM5Z3V6 DIODE, ZENER 3.6 V SNVA446B – June 2010 – Revised February 2014 Submit Documentation Feedback Copyright © 2010–2014, Texas Instruments Incorporated 100:1 Fairchild AN-2067 LM5027A Evaluation Board 21 Printed Circuit Layout 16 www.ti.com Printed Circuit Layout Figure 24. Top Assembly Layer Figure 25. Bottom Layer 22 AN-2067 LM5027A Evaluation Board SNVA446B – June 2010 – Revised February 2014 Submit Documentation Feedback Copyright © 2010–2014, Texas Instruments Incorporated Printed Circuit Layout www.ti.com Figure 26. Bottom Silk Layer Figure 27. Mid 1 Layer SNVA446B – June 2010 – Revised February 2014 Submit Documentation Feedback Copyright © 2010–2014, Texas Instruments Incorporated AN-2067 LM5027A Evaluation Board 23 Printed Circuit Layout www.ti.com Figure 28. Mid 2 Layer Figure 29. Mid 3 Layer 24 AN-2067 LM5027A Evaluation Board SNVA446B – June 2010 – Revised February 2014 Submit Documentation Feedback Copyright © 2010–2014, Texas Instruments Incorporated Printed Circuit Layout www.ti.com Figure 30. Mid 4 Layer Figure 31. Bottom Assembly Layer SNVA446B – June 2010 – Revised February 2014 Submit Documentation Feedback Copyright © 2010–2014, Texas Instruments Incorporated AN-2067 LM5027A Evaluation Board 25 Printed Circuit Layout www.ti.com Figure 32. Top Layer Figure 33. Top Silk Layer 26 AN-2067 LM5027A Evaluation Board SNVA446B – June 2010 – Revised February 2014 Submit Documentation Feedback Copyright © 2010–2014, Texas Instruments Incorporated Application Schematic www.ti.com 17 Application Schematic Figure 34. Application Schematic: Input 36-76, Voutput 6.3 A, 30 A SNVA446B – June 2010 – Revised February 2014 Submit Documentation Feedback AN-2067 LM5027A Evaluation Board Copyright © 2010–2014, Texas Instruments Incorporated 27 Revision History www.ti.com Revision History Changes from A Revision (May 2013) to B Revision ...................................................................................................... Page • Changed Top Layer Assy to Bottom Assy, since Top was in twice. ............................................................. 22 NOTE: Page numbers for previous revisions may differ from page numbers in the current version. 28 Revision History SNVA446B – June 2010 – Revised February 2014 Submit Documentation Feedback Copyright © 2010–2014, Texas Instruments Incorporated STANDARD TERMS AND CONDITIONS FOR EVALUATION MODULES 1. Delivery: TI delivers TI evaluation boards, kits, or modules, including any accompanying demonstration software, components, or documentation (collectively, an “EVM” or “EVMs”) to the User (“User”) in accordance with the terms and conditions set forth herein. Acceptance of the EVM is expressly subject to the following terms and conditions. 1.1 EVMs are intended solely for product or software developers for use in a research and development setting to facilitate feasibility evaluation, experimentation, or scientific analysis of TI semiconductors products. EVMs have no direct function and are not finished products. EVMs shall not be directly or indirectly assembled as a part or subassembly in any finished product. For clarification, any software or software tools provided with the EVM (“Software”) shall not be subject to the terms and conditions set forth herein but rather shall be subject to the applicable terms and conditions that accompany such Software 1.2 EVMs are not intended for consumer or household use. EVMs may not be sold, sublicensed, leased, rented, loaned, assigned, or otherwise distributed for commercial purposes by Users, in whole or in part, or used in any finished product or production system. 2 Limited Warranty and Related Remedies/Disclaimers: 2.1 These terms and conditions do not apply to Software. The warranty, if any, for Software is covered in the applicable Software License Agreement. 2.2 TI warrants that the TI EVM will conform to TI's published specifications for ninety (90) days after the date TI delivers such EVM to User. Notwithstanding the foregoing, TI shall not be liable for any defects that are caused by neglect, misuse or mistreatment by an entity other than TI, including improper installation or testing, or for any EVMs that have been altered or modified in any way by an entity other than TI. Moreover, TI shall not be liable for any defects that result from User's design, specifications or instructions for such EVMs. Testing and other quality control techniques are used to the extent TI deems necessary or as mandated by government requirements. TI does not test all parameters of each EVM. 2.3 If any EVM fails to conform to the warranty set forth above, TI's sole liability shall be at its option to repair or replace such EVM, or credit User's account for such EVM. TI's liability under this warranty shall be limited to EVMs that are returned during the warranty period to the address designated by TI and that are determined by TI not to conform to such warranty. If TI elects to repair or replace such EVM, TI shall have a reasonable time to repair such EVM or provide replacements. Repaired EVMs shall be warranted for the remainder of the original warranty period. Replaced EVMs shall be warranted for a new full ninety (90) day warranty period. 3 Regulatory Notices: 3.1 United States 3.1.1 Notice applicable to EVMs not FCC-Approved: This kit is designed to allow product developers to evaluate electronic components, circuitry, or software associated with the kit to determine whether to incorporate such items in a finished product and software developers to write software applications for use with the end product. This kit is not a finished product and when assembled may not be resold or otherwise marketed unless all required FCC equipment authorizations are first obtained. Operation is subject to the condition that this product not cause harmful interference to licensed radio stations and that this product accept harmful interference. Unless the assembled kit is designed to operate under part 15, part 18 or part 95 of this chapter, the operator of the kit must operate under the authority of an FCC license holder or must secure an experimental authorization under part 5 of this chapter. 3.1.2 For EVMs annotated as FCC – FEDERAL COMMUNICATIONS COMMISSION Part 15 Compliant: CAUTION This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. FCC Interference Statement for Class A EVM devices NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. SPACER SPACER SPACER SPACER SPACER SPACER SPACER SPACER FCC Interference Statement for Class B EVM devices NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: • • • • Reorient or relocate the receiving antenna. Increase the separation between the equipment and receiver. Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. Consult the dealer or an experienced radio/TV technician for help. 3.2 Canada 3.2.1 For EVMs issued with an Industry Canada Certificate of Conformance to RSS-210 Concerning EVMs Including Radio Transmitters: This device complies with Industry Canada license-exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device. Concernant les EVMs avec appareils radio: Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est autorisée aux deux conditions suivantes: (1) l'appareil ne doit pas produire de brouillage, et (2) l'utilisateur de l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le fonctionnement. Concerning EVMs Including Detachable Antennas: Under Industry Canada regulations, this radio transmitter may only operate using an antenna of a type and maximum (or lesser) gain approved for the transmitter by Industry Canada. To reduce potential radio interference to other users, the antenna type and its gain should be so chosen that the equivalent isotropically radiated power (e.i.r.p.) is not more than that necessary for successful communication. This radio transmitter has been approved by Industry Canada to operate with the antenna types listed in the user guide with the maximum permissible gain and required antenna impedance for each antenna type indicated. Antenna types not included in this list, having a gain greater than the maximum gain indicated for that type, are strictly prohibited for use with this device. Concernant les EVMs avec antennes détachables Conformément à la réglementation d'Industrie Canada, le présent émetteur radio peut fonctionner avec une antenne d'un type et d'un gain maximal (ou inférieur) approuvé pour l'émetteur par Industrie Canada. Dans le but de réduire les risques de brouillage radioélectrique à l'intention des autres utilisateurs, il faut choisir le type d'antenne et son gain de sorte que la puissance isotrope rayonnée équivalente (p.i.r.e.) ne dépasse pas l'intensité nécessaire à l'établissement d'une communication satisfaisante. Le présent émetteur radio a été approuvé par Industrie Canada pour fonctionner avec les types d'antenne énumérés dans le manuel d’usage et ayant un gain admissible maximal et l'impédance requise pour chaque type d'antenne. Les types d'antenne non inclus dans cette liste, ou dont le gain est supérieur au gain maximal indiqué, sont strictement interdits pour l'exploitation de l'émetteur 3.3 Japan 3.3.1 Notice for EVMs delivered in Japan: Please see http://www.tij.co.jp/lsds/ti_ja/general/eStore/notice_01.page 日本国内に 輸入される評価用キット、ボードについては、次のところをご覧ください。 http://www.tij.co.jp/lsds/ti_ja/general/eStore/notice_01.page 3.3.2 Notice for Users of EVMs Considered “Radio Frequency Products” in Japan: EVMs entering Japan may not be certified by TI as conforming to Technical Regulations of Radio Law of Japan. If User uses EVMs in Japan, not certified to Technical Regulations of Radio Law of Japan, User is required by Radio Law of Japan to follow the instructions below with respect to EVMs: 1. 2. 3. Use EVMs in a shielded room or any other test facility as defined in the notification #173 issued by Ministry of Internal Affairs and Communications on March 28, 2006, based on Sub-section 1.1 of Article 6 of the Ministry’s Rule for Enforcement of Radio Law of Japan, Use EVMs only after User obtains the license of Test Radio Station as provided in Radio Law of Japan with respect to EVMs, or Use of EVMs only after User obtains the Technical Regulations Conformity Certification as provided in Radio Law of Japan with respect to EVMs. Also, do not transfer EVMs, unless User gives the same notice above to the transferee. Please note that if User does not follow the instructions above, User will be subject to penalties of Radio Law of Japan. SPACER SPACER SPACER SPACER SPACER 【無線電波を送信する製品の開発キットをお使いになる際の注意事項】 開発キットの中には技術基準適合証明を受けて いないものがあります。 技術適合証明を受けていないもののご使用に際しては、電波法遵守のため、以下のいずれかの 措置を取っていただく必要がありますのでご注意ください。 1. 2. 3. 電波法施行規則第6条第1項第1号に基づく平成18年3月28日総務省告示第173号で定められた電波暗室等の試験設備でご使用 いただく。 実験局の免許を取得後ご使用いただく。 技術基準適合証明を取得後ご使用いただく。 なお、本製品は、上記の「ご使用にあたっての注意」を譲渡先、移転先に通知しない限り、譲渡、移転できないものとします。 上記を遵守頂けない場合は、電波法の罰則が適用される可能性があることをご留意ください。 日本テキサス・イ ンスツルメンツ株式会社 東京都新宿区西新宿6丁目24番1号 西新宿三井ビル 3.3.3 Notice for EVMs for Power Line Communication: Please see http://www.tij.co.jp/lsds/ti_ja/general/eStore/notice_02.page 電力線搬送波通信についての開発キットをお使いになる際の注意事項については、次のところをご覧くださ い。http://www.tij.co.jp/lsds/ti_ja/general/eStore/notice_02.page SPACER 4 EVM Use Restrictions and Warnings: 4.1 EVMS ARE NOT FOR USE IN FUNCTIONAL SAFETY AND/OR SAFETY CRITICAL EVALUATIONS, INCLUDING BUT NOT LIMITED TO EVALUATIONS OF LIFE SUPPORT APPLICATIONS. 4.2 User must read and apply the user guide and other available documentation provided by TI regarding the EVM prior to handling or using the EVM, including without limitation any warning or restriction notices. The notices contain important safety information related to, for example, temperatures and voltages. 4.3 Safety-Related Warnings and Restrictions: 4.3.1 User shall operate the EVM within TI’s recommended specifications and environmental considerations stated in the user guide, other available documentation provided by TI, and any other applicable requirements and employ reasonable and customary safeguards. Exceeding the specified performance ratings and specifications (including but not limited to input and output voltage, current, power, and environmental ranges) for the EVM may cause personal injury or death, or property damage. If there are questions concerning performance ratings and specifications, User should contact a TI field representative prior to connecting interface electronics including input power and intended loads. Any loads applied outside of the specified output range may also result in unintended and/or inaccurate operation and/or possible permanent damage to the EVM and/or interface electronics. Please consult the EVM user guide prior to connecting any load to the EVM output. If there is uncertainty as to the load specification, please contact a TI field representative. During normal operation, even with the inputs and outputs kept within the specified allowable ranges, some circuit components may have elevated case temperatures. These components include but are not limited to linear regulators, switching transistors, pass transistors, current sense resistors, and heat sinks, which can be identified using the information in the associated documentation. When working with the EVM, please be aware that the EVM may become very warm. 4.3.2 EVMs are intended solely for use by technically qualified, professional electronics experts who are familiar with the dangers and application risks associated with handling electrical mechanical components, systems, and subsystems. User assumes all responsibility and liability for proper and safe handling and use of the EVM by User or its employees, affiliates, contractors or designees. User assumes all responsibility and liability to ensure that any interfaces (electronic and/or mechanical) between the EVM and any human body are designed with suitable isolation and means to safely limit accessible leakage currents to minimize the risk of electrical shock hazard. User assumes all responsibility and liability for any improper or unsafe handling or use of the EVM by User or its employees, affiliates, contractors or designees. 4.4 User assumes all responsibility and liability to determine whether the EVM is subject to any applicable international, federal, state, or local laws and regulations related to User’s handling and use of the EVM and, if applicable, User assumes all responsibility and liability for compliance in all respects with such laws and regulations. User assumes all responsibility and liability for proper disposal and recycling of the EVM consistent with all applicable international, federal, state, and local requirements. 5. Accuracy of Information: To the extent TI provides information on the availability and function of EVMs, TI attempts to be as accurate as possible. However, TI does not warrant the accuracy of EVM descriptions, EVM availability or other information on its websites as accurate, complete, reliable, current, or error-free. SPACER SPACER SPACER SPACER SPACER SPACER SPACER 6. Disclaimers: 6.1 EXCEPT AS SET FORTH ABOVE, EVMS AND ANY WRITTEN DESIGN MATERIALS PROVIDED WITH THE EVM (AND THE DESIGN OF THE EVM ITSELF) ARE PROVIDED "AS IS" AND "WITH ALL FAULTS." TI DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, REGARDING SUCH ITEMS, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR NON-INFRINGEMENT OF ANY THIRD PARTY PATENTS, COPYRIGHTS, TRADE SECRETS OR OTHER INTELLECTUAL PROPERTY RIGHTS. 6.2 EXCEPT FOR THE LIMITED RIGHT TO USE THE EVM SET FORTH HEREIN, NOTHING IN THESE TERMS AND CONDITIONS SHALL BE CONSTRUED AS GRANTING OR CONFERRING ANY RIGHTS BY LICENSE, PATENT, OR ANY OTHER INDUSTRIAL OR INTELLECTUAL PROPERTY RIGHT OF TI, ITS SUPPLIERS/LICENSORS OR ANY OTHER THIRD PARTY, TO USE THE EVM IN ANY FINISHED END-USER OR READY-TO-USE FINAL PRODUCT, OR FOR ANY INVENTION, DISCOVERY OR IMPROVEMENT MADE, CONCEIVED OR ACQUIRED PRIOR TO OR AFTER DELIVERY OF THE EVM. 7. USER'S INDEMNITY OBLIGATIONS AND REPRESENTATIONS. USER WILL DEFEND, INDEMNIFY AND HOLD TI, ITS LICENSORS AND THEIR REPRESENTATIVES HARMLESS FROM AND AGAINST ANY AND ALL CLAIMS, DAMAGES, LOSSES, EXPENSES, COSTS AND LIABILITIES (COLLECTIVELY, "CLAIMS") ARISING OUT OF OR IN CONNECTION WITH ANY HANDLING OR USE OF THE EVM THAT IS NOT IN ACCORDANCE WITH THESE TERMS AND CONDITIONS. THIS OBLIGATION SHALL APPLY WHETHER CLAIMS ARISE UNDER STATUTE, REGULATION, OR THE LAW OF TORT, CONTRACT OR ANY OTHER LEGAL THEORY, AND EVEN IF THE EVM FAILS TO PERFORM AS DESCRIBED OR EXPECTED. 8. Limitations on Damages and Liability: 8.1 General Limitations. IN NO EVENT SHALL TI BE LIABLE FOR ANY SPECIAL, COLLATERAL, INDIRECT, PUNITIVE, INCIDENTAL, CONSEQUENTIAL, OR EXEMPLARY DAMAGES IN CONNECTION WITH OR ARISING OUT OF THESE TERMS ANDCONDITIONS OR THE USE OF THE EVMS PROVIDED HEREUNDER, REGARDLESS OF WHETHER TI HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. EXCLUDED DAMAGES INCLUDE, BUT ARE NOT LIMITED TO, COST OF REMOVAL OR REINSTALLATION, ANCILLARY COSTS TO THE PROCUREMENT OF SUBSTITUTE GOODS OR SERVICES, RETESTING, OUTSIDE COMPUTER TIME, LABOR COSTS, LOSS OF GOODWILL, LOSS OF PROFITS, LOSS OF SAVINGS, LOSS OF USE, LOSS OF DATA, OR BUSINESS INTERRUPTION. NO CLAIM, SUIT OR ACTION SHALL BE BROUGHT AGAINST TI MORE THAN ONE YEAR AFTER THE RELATED CAUSE OF ACTION HAS OCCURRED. 8.2 Specific Limitations. IN NO EVENT SHALL TI'S AGGREGATE LIABILITY FROM ANY WARRANTY OR OTHER OBLIGATION ARISING OUT OF OR IN CONNECTION WITH THESE TERMS AND CONDITIONS, OR ANY USE OF ANY TI EVM PROVIDED HEREUNDER, EXCEED THE TOTAL AMOUNT PAID TO TI FOR THE PARTICULAR UNITS SOLD UNDER THESE TERMS AND CONDITIONS WITH RESPECT TO WHICH LOSSES OR DAMAGES ARE CLAIMED. THE EXISTENCE OF MORE THAN ONE CLAIM AGAINST THE PARTICULAR UNITS SOLD TO USER UNDER THESE TERMS AND CONDITIONS SHALL NOT ENLARGE OR EXTEND THIS LIMIT. 9. Return Policy. Except as otherwise provided, TI does not offer any refunds, returns, or exchanges. Furthermore, no return of EVM(s) will be accepted if the package has been opened and no return of the EVM(s) will be accepted if they are damaged or otherwise not in a resalable condition. If User feels it has been incorrectly charged for the EVM(s) it ordered or that delivery violates the applicable order, User should contact TI. All refunds will be made in full within thirty (30) working days from the return of the components(s), excluding any postage or packaging costs. 10. Governing Law: These terms and conditions shall be governed by and interpreted in accordance with the laws of the State of Texas, without reference to conflict-of-laws principles. User agrees that non-exclusive jurisdiction for any dispute arising out of or relating to these terms and conditions lies within courts located in the State of Texas and consents to venue in Dallas County, Texas. Notwithstanding the foregoing, any judgment may be enforced in any United States or foreign court, and TI may seek injunctive relief in any United States or foreign court. Mailing Address: Texas Instruments, Post Office Box 655303, Dallas, Texas 75265 Copyright © 2015, Texas Instruments Incorporated spacer IMPORTANT NOTICE Texas Instruments Incorporated and its subsidiaries (TI) reserve the right to make corrections, enhancements, improvements and other changes to its semiconductor products and services per JESD46, latest issue, and to discontinue any product or service per JESD48, latest issue. Buyers should obtain the latest relevant information before placing orders and should verify that such information is current and complete. All semiconductor products (also referred to herein as “components”) are sold subject to TI’s terms and conditions of sale supplied at the time of order acknowledgment. TI warrants performance of its components to the specifications applicable at the time of sale, in accordance with the warranty in TI’s terms and conditions of sale of semiconductor products. Testing and other quality control techniques are used to the extent TI deems necessary to support this warranty. Except where mandated by applicable law, testing of all parameters of each component is not necessarily performed. TI assumes no liability for applications assistance or the design of Buyers’ products. Buyers are responsible for their products and applications using TI components. To minimize the risks associated with Buyers’ products and applications, Buyers should provide adequate design and operating safeguards. TI does not warrant or represent that any license, either express or implied, is granted under any patent right, copyright, mask work right, or other intellectual property right relating to any combination, machine, or process in which TI components or services are used. Information published by TI regarding third-party products or services does not constitute a license to use such products or services or a warranty or endorsement thereof. Use of such information may require a license from a third party under the patents or other intellectual property of the third party, or a license from TI under the patents or other intellectual property of TI. Reproduction of significant portions of TI information in TI data books or data sheets is permissible only if reproduction is without alteration and is accompanied by all associated warranties, conditions, limitations, and notices. TI is not responsible or liable for such altered documentation. Information of third parties may be subject to additional restrictions. Resale of TI components or services with statements different from or beyond the parameters stated by TI for that component or service voids all express and any implied warranties for the associated TI component or service and is an unfair and deceptive business practice. TI is not responsible or liable for any such statements. Buyer acknowledges and agrees that it is solely responsible for compliance with all legal, regulatory and safety-related requirements concerning its products, and any use of TI components in its applications, notwithstanding any applications-related information or support that may be provided by TI. Buyer represents and agrees that it has all the necessary expertise to create and implement safeguards which anticipate dangerous consequences of failures, monitor failures and their consequences, lessen the likelihood of failures that might cause harm and take appropriate remedial actions. 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Buyer acknowledges and agrees that any military or aerospace use of TI components which have not been so designated is solely at the Buyer's risk, and that Buyer is solely responsible for compliance with all legal and regulatory requirements in connection with such use. TI has specifically designated certain components as meeting ISO/TS16949 requirements, mainly for automotive use. In any case of use of non-designated products, TI will not be responsible for any failure to meet ISO/TS16949. 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