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Table of Contents
User’s Guide
LM3475 Buck Controller Evaluation Module User's Guide
ABSTRACT
The TPS51225EVM-133 evaluation module (EVM) uses the TPS51225. The TPS51225 is a D-CAP™ mode,
dual synchronous step-down controller with 5-V and 3.3-V low-dropout regulators (LDO). The EVM provides
fixed 5-V and 3.3-V outputs at up to 10 A each, from a 12-V input bus.
Table of Contents
1 Description.............................................................................................................................................................................. 3
1.1 Typical Applications............................................................................................................................................................3
1.2 Features............................................................................................................................................................................. 3
2 Electrical Performance Specifications................................................................................................................................. 3
3 Schematic................................................................................................................................................................................4
4 Test Setup................................................................................................................................................................................5
4.1 Test Equipment.................................................................................................................................................................. 5
4.2 Recommended Test Setup.................................................................................................................................................6
5 Configurations........................................................................................................................................................................ 7
6 Test Procedure........................................................................................................................................................................ 8
6.1 Line/Load Regulation and Efficiency Measurement Procedure......................................................................................... 8
6.2 List of Test Points............................................................................................................................................................... 8
6.3 Equipment Shutdown......................................................................................................................................................... 8
7 Performance Data and Typical Characteristic Curves........................................................................................................ 9
7.1 5-V Efficiency..................................................................................................................................................................... 9
7.2 5-V Load Regulation.......................................................................................................................................................... 9
7.3 3.3-V Efficiency................................................................................................................................................................ 10
7.4 3.3-V Load Regulation..................................................................................................................................................... 10
7.5 Enable Turn-On/Turn-Off..................................................................................................................................................11
7.6 Output Ripple....................................................................................................................................................................11
7.7 Switching Node................................................................................................................................................................ 12
7.8 5-V Output Transient with Auto-skip Mode.......................................................................................................................12
7.9 3.3-V Output Transient with Auto-skip Mode....................................................................................................................13
7.10 Output Prebias Turn-On................................................................................................................................................. 13
7.11 Thermal Image............................................................................................................................................................... 14
8 EVM Assembly Drawing and PCB Layout.......................................................................................................................... 15
9 Bill of Materials..................................................................................................................................................................... 18
10 Revision History................................................................................................................................................................. 18
List of Figures
Figure 3-1. TPS51225EVM-133 Schematic.................................................................................................................................4
Figure 4-1. Tip and Barrel Measurement for VOUT Ripple............................................................................................................5
Figure 4-2. TPS51225EVM-133 Recommended Test Setup....................................................................................................... 6
Figure 7-1. 5-V Efficiency.............................................................................................................................................................9
Figure 7-2. 5-V Load Regulation..................................................................................................................................................9
Figure 7-3. 3.3-V Efficiency........................................................................................................................................................10
Figure 7-4. 3.3-V Load Regulation.............................................................................................................................................10
Figure 7-5. EN1 and EN2 Turn-On............................................................................................................................................ 11
Figure 7-6. EN1 and EN2 Turn-Off.............................................................................................................................................11
Figure 7-7. 5-V Output Ripple.................................................................................................................................................... 11
Figure 7-8. 3.3-V Output Ripple................................................................................................................................................. 11
Figure 7-9. 5-V Switching Node.................................................................................................................................................12
Figure 7-10. 3.3-V Switching Node............................................................................................................................................12
Figure 7-11. 5-V Output Transient from DCM to CCM...............................................................................................................12
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Trademarks
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Figure 7-12. 5-V Output Transient from CCM to DCM...............................................................................................................12
Figure 7-13. 3.3-V Output Transient from DCM to CCM............................................................................................................13
Figure 7-14. 3.3-V Output Transient from CCM to DCM............................................................................................................13
Figure 7-15. 5-V Output, 2.5-V Prebias Start-Up.......................................................................................................................13
Figure 7-16. 3.3-V Output, 2-V Prebias Start-Up.......................................................................................................................13
Figure 7-17. Top Board at 12 VIN, 5 V/10 A, 3.3 V/10 A, 25°C Ambient Without Airflow........................................................... 14
Figure 8-1. TPS51225EVM-133 Top Layer Assembly Drawing.................................................................................................15
Figure 8-2. TPS51225EVM-133 Bottom Assembly Drawing..................................................................................................... 15
Figure 8-3. TPS51225EVM-133 Top Copper.............................................................................................................................16
Figure 8-4. TPS51225EVM-133 Layer 2 Copper.......................................................................................................................16
Figure 8-5. TPS51225EVM-133 Layer 3 Copper.......................................................................................................................17
Figure 8-6. TPS51225EVM-133 Layer 4 Copper.......................................................................................................................17
List of Tables
Table 2-1. TPS51225EVM-133 Electrical Performance Specifications........................................................................................3
Table 5-1. EN1 Selection............................................................................................................................................................. 7
Table 5-2. EN2 Selection............................................................................................................................................................. 7
Table 6-1. The Functions of Each Test Points............................................................................................................................. 8
Table 9-1. EVM Components List.............................................................................................................................................. 18
Trademarks
D-CAP™ is a trademark of Texas Instruments.
All trademarks are the property of their respective owners.
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Description
1 Description
The TPS51225EVM-133 is designed to use a regulated 12-V bus to produce regulated 5-V and 3.3-V outputs at
up to 10 A each of load current. The EVM demonstrates the TPS51225 as a computing-system power supply. It
also provides 5-V and 3.3-V LDOs and 14-V voltage-current protection (VCP) for charge pump applications.
1.1 Typical Applications
•
•
Notebook computers, netbooks, tablet computers
Servers, telecom motherboards, embedded computers
1.2 Features
The TPS51225EVM-133 features:
•
•
•
•
•
10-A DC steady-state output current for 5-V and 3.3-V outputs
Supports pre-bias output voltage start-up
S1 for Enable/Disable output1
S2 for Enable/Disable output2
Convenient test points for probing critical waveforms
2 Electrical Performance Specifications
Table 2-1. TPS51225EVM-133 Electrical Performance Specifications
PARAMETER
TEST CONDITIONS
MIN
TYP
MAX
8
12
20
UNITS
INPUT CHARACTERISTICS
Voltage range
VIN
V
Maximum input current
VIN = 8 V, 5 VOUT, 1/10 A, 3.3 VOUT, 2/10 A
7.3
A
No load input current
VIN = 20 V, 5 VOUT, 1/0 A, 3.3 VOUT, 2/0 A with auto-skip mode
1.5
mA
OUTPUT CHARACTERISTICS
Output voltage VOUT1
5
Line regulation (VIN = 8 V–20 V)
0.1%
Output voltage regulation
Load regulation (VIN = 12 V, VOUT1/0 A–10 A with auto-skip mode),
Voutput2: off
0.5%
Output voltage ripple
VIN = 12 V, VOUT1/ 10 A , Voutput2: off
Output load current
VIN = 8 V–20 V
Output over current
VIN = 12 V
Switching frequency
VIN = 12 V, Voutput1/10 A
Efficiency
VIN = 12 V, Vout1/10 A, Vout2: off
V
32
0
8
mVpp
10
A
12.9
A
300
kHz
95.69%
Output voltage Vout2
3.3
Line regulation (VIN = 8 V–20 V)
0.1%
Output voltage regulation
Load regulation (VIN = 12 V, VOUT 2/0 A–10 A with auto-skip mode),
Voutput1: off
0.5%
Output voltage ripple
VIN = 12 V, Vout2/10 A , Voutput1: off
Output load current
VIN = 8 V–20 V
Output over current
VIN = 12 V
Switching Frequency
VIN = 12 V, Voutput2/10 A
Efficiency
VIN = 12 V, Vout2 at 10 A, Vout1: off
30
0
8
mVpp
10
A
12.9
A
355
kHz
94.33%
Operating temperature
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V
25
°C
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Schematic
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3 Schematic
Figure 3-1. TPS51225EVM-133 Schematic
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Test Setup
4 Test Setup
4.1 Test Equipment
Voltage Source: The input voltage, VIN, should be a 0-V to 20-V variable DC source capable of supplying 10
ADC. Connect VIN to J1 as shown in Figure 4-2.
Multimeters:
•
•
•
•
V1: VIN at TP1 (VIN) and TP6 (GND)
V2: Vout1 at TP2 (Vout1) and TP7 (GND)
V3: Vout2 at TP3 (Vout2) and TP8 (GND)
A1: VIN input current
Output Load: The output load should be an electronic constant resistance mode load capable of 0 ADC to 15
ADC.
Oscilloscope: A digital or analog oscilloscope can measure the output ripple. Set the oscilloscope for the
following:
•
•
•
•
•
1-MΩ impedance
20-MHz bandwidth
AC coupling
4-µs/division horizontal resolution
50-mV/division vertical resolution
Use test points TP2 (Vout1), TP3 (Vout2), TP7 (GND), and TP8 (GND) for measuring the output ripple voltage
by placing the oscilloscope probe tip through TP2/TP3 and holding the ground barrel on TP7/TP8 as shown in
Figure 4-1. Using a leaded ground connection can induce additional noise due to the large ground loop.
Metal Ground Barrel
Probe Tip
TP2/TP3
TP7/TP8
Figure 4-1. Tip and Barrel Measurement for VOUT Ripple
Fan: Some of the components in this EVM can approach temperatures of 60°C during operation. A small fan
capable of 200–400 linear feet per minute (LFM) is recommended to reduce component temperatures while the
EVM is operating. Do not probe the EVM while the fan is not running.
Recommended Wire Gauge:
1. VIN to J1(12-V input):
The recommended wire size is 1× American wire gauge (AWG) #14 per input connection, with the total
length of wire less than four feet (2-feet input, 2-feet return).
2. J2, J3 to Load1, Load2:
The minimum recommended wire size is AWG #14, with the total length of wire less than four feet (2-feet
output, 2-feet return).
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Test Setup
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4.2 Recommended Test Setup
FAN
V2
Load1
+
V1
+
A1
-
DC
Source
Vin
+
V3
Load2
-
Figure 4-2. TPS51225EVM-133 Recommended Test Setup
Figure 4-2 is the recommended test setup for evaluating the EVM. Working at an ESD workstation, make sure
that any wrist straps, bootstraps, or mats are connected referencing the user to earth ground before power is
applied to the EVM.
Input Connections:
1. Prior to connecting the DC input source, VIN, it is advisable to limit the source current from VIN to 10-A
maximum. Make sure VIN is initially set to 0 V and connected as shown in Figure 4-2.
2. Connect a voltmeter, V1, at TP1 (VIN) and TP6 (GND) to measure the input voltage.
3. Connect a current meter, A1, to measure the input current.
Output Connections:
1.
2.
3.
4.
Connect Load1 to J2 and set Load to constant resistance mode to sink 0 ADC before VIN is applied
Connect a voltmeter, V2, at TP2 (Vout1) and TP7 (GND) to measure the output1 voltage.
Connect Load2 to J3 and set Load to constant resistance mode to sink 0 ADC before VIN is applied.
Connect a voltmeter, V3, at TP3 (Vout2) and TP8 (GND) to measure the output2 voltage.
Other Connections:
Place a fan as shown in Figure 4-2 and turn it on, making sure air is flowing across the EVM.
6
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Configurations
5 Configurations
Make all switcher selections before applying power to the EVM. Configure this EVM per the following:
Enable1 Selection
The EN1 pin can be set by S1.
Default setting: S1 to OFF to disable the Output1
Table 5-1. EN1 Selection
Switcher set to
SKIPSEL Selection
ON
Enable the Output1
OFF
Disable the Output1
Enable2 Selection
Default setting: S2 to OFF to disable the Output2
Table 5-2. EN2 Selection
Switcher set to
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Enable Selection
ON
Enable the Output2
OFF
Disable the Output2
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Test Procedure
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6 Test Procedure
6.1 Line/Load Regulation and Efficiency Measurement Procedure
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
Set up the EVM as described in Section 4 and Figure 4-2.
Ensure Load1 and Load2 are set to constant resistance mode and to sink 0 ADC.
Ensure the configuration settings per Section 5.
Ensure S1 and S2 are in the OFF position before VIN is applied.
Increase VIN from 0 V to 12 V. Use V1 to measure input voltage.
Switch S1 to the ON position to enable the Output1.
Use V2 to measure Vout1 voltage.
Vary Load1 from 0–10 ADC. Vout1 should remain in load regulation.
Vary VIN from 8 V to 20 V. Vout1 should remain in line regulation.
Switch S1 to the OFF position to disable the Output1.
Switch S2 to the ON position to enable the Output2.
Use V3 to measure Vout2 voltage.
Vary Load2 from 0–10 ADC. Vout2 should remain in load regulation.
Vary VIN from 8 V to 20 V. Vout2 should remain in line regulation.
Switch S2 to the OFF position to disable the Output2.
Decrease Load1 and Load2 to 0 A.
Decrease VIN to 0 V.
6.2 List of Test Points
Table 6-1. The Functions of Each Test Points
Test Points
Name
Description
TP1
Vin
12-V input
TP2
Vout1
5-V output
TP3
Vout2
3.3-V output
TP4
VREG5
5-V LDO output
TP5
VREG3
3.3-V LDO output
TP6
GND
Ground
TP7
GND
Ground
TP8
GND
Ground
TP9
GND
Ground
TP10
PGOOD
Power Good
TP11
EN2
Enable2
TP12
EN1
Enable1
TP13
VCLK
Clock output for charge pump
TP14
SW1
Switching node of Output1
TP15
SW2
Switching node of Output2
TP16
VCP
14-V charge bump voltage
TP17
GND
Ground
6.3 Equipment Shutdown
1. Shut down Load1 and Load2.
2. Shut down VIN.
3. Shut down the fan.
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Performance Data and Typical Characteristic Curves
7 Performance Data and Typical Characteristic Curves
Figure 7-1 through Figure 7-17 present typical performance curves for the TPS51225EVM-133.
7.1 5-V Efficiency
100
90
Efficiency (%)
80
70
60
50
VIN = 12 V
VIN = 20 V
VIN = 8 V
40
0.001
0.01
0.1
Output Current (A)
1
10
G001
Figure 7-1. 5-V Efficiency
7.2 5-V Load Regulation
5.08
Output Voltage (V)
5.06
5.04
5.02
5
4.98
VIN = 12 V
VIN = 20 V
VIN = 8 V
4.96
0.001
0.01
0.1
Output Current (A)
1
10
G002
Figure 7-2. 5-V Load Regulation
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Performance Data and Typical Characteristic Curves
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7.3 3.3-V Efficiency
100
90
80
Efficiency (%)
70
60
50
40
30
20
VIN = 12 V
VIN = 20 V
VIN = 8 V
10
0
0.001
0.01
0.1
Output Current (A)
1
10
G003
Figure 7-3. 3.3-V Efficiency
7.4 3.3-V Load Regulation
3.38
Output Voltage (V)
3.36
3.34
3.32
3.3
3.28
VIN = 12 V
VIN = 20 V
VIN = 8 V
3.26
0.001
0.01
0.1
Output Current (A)
1
10
G004
Figure 7-4. 3.3-V Load Regulation
10
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Performance Data and Typical Characteristic Curves
7.5 Enable Turn-On/Turn-Off
TPS5 1225 EVM-133
Enable Start-up
Test Condition:
12 VIN, 5 V/5 A, 3.3 V/5 A
CH1: EN
TPS5 1225 EVM-133
Enable Shutdown
Test Condition:
12 VIN, 5 V/5 A, 3.3 V/5 A
CH1: EN
CH2: 5 VOUT
CH2: 5 VOUT
CH3: 3.3 VOUT
CH3: 3.3 VOUT
CH4: PGOOD
CH4: PGOOD
TIME 400 µs/Div
TIME 400 µs/Div
Figure 7-5. EN1 and EN2 Turn-On
Figure 7-6. EN1 and EN2 Turn-Off
7.6 Output Ripple
TPS5 1225 EVM-133
5 V Output Ripple
Test Condition:
12 VIN, 5 V/10 A, 3.3 V/0 A
TPS5 1225 EVM-133
3.3 V Output Ripple
CH1: 3.3 V Output Ripple
CH1: 5 V Output Ripple
TIME 4 µs/Div
TIME 4 µs/Div
Figure 7-7. 5-V Output Ripple
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Test Condition:
12 VIN, 5 V/0 A, 3.3 V/10 A
Figure 7-8. 3.3-V Output Ripple
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Performance Data and Typical Characteristic Curves
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7.7 Switching Node
TP5 1225 EVM-133
5 VOUT Switching Node
Test Condition:
12 VIN, 5 V/10 A, 3.3 V/0 A
TPS5 1225 EVM-133
3.3 VOUT Switching Node
Test Condition:
12 VIN, 5 V/0 A, 3.3 V/10 A
CH1: SW2
CH1: SW1
TIME 400 ns/Div
TIME 200 ns/Div
Figure 7-9. 5-V Switching Node
Figure 7-10. 3.3-V Switching Node
7.8 5-V Output Transient with Auto-skip Mode
TPS5 1225CEVM-133
5 VOUT Output Transient
from DCM to CCM
Test Condition:
12 VIN, 5 V/0 A-5 A, 3.3 V/0 A
TPS5 1225CEVM-133
5 VOUT Output Transient
from CCM to DCM
CH1: 5 VOUT Output
CH1: 5 VOUT Output
CH2: 5 VOUT Current
CH2: 5 VOUT Current
TIME 40 µs/Div
TIME 40 µs/Div
Figure 7-11. 5-V Output Transient from DCM to
CCM
12
Test Condition:
12 VIN, 5 V/0 A-5 A, 3.3 V/0 A
Figure 7-12. 5-V Output Transient from CCM to
DCM
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Performance Data and Typical Characteristic Curves
7.9 3.3-V Output Transient with Auto-skip Mode
TPS5 1225CEVM-133
Test Condition:
3.3 VOUT Output Transient 12 VIN, 5 V/0 A, 3.3 V/0 A-5 A
from DCM to CCM
TPS5 1225 EVM-133
3.3 VOUT Output Transient
from CCM to DCM
CH1: 3.3 VOUT Output
CH1: 3.3 VOUT Output
CH2: 3.3 VOUT Current
CH2: 3.3 VOUT Current
Test Condition:
12 VIN, 5 V/0 A, 3.3 V/0 A-5 A
TIME 40 µs/Div
TIME 40 µs/Div
Figure 7-13. 3.3-V Output Transient from DCM to
CCM
Figure 7-14. 3.3-V Output Transient from CCM to
DCM
7.10 Output Prebias Turn-On
TPS5 1225CEVM-133
5 VOUT 2.5 V Pre-bias
Enable Start-up
Test Condition:
12 VIN, 5 V/0 A, 3.3 V/0 A
TPS5 1225CEVM-133
3.3 VOUT 2 V Pre-bias
Enable Start-up
Test Condition:
12 VIN, 5 V/0 A, 3.3 V/0 A
CH1: EN1 and EN2
CH1: EN1 and EN2
CH2: 5 VOUT
CH2: 5 VOUT
CH3: 3.3 VOUT
CH3: 3.3 VOUT
CH4: PGOOD
CH4: PGOOD
TIME 400 µs/Div
TIME 400 µs/Div
Figure 7-15. 5-V Output, 2.5-V Prebias Start-Up
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Figure 7-16. 3.3-V Output, 2-V Prebias Start-Up
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Performance Data and Typical Characteristic Curves
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7.11 Thermal Image
Figure 7-17. Top Board at 12 VIN, 5 V/10 A, 3.3 V/10 A, 25°C Ambient Without Airflow
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EVM Assembly Drawing and PCB Layout
8 EVM Assembly Drawing and PCB Layout
The following figures (Figure 8-1 through Figure 8-6) show the design of the TPS51225EVM-133 printed circuit
board. The EVM has been designed using four layers, 2-oz copper circuit board.
Figure 8-1. TPS51225EVM-133 Top Layer Assembly Drawing
Figure 8-2. TPS51225EVM-133 Bottom Assembly Drawing
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EVM Assembly Drawing and PCB Layout
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Figure 8-3. TPS51225EVM-133 Top Copper
Figure 8-4. TPS51225EVM-133 Layer 2 Copper
16
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EVM Assembly Drawing and PCB Layout
Figure 8-5. TPS51225EVM-133 Layer 3 Copper
Figure 8-6. TPS51225EVM-133 Layer 4 Copper
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Bill of Materials
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9 Bill of Materials
This is the EVM components list according to the schematic shown in Figure 3-1.
Table 9-1. EVM Components List
Qty
RefDes
Description
MFR
Part Number
4
C1, C2, C3, C4
Capacitor, ceramic, 22 µF, 25 V, X5R, 20%, 1210
Murata
GRM32ER61C226KE20L
6
C10, C15, C19, C20, C21, Capacitor, ceramic, 0.1 µF, 50 V, X7R, 10%, 0603
C22
STD
STD
4
C5, C6, C26, C27
Capacitor, ceramic, 0.01 µF, 50 V, X7R, 10%, 0603
STD
STD
3
C7, C8, C9
Capacitor, ceramic, 1 µF, 10 V, X7R, 10%, 0603
STD
STD
2
C11, C12
Capacitor, POS, 330 µF, 6.3 VDC, 18 mΩ, 20%, 7343
Sanyo
6TPE330MIL
2
C16, C17
Capacitor, POS, 470 µF, 4 VDC, 18 mΩ, 20%, 7343
Sanyo
4TPE470MIL
1
D1
Diode, Schottky barrier array, 70 mA, 40 V, SOT363
BAS40DW-04 Diodes
1
L1
Inductor, SMT, 3.3 µH, 12.3 A, 9.2 mΩ, 11.2 mm × 10.0
mm
Toko
FDVE1040-H-3R3M
1
L2
Inductor, SMT, 2.2 µH, 14.2 A, 6.1 mΩ, 11.2 mm × 10.0
mm
Toko
FDVE1040-H-2R2M
2
Q1, Q2
MOSFET, Dual N-Chan, 30 V, 25 A, QFN-8 POWER
TI
CSD87352Q5D
9
R1, R3, R4, R5, R7, R19,
R20, R21, R22
Resistor, chip, 0 Ω, 1/16W, 1%, 0603
STD
STD
2
R10, R11
Resistor, chip, 30.1 kΩ, 1/16W, 1%, 0603
STD
STD
1
R18
Resistor, chip, 51.1 kΩ, 1/16W, 1%, 0603
STD
STD
1
R12
Resistor, chip, 100 kΩ, 1/16W, 1%, 0603
STD
STD
1
R14
Resistor, chip, 15.0 kΩ, 1/16W, 1%, 0603
STD
STD
2
R15, R17
Resistor, chip, 10.0 kΩ, 1/16W, 1%, 0603
STD
STD
1
R16
Resistor, chip, 7.50 kΩ, 1/16W, 1%, 0603
STD
STD
1
R6
Resistor, chip, 2.21 Ω, 1/16W, 1%, 0603
STD
STD
1
R2
Resistor, chip, 4.02 Ω, 1/16W, 1%, 0603
STD
STD
1
U1
IC, Dual Synchronous Step-Down Controller with 5-V/3.3- TI
V LDOs for Notebook System Power DFN-20
TPS51225RUK
10 Revision History
NOTE: Page numbers for previous revisions may differ from page numbers in the current version.
Changes from Revision * (June 2012) to Revision A (February 2022)
Page
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LM3475 Buck Controller Evaluation Module User's Guide
Copyright © 2022 Texas Instruments Incorporated
SLVU735A – JUNE 2012 – REVISED FEBRUARY 2022
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