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UC3525AQ

UC3525AQ

  • 厂商:

    BURR-BROWN(德州仪器)

  • 封装:

    PLCC20_8.96X8.96MM

  • 描述:

    SWITCHING CONTROLLER

  • 数据手册
  • 价格&库存
UC3525AQ 数据手册
Order Now Product Folder Support & Community Tools & Software Technical Documents UC1525A, UC1527A, UC2525A UC2527A, UC3525A, UC3527A SLUS191D – FEBRUARY 1997 – REVISED JULY 2017 UCx52xA Regulating Pulse Width Modulators 1 Features 3 Description • • • • • • • • • • The UC1525A/1527A series of pulse width modulator integrated circuits are designed to offer improved performance and lowered external parts count when used in designing all types of switching power supplies. The on-chip 5.1-V reference is trimmed to 1% and the input common-mode range of the error amplifier includes the reference voltage, eliminating external resistors. A sync input to the oscillator allows multiple units to be slaved or a single unit to be synchronized to an external system clock. A single resistor between CT and the discharge terminals provides a wide range of dead-time adjustment. These devices also feature built-in soft-start circuitry with only an external timing capacitor required. A shutdown terminal controls both the soft-start circuitry and the output stages, providing instantaneous turn off through the PWM latch with pulsed shutdown, as well as soft-start recycle with longer shutdown commands. 1 8-V to 35-V Operation 5.1-V Reference Trimmed to 1% 100-Hz to 500-kHz Oscillator Range Separate Oscillator Sync Terminal Adjustable Dead-Time Control Internal Soft Start Pulse-by-Pulse Shutdown Input Undervoltage Lockout With Hysteresis Latching PWM to Prevent Multiple Pulses Dual Source and Sink Output Drivers 2 Applications • • • • • • • Off-Line and DC/DC Power Supplies Converters Using Voltage Mode Single-Ended or Two-Switch Topology Designs Solar Inverters Welding Inverters Motor Control Battery Chargers OSC VREF OUT 4 Reference Regulator +VIN 15 13 VC 11 OUTPUT A 14 OUTPUT B 13 VC 11 OUTPUT A 14 OUTPUT B NOR UVLO Lockout PART NUMBER UCx52xA Block Diagram 16 Device Information(1) PACKAGE BODY SIZE (NOM) LCCC (20) 8.89 mm × 8.89 mm CDIP (16) 19.56 mm × 6.67 mm SOIC (16) 10.30 mm × 7.50 mm PDIP (16) 19.30 mm × 6.35 mm PLCC (20) 8.96 mm × 8.96 mm (1) For all available packages, see the orderable addendum at the end of the data sheet. GROUND 12 To Internal Circutry SYNC 3 RT 6 CT 5 Flip Flop OSC NOR DISCHARGE 7 UC1525A Output Stage S PWM Latch COMPENSATION 9 INV INPUT 1 NI INPUT 2 SOFTSTART 8 Error Amp R VREF OR S 50 µA OR 3 kŸ SHUTDOWN 10 5 kŸ UC1527A Output Stage Copyright © 2017, Texas Instruments Incorporated 1 An IMPORTANT NOTICE at the end of this data sheet addresses availability, warranty, changes, use in safety-critical applications, intellectual property matters and other important disclaimers. PRODUCTION DATA. UC1525A, UC1527A, UC2525A UC2527A, UC3525A, UC3527A SLUS191D – FEBRUARY 1997 – REVISED JULY 2017 www.ti.com Table of Contents 1 2 3 4 5 6 7 Features .................................................................. Applications ........................................................... Description ............................................................. Revision History..................................................... Pin Configuration and Functions ......................... Specifications......................................................... 1 1 1 2 3 4 6.1 6.2 6.3 6.4 6.5 6.6 4 4 4 5 5 7 Absolute Maximum Ratings ...................................... ESD Ratings.............................................................. Recommended Operating Conditions....................... Thermal Information .................................................. Electrical Characteristics........................................... Typical Characteristics .............................................. Detailed Description .............................................. 8 7.1 Overview ................................................................... 8 7.2 Functional Block Diagram ......................................... 8 7.3 Feature Description................................................... 9 7.4 Device Functional Modes.......................................... 9 8 Application and Implementation ........................ 10 8.1 Application Information............................................ 10 8.2 Typical Application ................................................. 10 9 Power Supply Recommendations...................... 16 10 Layout................................................................... 16 10.1 Layout Guidelines ................................................. 16 10.2 Layout Example .................................................... 16 11 Device and Documentation Support ................. 17 11.1 11.2 11.3 11.4 11.5 11.6 Documentation Support ....................................... Related Links ........................................................ Community Resources.......................................... Trademarks ........................................................... Electrostatic Discharge Caution ............................ Glossary ................................................................ 17 17 17 17 17 17 12 Mechanical, Packaging, and Orderable Information ........................................................... 17 4 Revision History Changes from Revision C (January 2008) to Revision D Page • Added ESD Ratings table, Feature Description section, Device Functional Modes, Application and Implementation section, Power Supply Recommendations section, Layout section, Device and Documentation Support section, and Mechanical, Packaging, and Orderable Information section ................................................................................................. 1 • Added Thermal Information table ........................................................................................................................................... 5 • Changed RθJA values in the Thermal Information table: from 80-120 to N/A for J; from 90 to 47.6 for N; from 45-90 to 72.6 for DW; from 43-75 to 55.8 for FN; and from 70-80 to N/A for FK ................................................................................ 5 • Changed RθJC values in the Thermal Information table: from 28 to 37.4 (top) and 10.1 (bottom) for J; from 45 to 37.3 (top) for N; from 25 to 34 (top) for DW; from 34 to 33.7 (top) for FN; and from 20 to 32.9 (top) to 3.5 (bottom) for FK ...... 5 2 Submit Documentation Feedback Copyright © 1997–2017, Texas Instruments Incorporated Product Folder Links: UC1525A UC1527A UC2525A UC2527A UC3525A UC3527A UC1525A, UC1527A, UC2525A UC2527A, UC3525A, UC3527A www.ti.com SLUS191D – FEBRUARY 1997 – REVISED JULY 2017 5 Pin Configuration and Functions J and N Package 16-Pin CDIP and PDIP Top View SYNC 3 14 Output B OSC Output 4 13 VC CT 5 12 Ground 10 8 9 17 VC Shutdown NC 6 16 NC Compensation CT 7 15 Ground RT 8 14 Output A 9 10 11 12 13 18 Shutdown 7 Soft Start Output A 5 Discharge Discharge Output B OSC Output NC 11 1 20 19 4 Compensation 6 2 SYNC Soft Start RT 3 VREF +VIN +VIN VREF 15 NC 16 2 NI Input 1 NI Input INV Input INV Input FN and FK Packages 20-Pin PLCC or LCCC Top View Pin Functions PIN CDIP, PDIP PLCC, LCCC I/O INV Input 1 2 I Inverting input to the error amplifier NI Input 2 3 I Noninverting input to the error amplifier SYNC 3 4 I Oscillator sync terminal OSC Output 4 5 O Oscillator frequency output CT 5 7 I Timing capacitor connection pin for oscillator frequency programming. The timing capacitor should be connected to the device ground using minimal trace length. RT 6 8 I Timing resistor connection pin for oscillator frequency programming Discharge 7 9 I A single resistor between CT and the discharge terminals provides dead-time adjustment Soft Start 8 10 I Soft-start input pin. Compensati on 9 12 O Output of the error amplifier for compensation Shutdown 10 13 I Pull this pin high to shut down PWM output Output A 11 14 O output A of the on-chip drive stage Ground 12 15 — Ground return pin VC 13 17 — Power supply pin for the output stage. This pin should be bypassed with a 0.1-µF monolithic ceramic low ESL capacitor with minimal trace lengths. Output B 14 18 O Output B of the on-chip drive stage. +VIN 15 19 — Input voltage VREF 16 20 O 5.1-V reference. For stability, the reference should be bypassed with a 0.1-µF monolithic ceramic low ESL capacitor and minimal trace length to the ground plane. NC — 1, 6, 11, 16 — No internal connection NAME Copyright © 1997–2017, Texas Instruments Incorporated DESCRIPTION Submit Documentation Feedback Product Folder Links: UC1525A UC1527A UC2525A UC2527A UC3525A UC3527A 3 UC1525A, UC1527A, UC2525A UC2527A, UC3525A, UC3527A SLUS191D – FEBRUARY 1997 – REVISED JULY 2017 www.ti.com 6 Specifications 6.1 Absolute Maximum Ratings over operating free-air temperature range (unless otherwise noted) (1) MIN +VIN Supply voltage VC Collector supply voltage V 40 V –0.3 5.5 V Analog inputs –0.3 +VIN V Output current, source or sink 500 mA Reference output current 50 mA Oscillator charging current 5 mA Power dissipation at TA = +25°C(2) 1000 mW Power dissipation at TC = +25°C(2) 2000 mW 150 °C 300 °C 150 °C –55 Lead temperature (soldering, 10 seconds) (1) UNIT 40 Logic inputs Operating junction temperature Tstg MAX Storage temperature –65 Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. These are stress ratings only, which do not imply functional operation of the device at these or any other conditions beyond those indicated under Recommended Operating Conditions. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability. 6.2 ESD Ratings VALUE V(ESD) (1) (2) Electrostatic discharge Human-body model (HBM), per ANSI/ESDA/JEDEC JS-001 (1) 3000 Charged-device model (CDM), per JEDEC specification JESD22-C101 (2) UNIT V 1500 JEDEC document JEP155 states that 500-V HBM allows safe manufacturing with a standard ESD control process. JEDEC document JEP157 states that 250-V CDM allows safe manufacturing with a standard ESD control process. 6.3 Recommended Operating Conditions over operating free-air temperature range (unless otherwise noted) +VIN Input voltage VC Collector supply voltage MAX 8 35 UNIT V 4.5 35 V Sink/source load current (steady state) 0 100 mA Sink/source load current (peak) 0 400 mA mA Reference load current 0 20 100 400 Hz 2 150 kΩ 0.001 0.01 µF 0 500 Ω UC1525A, UC1527A –55 125 UC2525A, UC2527A –25 85 UC3525A, UC3527A 0 70 Oscillator frequency range Oscillator timing resistor Oscillator timing capacitor Dead time resistor range Operating ambient temperature 4 MIN Submit Documentation Feedback °C Copyright © 1997–2017, Texas Instruments Incorporated Product Folder Links: UC1525A UC1527A UC2525A UC2527A UC3525A UC3527A UC1525A, UC1527A, UC2525A UC2527A, UC3525A, UC3527A www.ti.com SLUS191D – FEBRUARY 1997 – REVISED JULY 2017 6.4 Thermal Information UCx52xA THERMAL METRIC (1) FK (LCCC) J (CDIP) DW (SOIC) N (PDIP) FN (PLCC) 20 PINS 16 PINS 16 PINS 16 PINS 20 PINS UNIT RθJA Junction-to-ambient thermal resistance N/A N/A 72.6 47.6 55.8 °C/W RθJC(top) Junction-to-case (top) thermal resistance 32.9 37.4 34 37.3 33.7 °C/W RθJB Junction-to-board thermal resistance 32.1 54.2 37.3 27.7 21.1 °C/W ψJT Junction-to-top characterization parameter N/A N/A 8.9 17.3 9.7 °C/W ψJB Junction-to-board characterization parameter N/A N/A 36.8 27.5 20.8 °C/W RθJC(bot) Junction-to-case (bottom) thermal resistance 3.5 10.1 N/A N/A N/A °C/W (1) For more information about traditional and new thermal metrics, see the Semiconductor and IC Package Thermal Metrics application report. 6.5 Electrical Characteristics over operating free-air temperature range (unless otherwise noted) PARAMETER TEST CONDITIONS MIN TYP MAX UC152xA, UC252xA 5.05 5.1 5.15 UC352xA 5 5.1 5.2 UNIT REFERENCE Output voltage TJ = 25°C V Line regulation VIN = 8 V to 35 V 10 20 mV Load regulation IL = 0 mA to 20 mA 20 50 mV Temperature stability (1) Over operating 20 50 mV Total output variation (1) Line, load, and temperature Shorter circuit current Output noise Voltage (1) Long-term stability (1) UC152xA, UC252xA 5 5.2 UC352xA 4.95 5.25 V VREF = 0, TJ = 25°C 80 100 mA 10 Hz ≤ 10 kHz, TJ = 25°C 40 200 µVrms TJ = 125°C 20 50 mV OSCILLATOR SECTION (2) Initial accuracy (1) (2) TJ = 25°C 2% 6% UC152xA, UC252xA 0.3% 1% UC352xA 1% 2% Voltage stability (1) (2) VIN = 8 V to 35 V Temperature stability (1) Over operating Minimum frequency RT = 200 kΩ, CT = 0.1 mF Maximum frequency RT = 2 kΩ, CT = 470 pF 400 Current mirror IRT = 2 mA 1.7 2 3 3.5 0.3 1.2 Clock amplitude (1) (2) Clock width (1) (2) TJ = 25°C Syncronization threshold (1) (2) Sync input current 3% 6% 120 Sync voltage = 3.5 V Hz kHz 2.2 mA 0.5 1 µs 2 2.8 V 1 2.5 mA 0.5 5 mV 2 10 V ERROR AMPLIFIER SECTION (VCM = 5.1 V) UC152xA, UC252xA Input offset voltage (1) (2) UC352xA These parameters, although ensured over the recommended operating conditions, are not 100% tested in production. Tested at fOSC = 40 kHz (RT = 3.6 kΩ, CT = 0.01 mF, RD = 0. Approximate oscillator frequency is defined by f = 1 CT (0.7 RT + 3RD ) . Copyright © 1997–2017, Texas Instruments Incorporated Submit Documentation Feedback Product Folder Links: UC1525A UC1527A UC2525A UC2527A UC3525A UC3527A 5 UC1525A, UC1527A, UC2525A UC2527A, UC3525A, UC3527A SLUS191D – FEBRUARY 1997 – REVISED JULY 2017 www.ti.com Electrical Characteristics (continued) over operating free-air temperature range (unless otherwise noted) PARAMETER TEST CONDITIONS MIN Input bias current TYP MAX 1 10 Input offset current 1 RL ≥ 10 MΩ DC open loop gain Gain-bandwidth product (1) AV = 0 dB, TJ = 25°C DC transconductance (1) (3) TJ = 25°C, 30 kΩ ≤ RL ≤ 1 MΩ 60 µA 75 dB 1 2 MHz 1.1 1.5 Low-level output voltage 0.2 High-level output voltage UNIT 3.8 5.6 Common mode rejection VCM = 1.5 V to 5.2 V 60 75 Supply voltage rejection VIN = 8 V to 35 V 50 60 45% 49% 0.7 0.9 mS 0.5 V dB PWM COMPARATOR Minimum duty-cycle 0% Maximum duty-cycle Zero duty-cycle Input threshold (4) Maximum duty-cycle Input bias current (4) V 3.3 3.6 0.05 1 µA 50 80 µA 0.4 0.7 0.8 1 SHUTDOWN Soft-start current VSD = 0 V, VSS = 0 V Soft-start low level VSD = 2.5 V Shutdown threshold To outputs, VSS = 5.1 V, TJ = 25°C Shutdown input current VSD = 2.5 V 0.4 1 mA VSD = 2.5 V, TJ = 25°C 0.2 0.5 µS 0.2 0.4 1 2 Shutdown Delay (5) 25 0.6 V OUTPUT DRIVERS (EACH OUTPUT) (VC = 20 V) ISINK = 20 mA Low-level output voltage ISINK = 100 mA High-level output voltage Undervoltage lockout VC OFF current ISOURCE = 20 mA 18 19 ISOURCE = 100 mA 17 18 6 7 VCOMP and VSS = High (6) VC = 35 V V V 8 V 200 µA Rise time (5) CL = 1 nF, TJ = 25°C 100 600 Fall time (5) CL = 1 nF, TJ = 25°C 50 300 VIN = 35 V 14 20 ns TOTAL STANDBY CURRENT Supply current (3) (4) (5) (6) 6 mA DC transconductance (gM) relates to DC open-loop voltage gain (AV) according to the following equation: AV = gMRL where RL is the resistance from pin 9 to ground. The minimum gM specification is used to calculate minimum AV when the error amplifier output is loaded. Tested at fOSC = 40 kHz (RT = 3.6 kΩ, CT = 0.01 mF, RD = 0 Ω. These parameters, although ensured over the recommended operating conditions, are not 100% tested in production. Collector off-state quiescent current measured at pin 13 with outputs low for UC1525A and high for UC1527A. Submit Documentation Feedback Copyright © 1997–2017, Texas Instruments Incorporated Product Folder Links: UC1525A UC1527A UC2525A UC2527A UC3525A UC3527A UC1525A, UC1527A, UC2525A UC2527A, UC3525A, UC3527A www.ti.com SLUS191D – FEBRUARY 1997 – REVISED JULY 2017 200 100 500 10 400 Dead Time Resistance (:) 1 0.1 CT = 0.01 PF CT = 0.05 PF CT = 0.02 PF CT = 0.1 PF CT = 5 nF CT = 2 nF CT = 1 nF 0.01 0.001 0.0002 1P 10P 100P 1m Charge Time (s) 10m 300 200 100 0 0.1 100m 1 D002 Figure 1. Oscillator Charge Time vs RT and CT 10 Charge Time (Ps) Open-Loop Voltage Gain (dB) 100 400 300 200 100 -55 qC 25 qC 125 qC 0 2 4 6 8 10 Minimum Recommended (RT - k:) 12 D004 Figure 3. Maximum Value RD vs Minimum Value RT Copyright © 1997–2017, Texas Instruments Incorporated 100 200 D003 Figure 2. Oscillator Discharge Time vs RT CT 500 Maximum Recommended RD CT = 0.1 PF CT = .05 PF CT = .02 PF CT = .01 PF CT = 5 nF CT = 2 nF CT = 1 nF 800 Voltage Gain RL = 30 k: 600 RL = 100 k: RL = 300 k: RL = 1 M: 400 RL = f Voltage Phase Phase 200 80 60 40 20 0 0 -20 10 Open-Loop Phase (q) Timing Resistance (k:) 6.6 Typical Characteristics -200 100 1k 10k 100k Frequency (Hz) 1M -400 10M D005 Figure 4. Error Amplifier Voltage Gain and Phase vs Frequency Submit Documentation Feedback Product Folder Links: UC1525A UC1527A UC2525A UC2527A UC3525A UC3527A 7 UC1525A, UC1527A, UC2525A UC2527A, UC3525A, UC3527A SLUS191D – FEBRUARY 1997 – REVISED JULY 2017 www.ti.com 7 Detailed Description 7.1 Overview The UCx52xA series of pulse width modulator integrated circuits are designed to offer improved performance and lowered external parts count when used in designing all types of switching power supplies. The on-chip 5.1-V reference is trimmed to 1% and the input common-mode range of the error amplifier includes the reference voltage, eliminating external resistors. A sync input to the oscillator allows multiple units to be slaved or a single unit to be synchronized to an external system clock. A single resistor between CT and the discharge terminals provides a wide range of dead-time adjustment. These devices also feature built-in soft-start circuitry with only an external timing capacitor required. A shutdown terminal controls both the soft-start circuitry and the output stages, providing instantaneous turn off through the PWM latch with pulsed shutdown, as well as soft-start recycle with longer shutdown commands. These functions are also controlled by an undervoltage lockout which keeps the outputs off and the soft-start capacitor discharged for subnormal input voltages. This lockout circuitry includes approximately 500 mV of hysteresis for jitter-free operation. Another feature of these PWM circuits is a latch following the comparator. Once a PWM pulse has been terminated for any reason, the outputs will remain off for the duration of the period. The latch is reset with each clock pulse. The output stages are totem-pole designs capable of sourcing or sinking in excess of 200 mA. The UC1525A output stage features NOR logic, giving a LOW output for an OFF state. The UC1527A uses OR logic, which results in a HIGH output level when OFF. 7.2 Functional Block Diagram OSC VREF OUT 16 4 Reference Regulator +VIN 15 13 VC 11 OUTPUT A 14 OUTPUT B 13 VC 11 OUTPUT A 14 OUTPUT B NOR UVLO Lockout GROUND 12 To Internal Circutry SYNC 3 RT 6 CT 5 Flip Flop OSC NOR DISCHARGE 7 UC1525A Output Stage S INV INPUT 1 NI INPUT 2 SOFTSTART 8 Error Amp R PWM Latch COMPENSATION 9 VREF OR S 50 µA OR 3 kŸ SHUTDOWN 10 5 kŸ UC1527A Output Stage Copyright © 2017, Texas Instruments Incorporated 8 Submit Documentation Feedback Copyright © 1997–2017, Texas Instruments Incorporated Product Folder Links: UC1525A UC1527A UC2525A UC2527A UC3525A UC3527A UC1525A, UC1527A, UC2525A UC2527A, UC3525A, UC3527A www.ti.com SLUS191D – FEBRUARY 1997 – REVISED JULY 2017 7.3 Feature Description 7.3.1 Adjustable Dead-Time Control A single resistor between CT and the discharge terminals provides a wide range of dead-time adjustment. 7.3.2 Soft Start Soft start is achieved by connecting the soft-start pin to ground through a capacitor, charged by the 50-µA current source. See Functional Block Diagram. 7.3.3 Input Undervoltage Lockout With Hysteresis The undervoltage lockout keeps the outputs off and the soft-start capacitor discharged for subnormal input voltages. This lockout circuitry includes approximately 500 mV of hysteresis for jitter-free operation. 7.3.4 Shutdown and Pulse-by-Pulse Current Limiting See Shutdown Options (See Functional Block Diagram). 7.4 Device Functional Modes This device has no functional modes. 7.4.1 Shutdown Options (See Functional Block Diagram) Since both the compensation and soft-start terminals have current source pullups, either can readily accept a pull-down signal which only has to sink a maximum of 100 A to turn off the outputs. This is subject to the added requirement of discharging whatever external capacitance may be attached to these pins. An alternate approach is the use of the shutdown circuitry of the shutdown pin which has been improved to enhance the available shutdown options. Activating this circuit by applying a positive signal on the shutdown pin performs two functions; the PWM latch is immediately set providing the fastest turn-off signal to the outputs; and a 150-A current sink begins to discharge the external soft-start capacitor. If the shutdown command is short, the PWM signal is terminated without significant discharge of the soft-start capacitor, thus, allowing, for example, a convenient implementation of pulse-by-pulse current limiting. Holding the shutdown pin high for a longer duration, however, will ultimately discharge this external capacitor, recycling slow turnon upon release. The shutdown pin should not be left floating as noise pickup could conceivably interrupt normal operation. All transitions of the voltage on the shutdown pin should be within the time frame of one clock cycle and not repeated at a frequency higher than 10 clock cycles. Copyright © 1997–2017, Texas Instruments Incorporated Submit Documentation Feedback Product Folder Links: UC1525A UC1527A UC2525A UC2527A UC3525A UC3527A 9 UC1525A, UC1527A, UC2525A UC2527A, UC3525A, UC3527A SLUS191D – FEBRUARY 1997 – REVISED JULY 2017 www.ti.com 8 Application and Implementation NOTE Information in the following applications sections is not part of the TI component specification, and TI does not warrant its accuracy or completeness. TI’s customers are responsible for determining suitability of components for their purposes. Customers should validate and test their design implementation to confirm system functionality. 8.1 Application Information The UC1525A/1527A series of pulse width modulator integrated circuits are designed to offer improved performance and lowered external parts count when used in designing all types of switching power supplies. The UC1525A output stage features NOR logic, giving a LOW output for an OFF state. The UC1527A utilizes OR logic which results in a HIGH output level when OFF. 8.2 Typical Application VREF Reference Regulator 16 Clock 0.1 0.1 4 3 kW PWM Adj. +VIN 15 VC 13 Flip/ Flop 0.1 SYNC 10 kW 11 A 3 RT Out A Deadtime 3.6 kW .009 Ramp CT 6 1 k, 1 W (2) Oscillator 1.5 kW 7 .001 100 W Comp 14 B 5 Out B 0.1 PWM 9 1 = VOS 2=I(+) 10 kW 0.1 GND 12 50 mA 3=I(−) 8 1 2 1 2 5 mF 1 + 3 3 1 1 2 2 3 3 5 kW 5 kW E/A − V/I Meter Soft-Start + 5 kW VREF 10 2 Shutdown D.U.T. Copyright © 2017, Texas Instruments Incorporated Figure 5. Lab Test Fixture 10 Submit Documentation Feedback Copyright © 1997–2017, Texas Instruments Incorporated Product Folder Links: UC1525A UC1527A UC2525A UC2527A UC3525A UC3527A UC1525A, UC1527A, UC2525A UC2527A, UC3525A, UC3527A www.ti.com SLUS191D – FEBRUARY 1997 – REVISED JULY 2017 Typical Application (continued) 8.2.1 Theory of Operation +VSUPPLY Q1 T1 C1 13 R1 +VC A T2 11 UC1525A GND B 30 W 14 Q2 C2 R2 12 Return Figure 6. Low Power Transformers Low power transformers can be driven by the UC1525A. Automatic reset occurs during dead time, when both ends of the primary winding are switched to ground. VREF 16 Q1 Q5 Q8 7.4 kW RT 6 CT 5 Q3 Q6 Q9 2 kW 14 kW Ramp To PWM 2 kW SYNC 3 DISCHARGE 7 5 pF Q10 Q11 25 kW Q14 400 mA Blanking To Outout 23 kW Q4 Q2 Q7 1 kW 1 kW Q12 Q13 GND 12 3 kW 250 kW 4 Clock Figure 7. UC1525A Oscillator Schematic Copyright © 1997–2017, Texas Instruments Incorporated Submit Documentation Feedback Product Folder Links: UC1525A UC1527A UC2525A UC2527A UC3525A UC3527A 11 UC1525A, UC1527A, UC2525A UC2527A, UC3525A, UC3527A SLUS191D – FEBRUARY 1997 – REVISED JULY 2017 www.ti.com Typical Application (continued) +VIN 15 Q3 Q4 Q1 Inv Input Q2 1 to PWM Comparator NI Input 2 200 mA 100 W 5.8 V 100 mA Comp 9 Figure 8. UC1525A Error Amplifier +VIN 13 +VC Q7 Q5 Q9 Q4 5K 11 14 +VREF 5 kW Clock Q2 Q3 10 kW 10 kW F/F Output Q8 Q6 Q1 Q10 Q11 Q6 Ommitted In UC1527A 2 kW PWM Figure 9. UC1525A Output Circuit (1/2 circuit shown) Q1 +VSUPPLY To Output Filter R1 R2 13 +VC A 11 UC1525A B 14 GND 12 Return Figure 10. Grounded Driver Outputs For Single-Ended Supplies 12 Submit Documentation Feedback Copyright © 1997–2017, Texas Instruments Incorporated Product Folder Links: UC1525A UC1527A UC2525A UC2527A UC3525A UC3527A UC1525A, UC1527A, UC2525A UC2527A, UC3525A, UC3527A www.ti.com SLUS191D – FEBRUARY 1997 – REVISED JULY 2017 Typical Application (continued) For single-ended supplies, the driver outputs are grounded. The VC terminal is switched to ground by the totempole source transistors on alternate oscillator cycles. +15 V 13 Q1 +V C A T1 11 30 W D1 UC1525A Q2 B 14 GND 30 W D2 12 D1, D2: UC3611 Return Figure 11. Output Drivers With Low Source Impedance The low source impedance of the output drivers provides rapid charging of power FET input capacitance while minimizing external components. +VSUPPLY R1 C1 13 +VC R2 A Q1 11 T1 C2 UC1525A R3 B Q2 14 GND 12 Return Figure 12. Conventional Push-Pull Bipolar Design In conventional push-pull bipolar designs, forward base drive is controlled by R1–R3. Rapid turn-off times for the power devices are achieved with speed-up capacitors C1 and C2. 8.2.2 Design Requirements This example illustrates the design process and component selection for a push-pull DC-DC converter utilizing the UC1525A. The converter regulates a 30-V input to a 5-V output with 10-A maximum load. Table 1. Design Parameters PARAMETER MIN TYP 30 UNIT Input voltage range VOUT Output voltage iOUT Output current fO Oscillator frequency 100 kHz fS Switching frequency 50 kHz Copyright © 1997–2017, Texas Instruments Incorporated 25 MAX VIN 35 5 1 V V 10 A Submit Documentation Feedback Product Folder Links: UC1525A UC1527A UC2525A UC2527A UC3525A UC3527A 13 UC1525A, UC1527A, UC2525A UC2527A, UC3525A, UC3527A SLUS191D – FEBRUARY 1997 – REVISED JULY 2017 www.ti.com 8.2.3 Detailed Design Procedure 8.2.3.1 Timing Resistor and Capacitor Selection Generally, higher switching frequency gives smaller size but have higher switching loss. Operation at 100 kHz was selected in this example as a reasonable compromise between size and efficiency. The value of RT = 10 kΩ, CT = 1.37 nF and RD = 100 Ω were chosen for 100-kHz oscillator frequency based on equation: 1 f CT (0.7 R T 3 RD ) (1) 8.2.3.2 Turns Ratio Selection The maximum primary-to-secondary turns ratio NMAX can be determined by the target output voltage, minimum input voltage, and the estimated maximum duty cycle. DLIM = 0.35 was selected for this example. NMAX can be calculated using Equation 1. 2 u DLIM u VIN(min) 2 u 0.35 u 25 V NMAX 3.3 VOUT VF 5 V 0.3 V (2) Rounding NMAX down to the next lowest integer results in a turns ratio of N = 3. 8.2.3.3 Inductor Selection The maximum inductor ripple current occurs at the maximum input voltage. Typically, 20% to 40% of the full load current ripple is a good compromise between core loss and copper loss of the inductor. Higher ripple current allows for a smaller inductor size, but places more burden on the output capacitor to smooth the ripple voltage on the output. In this example, a ripple current of 25% of 10 A was chosen. The inductor value can be calculated as: VOUT VF 1 N u (VOUT VF ) LO u( ) 11.57 PH 'IL u fSW 2 2 u VIN(max) (3) 8.2.3.4 Rectification Diode Selection A rectification diode should always possess low-forward voltage drop. When used in high-frequency switching applications, the diode must also possess a short recovery time. Schottky diodes meet both requirements and are therefore strongly recommended in push-pull converter designs. 8.2.3.5 VC Capacitor Selection The primary purpose of the VC capacitor is to supply the peak transient currents of the drivers as well as provide stability for the VC regulator. These peak currents can be several amperes. The recommended value of VC capacitor should be no smaller than 0.1 μF, and should be a good quality, low ESR, ceramic capacitor. VC capacitor should be placed as close as possible to the VC pin to minimize potentially damaging voltage transients caused by trace inductance. 8.2.3.6 Output Capacitor Selection The output capacitors smooth the output voltage ripple caused by inductor ripple current and provide a source of charge during load transient conditions. 8.2.3.7 Input Capacitor Selection The input supply voltage typically has high source impedance at the switching frequency. Good quality input capacitors are necessary to limit the ripple voltage at the VIN pin while supplying most of the switch current during the on-time. The input capacitor should be selected for RMS current rating and minimum ripple voltage. 14 Submit Documentation Feedback Copyright © 1997–2017, Texas Instruments Incorporated Product Folder Links: UC1525A UC1527A UC2525A UC2527A UC3525A UC3527A UC1525A, UC1527A, UC2525A UC2527A, UC3525A, UC3527A www.ti.com SLUS191D – FEBRUARY 1997 – REVISED JULY 2017 8.2.4 Application Curves 4 Saturation Voltage (V) Sink = VOL Source = VO - VOH 3 2 1 0 0.01 0.1 Output Current (Source or Sink) 1 D001 Figure 13. UC1525A Output Saturation Characteristics Copyright © 1997–2017, Texas Instruments Incorporated Submit Documentation Feedback Product Folder Links: UC1525A UC1527A UC2525A UC2527A UC3525A UC3527A 15 UC1525A, UC1527A, UC2525A UC2527A, UC3525A, UC3527A SLUS191D – FEBRUARY 1997 – REVISED JULY 2017 www.ti.com 9 Power Supply Recommendations The voltage range for VIN is 8 V to 35 V. The voltage range for VC is 4.5 V to 35 V. Choose a voltage level which is suitable for the power switch, for example, 12 V for MOSFET. 10 Layout 10.1 Layout Guidelines High-speed circuits demand careful attention to layout and component placement. To assure proper performance of the UC1525A follow these rules: • Use a ground plane • Damp or clamp parasitic inductive kick energy from the gate of driven MOSFETs. Do not allow the output pins to ring below ground. A series gate resistor or a shunt 1-A Schottky diode at the output pin will serve this purpose. • Bypass VIN, VC, and VREF. Use 0.1-µF monolithic ceramic capacitors with low equivalent series inductance. Allow less than 1 cm of total lead length for each capacitor between the bypassed pin and the ground plane. • Treat the timing capacitor, CT, like a bypass capacitor. 10.2 Layout Example xx xx 2 x 1 CVREF 2 RFB 1 x 1 CP x x INV Rz x x Cz x 1 NI +VIN x SYNC OUTB 1 x CT GND x x RT OUTA x DISCH ARGE SHUT DOWN SS COMP x 2 RT 1 RD x RB x VC CT Vin 1 UC1525A CVC OSC xx xx xxxx xx xx xxxx 2 x 1 2 VREF 2 x CVIN xx xx xx xx xx xx xx xx xxxx xx xx xx xx xxxx xx xx xxxx FB 2 x x 1 RA OUTB VC OUTA SHUTDOWN 1 CSS x Figure 14. UC1525A Layout Example 16 Submit Documentation Feedback Copyright © 1997–2017, Texas Instruments Incorporated Product Folder Links: UC1525A UC1527A UC2525A UC2527A UC3525A UC3527A UC1525A, UC1527A, UC2525A UC2527A, UC3525A, UC3527A www.ti.com SLUS191D – FEBRUARY 1997 – REVISED JULY 2017 11 Device and Documentation Support 11.1 Documentation Support 11.1.1 Related Documentation For related documentation see the following: Switching Power Supply Topology Voltage Mode vs Current Mode (SLUA119) 11.2 Related Links The table below lists quick access links. Categories include technical documents, support and community resources, tools and software, and quick access to sample or buy. Table 2. Related Links PARTS PRODUCT FOLDER SAMPLE & BUY TECHNICAL DOCUMENTS TOOLS & SOFTWARE SUPPORT & COMMUNITY UC1525A Click here Click here Click here Click here Click here UC1527A Click here Click here Click here Click here Click here UC2525A Click here Click here Click here Click here Click here UC2527A Click here Click here Click here Click here Click here UC3525A Click here Click here Click here Click here Click here UC3527A Click here Click here Click here Click here Click here 11.3 Community Resources The following links connect to TI community resources. Linked contents are provided "AS IS" by the respective contributors. They do not constitute TI specifications and do not necessarily reflect TI's views; see TI's Terms of Use. TI E2E™ Online Community TI's Engineer-to-Engineer (E2E) Community. Created to foster collaboration among engineers. At e2e.ti.com, you can ask questions, share knowledge, explore ideas and help solve problems with fellow engineers. Design Support TI's Design Support Quickly find helpful E2E forums along with design support tools and contact information for technical support. 11.4 Trademarks E2E is a trademark of Texas Instruments. All other trademarks are the property of their respective owners. 11.5 Electrostatic Discharge Caution These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam during storage or handling to prevent electrostatic damage to the MOS gates. 11.6 Glossary SLYZ022 — TI Glossary. This glossary lists and explains terms, acronyms, and definitions. 12 Mechanical, Packaging, and Orderable Information The following pages include mechanical, packaging, and orderable information. This information is the most current data available for the designated devices. This data is subject to change without notice and revision of this document. For browser-based versions of this data sheet, refer to the left-hand navigation. Copyright © 1997–2017, Texas Instruments Incorporated Submit Documentation Feedback Product Folder Links: UC1525A UC1527A UC2525A UC2527A UC3525A UC3527A 17 PACKAGE OPTION ADDENDUM www.ti.com 10-Jun-2022 PACKAGING INFORMATION Orderable Device Status (1) Package Type Package Pins Package Drawing Qty Eco Plan (2) Lead finish/ Ball material MSL Peak Temp Op Temp (°C) Device Marking (3) Samples (4/5) (6) 5962-89511032A ACTIVE LCCC FK 20 1 Non-RoHS & Green SNPB N / A for Pkg Type -55 to 125 596289511032A UC1525AL/ 883B 5962-8951103EA ACTIVE CDIP J 16 1 Non-RoHS & Green SNPB N / A for Pkg Type -55 to 125 5962-8951103EA UC1525AJ/883B Samples 5962-8951104EA ACTIVE CDIP J 16 1 Non-RoHS & Green SNPB N / A for Pkg Type -55 to 125 5962-8951104EA UC1527AJ/883B Samples UC1525AJ ACTIVE CDIP J 16 25 Non-RoHS & Green SNPB N / A for Pkg Type -55 to 125 UC1525AJ Samples UC1525AJ883B ACTIVE CDIP J 16 1 Non-RoHS & Green SNPB N / A for Pkg Type -55 to 125 5962-8951103EA UC1525AJ/883B Samples UC1525AL ACTIVE LCCC FK 20 1 Non-RoHS & Green SNPB N / A for Pkg Type -55 to 125 UC1525AL Samples UC1525AL883B ACTIVE LCCC FK 20 1 Non-RoHS & Green SNPB N / A for Pkg Type -55 to 125 596289511032A UC1525AL/ 883B UC1527AJ ACTIVE CDIP J 16 1 Non-RoHS & Green SNPB N / A for Pkg Type -55 to 125 UC1527AJ Samples UC1527AJ883B ACTIVE CDIP J 16 1 Non-RoHS & Green SNPB N / A for Pkg Type -55 to 125 5962-8951104EA UC1527AJ/883B Samples UC2525ADW ACTIVE SOIC DW 16 40 RoHS & Green NIPDAU Level-2-260C-1 YEAR -25 to 85 UC2525ADW Samples UC2525ADWTR ACTIVE SOIC DW 16 2000 RoHS & Green NIPDAU Level-2-260C-1 YEAR -25 to 85 UC2525ADW Samples UC2525AJ ACTIVE CDIP J 16 1 Non-RoHS & Green SNPB N / A for Pkg Type -25 to 85 UC2525AJ Samples UC2525AN ACTIVE PDIP N 16 25 RoHS & Green NIPDAU N / A for Pkg Type -25 to 85 UC2525AN Samples UC2525ANG4 ACTIVE PDIP N 16 25 RoHS & Green NIPDAU N / A for Pkg Type -25 to 85 UC2525AN Samples UC2525BDW ACTIVE SOIC DW 16 40 RoHS & Green NIPDAU Level-2-260C-1 YEAR -25 to 85 UC2525BDW Samples UC2525BN ACTIVE PDIP N 16 25 RoHS & Green NIPDAU N / A for Pkg Type -25 to 85 UC2525BN Samples Addendum-Page 1 Samples Samples PACKAGE OPTION ADDENDUM www.ti.com 10-Jun-2022 Orderable Device Status (1) Package Type Package Pins Package Drawing Qty Eco Plan (2) Lead finish/ Ball material MSL Peak Temp Op Temp (°C) Device Marking (3) Samples (4/5) (6) UC2527AN ACTIVE PDIP N 16 25 RoHS & Green NIPDAU N / A for Pkg Type -40 to 85 UC2527AN Samples UC3525ADW ACTIVE SOIC DW 16 40 RoHS & Green NIPDAU Level-2-260C-1 YEAR 0 to 70 UC3525ADW Samples UC3525ADWG4 ACTIVE SOIC DW 16 40 RoHS & Green NIPDAU Level-2-260C-1 YEAR 0 to 70 UC3525ADW Samples UC3525ADWTR ACTIVE SOIC DW 16 2000 RoHS & Green NIPDAU Level-2-260C-1 YEAR 0 to 70 UC3525ADW Samples UC3525ADWTRG4 ACTIVE SOIC DW 16 2000 RoHS & Green NIPDAU Level-2-260C-1 YEAR 0 to 70 UC3525ADW Samples UC3525AJ ACTIVE CDIP J 16 1 Non-RoHS & Green SNPB N / A for Pkg Type 0 to 70 UC3525AJ Samples UC3525AN ACTIVE PDIP N 16 25 RoHS & Green NIPDAU N / A for Pkg Type 0 to 70 UC3525AN Samples UC3525ANG4 ACTIVE PDIP N 16 25 RoHS & Green NIPDAU N / A for Pkg Type 0 to 70 UC3525AN Samples UC3527AN ACTIVE PDIP N 16 25 RoHS & Green NIPDAU N / A for Pkg Type 0 to 70 UC3527AN Samples UC3527ANG4 ACTIVE PDIP N 16 25 RoHS & Green NIPDAU N / A for Pkg Type 0 to 70 UC3527AN Samples (1) The marketing status values are defined as follows: ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design. PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device. (2) RoHS: TI defines "RoHS" to mean semiconductor products that are compliant with the current EU RoHS requirements for all 10 RoHS substances, including the requirement that RoHS substance do not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, "RoHS" products are suitable for use in specified lead-free processes. TI may reference these types of products as "Pb-Free". RoHS Exempt: TI defines "RoHS Exempt" to mean products that contain lead but are compliant with EU RoHS pursuant to a specific EU RoHS exemption. Green: TI defines "Green" to mean the content of Chlorine (Cl) and Bromine (Br) based flame retardants meet JS709B low halogen requirements of
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