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TPS54561QDPRRQ1

TPS54561QDPRRQ1

  • 厂商:

    BURR-BROWN(德州仪器)

  • 封装:

    WSON10_EP

  • 描述:

    IC REG BCK SPLIT RAIL ADJ 10WSON

  • 数据手册
  • 价格&库存
TPS54561QDPRRQ1 数据手册
Product Folder Order Now Support & Community Tools & Software Technical Documents TPS54561-Q1 SLVSC60A – SEPTEMBER 2014 – REVISED JANUARY 2017 TPS54561-Q1 4.5-V to 60-V Input, 5-A, Step-Down DC-DC Converter With Eco-mode™ 1 Features 3 Description • • The TPS54561-Q1 device is a 60-V, 5-A, step-down regulator with an integrated high-side MOSFET. The device survives load dump pulses up to 65 V per ISO7637. Current-mode control provides simple external compensation and flexible component selection. A low-ripple pulse-skip mode and 152-µA supply current enables high efficiency at light loads. Pulling the enable pin low reduces shutdown supply current to 2 µA . 1 • • • • • • • • • • • • • Qualified for Automotive Applications AEC-Q100 Qualified With the Following Results: – Device Temperature Grade 1: –40°C to 125°C Ambient Operating Temperature Range – Device HBM ESD Classification H1C – Device CDM ESD Classification C5 High Efficiency at Light Loads With PulseSkipping Eco-mode™ Control 87-mΩ High-Side MOSFET 152-µA Operating Quiescent Current and 2-µA Shutdown Current 100-kHz to 2.5-MHz Switching Frequency Synchronizes to External Clock Low-Dropout Operation at Light Loads With Integrated BOOT Recharge FET Adjustable UVLO Voltage and Hysteresis Power-Good Output Monitor for Undervoltage and Overvoltage Adjustable Soft-Start and Sequencing 0.8-V 1% Internal Voltage Reference 10-Pin WSON With Thermal Pad Package –40°C to 150°C TJ Operating Range Create a Custom Design using the TPS54561-Q1 with the WEBENCH® Power Designer 2 Applications • • • Undervoltage lockout has an internal 4.3-V setting. Use of an external resistor divider at the EN pin can increase the setting. The soft-start pin controls the output-voltage start-up ramp and also configures sequencing or tracking. An open-drain power-good signal indicates the output is within 93% to 106% of its nominal voltage. A wide adjustable switching-frequency range allows optimization for either efficiency or external component size. Cycle-by-cycle current limit, frequency foldback, and thermal shutdown protect the device during an overload condition. The TPS54561-Q1 is available in a 10-pin, 4-mm × 4mm WSON package. Device Information(1) PART NUMBER BODY SIZE (NOM) WSON (10) 4.00 mm × 4.00 mm (1) For all available packages, see the orderable addendum at the end of the data sheet. Vehicle Accessories: GPS (see SLVA412), Entertainment USB Dedicated Charging Ports and Battery Chargers (see SLVA464) 12-V and 24-V Automotive Power Systems Space Simplified Schematic VI PACKAGE TPS54561-Q1 Efficiency vs Load Current 100 VDD 36 V to 12 V PWRGD 95 TPS54561-Q1 RT/CLK SS/TR BOOT SW VO COMP FB Efficiency (%) 90 EN 85 12 V to 3.3 V 80 12 V to 5 V 75 70 VO = 12 V, f (SW) = 620 kHz VO = 5 V and 3.3 V, f (SW) = 400 kHz 65 GND 60 0 Copyright © 2016, Texas Instruments Incorporated 1 2 3 IO - Output Current (A) 4 5 C024 1 An IMPORTANT NOTICE at the end of this data sheet addresses availability, warranty, changes, use in safety-critical applications, intellectual property matters and other important disclaimers. PRODUCTION DATA. TPS54561-Q1 SLVSC60A – SEPTEMBER 2014 – REVISED JANUARY 2017 www.ti.com Table of Contents 1 2 3 4 5 6 7 Features .................................................................. Applications ........................................................... Description ............................................................. Revision History..................................................... Pin Configuration and Functions ......................... Specifications......................................................... 1 1 1 2 3 4 6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 4 4 4 5 5 6 6 7 Absolute Maximum Ratings ..................................... ESD Ratings.............................................................. Recommended Operating Conditions....................... Thermal Information .................................................. Electrical Characteristics.......................................... Timing Requirements ................................................ Switching Characteristics .......................................... Typical Characteristics .............................................. Detailed Description ............................................ 11 7.1 Overview ................................................................. 11 7.2 Functional Block Diagram ....................................... 12 7.3 Feature Description................................................. 12 7.4 Device Functional Modes........................................ 27 8 Application and Implementation ........................ 28 8.1 Application Information............................................ 28 8.2 Typical Application .................................................. 28 9 Power Supply Recommendations...................... 42 10 Layout................................................................... 43 10.1 Layout Guidelines ................................................. 43 10.2 Layout Example .................................................... 43 11 Device and Documentation Support ................. 44 11.1 11.2 11.3 11.4 11.5 11.6 11.7 Device Support...................................................... Documentation Support ....................................... Receiving Notification of Documentation Updates Community Resources.......................................... Trademarks ........................................................... Electrostatic Discharge Caution ............................ Glossary ................................................................ 44 44 44 44 44 45 45 12 Mechanical, Packaging, and Orderable Information ........................................................... 45 4 Revision History Changes from Original (September 2014) to Revision A Page • Changed package SON To: WSON in the Features and throughout the data sheet ........................................................... 1 • Added the WEBENCH information in the Features, Detailed Design Procedure, and Device Support sections .................. 1 • Added SW, 5-ns transient to the Absolute Maximum Ratings ............................................................................................... 4 • Moved Storage temperature range to the Absolute Maximum Ratings ................................................................................. 4 • Changed the Handling Ratings table to the ESD Ratings ..................................................................................................... 4 • Changed Equation 10 and Equation 11 .............................................................................................................................. 19 • Changed Equation 30 .......................................................................................................................................................... 30 • Changed Equation 33 .......................................................................................................................................................... 30 • Moved Power Dissipation Estimate to the Detailed Design Procedure section ................................................................... 35 • Moved the location of the Safe Operating Area ................................................................................................................... 37 • Moved Inverting Power Supply and Split-Rail Power Supply to the Application Information section................................... 41 2 Submit Documentation Feedback Copyright © 2014–2017, Texas Instruments Incorporated Product Folder Links: TPS54561-Q1 TPS54561-Q1 www.ti.com SLVSC60A – SEPTEMBER 2014 – REVISED JANUARY 2017 5 Pin Configuration and Functions DPR Package 10-Pin WSON (Top View) BOOT 1 10 PWRGD VDD 2 9 SW EN 3 8 GND SS/TR 4 7 COMP RT/CLK 5 6 FB Thermal Pad Pin Functions PIN NAME NO. I/O DESCRIPTION BOOT 1 O The device requires a bootstrap capacitor between BOOT and SW. If the voltage on this capacitor is below the minimum required voltage to operate the high-side MOSFET, the gate driver switches off until the bootstrap capacitor recharges. COMP 7 O Error amplifier output, and input to the output switch-current comparator (PWM comparator). Connect frequency compensation components to this pin. EN 3 I Enable pin, with internal pullup current source. Pull below 1.2 V to disable. Float to enable. Adjust the input undervoltage lockout with two resistors. See the Enable and Adjust Undervoltage Lockout section. FB 6 I Inverting input of the transconductance (gm) error amplifier. GND 8 — Ground PWRGD 10 O Power-good is an open-drain output that asserts if the output voltage is low because of thermal shutdown, dropout, overvoltage, or EN shutdown. RT/CLK 5 I Resistor timing and external clock. An internal amplifier holds this pin at a fixed voltage when using an external resistor to ground to set the switching frequency. When pulled above the PLL upper threshold, a mode change occurs, and the pin becomes a synchronization input. This change disables the internal amplifier, and the pin is a high-impedance clock input to the internal PLL. Stopping the clocking edges reenables the internal amplifier, and the operating mode returns to resistor programmed mode. SS/TR 4 I Soft-start and tracking input pin. An external capacitor connected to this pin sets the output rise time. A voltage on this pin overrides the internal reference, which allows use of the pin for tracking and sequencing. SW 9 I The source of the internal high-side power MOSFET, and switching node of the converter. VDD 2 I Input supply pin with 4.5-V to 60-V operating range. Thermal pad — — To ensure proper operation, electrically connect the GND pin to the copper pad under the IC on the printed circuit board. Submit Documentation Feedback Copyright © 2014–2017, Texas Instruments Incorporated Product Folder Links: TPS54561-Q1 3 TPS54561-Q1 SLVSC60A – SEPTEMBER 2014 – REVISED JANUARY 2017 www.ti.com 6 Specifications 6.1 Absolute Maximum Ratings (1) Over operating free-air temperature range (unless otherwise noted) VALUE MIN Input voltage Output voltage VDD –0.3 65 EN –0.3 8.4 FB –0.3 3 COMP –0.3 3 PWRGD –0.3 6 SS/TR –0.3 3 RT/CLK –0.3 3.6 BOOT-SW –0.3 8 SW –0.6 65 –7 65 SW, 5-ns transient SW, 10-ns transient UNIT MAX V V –2 65 Operating junction temperature -40 150 °C Storage temperature range, Tstg –65 150 °C (1) Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. These are stress ratings only, and do not imply functional operation of the device at these or any other conditions beyond those indicated under Rec–65ommended Operating Conditions. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability. 6.2 ESD Ratings VALUE V(ESD) (1) Electrostatic discharge Human-body model (HBM), per AEC Q100-002 (1) ±2000 Charged-device model (CDM), per AEC-Q100-011 ±750 UNIT V AEC Q100-002 indicates HBM stressing is done in accordance with the ANSI/ESDA/JEDEC JS-001 specification. 6.3 Recommended Operating Conditions Over operating free-air temperature range (unless otherwise noted) MIN MAX UNIT VDD Supply input voltage 4.5 60 V VO Output voltage 0.8 58.8 V IO Output current 0 5 A TJ Junction temperature –40 150 °C 4 Submit Documentation Feedback Copyright © 2014–2017, Texas Instruments Incorporated Product Folder Links: TPS54561-Q1 TPS54561-Q1 www.ti.com SLVSC60A – SEPTEMBER 2014 – REVISED JANUARY 2017 6.4 Thermal Information TPS54561-Q1 THERMAL METRIC (1) (2) DPR UNIT 10 PINS RθJA Junction-to-ambient thermal resistance (standard board) 35.1 °C/W RθJCtop Junction-to-case (top) thermal resistance 34.1 °C/W RθJB Junction-to-board thermal resistance 12.3 °C/W ψJT Junction-to-top characterization parameter 0.3 °C/W ψJB Junction-to-board characterization parameter 12.5 °C/W RθJCbot Junction-to-case (bottom) thermal resistance 2.2 °C/W (1) (2) For more information about traditional and new thermal metrics, see the Semiconductor and IC Package Thermal Metrics application report. Determination of the power rating at a specific ambient temperature must be at the maximum junction temperature of 150°C. This is the point where distortion starts to increase substantially. See the power dissipation estimate in the Power Dissipation Estimate section of this data sheet for more information. 6.5 Electrical Characteristics TJ = –40°C to 150°C, VDD = 4.5 to 60 V (unless otherwise noted) PARAMETER TEST CONDITIONS MIN TYP MAX UNIT 60 V 4.3 4.48 V SUPPLY VOLTAGE (VDD PIN) Operating input voltage Internal undervoltage lockout threshold 4.5 VDD rising 4.1 Internal undervoltage lockout threshold hysteresis 325 mV Shutdown supply current V(EN) = 0 V, TA = 25°C, 4.5 V ≤ VDD ≤ 60 V 2.25 4.5 Operating: nonswitching supply current V(FB) = 0.9 V, TA = 25°C 152 200 1.2 1.3 µA ENABLE AND UVLO (EN PIN) V(EN)th Enable threshold voltage Input current I(HYS) No voltage hysteresis, rising and falling 1.1 Enable threshold + 50 mV Enable threshold – 50 mV Hysteresis current –4.6 V µA –0.58 –1.2 -1.8 –2.2 –3.4 -4.5 µA 0.792 0.8 0.808 V 87 185 VOLTAGE REFERENCE Vref Voltage reference HIGH-SIDE MOSFET On-resistance VDD = 12 V, V(BOOT-SW) = 6 V mΩ ERROR AMPLIFIER Input current gm(ea) A(OL) Error-amplifier transconductance –2 µA < I(COMP) < 2 µA, V(COMP) = 1 V Error-amplifier transconductance (gm) during soft-start –2 µA < I(COMP) < 2 µA, V(COMP) = 1 V, V(FB) = 0.4 V Error-amplifier open-loop dc gain V(FB) = 0.8 V Minnimum unity-gain bandwidth Error-amplifier source and sink gm(ps) V(COMP) = 1 V, 100 mV overdrive COMP to SW current transconductance 50 nA 350 µS 78 µS 10 000 V/V 2500 kHz ±30 µA 17 S CURRENT LIMIT Current limit threshold All VDD and temperatures, open loop (1) 6.3 7.5 8.8 All temperatures, VDD = 12 V, open loop (1) 6.3 7.5 8.3 VDD = 12 V, TA = 25°C, open loop (1) 7.1 7.5 7.9 A THERMAL SHUTDOWN Thermal shutdown Thermal shutdown hysteresis (1) 176 °C 12 °C Measure open-loop current limit directly at the SW pin. The current is independent of the inductor value and slope compensation. Submit Documentation Feedback Copyright © 2014–2017, Texas Instruments Incorporated Product Folder Links: TPS54561-Q1 5 TPS54561-Q1 SLVSC60A – SEPTEMBER 2014 – REVISED JANUARY 2017 www.ti.com Electrical Characteristics (continued) TJ = –40°C to 150°C, VDD = 4.5 to 60 V (unless otherwise noted) PARAMETER TEST CONDITIONS MIN TYP MAX 1.55 2 UNIT EXTERNAL CLOCK (RT/CLK PIN) RT/CLK high threshold RT/CLK low threshold 0.5 1.2 V V SOFT-START AND TRACKING (SS/TR PIN) I(SS) Charge current V(SS/TR) = 0.4 V 1.7 µA SS/TR-to-FB matching V(SS/TR) = 0.4 V 42 mV SS/TR-to-reference crossover 98% of nominal FB voltage 1.16 V SS/TR discharge current (overload) V(FB) = 0 V, V(SS/TR) = 0.4 V 354 µA SS/TR discharge voltage V(FB) = 0 V 54 mV POWER GOOD (PWRGD PIN) FB threshold for PWRGD low FB falling FB threshold for PWRGD high FB rising 91% 93% FB threshold for PWRGD low FB rising 108% FB threshold for PWRGD high FB falling 106% Hysteresis FB falling 2% Output-high leakage V(PWRGD) = 5.5 V, TA = 25°C 10 nA On-resistance I(PWRGD) = 3 mA, V(FB) < 0.79 V 45 Ω Minimum input voltage for defined output voltage V(PWRGD) < 0.5 V, I(PWRGD) = 100 µA 0.9 2 TYP MAX V 6.6 Timing Requirements MIN UNIT RT/CLK Minimum CLK input pulse duration 15 ns 6.7 Switching Characteristics TJ = –40°C to 150°C, VDD = 4.5 V to 60 V (unless otherwise noted) PARAMETER TEST CONDITIONS MIN TYP MAX UNIT ENABLE AND UVLO (EN PIN) Enable to COMP active VDD = 12 V, TA = 25°C 540 µs 60 ns 100 ns CURRENT-LIMIT td(CL) Current limit threshold delay SW t(ON) Minimum controllable on-time VDD = 23.7 V, VO = 5 V, IO = 3.5 A, R(RT) = 39.6 kΩ, TA = 25°C RT/CLK Switching frequency range using RT mode f(SW) Switching frequency 100 R(RT) = 200 kΩ 450 Switching frequency range using CLK mode 500 160 2500 kHz 550 kHz 2300 kHz TIMING RESISTOR AND EXTERNAL CLOCK (RT/CLK PIN) 6 RT/CLK falling edge to SW rising edge delay Measured at 500 kHz with an RT resistor (R(RT)) in series 55 ns PLL lock-in time Measured at 500 kHz 78 µs Submit Documentation Feedback Copyright © 2014–2017, Texas Instruments Incorporated Product Folder Links: TPS54561-Q1 TPS54561-Q1 www.ti.com SLVSC60A – SEPTEMBER 2014 – REVISED JANUARY 2017 0.25 0.814 0.809 0.2 V o lta g e R e fe r e n c e ( V ) S ta tic D r a in - S o u r c e O n - S ta te R e s is ta n c e (: ) 6.8 Typical Characteristics 0.15 0.1 0.05 0.804 0.799 0.794 0.789 BOOT-SW = 3 V BOOT-SW = 6 V 0 0.784 -50 -25 0 25 50 75 100 125 Junction Temperature (qC) 150 -50 -25 0 25 50 75 100 125 150 Junction Temperature (qC) D004 D028 VDD = 12 V Figure 1. On-Resistance vs Junction Temperature Figure 2. Voltage Reference vs Junction Temperature 6.5 9 -40q 8.5 H ig h - S id e S w itc h C u r r e n t ( A ) High-Side Switch Current (A) 6.3 8 7.5 7 6.5 25q 150q 6.1 5.9 5.7 5.5 5.3 5.1 4.9 4.7 6 -50 4.5 -25 0 25 50 75 100 Junction Temperature (qC) 125 0 150 10 20 30 40 50 60 Input Voltage (V) D026 D027 VDD = 12 V Figure 4. Switch-Current Limit vs Input Voltage Figure 3. Switch-Current Limit vs Junction Temperature 500 550 450 530 S w itc h in g F r e q u e n c y ( k H z ) S w itc h in g F r e q u e n c y ( k H z ) 540 520 510 500 490 480 470 350 300 250 200 150 460 450 -50 400 100 -25 0 25 50 75 100 Junction Temperature (qC) R(RT) = 200 kΩ 125 150 200 300 400 500 600 700 800 900 Resistance at RT/CLK (k:) D025 1000 D024 VDD = 12 V Figure 5. Switching Frequency vs Junction Temperature Figure 6. Switching Frequency vs RT/CLK Resistance, Low-Frequency Range Submit Documentation Feedback Copyright © 2014–2017, Texas Instruments Incorporated Product Folder Links: TPS54561-Q1 7 TPS54561-Q1 SLVSC60A – SEPTEMBER 2014 – REVISED JANUARY 2017 www.ti.com 2500 500 2000 450 Transconductance (PS) S w itc h in g F r e q u e n c y ( k H z ) Typical Characteristics (continued) 1500 1000 400 350 300 500 250 0 0 50 100 150 200 -50 200 Resistance at RT/CLK (k:) -25 0 D023 25 50 75 100 Junction Temperature (ºC) 125 150 D022 VDD = 12 V Figure 7. Switching Frequency vs RT/CLK Resistance, High-Frequency Range Figure 8. EA Transconductance vs Junction Temperature 1.33 120 110 1.3 90 E N T h r e s h o ld ( V ) Transconductance (PS) 100 80 70 60 50 40 1.27 1.24 1.21 1.18 30 20 -50 1.15 -25 0 25 50 75 100 Junction Temperature (qC) 125 -50 150 25 50 75 100 125 150 D020 VDD = 12 V Figure 10. EN Pin Threshold Voltage vs Junction Temperature Figure 9. EA Transconductance During Soft-Start vs Junction Temperature -3.5 -0.5 -3.7 -0.7 -3.9 -0.9 In p u t C u r r e n t a t E N ( P A ) In p u t C u r r e n t a t E N ( P A ) 0 Junction Temperature (qC) VDD = 12 V -4.1 -4.3 -4.5 -4.7 -4.9 -1.1 -1.3 -1.5 -1.7 -1.9 -5.1 -2.1 -5.3 -2.3 -5.5 -2.5 -50 -25 0 25 50 75 100 125 Junction Temperature (qC) VDD = 12 V 150 -50 -25 V(EN) = Threshold + 50 mV 0 25 50 75 100 125 Junction Temperature (qC) D019 Figure 11. EN Pin Current vs Junction Temperature 8 -25 D021 VDD = 12 V 150 D018 V(EN) = Threshold – 50 mV Figure 12. EN Pin Current vs Junction Temperature Submit Documentation Feedback Copyright © 2014–2017, Texas Instruments Incorporated Product Folder Links: TPS54561-Q1 TPS54561-Q1 www.ti.com SLVSC60A – SEPTEMBER 2014 – REVISED JANUARY 2017 Typical Characteristics (continued) 100 -2.5 V (FB) Falling N o m in a l S w itc h in g F r e q u e n c y ( % ) -2.7 I ( E N ) H y s te r e s is ( P A ) -2.9 -3.1 -3.3 -3.5 -3.7 -3.9 -4.1 -4.3 V (FB) Rising 75 50 25 0 -4.5 -50 -25 0 25 50 75 100 125 0 150 Junction Temperature (qC) 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 Voltage at FB (V) D017 D016 VDD = 12 V Figure 13. EN Pin Current Hysteresis vs Junction Temperature Figure 14. Switching Frequency vs FB 3 Supply Current at V DD Pin (PA) Supply Current at V DD Pin (PA) 3 2.5 2 1.5 1 0.5 0 -50 2.5 2 1.5 1 0.5 0 -25 0 25 50 75 100 Junction Temperature (qC) 125 150 0 VDD = 12 V 30 40 Input Voltage (V) 50 60 D014 Figure 16. Shutdown Supply Current vs Input Voltage 210 210 190 190 Supply Current at V DD Pin (PA) Supply Current at V DD Pin (PA) 20 TJ = 25ºC Figure 15. Shutdown Supply Current vs Junction Temperature 170 150 130 110 90 70 -50 10 D015 170 150 130 110 90 70 -25 0 25 50 75 100 Junction Temperature (qC) 125 150 0 10 D013 VDD = 12 V 20 30 40 Input Voltage (V) 50 60 D012 TJ = 25ºC Figure 17. I(VDD) Supply Current vs Junction Temperature Figure 18. I(VDD) Supply Current vs Input Voltage Submit Documentation Feedback Copyright © 2014–2017, Texas Instruments Incorporated Product Folder Links: TPS54561-Q1 9 TPS54561-Q1 SLVSC60A – SEPTEMBER 2014 – REVISED JANUARY 2017 www.ti.com Typical Characteristics (continued) 2.6 4.5 BOOT-SW UVLO Falling BOOT-SW UVLO Rising 4.4 2.4 VDD Pin Voltage (V) BOOT-SW UVLO Voltage (V) 2.5 2.3 2.2 2.1 4.2 4.1 4 2 3.9 1.9 3.8 1.8 -50 3.7 -50 -25 0 25 50 75 100 Junction Temperature (qC) 125 150 UVLO Start Switching UVLO Stop Switching -25 0 25 50 75 100 Junction Temperature (qC) D011 Figure 19. BOOT-SW UVLO vs Junction Temperature 110 70 108 60 50 40 30 20 125 150 D010 Figure 20. Input Voltage UVLO vs Junction Temperature 80 Power-Good Threshold (%) P o w e r - G o o d R e s is ta n c e (: ) 4.3 106 104 102 FB Rising FB Falling FB Rising FB Falling 100 98 96 94 92 10 90 0 -50 -25 0 25 50 75 100 125 Junction Temperature (qC) 88 -50 150 VDD = 12 V 25 50 75 100 Junction Temperature (qC) 125 150 D008 Figure 22. PWRGD Threshold vs Junction Temperature 900 60 800 55 700 SS/TR-to-FB Offset (mV) SS/TR-to-FB Offset (mV) 0 VDD = 12 V Figure 21. PWRGD On-Resistance vs Junction Temperature 600 500 400 300 200 50 45 40 35 30 25 100 0 0 100 VDD = 12 V 200 300 400 500 FB Pin Voltage (mV) 600 700 800 20 -50 -25 0 D007 TJ = 25ºC VDD = 12 V Figure 23. SS/TR to FB Offset vs FB 10 -25 D009 25 50 75 100 Junction Temperature (qC) 125 150 D006 V(FB) = 0.4 V Figure 24. SS/TR to FB Offset vs Temperature Submit Documentation Feedback Copyright © 2014–2017, Texas Instruments Incorporated Product Folder Links: TPS54561-Q1 TPS54561-Q1 www.ti.com SLVSC60A – SEPTEMBER 2014 – REVISED JANUARY 2017 Typical Characteristics (continued) 5.6 Start 5.5 Stop I n p u t V o lta g e ( V ) 5.4 5.3 5.2 5.1 Dropout Voltage 5 4.9 Dropout Voltage 4.8 4.7 4.6 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 Output Current (A) 0.45 0.5 D005 Figure 25. 5-V Start and Stop Voltage (see Low-Dropout Operation and Bootstrap Voltage (BOOT)) 7 Detailed Description 7.1 Overview The TPS54561-Q1 device is a 60-V, 5-A, step-down (buck) regulator with an integrated high-side n-channel MOSFET. The device implements constant-frequency current-mode control, which reduces output capacitance and simplifies external frequency compensation. The wide switching frequency range of 100 kHz to 2500 kHz allows either efficiency or size optimization when selecting the output filter components. The use of a resistor connected to ground from the RT/CLK pin adjusts the switching frequency. The device has an internal phaselocked loop (PLL) connected to the RT/CLK pin that synchronizes the power-switch turnon to the falling edge of an external clock signal. The TPS54561-Q1 device has a default input start-up voltage of approximately 4.3 V. The EN pin adjusts the input-voltage undervoltage-lockout (UVLO) threshold with two external resistors. An internal pullup current source enables operation when the EN pin is floating. The operating current is 152 µA under no-load conditions when not switching. With the device disabled, the supply current is 2 µA. The integrated 87-mΩ high-side MOSFET supports high-efficiency power supply designs capable of delivering 5 A of continuous current to a load. A bootstrap capacitor connected from the BOOT pin to the SW pin supplies the gate-drive bias voltage for the integrated high-side MOSFET. The TPS54561-Q1 device reduces the external component count by integrating the bootstrap recharge diode. A BOOT UVLO circuit monitors the BOOT pin capacitor voltage, and turns off the high-side MOSFET when the BOOT to SW voltage falls below a preset threshold. An automatic BOOT capacitor recharge circuit allows the TPS54561-Q1 to operate at high duty cycles approaching 100%. Therefore, the maximum output voltage is near the minimum input supply voltage of the application. The minimum output voltage is 0.8 V, which equals the internal feedback reference. An overvoltage protection (OVP) comparator minimizes output overvoltage transients. On activation of the OVP comparator, the high-side MOSFET turns off and remains off until the output voltage is less than 106% of the desired output voltage. Using the SS/TR (soft-start and tracking) pin minimizes inrush currents or provides power supply sequencing during power-up. Couple a small-value capacitor from the SS/TR pin to the GND pin to adjust the soft-start time. Couple a resistor divider from SS/TR pin to GND pin for critical power-supply sequencing requirements. The device discharges the SS/TR pin before the output powers up. This discharging ensures a repeatable restart after an overtemperature fault, UVLO fault, or a disabled condition. When the overload condition goes away, the soft-start circuit controls the recovery from the fault output level to the nominal regulation voltage. A frequency foldback circuit reduces the switching frequency during start-up or overcurrent fault conditions to help maintain control of the inductor current. Submit Documentation Feedback Copyright © 2014–2017, Texas Instruments Incorporated Product Folder Links: TPS54561-Q1 11 TPS54561-Q1 SLVSC60A – SEPTEMBER 2014 – REVISED JANUARY 2017 www.ti.com 7.2 Functional Block Diagram EN PWRGD VDD Shutdown UV Enable Comparator Logic Thermal Shutdown UVLO Shutdown Shutdown Logic OV Enable Threshold Voltage Reference Boot Charge Minimum Clamp Pulse Skip Error Amplifier Boot UVLO PWM Comparator FB SS/TR Current Sense BOOT Logic Shutdown S Slope Compensation SW COMP Frequency Shift Overload Recovery Maximum Clamp GND Oscillator With PLL Thermal Pad RT/CLK Copyright © 2016, Texas Instruments Incorporated 7.3 Feature Description 7.3.1 Fixed-Frequency PWM Control The TPS54561-Q1 device uses fixed-frequency, peak-current-mode control with adjustable switching frequency. An error amplifier compares the output voltage to an internal voltage reference through an external resistor divider connected to the FB pin. An internal oscillator initiates the turnon of the high-side MOSFET. The error amplifier output at the COMP pin controls the high-side MOSFET current. When the high-side MOSFET switch current reaches the threshold level set by the COMP voltage, the power switch turns off. The COMP pin voltage increases and decreases as the output current increases and decreases. The device implements current limiting by clamping the COMP pin voltage to a maximum level. Implementation of the pulse-skipping Eco-mode control scheme is through a minimum voltage clamp on the COMP pin. 7.3.2 Slope Compensation Output Current The TPS54561-Q1 adds a compensating ramp to the MOSFET switch-current sense signal. This slope compensation prevents sub-harmonic oscillations at duty cycles greater than 50%. The slope compensation does not affect the peak current limit of the high-side switch, which remains constant over the full duty cycle range. 12 Submit Documentation Feedback Copyright © 2014–2017, Texas Instruments Incorporated Product Folder Links: TPS54561-Q1 TPS54561-Q1 www.ti.com SLVSC60A – SEPTEMBER 2014 – REVISED JANUARY 2017 Feature Description (continued) 7.3.3 Pulse-Skipping Eco-mode Control Scheme The TPS54561-Q1 device operates in a pulse-skipping Eco-mode control scheme at light load currents to improve efficiency by reducing switching and gate-drive losses. If the output voltage is within regulation and the peak switch current of any switching cycle is below the pulse-skipping current threshold, the device enters pulseskipping mode. The pulse-skipping current threshold is the peak switch-current level corresponding to a nominal COMP voltage of 600 mV. When in pulse-skipping mode, the TPS54561-Q1 device clamps the COMP pin voltage to 600 mV and inhibits the high-side MOSFET. Because the device is not switching, the output voltage begins to decay. The voltage control loop responds to the falling output voltage by increasing the COMP pin voltage. The high-side MOSFET enables and switching resumes when the error amplifier lifts COMP above the pulse-skipping threshold. The output voltage recovers to the regulated value, and COMP eventually falls below the pulse-skipping threshold, at which time the device again enters pulse-skipping mode. The internal PLL remains operational when in pulseskipping mode. When operating at light load currents in pulse-skipping mode, the switching transitions occur synchronously with the external clock signal. During pulse-skipping operation, the TPS54561-Q1 device senses and controls the peak switch current, not the average load current. Therefore, the load current at which the device enters pulse-skipping mode depends on the output inductor value. The circuit in Figure 46 enters pulse-skipping mode at about 25.3 mA output current. As the load current approaches zero, the device enters the pulse-skipping mode. During the time period when there is no switching the input current falls to the 152-µA quiescent current. 7.3.4 Low-Dropout Operation and Bootstrap Voltage (BOOT) The TPS54561-Q1 device provides an integrated bootstrap voltage regulator. A small capacitor between the BOOT and SW pins provides the gate-drive voltage for the high-side MOSFET. The BOOT capacitor recharges when the high-side MOSFET is off and the external low-side diode conducts. The recommended value of the BOOT capacitor is 0.1 µF. For stable performance over temperature and voltage, TI recommends a ceramic capacitor with an X7R or X5R grade dielectric with a voltage rating of 10 V or higher. When operating with a low voltage difference from input to output, the high-side MOSFET of the TPS54561-Q1 operates at 100% duty cycle as long as the BOOT-to-SW pin voltage is greater than 2.1 V. When the voltage from BOOT to SW drops below 2.1 V, the high-side MOSFET turns off and an integrated low-side MOSFET pulls SW low to recharge the BOOT capacitor. To reduce the losses of the small low-side MOSFET at high output voltages, the device disables this small low-side MOSFET at 24-V output and re-enables it when the output reaches 21.5 V. Because the gate-drive current sourced from the BOOT capacitor is small, the high-side MOSFET can remain on for many switching cycles before the MOSFET turns off to refresh the capacitor. Thus the effective duty cycle of the switching regulator can be high, approaching 100%. The main influences on the effective duty cycle of the converter during dropout are the voltage drops across the power MOSFET, the inductor resistance, the low-side diode voltage, and the printed-circuit-board (PCB) resistance. Figure 25 shows the start and stop voltages for a typical 5-V output application, and plots the input voltage versus load current. The definition of start voltage is the input voltage required to regulate the output within 1% of nominal voltage. The definition of stop voltage is the input voltage at which the output drops by 5% or where switching stops. During high-duty-cycle (low dropout) conditions, inductor current ripple increases while the BOOT capacitor recharges, resulting in an increase in output-voltage ripple. Increased ripple occurs when the off-time required to recharge the BOOT capacitor is longer than the high-side off-time associated with cycle-by-cycle PWM control. At heavy loads, increase the minimum input voltage to ensure a monotonic start-up. For this condition, use Equation 1 to calculate the maximum output voltage for a given minimum input voltage. VO max = Dmax ´ (VI min - I Omax ´ rDS(on) + V(d) ) - V(d) + I Omax ´ R (DC) where • • • Dmax = 0.9 V(d) = Forward drop of the catch diode R(DC) = DC resistance of output inductor Submit Documentation Feedback Copyright © 2014–2017, Texas Instruments Incorporated Product Folder Links: TPS54561-Q1 13 TPS54561-Q1 SLVSC60A – SEPTEMBER 2014 – REVISED JANUARY 2017 www.ti.com Feature Description (continued) • • • • • rDS(on) = 1 / (–0.3 × V(BOOT_SW)2 + 3.577 × V(BOOT_SW) – 4.246) V(BOOT_SW) = V(BOOT) + V(d) V(BOOT) = (1.41 × VImin – 0.554 – V(d) x f(SW) – 1.847 × 103 × I(BOOT_SW)) / (1.41 + f(SW)) I(BOOT_SW) = 100 × 10-6 A f(SW) = Operating frequency in MHz (1) 7.3.5 Error Amplifier A transconductance error amplifier controls the TPS54561-Q1 voltage regulation loop. The error amplifier compares the FB pin voltage to the lower of the internal soft-start voltage or the internal 0.8-V voltage reference. The transconductance (gm(ea)) of the error amplifier is 350 µS during normal operation. During soft-start operation, the device reduces the transconductance to 78 µS and references the error amplifier to the internal soft-start voltage. The frequency compensation components (capacitor, series resistor, and capacitor) connect the error-amplifier output COMP pin to the GND pin. 7.3.6 Adjusting the Output Voltage The internal voltage reference produces a precise 0.8-V ±1% voltage reference over the operating temperature and voltage range by scaling the output of a bandgap reference circuit. A resistor divider from the output node to the FB pin sets the output voltage. Divider resistors with a 1% tolerance or better are recommended. Select the low-side resistor, R(LS), for the desired divider current, and use Equation 2 to calculate R(HS). To improve efficiency at light loads, consider using larger-value resistors. However, if the values are too high, the regulator is more susceptible to noise and voltage errors because of the FB input current may become noticeable. æ V - 0.8 V ö R (HS) = R (LS) ´ ç O ÷ è 0.8 V ø (2) 7.3.7 Enable and Adjust Undervoltage Lockout The VDD pin voltage rising above 4.3 V when the EN pin voltage exceeds the enable threshold of 1.2 V enables the TPS54561-Q1 device. The VDD pin voltage falling below 4 V or the EN pin voltage dropping below 1.2 V disables the TPS54561-Q1 device. The EN pin has an internal pullup current source, I(1), of 1.2 µA that enables operation of the TPS54561-Q1 device when the EN pin floats. If an application requires a higher undervoltage lockout (UVLO) threshold, use the circuit shown in Figure 26 to adjust the input voltage UVLO with two external resistors. When the EN pin voltage exceeds 1.2 V, the EN pin sources an additional 3.4 µA of hysteresis current, I(HYS). This additional current facilitates adjustable input voltage UVLO hysteresis. Pulling the EN pin below 1.2 V removes the 3.4-µA I(HYS) current. Use Equation 3 to calculate R(UVLO1) for the desired UVLO hysteresis voltage. Use Equation 4 to calculate R(UVLO2) for the desired VDD start voltage. In applications designed to start at relatively low input voltages (for example, from 4.5 V to 9 V) and withstand high input voltages (for example, from 40 V to 60 V), the EN pin may experience a voltage greater than the absolute maximum voltage of 8.4 V during the high-input-voltage condition. To avoid exceeding this voltage when using the EN resistors, a 5.8-V Zener diode that is capable of sinking up to 150 µA internally clamps the EN pin. æ V(START) - V(STOP) ö ÷ R (UVLO1) = ç ç ÷ I (HYS) è ø (3) V(EN)th R (UVLO2) = V(START) - V(EN)th + I(1) R (UVLO1) (4) 14 Submit Documentation Feedback Copyright © 2014–2017, Texas Instruments Incorporated Product Folder Links: TPS54561-Q1 TPS54561-Q1 www.ti.com SLVSC60A – SEPTEMBER 2014 – REVISED JANUARY 2017 Feature Description (continued) VI VDD TPS54561-Q1 VI I(1) I(HYS) R(UVLO1) R(UVLO1) EN EN V(EN)th R(UVLO2) R(UVLO2) Copyright © 2017, Texas Instruments Incorporated Figure 26. Adjustable Undervoltage Lockout (UVLO) 10 kW Node 5.8 V Copyright © 2017, Texas Instruments Incorporated Figure 27. Internal Clamp On EN Pin 7.3.8 Soft-Start and Tracking Pin (SS/TR) The TPS54561-Q1 device effectively uses the lower voltage of the internal voltage reference or the SS/TR pin voltage as the power-supply reference voltage and regulates the output accordingly. A capacitor on the SS/TR pin to ground implements a soft-start time. The TPS54561-Q1 device has an internal pullup current source of 1.7 µA that charges the external soft-start capacitor. Equation 5 shows the calculation for the soft-start time (10% to 90%). The voltage reference (Vref) is 0.8 V and the soft-start current (I(SS)) is 1.7 µA. The soft-start capacitor should remain lower than 0.47 µF and greater than 0.47 nF. t (SS) (ms) ´ I (SS) (μA) C(SS) (nF) = V ref ´ 0.8 (5) At power up, the TPS54561-Q1 device does not start switching until the voltage in the soft-start pin is less than 54 mV to ensure a proper power up (see Figure 28). Also, during normal operation, the TPS54561-Q1 stops switching and the SS/TR pin must discharge to 54 mV when one of the following occurs: the VDD pin voltage exceeds the UVLO threshold, the EN pin drops below 1.2 V, or a thermal shutdown event occurs. The FB voltage follows the SS/TR pin voltage with a 42-mV offset up to 85% of the internal voltage reference. When the SS/TR voltage is greater than 85% of the internal reference voltage, the offset increases as the effective system reference transitions from the SS/TR voltage to the internal voltage reference (see Figure 23). The SS/TR voltage ramps linearly until clamped at 2.7 V typical, as shown in Figure 28. Submit Documentation Feedback Copyright © 2014–2017, Texas Instruments Incorporated Product Folder Links: TPS54561-Q1 15 TPS54561-Q1 SLVSC60A – SEPTEMBER 2014 – REVISED JANUARY 2017 www.ti.com Feature Description (continued) V(EN) V(SS/TR) V(FB) VO Figure 28. Operation of SS/TR Pin When Starting 7.3.9 Sequencing A designer can implement many of the common power-supply sequencing methods using the SS/TR, EN, and PWRGD pins. Implementation of the sequential method can be by using an open-drain output of the power-onreset pin of another device. Figure 29 illustrates the sequential method using two TPS54561-Q1 devices. Connecting the power-good signal of the first TPS54561-Q1 device to the EN pin on the second TPS54561-Q1 device enables the second power supply once the primary supply reaches regulation. If needed, a 1-nF ceramic capacitor on the EN pin of the second power supply provides a 1-ms start-up delay. Figure 30 shows the results of Figure 29. TPS54561-Q1 EN TPS54561-Q1 PWRGD EN SS/TR V(EN)(1) V(PWRGD)(1) SS/TR PWRGD Copyright © 2016, Texas Instruments Incorporated VO(1) VO(2) Figure 29. Schematic for Sequential Start-Up Sequence Figure 30. Sequential Start-Up Using EN and PWRGD White space 16 Submit Documentation Feedback Copyright © 2014–2017, Texas Instruments Incorporated Product Folder Links: TPS54561-Q1 TPS54561-Q1 www.ti.com SLVSC60A – SEPTEMBER 2014 – REVISED JANUARY 2017 Feature Description (continued) TPS54160 TPS54561-Q1 3 EN V(EN)(1), V(EN)(2) 4 SS/TR 6 PWRGD VO(1) TPS54561-Q1 TPS54160 3 EN 4 SS/TR 6 PWRGD VO(2) Copyright © 2016, Texas Instruments Incorporated Figure 31. Schematic for Ratiometric Start-Up Sequence Figure 32. Ratiometric Start-Up Using Coupled SS/TR Pins Figure 31 shows a method for a ratiometric start-up sequence by connecting the SS/TR pins together. The regulator outputs ramp up and reach regulation at the same time. When calculating the soft-start capacitor by using Equation 5, double the pullup current source (I(SS)). Figure 32 shows the results of Figure 31. TPS54561-Q1 BOOT EN VO(1) SW SS/TR PWRGD R1 TPS54561-Q1 BOOT EN VO(2) SW SS/TR R3 FB R2 PWRGD R4 Copyright © 2016, Texas Instruments Incorporated Figure 33. Schematic for Ratiometric and Simultaneous Start-Up Sequence One can implement ratiometric and simultaneous power-supply sequencing by connecting the resistor network of R1 and R2 shown in Figure 33 to the output of a power supply that must be tracked, or to another voltage reference source. Using Equation 7 and Equation 8, one can calculate values for the tracking resistors to initiate VO(2) slightly before, after, or at the same time as VO(1). Equation 6 is the voltage difference between VO(1) and VO(2) at 95% of nominal output regulation. Submit Documentation Feedback Copyright © 2014–2017, Texas Instruments Incorporated Product Folder Links: TPS54561-Q1 17 TPS54561-Q1 SLVSC60A – SEPTEMBER 2014 – REVISED JANUARY 2017 www.ti.com Feature Description (continued) The ΔV variable is zero volts for simultaneous sequencing. To minimize the effect of the inherent SS/TR-to-FB offset (V(SSoffset)) in the soft-start circuit and the offset created by the pullup current source (I(SS)) and tracking resistors, the equations include V(SSoffset) and I(SS) as variables. To design a ratiometric start-up in which the VO(2) voltage is slightly greater than the VO(1) voltage when VO(2) reaches regulation, use a negative number in Equation 6 through Equation 8 for ΔV. Equation 6 results in a positive number for applications in which VO(2) is slightly lower than VO(1) when VO(2) reaches its regulation. Because of the requirement for pulling the SS/TR pin below 54 mV before starting after an EN, UVLO, or thermal shutdown fault, careful selection of the tracking resistors ensures that the device restarts after a fault. Make sure the calculated R1 value from Equation 7 is greater than the value calculated in Equation 9 to ensure the device can recover from a fault. As the SS/TR voltage becomes more than 85% of the nominal reference voltage, V(SSoffset) becomes larger as the soft-start circuits gradually hand off the regulation reference to the internal voltage reference. The SS/TR pin voltage must be greater than 1.5 V for a complete handoff to the internal voltage reference as shown in Figure 23. DV = VO(1) - VO(2) (6) at 95% of nominal output regulation. VO(2) + DV V(SSoffset) ´ R1 = VO(1) Vref I (SS) (7) Vref ´ R1 R2 = VO(2) + DV - Vref (8) R1 > 2800 ´ VO(1) - 180 ´ DV (9) V(EN) V(EN) VO(1) VO(1) VO(2) VO(2) Figure 34. Ratiometric Start-Up With Tracking Resistors – VO(2) Before VO(1) 18 Figure 35. Ratiometric Start-Up With Tracking Resistors – VO(2) After VO(1) Submit Documentation Feedback Copyright © 2014–2017, Texas Instruments Incorporated Product Folder Links: TPS54561-Q1 TPS54561-Q1 www.ti.com SLVSC60A – SEPTEMBER 2014 – REVISED JANUARY 2017 Feature Description (continued) V(EN) VO(1) VO(2) Figure 36. Simultaneous Start-Up With Tracking Resistors 7.3.10 Constant Switching Frequency and Timing Resistor (RT/CLK Pin) The switching frequency of the TPS54561-Q1 device is adjustable over a wide range, from 100 kHz to 2500 kHz, by placing a resistor between the RT/CLK pin and GND pin. The RT/CLK pin voltage is typically 0.5 V and must have a resistor to ground to set the switching frequency. To determine the timing resistance for a given switching frequency, use Equation 10 or Equation 11 or the curves in Figure 6 and Figure 7. To reduce the solution size, one would typically set the switching frequency as high as possible, but consider tradeoffs of the conversion efficiency, maximum input voltage, and minimum controllable on-time. The minimum controllable on-time is typically 100 ns, which limits the maximum operating frequency in applications with high input-to-output stepdown ratios. The frequency foldback circuit also limits the maximum switching frequency. The next section talks about the maximum switching frequency in detail. 101756 RT (kW) = f sw (kHz)1.008 (10) f sw (kHz) = 92417 RT (kW)0.991 (11) 7.3.11 Accurate Current-Limit Operation and Maximum Switching Frequency The TPS54561-Q1 device implements peak-current-mode control, in which the COMP pin voltage controls the peak current of the high-side MOSFET. A signal proportional to the high-side switch current and the COMP pin voltage are compared each cycle. When the peak switch current intersects the COMP control voltage, the highside switch turns off. During overcurrent conditions that pull the output voltage low, the error amplifier increases switch current by driving the COMP pin high. The device clamps the error-amplifier output internally at a level which sets the switch-current limit. The TPS54561-Q1 device provides an accurate current-limit threshold with a typical current-limit delay of 60 ns. With smaller inductor values, the delay results in a higher peak inductor current. Figure 37 shows the relationship between the inductor value and the peak inductor current. Submit Documentation Feedback Copyright © 2014–2017, Texas Instruments Incorporated Product Folder Links: TPS54561-Q1 19 TPS54561-Q1 SLVSC60A – SEPTEMBER 2014 – REVISED JANUARY 2017 www.ti.com Feature Description (continued) Peak Inductor Current ΔCLpk Inductor Current (A) Open-Loop Current Limit ΔCLpk = (VI / L(O)) ´ td(CL) td(CL) t(ON) Figure 37. Current Limit Delay To protect the converter in overload conditions at higher switching frequencies and input voltages, the TPS54561-Q1 device implements frequency foldback. The divisor of the oscillator frequency changes from 1 to 2, 4, and 8 as the FB pin voltage falls from 0.8 V to 0 V. The TPS54561-Q1 device uses digital frequency foldback to enable synchronization to an external clock during normal start-up and fault conditions. During shortcircuit events, the inductor current may exceed the peak current limit because of the high input voltage and the minimum controllable on-time. When the shorted load forces the output voltage low, the inductor current decreases slowly during the switch off-time. The frequency foldback effectively increases the off-time by increasing the period of the switching cycle, providing more time for the inductor current to ramp down. With a maximum frequency foldback ratio of 8, there is a maximum frequency at which frequency foldback protection can still control the inductor current. Equation 12 calculates the maximum switching frequency at which the inductor current remains under control with VO forced to VO(SC). The selected operating frequency should not exceed the calculated value. Equation 13 calculates the maximum switching frequency limitation set by the minimum controllable on-time and the input-to-output step-down ratio. Setting the switching frequency above this value causes the regulator to skip switching pulses to achieve the low duty cycle required to regulate the output at maximum input voltage. f(DIV) æ I (CL) ´ R (dc) + VO(SC) + V(d) ö ´ç ÷ f(SW_ shift) = t (ON) çè VI - I (CL) ´ rDS(on) + V(d) ÷ø (12) f (SW_skip) max = 1 t (ON) æ I O ´ R (dc) + VO + V(d) ´ç ç VI - I O ´ r DS(on) + V(d) è ö ÷ ÷ ø (13) where • f(DIV) is the frequency divisor, which equals (1, 2, 4, or 8) • t(ON) is the minimum controllable on-time • I(CL) is the switch current limit • R(dc) is the inductor resistance • VO(SC) is the output voltage during output short • V(d) is the forward voltage drop of the catch diode • VI is the maximum input voltage • rDS(on) is the high-side MOSFET on-resistance 20 Submit Documentation Feedback Copyright © 2014–2017, Texas Instruments Incorporated Product Folder Links: TPS54561-Q1 TPS54561-Q1 www.ti.com SLVSC60A – SEPTEMBER 2014 – REVISED JANUARY 2017 Feature Description (continued) • • IO is the output current VO is the output voltage 7.3.12 Synchronization to RT/CLK Pin The RT/CLK pin can receive a frequency synchronization signal from an external system clock. To implement this synchronization feature, connect a square wave to the RT/CLK pin through either circuit network shown in Figure 38. The square wave applied to the RT/CLK pin must switch lower than 0.5 V, and higher than 2 V, and have a pulse duration greater than 15 ns. The synchronization frequency range is 160 kHz to 2300 kHz. The rising edge of SW synchronizes to the falling edge of the RT/CLK pin signal. The design of the external synchronization circuit should be such that the default frequency-set resistor connects from the RT/CLK pin to GND pin when the synchronization signal is off. When using a low-impedance signal source, the connection of the frequency-set resistor is in parallel with an ac-coupling capacitor to a termination resistor (for example, 300 Ω) as shown in Figure 38. The two resistors in series provide the default frequency-setting resistance when the signal source turns off. The sum of the resistance should set the switching frequency close to the external CLK frequency. TI recommends ac-coupling the synchronization signal through a 10-pF ceramic capacitor to the RT/CLK pin. The first time the input pulls the RT/CLK pin above the PLL high threshold, which has a 2-V maximum value, the TPS54561-Q1 switches from the RT resistor free-running frequency mode to the PLL synchronized mode. Removal of the internal 0.5-V voltage source results, and the RT/CLK pin becomes high-impedance as the PLL starts to lock onto the external signal. The switching frequency can be higher or lower than the frequency set with the RT/CLK resistor. The device transitions from the resistor-programmed mode to the PLL mode and locks onto the external clock frequency within 78 µs. During the transition from the PLL mode to the resistor-programmed mode, the switching frequency falls to 150 kHz and then increases or decreases to the resistor-programmed frequency on re-application of the 0.5-V bias voltage to the RT/CLK resistor. The switching frequency divisor goes from 8 to 4, 2, and 1 as the FB pin voltage ramps from 0 V to 0.8 V. The device implements a digital-frequency foldback to enable synchronization to an external clock during normal start-up and fault conditions. Figure 39, Figure 40, and Figure 41 show the device synchronized to an external system clock in continuous-conduction mode (CCM), discontinuous-conduction (DCM) and pulse-skipping mode. SPACER TPS54561-Q1 TPS54561-Q1 RT/CLK RT Clock Source PLL RT/CLK PLL Hi-Z Clock Source RT Copyright © 2017, Texas Instruments Incorporated Figure 38. Synchronizing to a System Clock Submit Documentation Feedback Copyright © 2014–2017, Texas Instruments Incorporated Product Folder Links: TPS54561-Q1 21 TPS54561-Q1 SLVSC60A – SEPTEMBER 2014 – REVISED JANUARY 2017 www.ti.com Feature Description (continued) V(SW) V(SW) External Clock External Clock I(L) I(L) Figure 39. Plot of Synchronizing in CCM Figure 40. Plot of Synchronizing in DCM V(SW) External Clock I(L) Figure 41. Plot of Synchronizing in Pulse-Skipping Mode 7.3.13 Power Good (PWRGD Pin) The PWRGD pin is an open-drain output. When the FB pin is between 93% and 106% of the internal voltage reference, TPS54561-Q1 device de-asserts the PWRGD pin and this pin floats. TI recommends a pullup resistor of 1 kΩ to a voltage source that is 5.5 V or less. A higher pullup resistance reduces the amount of current drawn from the pullup voltage source when the PWRGD pin is low. A lower pullup resistance reduces the switching noise seen on the PWRGD signal. PWRGD is in a defined state once the VDD pin voltage is greater than 2 V, but with reduced current sinking capability. PWRGD achieves full current-sinking capability as the VDD pin voltage approaches 3 V. TPS54561-Q1 device pulls the PWRGD pin low when the FB pin voltage is lower than 90% or greater than 108% of the nominal internal reference voltage. Also, the TPS54561-Q1 device pulls the PWRGD pin low after an EN, UVLO, or thermal shutdown fault. 22 Submit Documentation Feedback Copyright © 2014–2017, Texas Instruments Incorporated Product Folder Links: TPS54561-Q1 TPS54561-Q1 www.ti.com SLVSC60A – SEPTEMBER 2014 – REVISED JANUARY 2017 Feature Description (continued) 7.3.14 Overvoltage Protection The TPS54561-Q1 incorporates an output overvoltage-protection (OVP) circuit to minimize voltage overshoot when recovering from output fault conditions or strong unload transients in designs with low output capacitance. For example, on an overload event of the power-supply output, the error amplifier compares the actual output voltage to the internal reference voltage. If the FB pin voltage is lower than the internal reference voltage for a considerable time, the output of the error amplifier increases to a maximum voltage corresponding to the peak current-limit threshold. On removal of the overload condition, the regulator output rises and the error amplifier output transitions to the normal operating level. In some applications, the power-supply output voltage can increase faster than the response of the error amplifier output, resulting in an output overshoot. The OVP feature minimizes output overshoot when using a low-value output capacitor by comparing the FB pin voltage to the rising OVP threshold, which is nominally 108% of the internal voltage reference. If the FB pin voltage is greater than the rising OVP threshold, immediately disabling the high-side MOSFET minimizes output overshoot. When the FB voltage drops below the falling OVP threshold, which is nominally 106% of the internal voltage reference, the high-side MOSFET resumes normal operation. 7.3.15 Thermal Shutdown The TPS54561-Q1 provides an internal thermal shutdown to protect the device when the junction temperature exceeds 176°C. The high-side MOSFET stops switching when the junction temperature exceeds the thermal trip threshold. Once the silicon temperature falls below 164°C, the device reinitiates the power-up sequence controlled by the SS/TR pin. 7.3.16 Small-Signal Model for Loop Response Figure 42 shows a simplified model for the TPS54561-Q1 control loop, with which the designer can simulate to check the frequency response and dynamic load response. The error amplifier is a transconductance amplifier with a gm(ea) of 350 µS. A user can model the error amplifier using an ideal voltage controlled current source. The resistor, R(OEA), and capacitor, C(OEA), model the open-loop gain and frequency response of the amplifier. The 1-mV ac voltage source between nodes a and b effectively breaks the control loop for the frequency-response measurements. Plotting c/b provides the small-signal response of the frequency compensation. Plotting a/b provides the small-signal response of the overall loop. To evaluate the dynamic loop response, replace the load resistor, R(L), with a current source that has the appropriate load-step amplitude and step rate in a time-domain analysis. This equivalent model is only valid for continuous-conduction-mode (CCM) operation. SW VO Power Stage gm(ps) 17 S a b R(ESR) R(HS) R(L) COMP c gm(ea) 350 µS R(COMP) C(OEA) C(POLE) 0.8 V FB R(OEA) C(O) R(LS) C(ZERO) Copyright © 2016, Texas Instruments Incorporated Figure 42. Small-Signal Model for Loop Response Submit Documentation Feedback Copyright © 2014–2017, Texas Instruments Incorporated Product Folder Links: TPS54561-Q1 23 TPS54561-Q1 SLVSC60A – SEPTEMBER 2014 – REVISED JANUARY 2017 www.ti.com Feature Description (continued) 7.3.17 Simplified Small-Signal Model for Peak-Current-Mode Control Figure 43 describes a simple small-signal model for use in design of the frequency compensation. A voltagecontrolled current source (duty-cycle modulator) supplying current to the output capacitor and load resistor can approximate the TPS54561-Q1 power stage. Equation 14 shows the control-to-output transfer function, which consists of a dc gain, one dominant pole, and one ESR zero. The quotient of the change in switch current and the change in COMP pin voltage (node c in Figure 42) is the power stage transconductance, gm(ps). The gm(ps) for the TPS54561-Q1 device is 17 S. The low-frequency gain of the power stage is the product of the transconductance and the load resistance as shown in Equation 15. As the load current increases or decreases, the low-frequency gain decreases or increases, respectively. This variation with the load may seem problematic at first glance, but fortunately the dominant pole moves with the load current (see Equation 16). The dashed line in the right half of Figure 43 highlights the combined effect. As the load current decreases, the gain increases and the pole frequency lowers, keeping the 0-dB crossover frequency the same with varying load conditions. The type of output capacitor chosen determines whether the ESR zero has a profound effect on the frequency compensation design. Using high-ESR aluminum electrolytic capacitors may reduce the number of frequency compensation components needed to stabilize the overall loop, because the phase margin increases by the ESR zero of the output capacitor (see Equation 17). VO A(dc) V(c) R(ESR) f(P) R(L) gm(ea) C(O) f(Z) Copyright © 2017, Texas Instruments Incorporated Figure 43. Simplified Small-Signal Model and Frequency Response for Peak-Current-Mode Control 24 Submit Documentation Feedback Copyright © 2014–2017, Texas Instruments Incorporated Product Folder Links: TPS54561-Q1 TPS54561-Q1 www.ti.com SLVSC60A – SEPTEMBER 2014 – REVISED JANUARY 2017 Feature Description (continued) æ s ç1 + ç p ´ 2 f (Z) VO = A (dc) ´ è V(C) æ s ç1 + ç 2p ´ f (P) è A (dc) = gm(ps) ´ R (L) ö ÷ ÷ ø ö ÷ ÷ ø (14) (15) 1 f (P) = C(O) ´ R (L) ´ 2p f (Z) = (16) 1 C(O) ´ R(ESR) ´ 2p (17) 7.3.18 Small-Signal Model for Frequency Compensation The TPS54561-Q1 uses a transconductance amplifier for the error amplifier and supports three of the commonlyused frequency-compensation circuits. Figure 44 shows compensation circuits of Type 2A, Type 2B, and Type 1. Implementation of Type 2 circuits is typically in high-bandwidth power-supply designs using low-ESR output capacitors. The Type 1 circuit is good for the power-supply designs using high-ESR aluminum electrolytic or tantalum capacitors. Equation 18 and Equation 19 relate the frequency response of the amplifier to the smallsignal model in Figure 44. Modeling of the open-loop gain and bandwidth uses R(OEA) and C(OEA), as shown in Figure 44. See the application section for a design example using a Type 2A network with a low-ESR output capacitor. This data sheet includes Equation 18 through Equation 27 as a reference. An alternative is to use WEBENCH software tools to create a design based on the power-supply requirements. VO a b R(HS) FB Type 2B Type 2A gm(ea) Type 1 COMP c Vref R(COMP) R(COMP) R(LS) R(OEA) C(POLE) C(POLE) C(OEA) C(ZERO) C(ZERO) Copyright © 2016, Texas Instruments Incorporated Figure 44. Types of Frequency Compensation Submit Documentation Feedback Copyright © 2014–2017, Texas Instruments Incorporated Product Folder Links: TPS54561-Q1 25 TPS54561-Q1 SLVSC60A – SEPTEMBER 2014 – REVISED JANUARY 2017 www.ti.com Feature Description (continued) A(OL) P1 A0 Z1 A1 P2 BW Figure 45. Frequency Response of the Type 2A and Type 2B Frequency Compensation R (OEA) = C(OEA) = A (OL) g m(ea) (18) g m(ea) 2p ´ BW (Hz) (19) æ ö s ç1 + ÷ ç 2p ´ f (Z1) ÷ø V(c) è = A0 ´ V(b) æ ö æ s s ç1 + ÷ ´ ç1 + ç ÷ ç 2 f 2 f (P2) p ´ p ´ (P1) ø è è R (LS) A0 = g m(ea) ´ R (OEA) ´ R (HS) + R (LS) A1 = gm(ea) ´ R (OEA) P R (COMP) ´ P1 = Z1 = P2 = 26 (20) (21) R (LS) R (HS) + R (LS) (22) 1 2p´ R (OEA) ´ C(ZERO) (23) 1 2p ´ R (COMP) ´ C(ZERO) (24) 1 ( 2p´ R (OEA) P R (COMP) ´ C(POLE) + C(OEA) 1 P2 = 2p´ R (OEA) P R (COMP) ´ C(OEA) P2 = ö ÷ ÷ ø ( Type 2A (25) Type 2B (26) 1 2p ´ R (OEA) ´ C(POLE) + C(OEA) ) ) Type 1 Submit Documentation Feedback (27) Copyright © 2014–2017, Texas Instruments Incorporated Product Folder Links: TPS54561-Q1 TPS54561-Q1 www.ti.com SLVSC60A – SEPTEMBER 2014 – REVISED JANUARY 2017 7.4 Device Functional Modes 7.4.1 Operation With VI = < 4.5 V (Minimum VDD) TI recommends operating the TPS54561-Q1 device with input voltages above 4.5 V. The typical VDD UVLO threshold is 4.3 V, and the device may operate at input voltages down to the UVLO voltage. At input voltages below the actual UVLO voltage, the device does not switch. If an external resistor divider pulls the EN pin up to VDD or EN pin is floating, when VDD passes the UVLO threshold the device becomes active. Switching begins, and the soft-start sequence initiates. The TPS54561-Q1 device starts at the soft-start time determined by the external capacitance on the SS/TR pin. 7.4.2 Operation With EN Control The enable threshold voltage is 1.2 V typical. With EN held below that voltage, the device shuts down and switching stops even if VDD is above its UVLO threshold. The IC quiescent current decreases in this state. After increasing the EN pin voltage above the threshold while VDD is above its UVLO threshold, the device becomes active. Switching resumes and the soft-start sequence begins. The TPS54561-Q1 device starts at the soft-start time determined by the external capacitance at the SS/TR pin. Submit Documentation Feedback Copyright © 2014–2017, Texas Instruments Incorporated Product Folder Links: TPS54561-Q1 27 TPS54561-Q1 SLVSC60A – SEPTEMBER 2014 – REVISED JANUARY 2017 www.ti.com 8 Application and Implementation NOTE Information in the following applications sections is not part of the TI component specification, and TI does not warrant its accuracy or completeness. TI’s customers are responsible for determining suitability of components for their purposes. Customers should validate and test their design implementation to confirm system functionality. 8.1 Application Information The TPS54561-Q1 device is a 60-V, 5-A, step-down regulator with an integrated high-side MOSFET. This device typically converts a higher dc voltage to a lower dc voltage with a maximum available output current of 5 A. Example applications are: 12-V, 24-V and 48-V industrial, automotive and communication power systems. Use the following design procedure to select component values for the TPS54561-Q1 device. This procedure illustrates the design of a high-frequency switching regulator using ceramic output capacitors. The Excel™ spreadsheet (SLVC452) located on the product page can help on all calculations. Alternatively, use the WEBENCH software to generate a complete design. The WEBENCH software uses an iterative design procedure and accesses a comprehensive database of components when generating a design. This section presents a simplified discussion of the design process. 8.2 Typical Application 2 GND 1 1 7 V to 60 V VI TP1 + DNP C10 2.2µF C3 2.2µF C1 2.2µF C2 2.2µF PWRGD PWRGD PULLUP R8 2 J2 C11 U1 TP2 2 GND 3 R1 442k 5 2 1 GND SS/TR 4 R3 243k J4 C13 0.01µF GND R4 16.9k EN BOOT RT/CLK SW SS/TR FB COMP GND PAD 10 TP10 1.00k TP9 C4 1 9 6 0.1µF FB 8 TPS54561-Q1 C8 47pF GND C5 4700pF R2 90.9k 2 1 EN GND 7 PWRGD VDD L1 TP5 1 D1 PDS760-13 1 C6 47µF C7 47µF + C12 C9 DNP 47µF 2 GND 2 SS/TR 1 SS/TR GND R7 49.9 TP4 TP8 1 VO 2 GND J1 GND 2 TP3 TP7 TP6 3 J3 5V@5A 7447798720 7.2µH R5 53.6k J5 GND GND FB R6 10.2k GND Copyright © 2016, Texas Instruments Incorporated Figure 46. 5-V Output TPS54561-Q1 Design Example 8.2.1 Design Requirements This guide illustrates the design of a high-frequency switching regulator using ceramic output capacitors. The designer must know a few parameters in order to start the design process. Determination of these requirements is typically at the system level. This example design uses the following known parameters: 28 Submit Documentation Feedback Copyright © 2014–2017, Texas Instruments Incorporated Product Folder Links: TPS54561-Q1 TPS54561-Q1 www.ti.com SLVSC60A – SEPTEMBER 2014 – REVISED JANUARY 2017 Typical Application (continued) DESIGN PARAMETER EXAMPLE VALUE Output voltage (VO) 5V Transient response, 1.25-A to 3.75-A load step ΔVO = ±4 % Maximum output current (IO) 5A Input voltage (VI) 12 V nominal, 7 V to 60 V Output voltage ripple (VO(RIPPLE)) 0.5% of VO Start input voltage (rising VI) 6.5 V Stop input voltage (falling VI) 5V 8.2.2 Detailed Design Procedure 8.2.2.1 Custom Design with WEBENCH® Tools Click here to create a custom design using the TPS54561-Q1 device with the WEBENCH® Power Designer. 1. Start by entering your VIN, VOUT, and IOUT requirements. 2. Optimize your design for key parameters like efficiency, footprint and cost using the optimizer dial and compare this design with other possible solutions from Texas Instruments. 3. The WEBENCH Power Designer provides you with a customized schematic along with a list of materials with real time pricing and component availability. 4. In most cases, you will also be able to: – Run electrical simulations to see important waveforms and circuit performance – Run thermal simulations to understand the thermal performance of your board – Export your customized schematic and layout into popular CAD formats – Print PDF reports for the design, and share your design with colleagues 5. Get more information about WEBENCH tools at www.ti.com/WEBENCH. 8.2.2.2 Selecting the Switching Frequency The first step is to choose a switching frequency for the regulator. Typically, the designer uses the highest switching frequency possible because this produces the smallest solution size. High switching frequency allows for lower-value inductors and smaller output capacitors compared to a power supply that switches at a lower frequency. Several factors including the minimum controllable on-time of the internal power switch, the input voltage, the output voltage, and the frequency-foldback protection limit the switching frequency that the designer can select. Use Equation 12 and Equation 13 to calculate the upper limit of the switching frequency for the regulator. Choose the lower-value result from the two equations. Switching frequencies higher than these values result in pulse-skipping or the lack of overcurrent protection during a short circuit. The typical minimum controllable on-time, t(ON), is 100 ns for the TPS54561-Q1 device. For this example, the output voltage is 5 V and the maximum input voltage is 60 V, which allows for a maximum switch frequency up to 955 kHz to avoid pulse skipping from Equation 28. To ensure overcurrent runaway is not a concern during short circuits, use Equation 29 to determine the maximum switching frequency for frequency foldback protection. With a maximum input voltage of 60 V, assuming a diode voltage of 0.7 V, inductor resistance of 11 mΩ, switch resistance of 87 mΩ, a current limit value of 6 A, and short-circuit output voltage of 0.1 V, the maximum switching frequency is 1151 kHz. For this design, choose a lower switching frequency of 400 kHz to operate comfortably below the calculated maximums. To determine the timing resistance for a given switching frequency, use Equation 10, or the curve in Figure 6, or the curve in Figure 7. Resistor R3 sets the switching frequency shown in Figure 46. For 400-kHz operation, the closest standard value resistor is 243 kΩ. f (SW_skip)max = æ 5 A ´ 11 mW + 5 V + 0.7 V ö 1 ´ç ÷ = 955 kHz 100 ns è 60 V - 5 A ´ 87 mW + 0.7 V ø (28) Submit Documentation Feedback Copyright © 2014–2017, Texas Instruments Incorporated Product Folder Links: TPS54561-Q1 29 TPS54561-Q1 SLVSC60A – SEPTEMBER 2014 – REVISED JANUARY 2017 f (SW_shift) = RT (kW) = www.ti.com æ 6 A ´ 11 mW + 0.1 V + 0.7 V ö 8 ´ç ÷ = 1151 kHz 100 ns è 60 V - 6 A ´ 87 mW + 0.7 V ø 101756 400 (kHz)1.008 (29) = 242 kW (30) 8.2.2.3 Output Inductor Selection (L(O)) To calculate the minimum value of the output inductor, use Equation 31. k(IND) is a ratio that represents the amount of inductor ripple current relative to the maximum output current. The output capacitor filters the inductor ripple current. Therefore, choosing high inductor ripple currents impacts the selection of the output capacitor, because the output capacitor must have a ripple current rating equal to or greater than the inductor ripple current. In general, the inductor ripple value is at the discretion of the designer. However, the designer may use the following guidelines. For designs using low-ESR output capacitors such as ceramics, a value as high as k(IND) = 0.3 may be desirable. When using higher-ESR output capacitors, k(IND) = 0.2 yields better results. Because the inductor ripple current is part of the current-mode PWM control system, the inductor ripple current should always be greater than 150 mA for stable PWM operation. In a wide-input voltage regulator, choosing a relatively large inductor ripple current is best to provide sufficient ripple current with the input voltage at the minimum. For this design example, k(IND) = 0.3 and the calculated inductor value is 7.6 µH. The nearest standard value is 7.2 µH. It is important not to exceed both the rms current and saturation-current ratings of the inductor. Equation 33 and Equation 34 calculate the rms and peak inductor current. For this design, the rms inductor current is 5.021 A and the peak inductor current is 5.817 A. The chosen inductor has an rms current rating of 6 A and a saturation current rating of 7.9 A. As the equation set demonstrates, lowering ripple currents reduces the output voltage ripple of the regulator but requires a larger value of inductance. Selecting higher ripple currents increases the output-voltage ripple of the regulator but allows for a lower inductance value. The current flowing through the inductor is the inductor ripple current plus the output current. During power up, faults, or transient load conditions, the inductor current can increase above the peak inductor current level calculated previously. In transient conditions, the inductor current can increase up to the switch-current limit of the device. For this reason, the most-conservative design approach is to choose an inductor with a saturation current rating equal to or greater than the switch-current limit of the TPS54561-Q1 device, which is nominally 7.5 A. æ VI max - VO L (O)min = ç ç è I O ´ K (IND) ö æ VO ÷´ ç ÷ ç VI max ´ f (SW ) ø è ö æ 60 V - 5 V ö æ ö 5V ÷= ´ = 7.6 mH ÷ èç 5 A ´ 0.3 ø÷ èç 60 V ´ 400 kHz ø÷ ø (31) spacer I(RIPPLE) = ( VO ´ VI max - VO )= VI max ´ L (O) ´ f (SW ) 5 V ´ (60 V - 5 V ) 60 V ´ 7.2 mH ´ 400 kHz = 1.591 A (32) spacer I(L)RMS = (IO ) 2 ( ) ÷ö æ 1 ç VO ´ VI max - VO + ´ 12 ç VI max ´ L (O) ´ f (SW ) è ÷ ø 2 2 = (5 A ) 2 1 æ 5 V ´ (60 V - 5 V ) ö + ´ç ÷ = 5.021 A 12 çè 60 V ´ 7.2 mH ´ 400 kHz ÷ø (33) spacer I(L) peak = I O + 30 I(RIPPLE) 2 = 5.021 A + 1.591 A = 5.817 A 2 Submit Documentation Feedback (34) Copyright © 2014–2017, Texas Instruments Incorporated Product Folder Links: TPS54561-Q1 TPS54561-Q1 www.ti.com SLVSC60A – SEPTEMBER 2014 – REVISED JANUARY 2017 8.2.2.4 Output Capacitor There are three primary considerations for selecting the value of the output capacitor. The output capacitor determines the modulator pole, the output voltage ripple, and the regulator response to a large change in load current. It is necessary to select the output capacitance based on the most-stringent of these three criteria. The desired response to a large change in the load current is the first criterion. The output capacitor must supply the increased load current until the regulator responds to the load step. The regulator does not respond immediately to a large, fast increase in the load current such as transitioning from no load to a full load. The regulator usually needs two or more clock cycles for the control loop to sense the change in output voltage and adjust the peak switch current in response to the higher load. The output capacitance must be large enough to supply the difference in current for two clock cycles to maintain the output voltage within the specified range. Equation 35 shows the minimum output capacitance necessary, where ΔIO is the change in output current, f(sw) is the regulator switching frequency, and ΔVO is the allowable change in the output voltage. For this example, the transient load response specification is 4% change in VO for a load step from 1.25 A to 3.75 A. Therefore, ΔIO is 3.75 A – 1.25 A = 2.5 A, and ΔVO = 4% × 5 V = 0.2 V. Using these numbers gives a minimum capacitance of 62.5 µF. This value does not take the ESR of the output capacitor into account in the output voltage change. For ceramic capacitors, the ESR is usually small enough to ignore. Aluminum electrolytic and tantalum capacitors have higher ESR, and load-step calculations must include the ESR term. Sizing of the output capacitor must be such as to absorb energy stored in the inductor when transitioning from a high to low load current. The catch diode of the regulator cannot sink current, so energy stored in the inductor can produce an output voltage overshoot when the load current rapidly decreases. Figure 51 shows a typical load-step response. The excess energy absorbed in the output capacitor increases the voltage on the capacitor. Sizing of the capacitor must be such as to maintain the desired output voltage during these transient periods. Equation 36 calculates the minimum capacitance required to keep the output voltage overshoot to a desired value, where L(O) is the value of the inductor, IOH is the output current under heavy load, IOL is the output under light load, VP is the peak output voltage, and V(int) is the initial voltage. For this example, the worst-case load step is from 3.75 A to 1.25 A. The output voltage increases during this load transition, and the stated maximum in our specification is 4% of the output voltage. This makes V(P) = 1.04 × 5 V = 5.2 V. V(int) is the initial capacitor voltage which is the nominal output voltage of 5 V. Using these numbers in Equation 36 yields a minimum capacitance of 44.1 µF. Equation 37 calculates the minimum output capacitance needed to meet the output-voltage ripple specification, where f(SW) is the switching frequency, VO(RIPPLE) is the maximum allowable output voltage ripple, and IO(RIPPLE) is the inductor ripple current. Equation 37 yields 19.9 µF. Equation 38 calculates the maximum ESR an output capacitor can have to meet the output voltage ripple specification. Equation 38 indicates the ESR should be less than 15.7 mΩ. The most stringent criterion for the output capacitor is 62.5 µF, required to maintain the output voltage within regulation tolerance during a load transient. Capacitance de-ratings for aging, temperature, and dc bias increase this minimum value. For this example, the selection is three 47-µF, 10-V ceramic capacitors with 5 mΩ of ESR. The derated capacitance is 87.4 µF, well above the minimum required capacitance of 62.5 µF. Capacitors generally have a maximum ripple-current rating. Filtering a ripple current equal to or below that maximum ripple current does not degrade capacitor reliability. Some capacitor data sheets specify the rootmean-square (rms) value of the maximum ripple current. Use Equation 39 to calculate the rms ripple current that the output capacitor must support. For this example, Equation 39 yields 459 mA. 2 ´ DI O 2 ´ 2.5 A C(O) > = = 62.5 μF f (SW ) ´ DVO 400 kHz ´ 0.2 V (35) 2 2ö æ ç I OH - I OL ÷ 3.75 A 2 - 1.25 A 2 ø = 7.2 mH ´ = 44.1 mF C(O) > L(O) ´ è 2 2ö 2 2 æ 5.2 V 5 V ç V(P) - V(int) ÷ è ø ( ) ( ) ( ) ( ) ( ( ) ) (36) Submit Documentation Feedback Copyright © 2014–2017, Texas Instruments Incorporated Product Folder Links: TPS54561-Q1 31 TPS54561-Q1 SLVSC60A – SEPTEMBER 2014 – REVISED JANUARY 2017 www.ti.com 1 1 1 ´ = ´ 8 ´ f (SW ) æ VO(RIPPLE) ö 8 ´ 400 kHz ç ÷ ç I O(RIPPLE) ÷ è ø VO(RIPPLE) 25 mV R (ESR) < = = 15.7 mW I O(RIPPLE) 1.591 A C(O) > I(CO)RMS = ( VO ´ VI min - VO ) 12 ´ VI min ´ L(O) ´ f(SW ) 1 æ 25 mV ö ç ÷ è 1.591 A ø = 19.9 mF (37) (38) 5 V ´ (60 V - 5 V ) = 12 ´ 60 V ´ 7.2 mH ´ 400 kHz = 459 mA (39) 8.2.2.5 Catch Diode The TPS54561-Q1 device requires an external catch diode between the SW pin and GND. The selected diode must have a reverse voltage rating equal to or greater than maximum input voltage. The peak current rating of the diode must be greater than the maximum inductor current. Schottky diodes are typically a good choice for the catch diode because of the low forward voltage of these diodes. The lower the forward voltage of the diode, the higher the efficiency of the regulator. Typically, diodes with higher voltage and current ratings have higher forward voltages. A diode with a minimum of 60-V reverse voltage is preferable, to allow input voltage transients up to the rated voltage of the TPS54561-Q1 device. For the example design, select the Schottky diode for its lower forward voltage and good thermal characteristics compared to smaller devices. The typical forward voltage of the diode is 0.52 V at 5 A. One must select the diode with an appropriate power rating. The diode conducts the output current during the off-time of the internal power switch. The off-time of the internal switch is a function of the maximum input voltage, the output voltage, and the switching frequency. Multiplying the output current during the off-time with the forward voltage of the diode can calculate the instantaneous conduction losses of the diode. At higher switching frequencies, take the ac losses of the diode into account. The ac losses of the diode are because of the charging and discharging of the junction capacitance, and also of reverse-recovery charge. Use Equation 40 to calculate the total power dissipation, including conduction losses and ac losses of the diode. The selected diode has a junction capacitance of 180 pF. Using Equation 40 with the nominal input voltage of 12 V, the total loss in the diode is 1.65 W. If the power supply spends a significant amount of time at light load currents or in sleep mode, consider using a diode which has a low leakage current and slightly higher forward voltage drop. 2 P(D) (VI - VO ) ´ IO ´ V(d) + C( j) ´ f(SW ) ´ (VI + V(d) ) = VI 2 (12 V - 5 V ) ´ 5 A ´ 0.52 V 12 V = 2 + 180 pF ´ 400 kHz ´ (12 V + 0.52 V ) 2 = 1.65 W (40) 8.2.2.6 Input Capacitor The TPS54561-Q1 device requires a high-quality ceramic type X5R or X7R input decoupling capacitor with at least 3 µF of effective capacitance. Some applications benefit from additional bulk capacitance. The effective capacitance includes any loss of capacitance because of dc bias effects. The voltage rating of the input capacitor must be greater than the maximum input voltage. The capacitor must also have a ripple-current rating greater than the maximum input current ripple of the TPS54561-Q1 device. Use Equation 41 to calculate the input ripple current. The value of a ceramic capacitor varies significantly with temperature and the dc bias applied to the capacitor. Selecting a dielectric material that is more stable over temperature can minimize the capacitance variations because of temperature. The usual selection for capacitors in a switching regulator is X5R or X7R ceramic dielectric, because they have a high capacitance-to-volume ratio and are fairly stable over temperature. The input capacitor selection must also consider the dc bias. The effective value of a capacitor decreases as the dc bias across a capacitor increases. 32 Submit Documentation Feedback Copyright © 2014–2017, Texas Instruments Incorporated Product Folder Links: TPS54561-Q1 TPS54561-Q1 www.ti.com SLVSC60A – SEPTEMBER 2014 – REVISED JANUARY 2017 This example design requires a ceramic capacitor with at least a 60-V voltage rating to support the maximum input voltage. Common standard ceramic capacitor voltage ratings include 4 V, 6.3 V, 10 V, 16 V, 25 V, 50 V or 100 V. For this example, use four 2.2-µF, 100-V capacitors in parallel. The input capacitance value determines the input ripple voltage of the regulator. Use Equation 42 to calculate the input voltage ripple. Using the design example values, IO = 5 A, C(I) = 8.8 µF, f(sw) = 400 kHz, yields an input voltage ripple of 355 mV and an rms input ripple current of 2.26 A. I(CI) RMS = I O ´ DVI = I O ´ 0.25 C(I) ´ f (SW ) æ VI min - VO VO ´ç VI min çè VI min = ö ÷ = 5 A´ ÷ ø 5 V æ7 V- 5 V ö ´ç ÷ = 2.26 A 7V è 7V ø 5 A ´ 0.25 = 355 mV 8.8 mF ´ 400 kHz (41) (42) 8.2.2.7 Soft-Start Capacitor The soft-start capacitor determines the minimum amount of time for the output voltage to reach its nominal programmed value during power up. This is useful if a load requires a controlled voltage slew rate. Adjustable soft-start is also useful if the output capacitance is large and would require large amounts of current to charge the capacitor quickly to the output-voltage level. The large currents necessary to charge the output capacitor may make the TPS54561-Q1 device reach the current limit, or the excessive current draw from the input power supply may cause the input voltage rail to sag. Limiting the output-voltage slew rate solves both of these problems. The soft-start time must be long enough to allow the regulator to charge the output capacitor up to the output voltage without drawing excessive current. Use Equation 43 to find the minimum soft-start time, t(SS), necessary to charge the output capacitor, C(O), from 10% to 90% of the output voltage, VO, with an typical soft-start current of I(SS). In the example, to charge the effective output capacitance of 87.4 µF up to 5 V with an average current of 1 A requires a 0.3-ms soft-start time. After selecting the soft-start time, calculate the soft-start capacitor value by using Equation 5. For the example circuit, the soft-start time is not too critical, because the output capacitor value is 3 × 47 µF, which does not require much current to charge to 5 V. The example circuit has the soft-start time set to an arbitrary value of 3.5 ms, which requires a 9.3-nF soft-start capacitor, as calculated by Equation 44. For this design, use the nextlarger standard value of 10 nF. C(O) ´ VO ´ 0.8 t (SS) > I(SS) (43) C13 = t (SS) (ms) ´ I(SS) (mA) Vref (V) ´ 0.8 = 3.5 ms ´ 1.7 mA = 9.3 nF 0.8 V ´ 0.8 (44) 8.2.2.8 Bootstrap Capacitor Selection The TPS54561-Q1 device requires a 0.1-µF ceramic capacitor connected between the BOOT and SW pins for proper operation. The recommendation is a ceramic capacitor with X5R or better grade dielectric. The capacitor should have a 10-V or higher voltage rating. Submit Documentation Feedback Copyright © 2014–2017, Texas Instruments Incorporated Product Folder Links: TPS54561-Q1 33 TPS54561-Q1 SLVSC60A – SEPTEMBER 2014 – REVISED JANUARY 2017 www.ti.com 8.2.2.9 Undervoltage Lockout Set Point Using an external voltage divider on the EN pin of the TPS54561-Q1 device can adjust the undervoltage lockout (UVLO). The UVLO has two thresholds, one for power up when the input voltage is rising and the other for power down when the input voltage is falling. For the example design, the TPS54561-Q1 device should turn on and start switching once the input voltage increases above 6.5 V (UVLO start). After the regulator starts switching, it should continue to do so until the input voltage falls below 5 V (UVLO stop). A resistor divider consisting of R(UVLO1) and R(UVLO2) between VI and ground, and connected to the EN pin, can set programmable UVLO threshold voltage. Equation 3 and Equation 4 calculate the resistance values necessary. For the example application, a 442-kΩ resistor between VI and EN (R1) and a 90.9-kΩ resistor between EN and ground (R2) are required to produce the 6.5-V start and 5-V stop voltages. V(START) - V(STOP) 6.5 V - 5 V R1 = = = 441.18 kW I(HYS) 3.4 mA (45) R2 = V(EN) th V(START) - V(EN) th R (UVLO1) = + I(1) 1.2 V = 90.97 kW 6.5 V - 1.2 V + 1.2 mA 442 kW (46) 8.2.2.10 Output Voltage and Feedback Resistor Selection The voltage divider of R5 and R6 sets the output voltage. For the example design, select 10.2 kΩ for R6. Use Equation 2 to calculate R5 as 53.55 kΩ. The nearest standard 1% resistor is 53.6 kΩ. Because of the input current of the FB pin, the current flowing through the feedback network should be greater than 1 µA to maintain the output voltage accuracy. A value for R6 of less than 800 kΩ satisfies this requirement. Choosing higher resistor values decreases quiescent current and improves efficiency at low output currents but may also introduce noise immunity problems. æ V - 0.8 V ö æ 5 V - 0.8 V ö R5 = R6 ´ ç O ÷ = 10.2 kW ´ ç ÷ = 53.55 kW è 0.8 V ø è 0.8 V ø (47) 8.2.2.11 Compensation There are several methods to design compensation for dc-dc regulators. The method presented here is easy to calculate and ignores the effects of the slope compensation that is internal to the device. Ignoring the slope compensation causes the actual crossover frequency to be lower than the crossover frequency used in the calculations. This method assumes the crossover frequency is between the modulator pole and the ESR zero and the ESR zero is at least 10 times greater the modulator pole. To get started, calculate the modulator pole, f(P,mod), and the ESR zero, f(Z,mod) using Equation 48 and Equation 49. For output capacitance C(O), use a derated value of 87.4 µF. Use equations Equation 50 and Equation 51 to estimate a starting point for the crossover frequency, f(CO). For the example design, f(P,mod) is 1821 Hz and f(Z,mod) is 1090 kHz. Equation 50 is the geometric mean of the modulator pole and the ESR zero, and Equation 51 is the geometric mean of modulator pole and half of the switching frequency. Equation 50 yields 44.6 kHz and Equation 51 gives 19.1 kHz. Use the geometric mean value of Equation 50 and Equation 51 for an initial crossover frequency which is 29.2 kHz. For this example, the target crossover frequency is 30 kHz for an improved transient response. Next, calculate the compensation components. Use of a resistor in series with a capacitor creates a compensating zero. A capacitor in parallel with these two components forms the compensating pole. I O max 5A f (P,mod) = = = 1821 Hz 2p ´ VO ´ C(O) 2p ´ 5 V ´ 87.4 mF (48) 34 f (Z,mod) = 1 1 = = 1090 kHz 2p ´ R (ESR) ´ C(O) 2p ´ 1.67 mW ´ 87.4 mF (49) f (CO1) = f (P,mod) ´ f (Z,mod) = 1821 Hz ´ 1090 kHz = 44.6 kHz (50) f (CO2) = f (P,mod) ´ f (SW ) 2 = 1821 Hz ´ 400 kHz = 19.1 kHz 2 Submit Documentation Feedback (51) Copyright © 2014–2017, Texas Instruments Incorporated Product Folder Links: TPS54561-Q1 TPS54561-Q1 www.ti.com SLVSC60A – SEPTEMBER 2014 – REVISED JANUARY 2017 To determine the compensation resistor, R4, use Equation 52. Assume the power stage transconductance, gm(ps), is 17 S. The output voltage VO, reference voltage Vref, and amplifier transconductance gm(ea), are 5 V, 0.8 V and 350 µS, respectively. Calculated the value for R4 as 16.84 kΩ, and then select a standard value of 16.9 kΩ. Use Equation 53 to set the compensation zero to the modulator pole frequency. Equation 53 yields 5172 pF for compensating capacitor C5. The selection for this design is 4700 pF. ö æ 2p ´ 29.2 kHz ´ 87.4 mF ö æ æ 2p ´ f (CO) ´ C(O) ö æ ö VO 5V ÷=ç ´ç R4 = ç ÷´ ç ÷ ÷ = 16.84 kW ç ÷ ç Vref ´ gm(ea) ÷ è gm(ps) 17 S ø è 0.8 V ´ 350 mS ø è ø è ø (52) C5 = 1 1 = = 5172 pF 2p ´ R4 ´ f (P,mod) 2p ´ 16.9 kW ´ 1821 Hz (53) If desired, implement a compensation pole by adding capacitor C8 in parallel with the series combination of R4 and C5. Use the larger value calculated from Equation 54 and Equation 55 for C8 to set the compensation pole. The selected value of C8 is 47 pF for this example design. C(O) ´ R (ESR) 87.4 mF ´ 1.67 mW = = 8.64 pF C8 = R4 16.9 kW (54) 1 1 C8 = = = 47.1 pF p´ R4 ´ f (SW ) p´ 16.9 kW ´ 400kHz (55) 8.2.2.12 Discontinuous Conduction Mode and Eco-mode Boundary With an input voltage of 12 V, the example design enters discontinuous-conduction mode when the output current is less than 408 mA. The power supply enters Eco-mode when the output current is lower than 25.3 mA. The input current draw is 257 µA with no load. Submit Documentation Feedback Copyright © 2014–2017, Texas Instruments Incorporated Product Folder Links: TPS54561-Q1 35 TPS54561-Q1 SLVSC60A – SEPTEMBER 2014 – REVISED JANUARY 2017 www.ti.com 8.2.2.13 Power Dissipation Estimate The following formulas show how to estimate the TPS54561-Q1 device power dissipation under continuous conduction mode (CCM) operation. These equations are not suitable if the device operates in discontinuous conduction mode (DCM). The power dissipation of the IC includes conduction loss (P(COND)), switching loss (P(SW)), gate drive loss (P(G)) and supply current loss (P(Q)). Example calculations are shown with the 12-V nominal input voltage of the example design. 1. Conduction loss æV ö 2 æ 5V ö P(COND) = I O ´ rDS(on) ´ ç O ÷ = 5 A 2 ´ 87 mW ´ ç ÷ = 0.906 W ç VI ÷ è 12 V ø è ø ( ) where • • • • IO is the output current (A) rDS(on) is the on-resistance of the high-side MOSFET (Ω) VO is the output voltage (V) VI is the input voltage (V) (56) 2. Switching loss P(SW ) = VI ´ f (SW ) ´ I O ´ tr = 12 V ´ 400 kHz ´ 5 A ´ 4.9 ns = 0.118 W where • • f(SW) is the switching frequency (Hz) tr is the SW pin voltage rise time, estimated by tr = VDD (V) × 0.16 (ns/V) + 3 (ns) (57) 3. Gate drive loss P(G) = VI ´ Q g ´ f (SW ) = 12 V ´ 3 nC ´ 400 kHz = 0.014 W where • Qg is the total gate charge of the internal MOSFET (58) 4. Quiescent current loss P(Q) = VI ´ I Q = 12 V ´ 152 mA = 0.0018 W where • IQ is the operating nonswitching supply current (59) Therefore, P(tot) = P(COND) + P(SW ) + P(G) + P(Q) = 0.906 W + 0.118 W + 0.014 W + 0.0018 W = 1.040 W (60) For given TA, TJ = TA + RqJA ´ P(tot) where • • • • TJ is the junction temperature (°C) TA is the ambient temperature (°C) RθJA is the thermal resistance of the package (°C/W) P(tot) is the total device power dissipation (W) (61) For given TJmax = 150°C TA max = TJ max - RqJA ´ P(tot) where • • TAmax is maximum ambient temperature (°C) TJmax is maximum junction temperature (°C) (62) Additional power losses occur in the regulator circuit because of the inductor ac and dc losses, the catch diode and PCB trace resistance. All of these losses impact the overall efficiency of the regulator. 36 Submit Documentation Feedback Copyright © 2014–2017, Texas Instruments Incorporated Product Folder Links: TPS54561-Q1 TPS54561-Q1 www.ti.com SLVSC60A – SEPTEMBER 2014 – REVISED JANUARY 2017 8.2.3 Safe Operating Area Figure 47 through Figure 50 show the safe operating area (SOA) of the device for 3.3-V, 5-V, and 12-V outputs and varying amounts of forced air flow applications. The temperature derating curves represent the conditions at which the TPS54561-Q1 device, PCB and the output Inductor are at or below the manufacturer’s maximum operating temperatures. Figure 47, through Figure 50 doesn't consider the impact from the catch diode thermal performance. For higher reliability, TI uses 125 °C as the temperature limit for TPS54561-Q1 device on Figure 47, through Figure 50. Derating limits apply to devices soldered directly to a double-sided PCB with 2 oz. copper, similar to the board on TPS54561EVM-555 evaluation module. 90 90 80 80 Ambient Temperature (q) Ambient Temperature (qC) Pay careful attention to the other components chosen for the design, especially the catch diode. In most applications, the catch diode limits the thermal performance. When operating at high duty cycles or at a higher switching frequency, the thermal performance of the TPS54561-Q1 device can become the limiting factor. 70 60 50 8V 12 V 24 V 36 V 48 V 60 V 40 30 70 60 50 8V 12 V 24 V 36 V 48 V 60 V 40 30 20 20 0 0.5 1 VO = 3.3 V 1.5 2 2.5 3 3.5 Output Current (A) 4 4.5 5 0 0.5 1 Natural Convection f(SW) = 400 kHz VO = 5 V 90 90 80 80 70 60 50 18 V 24 V 36 V 48 V 60 V 30 2 2.5 3 3.5 Output Current (A) 4 4.5 5 D048 Natural Convection f(SW) = 400 kHz Figure 48. 5-V Outputs Ambient Temperature (qC) Ambient Temperature (qC) Figure 47. 3.3-V Outputs 40 1.5 D047 70 60 50 40 400 LFM 200 LFM 100 LFM Nat. Conv. 30 20 20 0 0.5 1 VO = 12 V 1.5 2 2.5 3 3.5 Output Current (A) Natural Convection f(SW) = 600 kHz 4 4.5 5 0 0.5 D049 VI = 48 V VO = 12 V Figure 49. 12-V Outputs 1 1.5 2 2.5 3 3.5 Output Current (A) 4 4.5 5 D050 Air flow direction: L1 to output terminal f(SW) = 600 kHz Figure 50. Air Flow Conditions Submit Documentation Feedback Copyright © 2014–2017, Texas Instruments Incorporated Product Folder Links: TPS54561-Q1 37 TPS54561-Q1 SLVSC60A – SEPTEMBER 2014 – REVISED JANUARY 2017 www.ti.com 8.2.4 Application Curves 1 A/div 10 V/div Acquisition of measurements uses a 12-V input, 5-V output, and 5-A load unless otherwise noted. VI 10 mV/div 200 mV/div IO Vo, DC-Coupled With –5-V Offset Vo, DC-Coupled With –5-V Offset Time = 100 µs/div Time = 4 ms/div Figure 51. Load Transient Response (1.25-A to 3.75-A Load Step) Figure 52. Line Transient (8 V to 40 V) VI 1 V/div 5 V/div VI V(EN) 4 V/div V(EN) VO VO Time = 2 ms/div IO = 5 A IO = 5 A Figure 53. Start-Up With Input Voltage Figure 54. Start-Up With EN 10 V/div 500 mA/div I(L) V(SW) I(L) 10 mV/div 10 mV/div 1 A/div 10 V/div V(SW) VO, AC-Coupled VO, AC-Coupled Time = 4 µs/div Time = 4 µs/div IO = 100 mA IO = 5 A Figure 55. Output Ripple, CCM 38 Submit Documentation Feedback Figure 56. Output Ripple, DCM Copyright © 2014–2017, Texas Instruments Incorporated Product Folder Links: TPS54561-Q1 TPS54561-Q1 www.ti.com SLVSC60A – SEPTEMBER 2014 – REVISED JANUARY 2017 Acquisition of measurements uses a 12-V input, 5-V output, and 5-A load unless otherwise noted. 10 V/div 1 m\A/div I(L) I(L) 10 mV/div 200 mV/div 10 V/div V(SW) 200 mA/div V(SW) VO, AC-Coupled VI, AC-Coupled Time = 4 µs/div Time = 1 ms/div No load IO = 5 A Figure 57. Output Ripple, Eco-mode 10 V/div 2 V/div V(SW) Figure 58. Input Ripple, CCM V(SW) I(L) VO 20 mV/div 10 mV/div 200 mA/div 500 mA/div I(L) VI, AC-Coupled Time = 40 µs/div Time = 4 µs/div VI = 5.5 V VO = 5.0 V IO = 100 mA 100 mA Figure 60. Low-Dropout Operation, Steady State 2 V/div 2 V/div Figure 59. Input Ripple, DCM VI VI VO VO IO = 100 mA Time = 40 ms/div EN floating No load EN floating IO = 1 A Figure 61. Low-Dropout Operation Time = 40 ms/div EN floating Figure 62. Low-Dropout Operation Submit Documentation Feedback Copyright © 2014–2017, Texas Instruments Incorporated Product Folder Links: TPS54561-Q1 39 TPS54561-Q1 SLVSC60A – SEPTEMBER 2014 – REVISED JANUARY 2017 www.ti.com Acquisition of measurements uses a 12-V input, 5-V output, and 5-A load unless otherwise noted. 100 100 95 90 80 90 Efficiency (%) Efficiency (%) 70 85 80 VDD 7V 12 V 24 V 36 V 48 V 60 V 75 70 65 1 f(SW) = 400 kHz 2 3 Output Current (A) 4 50 VDD 7V 12 V 24 V 36 V 48 V 60 V 40 30 20 10 60 0 60 0 0.001 5 0.01 0.1 Output Current (A) D029 VO = 5 V f(SW) = 400 kHz Figure 63. Efficiency vs Load Current 1 D030 VO = 5 V Figure 64. Light-Load Efficiency 100 100 95 90 80 90 Efficiency (%) Efficiency (%) 70 85 80 75 60 50 VDD 6V 12 V 24 V 36 V 48 V 60 V 40 30 70 VDD 6V 12 V 24 V 65 20 36 V 48 V 60 V 10 0 0.001 60 0 1 f(SW) = 400 kHz 2 3 Output Current (A) 4 5 0.01 0.1 Output Current (A) D031 VO = 3.3 V f(SW) = 400 kHz Figure 65. Efficiency vs Load Current 1 D032 VO = 3.3 V Figure 66. Light-Load Efficiency 60 180 40 120 20 60 0 0 0.1 -60 -40 -120 Gain Phase -60 10 Output Voltage Deviation (%) -20 Phase (Degrees) Gain (dB) 0.08 0.06 0.04 0.02 0 -0.02 -0.04 -0.06 -0.08 100 f(SW) = 400 kHz IO = 5 A 1000 Frequency (Hz) 10000 VI = 12 V -180 100000 -0.1 0 1 D033 VO = 5 V f(SW) = 400 kHz 2 3 Output Current (A) 4 VI = 12 V 5 D034 VO = 5 V Figure 68. Regulation vs Load Current Figure 67. Overall Loop Frequency Response 40 Submit Documentation Feedback Copyright © 2014–2017, Texas Instruments Incorporated Product Folder Links: TPS54561-Q1 TPS54561-Q1 www.ti.com SLVSC60A – SEPTEMBER 2014 – REVISED JANUARY 2017 Acquisition of measurements uses a 12-V input, 5-V output, and 5-A load unless otherwise noted. 0.1 Output Voltage Deviation (%) 0.08 0.06 0.04 0.02 0 -0.02 -0.04 -0.06 -0.08 -0.1 5 10 15 20 25 30 35 40 Input Voltage (V) f(SW) = 400 kHz 45 50 55 60 D035 IO = 2.5 A VO = 5 V Figure 69. Regulation vs Input Voltage 8.2.5 Inverting Power Supply One use of the TPS54561-Q1 is to convert a positive input voltage to a negative output voltage. Ideal applications are amplifiers requiring a negative power supply. For a more-detailed example, see Create an Inverting Power Supply From a Step-Down Regulator, application report SLVA317. VI + C(I) VDD C(VDD) C(BOOT) BOOT L(O) SW GND R(HS) GND TPS54561-Q1 EN COMP R(COMP) RT/CLK R(RT) C(O) VO FB PWRGD SS/TR C(SS) R(LS) + C(ZERO) C(POLE) Copyright © 2017, Texas Instruments Incorporated Figure 70. TPS54561-Q1 Inverting Power Supply Based on Application Report SLVA317 Submit Documentation Feedback Copyright © 2014–2017, Texas Instruments Incorporated Product Folder Links: TPS54561-Q1 41 TPS54561-Q1 SLVSC60A – SEPTEMBER 2014 – REVISED JANUARY 2017 www.ti.com Acquisition of measurements uses a 12-V input, 5-V output, and 5-A load unless otherwise noted. 8.2.6 Split-Rail Power Supply Another use of the TPS54561-Q1 device is to convert a positive input voltage to a split-rail positive- and negative-output voltage by using a coupled inductor. Ideal applications are amplifiers requiring a split-rail positive- and negative-voltage power supply. For a more-detailed example, see Creating a Split-Rail Power Supply With a Wide Input Voltage Buck Regulator, application report SLVA369. VO+ + VI + C(I) C(BOOT) VDD C(VDD) BOOT T(O) SW R(HS) GND R(LS) TPS54561-Q1 GND + C(O)– VO– EN PWRGD SS/TR C(SS) C(O)+ FB COMP R(COMP) RT/CLK R(RT) C(ZERO) C(POLE) Copyright © 2016, Texas Instruments Incorporated Figure 71. TPS54561-Q1 Split-Rail Power Supply Based on Application Report SLVA369 9 Power Supply Recommendations The design of the device is for operation from an input voltage supply range between 4.5 V and 60 V. Good regulation of this input supply is essential. If the input supply is more distant than a few inches from the TPS54561-Q1 converter, the circuit may require additional bulk capacitance besides the ceramic bypass capacitors. An electrolytic capacitor with a value of 100 µF is a typical choice. 42 Submit Documentation Feedback Copyright © 2014–2017, Texas Instruments Incorporated Product Folder Links: TPS54561-Q1 TPS54561-Q1 www.ti.com SLVSC60A – SEPTEMBER 2014 – REVISED JANUARY 2017 10 Layout 10.1 Layout Guidelines Layout is a critical portion of good power-supply design. There are several signal paths that conduct fastchanging currents or voltages that can interact with stray inductance or parasitic capacitance to generate noise or degrade performance. See Figure 72 for a PCB layout example. • To reduce parasitic effects, bypass the VDD pin to ground with a low-ESR ceramic bypass capacitor with X5R or X7R dielectric. • Take care to minimize the loop area formed by the bypass capacitor connections, the VDD pin, and the anode of the catch diode. Route the SW pin to the cathode of the catch diode and to the output inductor. Because the SW connection is the switching node, locate the catch diode and output inductor close to the SW pins, and minimize the area of the PCB conductor to prevent excessive capacitive coupling. • Tie the GND pin directly to the copper pad under the IC for the exposed thermal pad. Connect this copper pad to internal PCB ground planes using multiple vias directly under the IC. • For operation at full-rated load, the top-side ground area must provide adequate heat dissipating area. • The RT/CLK pin is sensitive to noise, so locate the RT resistor as close as possible to the IC and route conductors with minimal lengths of trace. • Figure 72 shows the approximate placement for the additional external components. • It may be possible to obtain acceptable performance with alternate PCB layouts. However, this layout, meant as a guideline, demonstrably produces good results. Boxing in the components in the design of Figure 46, the estimated printed-circuit board area is 1.025 in2 (661 mm2). This area does not include test points or connectors. To further reduce the area, use a two-sided assembly and replace the 0603-sized passives with a smaller-sized equivalent. 10.2 Layout Example VO Output Capacitor Top-Side Ground Area Output Inductor Route boot-capacitor trace on another layer to provide a wide path for the top-side ground. Input Bypass Capacitor BOOT VDD VI EN UVLO Adjust Resistors SS/TR RT/CLK Catch Diode PWRGD SW GND COMP FB Compensation Network Resistor Divider Thermal Via Soft-Start Capacitor Frequency Set Resistor Signal Via Figure 72. PCB Layout Example Submit Documentation Feedback Copyright © 2014–2017, Texas Instruments Incorporated Product Folder Links: TPS54561-Q1 43 TPS54561-Q1 SLVSC60A – SEPTEMBER 2014 – REVISED JANUARY 2017 www.ti.com 11 Device and Documentation Support 11.1 Device Support 11.1.1 Development Support For the TPS54560, TPS54561, and TPS54561-Q1 family Excel design tool, see SLVC452. 11.2 Documentation Support 11.2.1 Related Documentation For related documentation, see the following: • Create an Inverting Power Supply From a Step-Down Regulator, SLVA317 • Creating a Split-Rail Power Supply With a Wide Input Voltage Buck Regulator, SLVA369 • Evaluation Module for the TPS54561 Step-Down Converter, SLVU993 • Creating a Universal Car Charger for USB Devices From the TPS54240 and TPS2511, SLVA464 11.2.2 Custom Design with WEBENCH® Tools Click here to create a custom design using the TPS54561-Q1 device with the WEBENCH® Power Designer. 1. Start by entering your VIN, VOUT, and IOUT requirements. 2. Optimize your design for key parameters like efficiency, footprint and cost using the optimizer dial and compare this design with other possible solutions from Texas Instruments. 3. The WEBENCH Power Designer provides you with a customized schematic along with a list of materials with real time pricing and component availability. 4. In most cases, you will also be able to: – Run electrical simulations to see important waveforms and circuit performance – Run thermal simulations to understand the thermal performance of your board – Export your customized schematic and layout into popular CAD formats – Print PDF reports for the design, and share your design with colleagues 5. Get more information about WEBENCH tools at www.ti.com/WEBENCH. 11.3 Receiving Notification of Documentation Updates To receive notification of documentation updates, navigate to the device product folder on ti.com. In the upper right corner, click on Alert me to register and receive a weekly digest of any product information that has changed. For change details, review the revision history included in any revised document. 11.4 Community Resources The following links connect to TI community resources. Linked contents are provided "AS IS" by the respective contributors. They do not constitute TI specifications and do not necessarily reflect TI's views; see TI's Terms of Use. TI E2E™ Online Community TI's Engineer-to-Engineer (E2E) Community. Created to foster collaboration among engineers. At e2e.ti.com, you can ask questions, share knowledge, explore ideas and help solve problems with fellow engineers. Design Support TI's Design Support Quickly find helpful E2E forums along with design support tools and contact information for technical support. 11.5 Trademarks Eco-mode, E2E are trademarks of Texas Instruments. WEBENCH is a registered trademark of Texas Instruments. Excel is a trademark of Microsoft Corporation. 44 Submit Documentation Feedback Copyright © 2014–2017, Texas Instruments Incorporated Product Folder Links: TPS54561-Q1 TPS54561-Q1 www.ti.com SLVSC60A – SEPTEMBER 2014 – REVISED JANUARY 2017 11.6 Electrostatic Discharge Caution These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam during storage or handling to prevent electrostatic damage to the MOS gates. 11.7 Glossary SLYZ022 — TI Glossary. This glossary lists and explains terms, acronyms, and definitions. 12 Mechanical, Packaging, and Orderable Information The following pages include mechanical, packaging, and orderable information. This information is the mostcurrent data available for the designated devices. This data is subject to change without notice and without revision of this document. For browser-based versions of this data sheet, refer to the left-hand navigation. Submit Documentation Feedback Copyright © 2014–2017, Texas Instruments Incorporated Product Folder Links: TPS54561-Q1 45 PACKAGE OPTION ADDENDUM www.ti.com 10-Dec-2020 PACKAGING INFORMATION Orderable Device Status (1) Package Type Package Pins Package Drawing Qty Eco Plan (2) Lead finish/ Ball material MSL Peak Temp Op Temp (°C) Device Marking (3) (4/5) (6) TPS54561QDPRRQ1 ACTIVE WSON DPR 10 3000 RoHS & Green NIPDAU Level-2-260C-1 YEAR -40 to 125 TPS 54561Q TPS54561QDPRTQ1 ACTIVE WSON DPR 10 250 RoHS & Green NIPDAU Level-2-260C-1 YEAR -40 to 125 TPS 54561Q (1) The marketing status values are defined as follows: ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design. PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device. (2) RoHS: TI defines "RoHS" to mean semiconductor products that are compliant with the current EU RoHS requirements for all 10 RoHS substances, including the requirement that RoHS substance do not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, "RoHS" products are suitable for use in specified lead-free processes. TI may reference these types of products as "Pb-Free". RoHS Exempt: TI defines "RoHS Exempt" to mean products that contain lead but are compliant with EU RoHS pursuant to a specific EU RoHS exemption. Green: TI defines "Green" to mean the content of Chlorine (Cl) and Bromine (Br) based flame retardants meet JS709B low halogen requirements of
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