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TPS65178RSLT

TPS65178RSLT

  • 厂商:

    BURR-BROWN(德州仪器)

  • 封装:

    VQFN48_EP

  • 描述:

    LCD TV/Monitor PMIC 48-VQFN (6x6)

  • 数据手册
  • 价格&库存
TPS65178RSLT 数据手册
TI Confidential - NDA Restrictions TPS65178 TPS65178A www.ti.com SLVSAP8D – JULY 2011 – REVISED JULY 2012 Fully Programmable LCD Bias IC for TV with 6-Channel Gamma Buffer, Vcom Reference and Dynamic Gain Check for Samples: TPS65178, TPS65178A FEATURES • 1 • • • • • • • • 2 • • 8.6V to 14.7V Input Voltage Range Boost Converter VDD: 12.8V…19V (6-Bit) Integrated Input-to-Output Isolation Switch Buck Converter HVDD: VDD tracking Buck Converter VCC: 3.0V…3.7V (3-Bit) Buck Converter VCORE: 0.9V…2.4V (4-Bit) Buck Converter VEPI: 0.9V…2.4V (4-Bit) Positive Charge Pump VGH: – 19V…34V for Low Temperature (4-Bit) – 17V…32V for High Temperature (4-Bit) Temperature Compensation for VGH Negative Charge Pump VGL: –1.8V…–8.1V (6-Bit) • • • • • • • 6-Ch Gamma Buffer: – 3-Ch: VDD…HVDD (9-Bit) – 3-Ch: HVDD...GND (9-Bit) 9-Bit VCOM Reference 2-Bit VCOM Gain Selectable Dynamic Gain Reset Signal With Programmable Delay Time Programmable Sequencing Delays (3 × 3-Bit) Thermal Shutdown 48-Pin 6-mm × 6-mm QFN Package APPLICATIONS • • LCD TVs LCD Monitors DESCRIPTION The TPS65178/A provides a simple and economic power supply solution for a wide variety of LCD bias applications. The device provides all supply rails needed by a TFT-LCD panel but also 6 gamma references, a supply rail for LVDS support, as well as a Vcom reference and its programmable dynamic gain. The solution is delivered in a small 6x6mm QFN package. VIN 12 V I²C compatible { Boost Converter VDD (Integrated Isolation FET) 16 V/800 mA VCC Buck Converter 1 3.3 V/2.0 A VCORE Sync. Buck Converter 2 1.0 V/500 mA (*1.8 V for TPS65178A) HVDD Sync. Buck Converter 3 8 V/500 mA VEPI Sync. Buck Converter 4 1.8 V/100 mA Positive Charge Pump Controller VGH Temperature Compensation 24 V/100 mA Negative Charge Pump Controller -6 V/100 mA VGL 6 6-Ch Gamma Buffer VCOM reference & gain Reset VGMA1..6 VCOM 7.5 V RST 1 2 Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of Texas Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet. PowerPAD is a trademark of Texas Instruments. PRODUCTION DATA information is current as of publication date. Products conform to specifications per the terms of the Texas Instruments standard warranty. Production processing does not necessarily include testing of all parameters. Copyright © 2011–2012, Texas Instruments Incorporated TI Confidential - NDA Restrictions TPS65178 TPS65178A SLVSAP8D – JULY 2011 – REVISED JULY 2012 www.ti.com These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam during storage or handling to prevent electrostatic damage to the MOS gates. DESCRIPTION (CONTINUED) The TPS65178/A provides a simple and economic power supply solution for a wide variety of LCD bias applications. The device provides all supply rails needed by a TFT-LCD panel. VCC, VCORE and RST for the TCon. VDD and HVDD for the Source Driver. VGH and VGL for the Gate Driver or the Level Shifter. The VGH voltage can be compensated for low and high temperatures, if GIP (Gate In Panel) technology is used.The transition from one programmed VGH value to another is made using an external thermistor connected to the IC. In addition, a 6-channel Gamma Buffer is integrated as well as the VCOM reference and programmable gain (fixed or dynamic). A VEPI supply rail is also integrated. All output rails and delay times are programmable by a two-wire interface: a single BOM (Bill of Material) can cover several panel types and sizes whose desired output levels can be programmed in production and stored in a non-volatile memory embedded into the TPS65178/A. VCORE, VEPI and HVDD are generated by synchronous buck converters which support chip inductors for an optimized solution size. The solution is delivered in a small 6x6mm QFN package. ORDERING INFORMATION (1) TA –40°C to 85°C (1) ORDERING TPS65178RSLR TPS65178ARSLR PACKAGE 48-Pin 6x6 QFN PACKAGE MARKING TPS65178 TPS65178A TRANSPORT MEDIA, QUANTITY VCORE DEFAULT VALUE 1.0 V Tape and reel , 3000 1.8 V For the most current package and ordering information, see the Package Option Addendum at the end of this document, or see the TI web site at www.ti.com. ABSOLUTE MAXIMUM RATINGS over operating free-air temperature range (unless otherwise noted) (1) VALUE UNIT MIN MAX Input voltage range AVIN, PVINB1, PVINB3 (2) –0.3 20 V Voltage range on pin CTRLP, TCOMP, VGH (2) –0.3 40 V Voltage range on pins DYN, GMA1–GMA6, NEG, OUT3, POS, SW, SWB1, SWB3, SWI, SWN, SWO, SWP, VCOM, VCOMFB (2) –0.3 20 V Voltage on pin COMP, CTRLN, OUT1, OUT2, OUT4, RST, SCL, SDA, SS, SWB2, SWB4, VL (2) –0.3 7 V Voltage on pin VGL (2) –10 0.3 V ESD rating HBM (Human Body Model) 2 kV ESD rating MM (Machine Model) 200 V ESD rating CDM (Charged Device Model) 700 V Continuous power dissipation See the Thermal Table Operating junction temperature range –40 150 °C Storage temperature range –65 150 °C (1) (2) 2 Stresses beyond those listed under “absolute maximum ratings” may cause permanent damage to the device. These are stress ratings only and functional operation of the device at these or any other conditions beyond those indicated under “recommended operating conditions” is not implied. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability. With respect to the GND pin. Submit Documentation Feedback Copyright © 2011–2012, Texas Instruments Incorporated Product Folder Link(s): TPS65178 TPS65178A TI Confidential - NDA Restrictions TPS65178 TPS65178A www.ti.com SLVSAP8D – JULY 2011 – REVISED JULY 2012 THERMAL INFORMATION TPS65178/A THERMAL METRIC (1) RSL UNITS 48 PINS θJA Junction-to-ambient thermal resistance 29.1 θJCtop Junction-to-case (top) thermal resistance 17.2 θJB Junction-to-board thermal resistance 5.3 ψJT Junction-to-top characterization parameter 0.2 ψJB Junction-to-board characterization parameter 5.3 θJCbot Junction-to-case (bottom) thermal resistance 1.7 °C/W spacing (1) For more information about traditional and new thermal metrics, see the IC Package Thermal Metrics application report, SPRA953. RECOMMENDED OPERATING CONDITIONS over operating free-air temperature range (unless otherwise noted) AVIN Input voltage range CVL Input capacitor on internal regulator input pin VL MIN TYP MAX UNIT 8.6 12 14.7 V 1 µF BOOST CONVERTER VDD Boost output voltage range 12.8 19 V L CIN_BOOST Boost converter inductor 10 22 µH Input capacitor on boost converter input 20 COUT_BOOST Output capacitor on boost converter output on SWI pin 10 20 µF COUT_ISO Output capacitor on isolation MosFET output on SWO pin 30 40 µF µF BUCK 1 CONVERTER VCC Buck 1 converter output voltage range 3.0 3.7 V L1 Buck 1 converter inductor 10 22 µH CIN_BUCK1 Input capacitor on buck 1 converter input pin PVINB1 10 COUT_BUCK1 Output capacitor on buck 1 converter output 30 µF 40 µF BUCK 2 CONVERTER VCORE Buck 2 converter output voltage range 0.9 2.4 V L2 Buck 2 converter inductor 1.0 2.2 µH CIN_BUCK2 Input capacitor on buck 2 converter input pin OUT1 1.0 4.7 COUT_BUCK2 Output capacitor on buck 2 converter output 2.2 4.7 µF 20 µF 6.8 µH BUCK 3 CONVERTER HVDD Buck 3 converter output voltage range L3 Buck 3 converter inductor CIN_BUCK3 Input capacitor on buck 3 converter input pin PVINB3 COUT_BUCK3 Output capacitor on buck 3 converter output VDD/2 4.7 V 10 4.7 10 µF 20 µF BUCK 4 CONVERTER VEPI Buck 4 converter output voltage range 0.9 2.4 V L4 Buck 4 converter inductor 1.0 2.2 µH CIN_BUCK4 Input capacitor on buck 4 converter input pin OUT1 1.0 4.7 COUT_BUCK4 Output capacitor on buck 4 converter output 2.2 4.7 µF 20 µF POSITIVE CHARGE PUMP CONTROLLER VGH_LT Positive charge pump output voltage range Low Temperature 19 34 V VGH_HT Positive charge pump output voltage range High Temperature 17 32 V CFLY_CP Charge pump flying capacitor 220 Copyright © 2011–2012, Texas Instruments Incorporated Product Folder Link(s): TPS65178 TPS65178A Submit Documentation Feedback nF 3 TI Confidential - NDA Restrictions TPS65178 TPS65178A SLVSAP8D – JULY 2011 – REVISED JULY 2012 www.ti.com RECOMMENDED OPERATING CONDITIONS (continued) over operating free-air temperature range (unless otherwise noted) MIN TYP MAX UNIT CSTOR_CP Charge pump storage capacitor 100 nF COUT_CP Charge pump output capacitor 4.7 µF NEGATIVE CHARGE PUMP CONTROLLER VGL Negative charge pump output voltage range –1.8 –8.1 V CFLY_CP Charge pump flying capacitor 220 CSTOR_CP Charge pump storage capacitor 100 nF COUT_CP Charge pump output capacitor 4.7 µF nF TEMPERATURE TA Operating ambient temperature –40 85 °C TJ Operating junction temperature –40 125 °C ELECTRICAL CHARACTERISTICS AVIN = PVINB1 = PVINB3 = 12V, VDD = 16V, HVDD = 8V , VCC = 3.3V, VCORE = 1V, VEPI = 1.8V, VGH_LT = 28V, VGH_HT = 26V VGL = –5V, TA = –40°C to 85°C, typical values are at TA = 25°C (unless otherwise noted) PARAMETER TEST CONDITIONS MIN TYP MAX UNIT POWER SUPPLY VIN Input voltage range IQ_AVIN Supply quiescent current AVIN Device not switching 3.2 mA IQ_PVINB1 Supply quiescent current PVINB1 Device not switching 0.1 mA IQ_PVINB3 Supply quiescent current PVINB3 Device not switching 1.6 mA IQ_OUT1 Supply quiescent current OUT1 Device not switching 50 µA IQ_SWI Supply quiescent current SWI Device not switching Undervoltage lockout VIN rising VUVLO 8.6 14.7 5 Undervoltage lockout hysteresis V mA 8.3 8.6 8.9 V 0.3 0.8 1.3 V TSD Thermal shutdown TJ rising 138 °C THYS Thermal shutdown hysteresis TJ falling 8 °C LOGIC SIGNAL DYN, SCL, SDA VIH1 High level input voltage DYN AVIN = 8.6 V to 14.7 V VIL1 Low level input voltage DYN AVIN = 8.6 V to 14.7 V VIH2 High level input voltage SCL, SDA AVIN = 8.6 V to 14.7 V VIL2 Low level input voltage SCL, SDA AVIN = 8.6 V to 14.7 V 1.5 V 0.5 2 V V 0.8 V INTERNAL OSCILLATOR fOSC Switching frequency for the boost, buck1 converters and the charge pumps 480 600 720 kHz 4.8 5.0 5.2 V –2% 16.05 2% V 90 165 mΩ 3.5 4.2 5 INTERNAL REGULATOR VL Internal regulator No load BOOST CONVERTER [VDD] VDD_ACC Output voltage accuracy VDD default value rDS(on) N-MOSFET on-resistance ISW = current limit ILIM N-MOSFET current limit ISS Soft-start current VSS = 1.230 V Line regulation AVIN = 8.6 V to 14.7 V, IOUT = 700 mA 0.002 %/V Load regulation IOUT = 0 A to 1 A 0.066 %/A 10 A µA ISOLATION SWITCH rDS(on)ISO Isolation MOSFET on-resistance ISWI = 1 A 100 ISC_ISO Short circuit current limit VSWI = 12 V, VSWO = 0 V 200 180 mΩ mA BUCK 1 CONVERTER [VCC] 4 Submit Documentation Feedback Copyright © 2011–2012, Texas Instruments Incorporated Product Folder Link(s): TPS65178 TPS65178A TI Confidential - NDA Restrictions TPS65178 TPS65178A www.ti.com SLVSAP8D – JULY 2011 – REVISED JULY 2012 ELECTRICAL CHARACTERISTICS (continued) AVIN = PVINB1 = PVINB3 = 12V, VDD = 16V, HVDD = 8V , VCC = 3.3V, VCORE = 1V, VEPI = 1.8V, VGH_LT = 28V, VGH_HT = 26V VGL = –5V, TA = –40°C to 85°C, typical values are at TA = 25°C (unless otherwise noted) PARAMETER TEST CONDITIONS VCC_ACC Output voltage accuracy VCC default value rDS(on) Switch on-resistance ISWB1 = current limit ILIM Switch current limit MIN TYP MAX –3% 3.3 3% V 180 300 mΩ 3.4 4.2 A 2.6 UNIT Line regulation VIN = AVIN = PVINB1 = 8.6 V to 14.7 V ICC = 400 mA 0.001 %/V Load regulation ICC = 0 A to 1 A 0.033 %/A BUCK 2 CONVERTER [VCORE] VCORE_ACC Output voltage accuracy rDS(on) MOSFET on-resistance ILIM Switch current limit fSWB2 Switching frequency buck 2 converter VCORE default value TPS65178 –3% 1.0 3% VCORE default value TPS65178A –3% 1.8 3% ISBW2 = current limit V 220 400 mΩ 1.1 1.4 1.8 A 1.1 1.7 2.3 MHz Line regulation OUT1 = 3.0 V to 3.7 V ICORE = 300 mA 0.008 %/V Load regulation ICORE = 0 A to 500 mA 0.114 %/A BUCK 3 CONVERTER [HVDD] HVDD_ACC Output voltage accuracy HVDD default value rDS(on) MOSFET on-resistance ISBW3 = current limit ILIM fSWB3 Switch current limit – source Switch current limit – sink Switching frequency buck 3 converter –3% 8.03 3% V 320 480 mΩ 0.9 1.3 1.7 -0.9 -1.3 -1.7 1.4 1.6 1.8 A MHz Line regulation AVIN = PVINB3 = 8.6 V to 14.7 V IOUT = ±300 mA 0.003 %/V Load regulation IOUT = –500 mA to 500 mA 0.007 %/A BUCK 4 CONVERTER [VEPI] VEPI_ACC Output voltage accuracy VEPI default value rDS(on) MOSFET on-resistance ISBW4 = current limit ILIM Switch current limit fSWB4 Switching frequency buck 4 converter –3% 1.8 3% V 250 450 mΩ 0.5 0.7 1.0 A 1.2 1.9 2.6 MHz Line regulation OUT1 = 3.0 V to 3.7 V IEPI = 100 mA 0.029 %/V Load regulation IEPI = 0 A to 100 mA 0.190 %/A POSITIVE CHARGE PUMP CONTROLLER [VGH] VGH_LT_ACC VGH_HT_ACC Output voltage accuracy ICTRLP_SC Base current during short circuit ICTRLP_max Maximum base current VGH_LT default value –3.5% 28 3.5% V VGH_HT default value –3.5% 26 3.5% V VGH = GND 40 75 µA 1 2 mA Line regulation AVIN = 8.6 V to 14.7 V, IGH = 50 mA 0.004 %/V Load regulation IGH = 0 A to 100 mA 0.414 %/A NEGATIVE CHARGE PUMP CONTROLLER [VGL] VGL Output voltage accuracy VGL default value ICTRLN_SC Base current during short circuit VGL = GND ICTRLN_max Maximum base current -3.5% -5 200 1 3.5% V 440 µA 3 mA Line regulation AVIN = 8.6 V to 14.7 V, IGL = 50 mA 0.001 %/V Load regulation IGL = 0 A to 100 mA 0.817 %/A 30 mA GAMMA BUFFER [GMA] IO Continuous output current 10 Copyright © 2011–2012, Texas Instruments Incorporated Product Folder Link(s): TPS65178 TPS65178A Submit Documentation Feedback 5 TI Confidential - NDA Restrictions TPS65178 TPS65178A SLVSAP8D – JULY 2011 – REVISED JULY 2012 www.ti.com ELECTRICAL CHARACTERISTICS (continued) AVIN = PVINB1 = PVINB3 = 12V, VDD = 16V, HVDD = 8V , VCC = 3.3V, VCORE = 1V, VEPI = 1.8V, VGH_LT = 28V, VGH_HT = 26V VGL = –5V, TA = –40°C to 85°C, typical values are at TA = 25°C (unless otherwise noted) PARAMETER TEST CONDITIONS MIN TYP VDD0.7 VDD0.5 MAX UNIT VOH1 Output voltage swing high GMA1,2,3 IOUT = 10mA VOL1 Output voltage swing low GMA1,2,3 IOUT = 10mA HVDD +0.5 VOH2 Output voltage swing high GMA4,5,6 IOUT = 10mA HVDD- HVDD0.7 0.5 VOL2 Output voltage swing low GMA4,5,6 IOUT = 10mA INL_max Maximum integral nonlinearity ±0.6 LSB DNL_max Maximum differential nonlinearity ±0.3 LSB 0.5 V HVDD +0.7 V V 0.7 V P-VCOM [VPOS] VPOS Output voltage accuracy VPOS default value -1.5% 6.5 1.5% V RESET GENERATOR [RST] (1) VRST(ON) Low voltage level IRST(ON) = 1 mA ILEAK_RST Leakage current VRST(ON) = VCC = 3.3 V (1) 0.5 V 2 µA External pull-up resistor to be chosen so that the current flowing into RST pin when active (VRST = 0 V) is below IRST(ON) = 1 mA. I2C INTERFACE TIMING CHARACTERISTICS PARAMETER fSCL TEST CONDITIONS SCL clock frequency tLOW (1) LOW period of the SCL clock MAX UNIT Standard mode MIN TYP 100 kHz Fast mode 400 kHz Standard mode 4.7 µs Fast mode 1.3 µs Standard mode 4.0 µs tHIGH HIGH period of the SCL clock Fast mode 600 ns tBUF Bus free time between a STOP and START condition Standard mode 4.7 µs Fast mode 1.3 µs Hold time for a repeated START condition Standard mode 4.0 µs Fast mode 600 ns Setup time for a repeated START condition Standard mode 4.7 µs Fast mode 600 ns Data setup time Standard mode 250 ns Fast mode 100 Standard mode 0.05 thd;STA tsu;STA tsu;DAT thd;DAT Data hold time tRCL1 Rise time of SCL signal after a repeated START condition and after an acknowledge bit Standard mode Fast mode µs 0.05 0.9 µs 20 + 0.1CB 1000 ns 20 + 0.1CB 1000 ns Rise time of SCL signal Standard mode 20 + 0.1CB 1000 ns Fast mode 20 + 0.1CB 300 ns Standard mode 20 + 0.1CB 300 ns Fast mode 20 + 0.1CB 300 ns Standard mode 20 + 0.1CB 1000 ns Fast mode 20 + 0.1CB 300 ns Standard mode 20 + 0.1CB 300 ns Fast mode 20 + 0.1CB 300 ns Fast mode tRCL tFCL Fall time of SCL signal tRDA Rise time of SDA signal tFDA (1) 6 Fall time of SDA signal ns 3.45 Industry standard I2C timing characteristics. Not tested in production. Submit Documentation Feedback Copyright © 2011–2012, Texas Instruments Incorporated Product Folder Link(s): TPS65178 TPS65178A TI Confidential - NDA Restrictions TPS65178 TPS65178A www.ti.com SLVSAP8D – JULY 2011 – REVISED JULY 2012 I2C INTERFACE TIMING CHARACTERISTICS (1) (continued) PARAMETER tsu;STO TEST CONDITIONS Setup time for STOP condition CB MIN Standard mode 4.0 Fast mode 600 TYP MAX UNIT µs ns Capacitive load for SDA and SCL 0.4 nF I2C TIMING DIAGRAMS SDA tf tLOW tf tsu;DAT tr tBUF tr thd;STA SCL S thd;STA thd;DAT tsu;STA tsu;STO HIGH Sr P S Figure 1. Serial Interface Timing for F/S-Mode GMA1 GMA2 GMA3 GMA4 GMA5 GMA6 VCOM NEG POS VOCMFB DYN PGND4 DEVICE INFORMATION OUT4 CTRLN SWB4 VGL RST SWN OUT1 SWP OUT2 VGH SWB2 CTRLP PGND2 TCOMP SWB1 VL SWB1 SDA NC SCL Copyright © 2011–2012, Texas Instruments Incorporated Product Folder Link(s): TPS65178 TPS65178A AGND SWO SWI SW SW PGND PGND PGND3 OUT3 SS SWB3 PVINB1 PVINB3 COMP AVIN PVINB1 Submit Documentation Feedback 7 TI Confidential - NDA Restrictions TPS65178 TPS65178A SLVSAP8D – JULY 2011 – REVISED JULY 2012 www.ti.com PIN FUNCTIONS PIN I/O DESCRIPTION NAME NO. OUT4 1 I SWB4 2 I/O Buck 4 converter (VEPI) switch pin RST 3 O Reset generator open drain output pin OUT1 4 I Buck 1 converter (VCC) output voltage sense pin. Buck 2 and buck 4 converters input pin OUT2 5 I Buck 2 converter (VCORE) output voltage sense pin SWB2 6 I/O PGND2 7 SWB1 8, 9 NC 10 PVINB1 Buck 4 converter (VEPI) output voltage sense pin Buck 2 converter (VCORE) switch pin Buck 2 converter (VCORE) power ground pin I/O Buck 1 converter (VCC) switch pin Not connected 11, 12 I Buck 1 converter (VCC) input supply pin AVIN 13 I Internal regulator supply pin PVINB3 14 I Buck 3 converter (HVDD) power input pin SWB3 15 I/O OUT3 16 I PGND3 17 PGND 18, 19 SW 20, 21 I/O SWI 22 I Isolation switch input pin. The SWI pin is connected to the internal overvoltage protection comparator of the boost converter SWO 23 O Isolation switch output pin (VDD) AGND 24, exposed pad Buck 3 converter (HVDD) switch pin Buck 3 converter (HVDD) output voltage sense pin Buck 3 converter (HVDD) power ground pin Boost converter (VDD) power ground pin Boost converter (VDD) switch pin Analog ground pin. Connect this pin to the PowerPAD™. SS 25 O Boost converter (VDD) soft-start pin. Connect a capacitor to this pin if a soft-start is needed. Open = no soft-start. COMP 26 I/O Boost converter (VDD) compensation pin SCL 27 I/O I2C clock pin SDA 28 I/O I2C data pin VL 29 O Internal regulator output pin. Connect an output capacitor to this pin TCOMP 30 I Temperature compensation input pin. Connect the thermistor / pull-up resistor network to this pin CTRLP 31 O Positive charge pump (VGH) base drive signal pin VGH 32 I Positive charge pump (VGH) output voltage sense pin SWP 33 I/O Positive charge pump (VGH) switch pin SWN 34 I/O Negative charge pump (VGL) switch pin VGL 35 I Negative charge pump (VGL) output voltage sense pin CTRLN 36 O Negative charge pump (VGL) base drive signal pin GMA1 37 O Gamma buffer 1 output pin. DAC output GMA2 38 O Gamma buffer 2 output pin. DAC output GMA3 39 O Gamma buffer 3 output pin. DAC output GMA4 40 O Gamma buffer 4 output pin. DAC output GMA5 41 O Gamma buffer 5 output pin. DAC output GMA6 42 O Gamma buffer 6 output pin. DAC output VCOM 43 I VCOM output sense pin NEG 44 O VCOM inverting pin POS 45 O VCOM non-inverting pin. DAC output for the VCOM reference VCOMFB 46 I VCOM panel feedback pin DYN 47 I Dynamic VCOM gain select pin PGND4 48 8 Buck 4 converter (VEPI) power ground pin Submit Documentation Feedback Copyright © 2011–2012, Texas Instruments Incorporated Product Folder Link(s): TPS65178 TPS65178A TI Confidential - NDA Restrictions TPS65178 TPS65178A www.ti.com SLVSAP8D – JULY 2011 – REVISED JULY 2012 VIN 8.6V to 14.7V COMP SWO SWI SW SW VDD 16V / 500mA Boost Converter (VDD) + Isolation Switch SS PGND AVIN AGND SDA DAC + I²C controller Internal Supply VL VCC PGND I²C SCL HVDD 8V / ±30mA PVINB3 SWB3 Synchronous Buck Converter 3 (HVDD) OUT3 PGND3 VCC 3.3V / 100mA SWB1 PVINB1 PVINB1 SWB1 Buck Converter 1 (VCC) VCC OUT1 VEPI 1.8V / 50mA RST Reset (RST) RST SWB4 Sync. Buck Converter 4 (VEPI) OUT4 VCORE 1.0V / 300mA (* 1.8V for TPS65178A) PGND4 VL SWB2 Synchronous Buck Converter 2 (VCORE) OUT2 PGND2 TCOMP VDD VGL -5V / 50mA Positive Charge Pump (VGH) CTRLN CTRLP + VGH 26V / 50mA SWP Temperature Compensation Negative Charge Pump (VGL) SWN VGL VGH VDD GMA6 VCOM POS GMA1 ... VGMA1 VGMA2 VGMA3 VGMA4 VGMA5 VGMA6 Gamma Buffer (VGMA) P-VCOM (VCOM) NEG VCOM VCOMFB DYN Panel feedback Dynamic gain control Figure 2. Simple Application Schematic Copyright © 2011–2012, Texas Instruments Incorporated Product Folder Link(s): TPS65178 TPS65178A Submit Documentation Feedback 9 TI Confidential - NDA Restrictions TPS65178 TPS65178A SLVSAP8D – JULY 2011 – REVISED JULY 2012 www.ti.com TYPICAL CHARACTERISTICS Table 1. Table of Graphs PARAMETER Conditions Figure Buck 1 Converter - (VIN = 12 V, L = 10 µH, COUT = 40 µF) Efficiency vs. Load Current VCC = 3.3 V Figure 3 PWM Switching – Light Load VCC = 3.3 V/50 mA Figure 4 PWM Switching – Heavy Load VCC = 3.3 V/ 500 mA Figure 5 Load Transient Response VCC = 3.3 V/100 ~ 300 mA Figure 6 Buck 2/4 Converters - (VIN = 12 V, L = 2.2 µH, COUT = 10 µF) Efficiency vs. Load Current VCORE/EPI = 1.0 V, 1.2 V, 1.5 V, 1.8 V Figure 7 PWM Switching – Light Load VCORE/EPI = 1.0 V/0 A Figure 8 PWM Switching – Heavy Load VCORE/EPI = 1.0 V/500 mA Figure 9 Load Transient Response VCORE/EPI = 3.3 V/100~ 400 mA Figure 10 Buck 3 Converter - (VIN = 12 V, L = 6.8 µH, COUT = 10 µF) Efficiency vs. Load Current HVDD = 8 V Figure 11 PWM Switching – Light Load HVDD = 8 V/0 A Figure 12 PWM Switching – Heavy Load (Source) HVDD = 8 V/500 mA Figure 13 PWM Switching – Heavy Load (Sink) HVDD = 8 V/–500 mA Figure 14 Load Transient Response HVDD = 3.3 V/–200 ~ +200 mA Figure 15 Boost Converter - (VIN = 12 V, L = 10 µH, COUT = 40 µF) Efficiency vs. Load Current VDD = 16 V Figure 16 PWM Switching – Light Load VDD = 16 V/0 A Figure 17 PWM Switching – Heavy Load VDD = 16 V/ 700 mA Figure 18 Load Transient Response VDD = 16 V/ 200 ~ 550 mA Figure 19 VGH = 26 V/ 10 ~ 60 mA Figure 20 VIN = 12 V, VGL = –5 V/ 10 ~ 50 mA Figure 21 Voltage Adjustment - [–2°C ~ 25°C) VGH_LT1 = 34 V, VGH_HT1 = 17 V VGH_LT2 = 27 V, VGH_HT2 = 24 V Figure 22 Temperature Adjustment VGH_LT = 28 V, VGH_HT = 22 V T°C Variation1: 2 °C ~ 18 °C T°C Variation2: 16 °C ~ 32 °C Figure 23 Power On Sequencing VIN = 12 V, VLOGIC = 3.3 V, VGL= –5 V VDD= 16 V, HVDD = 8 V, VGH = 26 V Figure 24 Power On Sequencing VLOGIC VIN = 12 V, VCC = 3.3 V, VCORE = 1.8 V, VCORE = 1.0 V Figure 25 Power On Sequencing VDD dependency VIN = 12 V, VDD = 16 V, VGMA1 = 14 V HVDD = 8 V, VPOS = 6.5 V, VGMA6 = 2 V Figure 26 Positive Charge Pump - (VIN = 12 V, COUT = 10 µF) Load Transient Response Negative Charge Pump - (VIN = 12 V, COUT = 10 µF) Load Transient Response Temperature Compensation Sequencing 10 Submit Documentation Feedback Copyright © 2011–2012, Texas Instruments Incorporated Product Folder Link(s): TPS65178 TPS65178A TI Confidential - NDA Restrictions TPS65178 TPS65178A www.ti.com SLVSAP8D – JULY 2011 – REVISED JULY 2012 100 90 Efficiency (%) 80 BUCK 1 (VCC) EFFICIENCY vs LOAD CURRENT BUCK 1 (VCC) PWM SWITCHING – LIGHT LOAD VIN = 12 V VI/O = 3.3 V/50 mA L = 10 µH VIN = 12 V VI O = 3.3 V 70 60 VSWB1 50 40 30 20 IL1 10 0 0.001 0.01 0.1 Load Current (A) 1 10 G001 G002 Figure 3. Figure 4. BUCK 1 (VCC) PWM SWITCHING – HEAVY LOAD BUCK 1 (VCC) LOAD TRANSIENT RESPONSE VIN = 12 V VI/O = 3.3 V/500 mA VIN = 12 V, COUT = 40 ìF VCC = 3.3 V/100 ~ 300 mA VCC (AC) VSWB1 IL1 IOUT1 G003 G004 Figure 5. Figure 6. BUCK 2 (VCORE) EFFICIENCY vs LOAD CURRENT BUCK 2 (VCORE) PWM SWITCHING – LIGHT LOAD 100 VCORE 90 EPI VIN = 12 V VCORE = 1 V/0 A = 1.8 V Efficiency (%) 80 70 VCORE EPI = 1.5 V VCORE 60 EPI VSWB2 = 1.0 V 50 40 30 VCORE EPI = 1.2 V 20 0 0.001 IL2 L = 2.2 µH VIN = 12 V 10 0.01 0.1 Load Current (A) 1 G005 Figure 7. G006 Figure 8. Copyright © 2011–2012, Texas Instruments Incorporated Product Folder Link(s): TPS65178 TPS65178A Submit Documentation Feedback 11 TI Confidential - NDA Restrictions TPS65178 TPS65178A SLVSAP8D – JULY 2011 – REVISED JULY 2012 www.ti.com BUCK 2 (VCORE) PWM SWITCHING – HEAVY LOAD VIN = 12 V VCORE = 1 V/500 mA BUCK 2 (VCORE) LOAD TRANSIENT RESPONSE VIN = 12 V, COUT = 10 ìF VCORE = 1 V/100 ~ 400 mA VCORE (AC) VSWB1 IL1 IOUT2 G007 G008 Figure 9. Figure 10. BUCK 3 (HVDD) EFFICIENCY vs LOAD CURRENT BUCK 3 (HVDD) PWM SWITCHING - LIGHT LOAD 100 VSWB3 90 Efficiency (%) 80 70 60 50 VIN = 12 V HVDD = 8 V/0 A 40 30 IL3 HVDD = 8 V L = 6.8 µH VIN = 12 V 20 10 0 0 0.1 0.2 0.3 0.4 Load Current (A) 0.5 0.6 G009 G010 Figure 11. Figure 12. BUCK 3 (HVDD) PWM SWITCHING – HEAVY LOAD (SOURCE) BUCK 3 (HVDD) PWM SWITCHING – HEAVY LOAD (SINK) VSWB3 VSWB3 VIN = 12 V HVDD = 8 V/–500 mA IL3 IL3 VIN = 12 V HVDD = 8 V/500 mA G011 G012 Figure 13. 12 Submit Documentation Feedback Figure 14. Copyright © 2011–2012, Texas Instruments Incorporated Product Folder Link(s): TPS65178 TPS65178A TI Confidential - NDA Restrictions TPS65178 TPS65178A www.ti.com SLVSAP8D – JULY 2011 – REVISED JULY 2012 BUCK 3 (HVDD) LOAD TRANSIENT RESPONSE VIN = 12 V, COUT = 10 ìF HVDD = 8 V/–200 ~ +300 mA 100 90 HVDD (AC) Efficiency (%) 80 BOOST (VDD) EFFICIENCY vs LOAD CURRENT L = 10 µH VDD = 16 V VIN = 12 V 70 60 50 40 30 20 IOUT3 10 0 0.001 0.01 0.1 Load Current (A) G013 1 10 G014 Figure 15. Figure 16. BOOST (VDD) PWM SWITCHING – LIGHT LOAD BOOST (VDD) PWM SWITCHING – HEAVY LOAD VSW VSW VIN = 12 V VDD = 16 V/0 A IL IL VIN = 12 V VDD = 16 V/700 mA G016 G015 Figure 17. Figure 18. BOOST (VDD) LOAD TRANSIENT RESPONSE VIN = 12 V, COUT = 40 ìF VDD = 16 V/200 ~ 550 mA CPP (VGH) LOAD TRANSIENT RESPONSE VIN = 12 V, COUT = 10 ìF VGH = 26 V/10 ~ 60 mA VDD (AC) VGH (AC) IOUT IGH G017 Figure 19. G018 Figure 20. Copyright © 2011–2012, Texas Instruments Incorporated Product Folder Link(s): TPS65178 TPS65178A Submit Documentation Feedback 13 TI Confidential - NDA Restrictions TPS65178 TPS65178A SLVSAP8D – JULY 2011 – REVISED JULY 2012 www.ti.com TEMPERATURE COMPENSATION VOLTAGE ADJUSTMENT CPN (VGL) LOAD TRANSIENT RESPONSE VIN = 12 V, COUT = 10 ìF VGL = –5 V/10 ~ 50 mA 36 NTC = NCP18WB473F10RB R5 = 47 kΩ R6 = 120 kΩ 34 VGL (AC) Output Voltage (V) 32 30 VGH(COLD) = 27 V VGH(HOT) = 24 V 28 26 24 22 VGH(COLD) = 34 V VGH(HOT) = 17 V 20 IGL 18 16 −12 −8 −4 0 G019 Figure 21. NTC = NCP18WB473F10RB VGH(COLD) = 28 V VGH(HOT) = 22 V Output Voltage (V) 26 28 32 G020 VIN VLOGIC RST R5 = 47 kΩ R6 = 1.5 MΩ 27 24 STARTUP SEQUENCING 30 28 20 Figure 22. TEMPERATURE COMPENSATION VOLTAGE ADJUSTMENT 29 4 8 12 16 Temperature (°C) VGL 25 24 VDD 23 HVDD 22 R5 = 82 kΩ R6 = 1.5 MΩ 21 20 VGH 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 Temperature (°C) G021 10 ms /div G022 Figure 23. Figure 24. STARTUP SEQUENCING STARTUP SEQUENCING VDD VCC – 3.3 V VGMA1 VEPI – 1.8 V HVDD VPOS VGMA6 VCORE – 1 V 100 μs /div 2 ms /div G023 Figure 25. 14 Submit Documentation Feedback G024 Figure 26. Copyright © 2011–2012, Texas Instruments Incorporated Product Folder Link(s): TPS65178 TPS65178A TI Confidential - NDA Restrictions TPS65178 TPS65178A www.ti.com SLVSAP8D – JULY 2011 – REVISED JULY 2012 DAC RANGE SUMMARY All outputs are programmable using a two-wire interface. Boost Converter (VDD) Output voltage selection: programmable with I2C Number of bits: 6 Output voltage range: 12.8V…19V Step size: 100 mV Buck 1 Converter (VCC) Output voltage selection: programmable with I2C Number of bits: 3 Output voltage range: 3.0V…3.7V Step size: 100 mV Buck 2 Converter (VCORE) Output voltage selection: programmable with I2C Number of bits: 4 Output voltage range: 0.9V…2.4V Step size: 100 mV Buck 3 Converter (HVDD) Output voltage selection: not possible (VDD tracking) Number of bits: Output voltage range: VDD/2 Step size: 50 mV Buck 4 Converter (VEPI) Output voltage selection: programmable with I2C Number of bits: 4 Output voltage range: 0.9V…2.4V Step size: 100 mV Positive Charge Pump Controller (VGH_LT – low temperature) Output voltage selection: programmable with I2C Number of bits: 4 Output voltage range: 19V…34V Step size: 1 V Positive Charge Pump Controller (VGL_HT - high temperature) Output voltage selection: programmable with I2C Number of bits: 4 Output voltage range: 17V…32V Step size: 1 V Negative Charge Pump (VGL) Output voltage selection: programmable with I2C Number of bits: 4 Output voltage range: –1.8V…–8.1V Step size: 100 mV Copyright © 2011–2012, Texas Instruments Incorporated Product Folder Link(s): TPS65178 TPS65178A Submit Documentation Feedback 15 TI Confidential - NDA Restrictions TPS65178 TPS65178A SLVSAP8D – JULY 2011 – REVISED JULY 2012 www.ti.com Gamma Buffer (VGMA1,2,3) - (VDD dependency) Output voltage selection: programmable with I2C Number of bits: 9 Output voltage range: VDD/2…VDD (512 steps) Step size: VDD/1023 Gamma Buffer (VGMA4,5,6) - (VDD dependency) Output voltage selection: programmable with I2C Number of bits: 9 Output voltage range: 0V…VDD/2 (512 steps) Step size: VDD/1-23 Vcom Reference (VPOS) - (VDD dependency) Output voltage selection: programmable with I2C Number of bits: 9 Output voltage range: (VDD/1023)*250V ... (VDD/1023)*640V (391 steps) Step size: VDD/1023 Vcom Fixed Gain Gain voltage selection: programmable with I2C Number of bits: 2 Gain levels: Buffer, –1x,–2x,–3x Vcom Dynamic Gain Gain voltage selection: logic levels on DYN pin (driven by T-CON) Number of bits: 1 Gain levels: –2x, –4x DYN = high: –2x DYN = low: –4x 16 Submit Documentation Feedback Copyright © 2011–2012, Texas Instruments Incorporated Product Folder Link(s): TPS65178 TPS65178A TI Confidential - NDA Restrictions TPS65178 TPS65178A www.ti.com SLVSAP8D – JULY 2011 – REVISED JULY 2012 SEQUENCING The power-up sequence delays are programmable with a I2C. DLY1, DLY2 and DLY3 can be set per steps of 5 ms, up to 35 ms. DLY1, 2, 3 Number of bits: 3 Timing delay range: 0ms…35ms (± 20% accuracy) POWER-UP 1. When AVIN > 8.6 V the device is enabled, VL goes into regulation and the RST signal is set 'low'. The buck 1 (VCC) and buck 4 (VEPI) converters start up. 2. When PG1 and PG4 are reached, buck 2 (VCORE) strarts up. 3. When PG2 is reached and DLY1 has passed, RST is released and the negative charge pump controller (VGL) starts. 4. When PGN is reached and DLY2 has passed, the boost converter (VDD) and the buck 3 converter (HVDD) start. The Gamma Buffer outputs as well as the VPOS rise at a ratio metric rate of VDD. 5. When PG is reached and DLY3 has passed, the positive charge pump controller (VGH) starts. POWER-DOWN 1. When VIN falls down below the UVLO threshold, all blocks are disabled and discharge at a rate driven by the output load and the output capacitors. UVLO VIN VL UVLO PG VCC PG VEPI PG VCORE T-CON enabled DLY1 RST PG VGL VDD DLY2 PG HVDD VPOS GMA1-6 DLY3 VGH Copyright © 2011–2012, Texas Instruments Incorporated Product Folder Link(s): TPS65178 TPS65178A Submit Documentation Feedback 17 TI Confidential - NDA Restrictions TPS65178 TPS65178A SLVSAP8D – JULY 2011 – REVISED JULY 2012 www.ti.com DETAILED DESCRIPTION BOOST CONVERTER (VDD) The non-synchronous boost converter uses a current mode topology and operates at a fixed frequency of 600 kHz. A typical application circuit is shown in Figure 30. The external compensation allows designers to optimize the performance for individual applications, and is easily implemented by connecting a suitable capacitor/resistor network between the COMP pin and AGND (see design procedure section for more details). Enable Signal (DLY2) The boost converter is enabled when the power good signal from the negative charge pump controller (VGL) is asserted and the programmed DLY2 has passed (see the Appendix section to set DLY2 timing). Boost Converter Operation The boost operates either in continuous conduction mode (CCM) or discontinuous conduction mode (DCM), depending on the load current. The switch node waveforms for CCM and DCM operation are shown in Figure 4 and Figure 5. Note that the ringing seen during DCM operation (at light load) occurs because of parasitic capacitance in the PCB layout and is normal for DCM operation. There is very little energy contained in the ringing waveform and it does not significantly affect EMI performance. Startup (Boost Converter) The startup of the boost converter block operates in two steps: 1. Input-to-output isolation switch (IsoFET) As soon as the internal enable signal of the boost converter is activated, the isolation switch is slowly turned on, ramping up smoothly the current flowing from VIN into the output capacitors. The startup current is limited to 200 mA typically until VSWO > 3.5 V (short-circuit condition), and increases linearly with the output voltage. Once VSWO gets close to VSWI, the isolation switch is fully turned on and the boost converter starts switching. The soft-start function is also enabled. 2. Soft-start (SS) To minimize the inrush current during start-up an external capacitor connected to the soft-start pin SS is used to slowly ramp up the internal current limit of the boost converter. It is charged with a constant current of typically 10 µA. The inductor peak current limit is proportional to the SS voltage and the maximum load current is available after the soft-start is completed (VSS = 0.8 V) or VDD has reached its Power Good value (90% of its nominal voltage). The larger the SS capacitor, the slower the ramp of the current limit and the longer the soft-start time. A 100-nF capacitor is usually sufficient for most applications. When VIN decreases below the undervoltage lockout threshold, the soft-start capacitor is discharged to ground. Protections (Boost Converter) The boost converter is protected against potentially damaging conditions such as overvoltage and short circuits. 1. Short-Circuit Protection The boost converter integrates a short-circuit protection circuit to prevent the inductor or the rectifier diode from overheating when the output rail is shorted to GND. If the boost output is shorted to GND and the voltage on SWO drops below VIN - 0.5 V, the boost converter shuts down and the input-to-output isolation is turned-off. Only when the SWO voltage drops below 2 V typically, the switch turns on again and limits the current to 200 mA typically (start-up behavior). The soft-start capacitor is also discharged to ground. 2. Overvoltage Protection The boost converter integrates an overvoltage protection. If the output voltage VDD exceeds the OVP threshold of 20.3 V typically , the boost converter stops switching. The output voltage will drop down by the hysteresis and the boost converter will autonomously recover and switch again. 18 Submit Documentation Feedback Copyright © 2011–2012, Texas Instruments Incorporated Product Folder Link(s): TPS65178 TPS65178A TI Confidential - NDA Restrictions TPS65178 TPS65178A www.ti.com SLVSAP8D – JULY 2011 – REVISED JULY 2012 NOTE The boost converter stops switching while the positive charge pump is in a short circuit condition. This condition is not latched and the boost converter autonomously resumes normal operation once the short circuit condition has been removed from the positive charge pump. Setting the Output Voltage VDD The output voltage of the boost converter is programmable via a two-wire interface between 12.8 V and 19 V with a 6-bit resolution. See the Appendix section to set the VDD voltage. Boost Converter Design Procedure The first step in the design procedure is to verify whether the maximum possible output current of the boost converter supports the specific application requirements. A simple approach is to estimate the converter efficiency, by taking the efficiency number from the provided efficiency curves at the application's maximum load or to use a worst case assumption for the expected efficiency, e.g., 85%. 1. Duty Cycle: D=1 - VIN_min ´ η VS 2. Inductor ripple current: ΔIL = VIN_min ´ D fOSC ´ L ΔIL ö æ 3. Maximum output current: IOUT_max = ç I LIM_min - 2 ÷ ´ (1 - D) è ø IOUT ΔI + L 1 - D 2 η = Estimated boost converter efficiency (use the number from the efficiency plots or 85% as an estimation) ƒOSC = Boost converter switching frequency (600 kHz) L = Selected inductor value for the boost converter (see the Inductor Selection section) ISWPEAK = Boost converter switch current at the desired output current (must be < ILIM_min = 3.5 A) ΔIL = Inductor peak-to-peak ripple current 4. Peak switch current of the application: ISWPEAK = The peak switch current is the current that the integrated switch, the inductor and the external Schottky diode have to be able to handle. The calculation must be done for the minimum input voltage where the peak switch current is highest. Inductor Selection (Boost Converter) Saturation current: the inductor must handle the maximum peak current (IL_SAT > ISWPEAK, or IL_SAT > ILIM_max as conservative approach) DC Resistance: the lower the DCR, the lower the losses Inductor value: with a fixed frequency of 600 kHz, the recommended values are 10 µH ≤ L ≤ 22 µH. The boost converter is optimized to work with 10 µH. The higher the inductor value, the lower the inductor ripple and output voltage ripple but the slower the transient response. Table 2. Inductor Selection Boost / Buck 1 L (µH) SUPPLIER COMPONENT CODE SIZE (L x W x H mm) DCR TYP (mΩ) ISAT (A) 10 Sumida CDRH8D43NP-100N 8.3 x 8.3 x 4.5 29 4 10 Murata LQH6PPN100M43K 6.0 x 6.0 x 4.3 53 2.6 22 Sumida CD105NP-100M 10.4 x 9.4 x 5.8 60 2.6 22 Sumida CDRH129-220M 12.5 x 12.5 x 10 23 5 Copyright © 2011–2012, Texas Instruments Incorporated Product Folder Link(s): TPS65178 TPS65178A Submit Documentation Feedback 19 TI Confidential - NDA Restrictions TPS65178 TPS65178A SLVSAP8D – JULY 2011 – REVISED JULY 2012 www.ti.com Rectifier Diode Selection (Boost Converter) Diode type: Schottky type for better efficiency Reverse voltage: VR of the diode must block VOVP voltage (20 V recommended) Forward current: the diode’s averaged rectified forward current IF must handle the output current since IF = IOUT (2A recommended as conservative approach, 1A sufficient for lower output current). Thermal characteristics: the diode must be chosen so that it can dissipate the power (PD = IF × VF, 500 mW should be sufficient for most of the applications) Table 3. Rectifier Diode Selection Boost / Buck 1 PART NUMBER VR / IAVG VF RθJA SIZE COMPONENT SUPPLIER MBRS320 20V / 3A 0.44V at 3A 46°C/W SMC International Rectifier SL22 20V / 2A 0.44V at 2A 75°C/W SMB Vishay Semiconductor SS22 20V / 2A 0.50V at 2A 75°C/W SMB Fairchild Semiconductor Compensation (COMP) The regulation loop can be compensated by adjusting the external components connected to the COMP pin. The COMP pin is the output of the internal transconductance error amplifier. The compensation capacitor will adjust the low frequency gain and the resistor value will adjust the high frequency gain. Lower output voltages require a higher gain and therefore a lower compensation capacitor value. A good start, that will work for the majority of the applications is RCOMP = 33 kΩ and CCOMP = 1 nF. In the case where a 22 uH inductor is used, RCOMP = 22 kΩ and CCOMP = 1 nF are recommended. Input Capacitor Selection For good input voltage filtering low ESR ceramic capacitors are recommended. TPS65178/A has an analog input AVIN. A 1-µF bypass capacitor is required as close as possible from AVIN to GND. Two 10-µF (or one 22-µF) ceramic input capacitors are sufficient for most applications. For better input voltage filtering this value can be increased. Refer to the Recommended Operation Conditions table, Table 4 and the Typical Application section for input capacitor recommendations. Output Capacitor Selection For best output voltage filtering a low ESR output capacitor is recommended. Typically, four 10-µF (or two 22-µF) ceramic output capacitors work for most of the applications. Higher capacitor values can be used to improve the load transient response. A 10 µF capacitor is also required between the rectifier diode and the SWI pin (Refer to the Recommended Operation Conditions table, Table 4 and the Typical Application section for output capacitor recommendations). Table 4. Input and Output Capacitor Selection Boost / Buck 1 CAPACITOR VOLTAGE RATING COMPONENT SUPPLIER COMPONENT CODE COMMENTS 1µF/0603 16V Taiyo Yuden EMK107BJ105KA AVIN bypass 10µF/1206 16V Taiyo Yuden EMK212BJ106KG CIN 10µF/1206 25V Taiyo Yuden TMK316BJ106KL COUT 22µF/1210 25V Murata GRM32ER61E226KE15 CIN / COUT To calculate the output voltage ripple, the following equations can be used: I - VIN V ´ OUT ΔVC = DD ΔVC_ESR = ISWPEAK ´ RC_ESR VDD ´ fOSC COUT (1) ∆VC_ESR can be neglected in many cases since ceramic capacitors provide very low ESR. 20 Submit Documentation Feedback Copyright © 2011–2012, Texas Instruments Incorporated Product Folder Link(s): TPS65178 TPS65178A TI Confidential - NDA Restrictions TPS65178 TPS65178A www.ti.com SLVSAP8D – JULY 2011 – REVISED JULY 2012 BUCK 1 CONVERTER (VCC) The buck 1 converter (step-down) used in TPS65178/A is a non-synchronous type current mode control that runs at a fixed frequency of 600kHz. The converter features integrated soft-start, bootstrap, and compensation circuits to minimize external component count. Enable Signal (UVLO) The buck 1 converter is enabled when the VIN voltage exceeds the UVLO threshold of 8.3 V typically. Buck 1 Converter Operation The buck 1 operates in either continuous conduction mode (CCM) or discontinuous conduction mode (DCM), depending on the load current. The switch node waveforms for CCM and DCM operation are shown in Figure 4 and Figure 5. Note that the ringing seen during DCM operation (at light load) occurs because of parasitic capacitance in the PCB layout and is normal for DCM operation. There is very little energy contained in the ringing waveform and it does not significantly affect EMI performance. The buck 1 converter uses a skip mode to regulate VCC at very low load currents. This mode allows the converter to maintain its output at the required voltage while still meeting the requirement of a minimum on time. During skip mode, the buck 1 converter switches for a few cycles, then stops switching for a few cycles, and then starts switching again and so on, for as long as the output current is below the skip mode threshold. Output voltage ripple can be a little higher during skip mode. Startup and Short Circuit Protection (Buck 1 Converter) The buck 1 converter is limiting its switching frequency when its output voltage VCC is below a certain threshold (fSWB1 = 1/4 × fosc for VFB_internal < 400mV and fSWB1 = ½ × fosc for VFB_internal < 800mV - with VREF = 1.24 V). This feature avoids run away of the inductor in case of short circuit and helps smoothing the buck converter startup as well. Setting the Output Voltage VCC The output voltage of the buck 1 converter is programmable via a two-wire interface between 3.0 V and 3.7 V with a 3-bit resolution. See the Appendix section to set the VCC voltage. Buck 1 Converter Design Procedure 1. Duty Cycle:D = VCC VIN ´ η 2. Inductor ripple current: ΔIL = (VIN_max - VCC ) ´ D fOSC ´ L 3. Maximum output current:ICC_max = ILIM_min - ΔIL 2 ΔIL 2 η = Estimated buck 1 converter efficiency (use the number from the efficiency plots or 85% as an estimation) ƒOSC = Buck 1 converter switching frequency (600 kHz) L = Selected inductor value for the boost converter (see the Inductor Selection section) ISWPEAK = Buck 1 converter switch current (must be < ILIM_min = 2.6 A) ΔIL = Inductor peak-to-peak ripple current 4. Peak switch current:ISWPEAK = ICC_max + Inductor Selection (Buck 1 Converter) Refer to the boost converter Inductor Selection. Inductor value: as for the boost converter, the buck 1 converter is designed to work with an inductor range as 10 µH ≤ L ≤ 22 µH. The buck 1 converter is optimized to work with 10 µH. Copyright © 2011–2012, Texas Instruments Incorporated Product Folder Link(s): TPS65178 TPS65178A Submit Documentation Feedback 21 TI Confidential - NDA Restrictions TPS65178 TPS65178A SLVSAP8D – JULY 2011 – REVISED JULY 2012 www.ti.com Rectifier Diode Selection (Buck 1 Converter) Refer to the boost converter rectifier Diode Rectifier Selection. Input Capacitor Selection (Buck 1 Converter) Two 10-µF (or one 22-µF) ceramic input capacitor is sufficient for most of the applications. For better input voltage filtering this value can be increased. Refer to the Recommended Operation Conditions table, Table 4 and the Typical Application section for input capacitor recommendations. Output Capacitor Selection (Buck 1 Converter) For best output voltage filtering a low ESR output capacitor is recommended. Typically, four 10-µF (or two 22-µF) ceramic output capacitors work for most of the applications. Higher capacitor values can be used to improve the load transient response. Refer to the Recommended Operation Conditions table, Table 4 and the Typical Application section for input capacitor recommendations. BUCK 2 & 4 CONVERTER (VCORE & VEPI) The TPS65178/A integrates two synchronous buck converters (step-down) 2 and 4 that include a unique hysteric PWM controller scheme which enables switching frequencies over 3MHz, excellent transient and ac load regulation as well as operation with tiny and cost competitive external components like chip inductors. The TPS65178/A’s buck 2 and 4 converters offer adjustable output voltage down to 0.9 V, ideal to support the most recent timing controllers and panel interfaces. The internal switch current limit of 1.1 A minimum supports output currents of up to 1 A for the buck 2 and a lower limit to support current up to 400 mA for the buck 4. . Enable Signal (UVLO & Power Good) The buck 4 converter is enabled together with the buck 1 converter when the VIN voltage exceeds the UVLO threshold of 8.3 V typically. The buck 2 converter is enabled with the power good signals of the buck 2 and 4. Buck 2 & 4 Converter Operation The converters operate in a hysteretic mode. The high side transistor (PMOS) remains turned on until a minimum on time of tON min expires and the output voltage trips the threshold of the error comparator or the inductor current reaches the high side switch current limit. Once the high side switch turns off, the low side switch rectifier is turned on and the inductor current ramps down. As the output voltage falls below the threshold of the error comparator, a switch pulse is initiated and the high side switch is turned on again. If the inductor current falls down to zero, will continue operating with tON min and tOFF min in order to maintain the proper output voltage. Startup and Short Circuit Protection (Buck 2 & 4 Converters) The buck 4 converter tracks the buck 1 converter output voltage during startup until it has reached its programmed value. The buck 2 converter starts operation after the Power Good signals of buck 1 and 4 converters have been asserted. In the event of a short circuit, the converters will operate with maximum duty cycle and the output current will be limited by the internal current limit. Startup Sequence (Buck 1, 2 & 4) As the buck 1 supplies the inputs of buck 2 and buck 4 via the OUT1 pin, it is not possible to have VCORE or VEPI exceeding their input voltage VCC. Buck 4 and buck 1 start simultaneously and buck 4 operates with maximum duty cycle during startup (it behaves as a LDO) until VEPI has reached its programmed value. Buck 2 will only start when buck 1 and buck 4 Power Good signals have been asserted by reaching their target values. The startup durations depending on output load, output capacitance, inductor value, input voltage and output voltage, a typical example can be seen on Figure 25 (refer to the typical application conditions on Figure 30 for the external components used - no output load on this measurement). Buck 2 or Buck 4 Not used In the case where buck 2/4 are not used (one or both of them), the following connections need to be made: OUT2/4 = OUT1 and SWB2/4 = PGND2/4 = N.C. This will ensure that both converters will generate their Power Good signal allowing the rest of the sequencing to happen (RST and Negative Charge Pump). 22 Submit Documentation Feedback Copyright © 2011–2012, Texas Instruments Incorporated Product Folder Link(s): TPS65178 TPS65178A TI Confidential - NDA Restrictions TPS65178 TPS65178A www.ti.com SLVSAP8D – JULY 2011 – REVISED JULY 2012 Setting the Output Voltage VCORE & VEPI The output voltages of the buck 2 and 4 converters are programmable via a two-wire interface between 0.9 V and 2.4 V with a 4-bit resolution. See the Appendix section to set the VCORE voltage. Buck 2 and 4 Converter Design Procedure VEPI output voltage can be calculated using the following equations by replacing VCORE values. 1. Duty Cycle: D = VCORE VCC ´ η 2. Inductor ripple current: ΔIL = VCC - VCORE V - VCORE ´ t ON = CC ´ D L L ´ f 3. Maximum output current: ICORE_max = ILIM_min - ΔIL 2 ΔIL 2 η = Estimated buck 2 converter efficiency (use the number from the efficiency plots or 80% as an estimation) ´ (1-D) V fSW2 = CORE -6 0.37e ƒ = Buck 2 converter switching frequency L = Selected inductor value for the buck 2 converter (see the Inductor Selection section) ISWPEAK = Buck 2 converter switch current (must be < ILIM_min = 1.1 A) ΔIL = Inductor peak-to-peak ripple current 4. Peak switch current: ISWPEAK = ICORE_max + The peak switch current is the steady state current that the integrated switches and the inductor have to be able to handle. Inductor Selection (Buck 2 & 4 Converter) Refer to the boost converter inductor selection. Inductor value: the buck 2 and 4 converters are designed to work with small inductors in the following range: 1.0 µH ≤ L ≤ 2.2 µH. The buck 2 and 4 converters are optimized to work with 2.2 µH. Table 5. Inductor Selection Buck 2 and 4 (Chip Inductors) L (µH) SUPPLIER COMPONENT CODE SIZE (LxWxH mm) DCR TYP (mΩ) ISAT (A) 2.2 2.2 Murata LQM21PN2R2 2 x 1.2 x 0.55 340 0.6 FDK MPSZ2012D2R2 2 x 1.2 x 1 230 0.7 1.0 FDK MIPSZ2012D1R0 2 x 1.2 x 1 90 1.1 2.2 Murata LQM2HPN2R2MG0 2.5 x 2 x 1 80 1.3 1.0 Murata LQM2HPN1R0MG0 2.5 x 2 x 1 90 1.5 Input Capacitor Selection Because of the nature of the buck 2 and 4 converter having a pulsating input current, a low ESR input capacitor is required for best input voltage filtering and minimizing the interference with other circuits caused by high input voltage spikes. For most applications a minimum of 1 µF ceramic capacitor is recommended. The input capacitor connected as close as possible to the IC on OUT1 pin can be increased without any limit for better input voltage filtering. Refer to Table 6 for the selection of the filtering capacitors. Output Capacitor Selection The unique hysteric PWM control scheme of the TPS65178/A’s buck 2 converter allows the use of tiny ceramic capacitors. Ceramic capacitors with low ESR values have the lowest output voltage ripple and are recommended. Refer to Table 6 for the selection of the output capacitors. Copyright © 2011–2012, Texas Instruments Incorporated Product Folder Link(s): TPS65178 TPS65178A Submit Documentation Feedback 23 TI Confidential - NDA Restrictions TPS65178 TPS65178A SLVSAP8D – JULY 2011 – REVISED JULY 2012 www.ti.com Table 6. Input and Output Capacitor Selection Buck 2 and 4 CAPACITOR VOLTAGE RATING COMPONENT SUPPLIER COMPONENT CODE COMMENTS 1µF/0603 16V Taiyo Yuden EMK107 BJ 105KA CIN 4.7µF/0603 10V Taiyo Yuden LMK107 BJ 475KA CIN 4.7µF/0603 6.3V Taiyo Yuden JMK107 BJ 475_A COUT Note: If the buck 2 or 4 are not used, OUT2 (pin 5) or OUT4 (pin 1) must be connected to OUT1 (pin 4) for proper startup. BUCK 3 CONVERTER (HVDD) The TPS65178/A integrates also a synchronous buck 3 (step-down) converter that uses a PWM able to sink and source current up to 500 mA. Enable Signal (DLY2) The buck 3 converter is enabled together with the boost converter when the power good of the negative charge pump (VGL) is asserted and that the DLY2 has passed. See the Appendix section to set the DLY2 timing. Startup and Short Circuit Protection (Buck 3 Converter) The buck 3 converter output voltage tracks the boost converter output voltage at a ratio metric pace during startup. To prevent Source Driver damages, the TPS65178/A implements a protection feature that disables both the boost (VDD) and the buck 3 (HVDD) converters when short-circuits or over voltages occur on one of the two converters. The converters will autonomously recover after the failure has gone. Setting the output voltage HVDD The output voltage of the buck 3 converter is programmable via a two-wire interface between 6.4 V and 9.55 V with a 6-bit resolution. See the Appendix section to set the HVDD voltage. Buck 3 Converter Design Procedure 1. Duty Cycle: D = HVDD VIN ´ η 2. Inductor ripple current: ΔIL = 1.85e-6 L 3. Maximum output current: IHVDD_max = ILIM_min - ΔIL 2 ΔI 4. Peak switch current: ISWPEAK = IHVDD_max + L 2 η = Estimated buck 3 converter efficiency (use the number from the efficiency plots or 80% as an estimation) HVDD ´ (1-D) fSW3 = 1.85e -6 ƒ = Buck 3 converter switching frequency L = Selected inductor value for the buck 3 converter (in µH – for value see the Inductor Selection section) ISWPEAK = Buck 3 converter switch current (must be < ILIM_min = 0.8 A) ΔIL = Inductor peak-to-peak ripple current The peak switch current is the steady state current that the integrated switches and the inductor have to be able to handle. Inductor Selection (Buck 3 Converter) Refer to the boost converter Inductor Selection section, for more details. Inductor value: the buck 3 converter is designed to work with small inductors in the following range: 4.7µH ≤ L ≤ 10 µH. The buck 3 converter is optimized to work with 6.8 µH. 24 Submit Documentation Feedback Copyright © 2011–2012, Texas Instruments Incorporated Product Folder Link(s): TPS65178 TPS65178A TI Confidential - NDA Restrictions TPS65178 TPS65178A www.ti.com SLVSAP8D – JULY 2011 – REVISED JULY 2012 Table 7. Inductor Selection Buck 3 (Chip Inductors) L (µH) SUPPLIER COMPONENT CODE SIZE (LxWxH mm) DCR TYP (mΩ) ISAT (A) 4.7, 6.8, 10 Taiyo Yuden CBC2518T series 2.5 x 1.8 x 1.8 260 ~ 460 480 ~ 680 4.7, 6.8, 10 Taiyo Yuden CBC3225T series 3.2 x 2.5 x 2.5 100 ~ 133 900 ~ 1250 Input Capacitor Selection Typically, one 10-µF ceramic capacitor on PVINB3 pin is recommended. For better input voltage filtering this value can be increased. Refer to the Recommended Operation Conditions table, Table 4 and the Typical Application section for input capacitor recommendations. Output Capacitor Selection Typically, one 10-µF ceramic output capacitor works for most of the applications. Refer to the Recommended Operation Conditions table, Table 4 and the Typical Application section for output capacitor recommendations. POSITIVE CHARGE PUMP CONTROLLER (VGH) and TEMPERATURE COMPENSATION The positive charge pump (CPP) flying capacitor is driven from SWP pin with an intergated 50% duty cycle pushpull stage. The regulation is achieved using an external PNP transistor controlled by the CTRLP pin. The TPS65178/A also includes a temperature compensation feature that controls the output voltage depending on the temperature sense by an external Negative Thermistor (NTC). Enable Signal (DLY3) The positive charge pump controller as well as the push-pull stage on SWP pin are enabled when the boost and buck 3 converters’ power good signals are asserted and that the DLY3 has passed. See the Appendix section to set the DLY3 timing. Positive Charge Pump Controller Operation During normal operation, the TPS65178/A is able to provide up to 1.5 mA of base current typically and is designed to work best with transistors whose DC gain (hFE) is between 100 and 300. The charge pump is protected against short-circuits on its output, which are detected for voltages below 1 V. During short-circuit mode, the base current available from the CTRLP pin is limited to 60 µA typically. Note that if a short-circuit is detected during normal operation, the boost converter switching activity is also halted until VGH is above 1 V. Typical application circuits are shown in Figure 27. VDD VDD VGH VGH CTRLP SWP SWP CTRLP VGH VGH Input Regulation Output Regulation Figure 27. Positive Charge Pump Application Circuits Copyright © 2011–2012, Texas Instruments Incorporated Product Folder Link(s): TPS65178 TPS65178A Submit Documentation Feedback 25 TI Confidential - NDA Restrictions TPS65178 TPS65178A SLVSAP8D – JULY 2011 – REVISED JULY 2012 www.ti.com Positive Charge Pump Design Procedure The regulation of the positive charge pump (CPP) can be done either on the input (transistor placed between VDD and the diode) or on the output. For better regulation and fewer interactions between the boost converter and the CPP controller, it is recommended to place the transistor on the output. During startup, the inrush current is limited by the SWP push-pull stage that limits the current to 300 mA typically. For proper operation, it is recommended to have a headroom (2xVDD-2xVDIODE-VGH) of 1 V minimum. Diodes selection (CPP) Small-signal diodes can be used for most low current applications (
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