UCC28019
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SLUS755B – APRIL 2007 – REVISED DECEMBER 2007
8-Pin Continuous Conduction Mode (CCM) PFC Controller
FEATURES
DESCRIPTION
1
•
•
•
•
•
•
•
•
•
8-pin Solution Without Sensing Line Voltage
Reduces External Components
Wide-Range Universal AC Input Voltage
Fixed 65-kHz Operating Frequency
Maximum Duty Cycle of 97%
Output Over/Under-Voltage Protection
Input Brown-Out Protection
Cycle-by-Cycle Peak Current Limiting
Open Loop Detection
Low-Power User Controlled Standby Mode
APPLICATIONS
•
•
•
•
•
CCM Boost Power Factor Correction Power
Converters in the 100 W to >2 kW Range
Server and Desktop Power Supplies
Telecom Rectifiers
Industrial Electronics
Home Electronics
CONTENTS
•
•
•
•
•
Electrical Characteristics 3
Device Information 10
Application Information 12
Design Example 23
Additional References 43
The UCC28019 8-pin active Power Factor Correction
(PFC) controller uses the boost topology operating in
Continuous Conduction Mode (CCM). The controller
is suitable for systems in the 100 W to >2 kW range
over a wide-range universal ac line input. Startup
current during under-voltage lockout is less than 200
µA. The user can control low power standby mode by
pulling the VSENSE pin below 0.77 V.
Low-distortion wave-shaping of the input current
using average current mode control is achieved
without input line sensing, reducing the Bill of
Materials component count. Simple external networks
allow for flexible compensation of the current and
voltage control loops. The switching frequency is
internally fixed and trimmed to better than 5%
accuracy at 25°C. Fast 1.5-A gate peak current drives
the external switch.
Numerous system-level protection features include
peak current limit, soft over-current detection,
open-loop detection, input brown-out detection,
output
over-voltage
protection/under-voltage
detection, a no-power discharge path on VCOMP,
and overload protection on ICOMP. Soft-Start limits
boost current during start-up. A trimmed internal
reference provides accurate protection thresholds
and regulation set-point. An internal clamp limits the
gate drive voltage to 12.5 V.
TYPICAL APPLICATION DIAGRAM
VOUT
EMI Filter
LINE
INPUT
–
Bridge
Rectifier
+
1
GND
2
ICOMP
3
ISENSE
4
VINS
GATE
8
VCC
7
VSENSE
6
VCOMP
5
Auxilary
Supply
Rload
UCC28019
1
Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of
Texas Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet.
PRODUCTION DATA information is current as of publication date.
Products conform to specifications per the terms of the Texas
Instruments standard warranty. Production processing does not
necessarily include testing of all parameters.
Copyright © 2007, Texas Instruments Incorporated
UCC28019
www.ti.com
SLUS755B – APRIL 2007 – REVISED DECEMBER 2007
ORDERING INFORMATION
(1)
OPERATING TEMPERATURE
RANGE, TA
PART NUMBER
PACKAGE (1)
UCC28019D
SOIC 8-Pin (D) ead (Pb)-Free/Green
UCC28019P
Plastic DIP 8 Pin (P) Lead
(Pb)-Free/Green
–40°C to 125°C
SOIC (D) package is available taped and reeled by adding "R" suffix the the above part number, reeled quantities are 2500 devices per
reel.
ABSOLUTE MAXIMUM RATINGS (1)
over operating free-air temperature range (unless otherwise noted)
VALUE
Input voltage range
Input current range
Junction temperature, TJ
Lead temperature, TSOL
(1)
VCC
–0.3 to 22
GATE
–0.3 to 16
VINS, VSENSE, VCOMP, ICOMP
–0.3 to 7
ISENSE
–24 to 7
VSENSE, ISENSE
–1 to 1
Operating
–55 to 150
Storage
–65 to 150
Soldering, 10s
UNIT
V
mA
°C
300°
Stresses beyond those listed under “Absolute Maximum Ratings” may cause permanent damage to the device. These are stress ratings
only and functional operation of the device at these or any other condition beyond those included under “Recommended Operating
Conditions” is not implied. Exposure to absolute-maximum-rated conditions for extended periods of time may affect device reliability.
DISSIPATION RATINGS (1)
PACKAGE
(1)
THERMAL IMPEDANCE
TA = 25°C POWER RATING (W)
JUNCTION TO AMBIENT (°C/W)
TA = 85°C POWER RATING (W)
SOIC-8 (D)
160
0.65
0.25
PDIP-8 (P)
110
1
0.36
Tested per JEDEC EIA/JESD 51-1. Thermal resistance is a strong function of board construction and layout. Air flow reduces thermal
resistance. This number is only a general guide. See TI document SPRA953 Thermal Metrics.
RECOMMENDED OPERATING CONDITIONS
over operating free-air temperature range (unless otherwise noted)
PARAMETER
MIN
VCC input voltage from a low-impedance source
TJ
MAX
UNIT
VCCOFF(max) + 1 V
21
V
–40
125
°C
Operating junction temperature
ELECTROSTATIC DISCHARGE (ESD) PROTECTION
over operating free-air temperature range (unless otherwise noted)
PARAMETER
RATING
Human Body Model (HBM)
Charged Device Model (CDM)
2
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UNIT
2
kV
500
V
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SLUS755B – APRIL 2007 – REVISED DECEMBER 2007
ELECTRICAL CHARACTERISTICS
Unless otherwise noted, VCC = 15 VDC, 0.1 µF from VCC to GND, -40°C ≤ TJ = TA ≤ 125°C. All voltages are with respect to
GND. Currents are positive into and negative out of the specified terminal.
PARAMETER
TEST CONDITIONS
MIN
TYP
MAX
UNIT
VCC Bias Supply
IVCC(start)
Pre-start current
VCC = VCCON – 0.1 V
25
100
200
IVCC(stby)
Standby current
VSENSE = 0.5 V
1.0
2.1
2.9
IVCC(on_load)
Operating current
VSENSE = 4.5 V, CGATE = 4.7 nF
4
7
10
10.0
10.5
11.0
µA
mA
Under Voltage Lockout (UVLO)
VCCON
Turn on threshold
VCCOFF
Turn off threshold
UVLO
Hysteresis
9
9.5
10
0.8
1.0
1.2
61.7
65.0
68.3
59
65
71
V
Oscillator
fSW
TA = 25°C
Switching frequency,
–40°C ≤ TA ≤ 125°C
kHz
PWM
DMIN
Minimum duty cycle
VCOMP = 0 V, VSENSE = 5 V,
ICOMP = 6.4 V
DMAX
Maximum duty cycle
VSENSE = 4.95 V
tOFF(min)
Minimum off time
VSENSE = 3 V, ICOMP = 1 V
0%
94%
97%
99.3%
100
250
600
ns
System Protection
VSOC
ISENSE threshold, soft over current
(SOC) ,
-0.66
-0.73
-0.79
VPCL
ISENSE threshold, peak current Limit
(PCL) ,
-1.00
-1.08
-1.15
VOLP
VSENSE threshold, open loop
protection (OLP),
ICOMP = 1 V, ISENSE = 0 V,
VCOMP = 1 V
0.77
0.82
0.86
Open loop protection (OLP) internal
pull-down current
VSENSE = 0.5 V
100
250
4.63
4.75
4.87
5.12
5.25
5.38
VUVD
VSENSE threshold, output
under-voltage detection (UVD),
VOVP
VSENSE threshold, output
over-voltage protection (OVP),
VINSBROWNOUT_th
Input brown-out detection (IBOP)
high-to-low threshold
0.76
0.82
0.88
VINSENABLE_th
Input brown-out Detection (IBOP)
low-to-high threshold
1.4
1.5
1.6
IVINS_0
VINS bias current
0
±0.1
V
ISENSE = -0.2 V
V
nA
V
VINS = 0 V
ICOMP threshold, external overload
protection
0.6
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V
3
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SLUS755B – APRIL 2007 – REVISED DECEMBER 2007
ELECTRICAL CHARACTERISTICS (continued)
Unless otherwise noted, VCC = 15 VDC, 0.1 µF from VCC to GND, -40°C ≤ TJ = TA ≤ 125°C. All voltages are with respect to
GND. Currents are positive into and negative out of the specified terminal.
PARAMETER
TEST CONDITIONS
MIN
TYP
MAX
UNIT
Current Loop
gmi
Transconductance gain
TA = 25°C
0.75
Output linear range
0.95
1.15
ICOMP voltage during OLP
VSENSE = 0.5 V
VREF
Reference voltage
-40°C ≤ TA ≤ 125°C
gmv
Transconductance gain
mS
µA
50
3.7
4.0
4.3
V
4.90
5.00
5.10
V
31.5
42
52.5
µS
21
30
38
Voltage Loop
Maximum sink current under normal
operation
VSENSE = 6 V, VCOMP = 4 V
Source current under soft start
VSENSE = 4 V, VCOMP = 0 V
–21
-30
-38
Maximum source current under EDR
operation
VSENSE = 4 V, VCOMP = 0 V
–100
–170
–250
VSENSE = 4 V, VCOMP = 4 V
–60
–100
–140
4.63
4.75
4.87
V
100
250
nA
0.2
0.4
V
Enhanced dynamic response, VSENSE
low threshold, falling
VSENSE input bias current
1 V ≤ VSENSE ≤ 5 V
VCOMP voltage during OLP
VSENSE = 0.5 V, IVCOMP = 0.5 mA
0
µA
GATE Driver
GATE current, peak, sinking (1)
GATE current, peak, sourcing
(1)
4
(1)
CGATE = 4.7 nF
2.0
CGATE = 4.7 nF
–1.5
A
GATE rise time
CGATE = 4.7 nF, GATE = 2 V to 8 V
40
60
GATE fall time
CGATE = 4.7 nF, GATE = 8 V to 2 V
25
40
GATE low voltage, no load
GATE = 0 A
0
0.05
GATE low voltage, sinking
GATE = 20 mA
0.3
0.8
GATE low voltage, sourcing
GATE = -20 mA
–0.3
–0.8
GATE low voltage, sinking
VCC = 5 V, GATE = 5 mA
0.2
0.75
1.2
GATE low voltage, sinking
VCC = 5 V, GATE = 20 mA
0.2
0.9
1.5
GATE high voltage
VCC = 20 V, CGATE = 4.7 nF
11
12.5
14
GATE high voltage
VCC = 11 V, CGATE = 4.7 nF
9.5
10.5
11.0
GATE high voltage
VCC = VCCOFF + 0.2 V,
CGATE = 4.7 nF
8.0
9.0
10.2
ns
V
Not tested. Characterized by design.
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TYPICAL CHARACTERISTICS
Unless otherwise noted, VCC = 15 VDC, 0.1 µF from VCC to GND, TJ = TA = 25°C. All voltages are with respect
to GND. Currents are positive into and negative out of the specified terminal.
SUPPLY CURRENT
vs
BIAS SUPPLY VOLTAGE
UVLO THRESHOLDS
vs
TEMPERATURE
4.0
12.0
VSENSE = VINS = 3V
No Gate Load
11.0
VCC Turn ON (VCCON)
3.0
IVCC - Supply Current - mA
VCCON/VCCOFF - UVLO Threshold - V
3.5
10.0
2.5
2.0
IVCC Turn OFF
IVCC Turn ON
1.5
1.0
VCC Turn OFF (VCCOFF)
9.0
0.5
0
8.0
0
-60
-35
-10
15
40
65
90
115
5
140
10
15
20
VCC - Bias Supply Voltage - V
TJ - Temperature - °C
Figure 1.
Figure 2.
SUPPLY CURRENT
vs
TEMPERATURE
SUPPLY CURRENT
vs
TEMPERATURE
10
0.5
VCC = VCCON - 0.1 V
9
7
IVCC(start) - Supply Current - mA
IVCC - Supply Current - mA
8
Operating, GATE Load = 4.7 nF
IVCC(on_load)
6
5
4
Standby
IVCC(stby)
3
2
0.4
0.3
0.2
Pre-Start
(IVCC(start))
0.1
1
0
0
-60
-35
-10
15
40
65
90
115
140
-60
TJ - Temperature - °C
Figure 3.
-35
-10
15
40
65
90
TJ - Temperature - °C
115
140
Figure 4.
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TYPICAL CHARACTERISTICS (continued)
OSCILLATOR FREQUENCY
vs
BIAS SUPPLY VOLTAGE
75
75
73
73
71
71
fSW - Switching Frequency - kHz
fSW - Switching Frequency - kHz
OSCILLATOR FREQUENCY
vs
TEMPERATURE
69
Switching Frequency
67
65
63
61
59
69
67
65
63
61
59
57
57
55
55
-60
-35
-10
15
40
65
90
115
Switching Frequency
140
12
10
TJ - Temperature - °C
14
Figure 5.
50
1.8
48
1.6
46
1.4
44
gmv - Gain - µA/V
gmi - Gain - mA/V
VOLTAGE ERROR AMPLIFIER
TRANSCONDUCTANCE
vs
TEMPERATURE
Gain
1.2
1.0
0.8
Gain
42
40
38
0.6
36
0.4
34
0.2
32
0
30
-60
-35
-10
15
40
65
90
115
140
-60
TJ - Temperature - °C
-35
-10
15
40
65
90
115
140
TJ - Temperature - °C
Figure 7.
6
20
Figure 6.
CURRENT AVERAGING
AMPLIFIER TRANSCONDUCTANCE
vs
TEMPERATURE
2.0
18
16
VCC - Bias Supply Voltage - V
Figure 8.
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TYPICAL CHARACTERISTICS (continued)
VSENSE THRESHOLD
vs
TEMPERATURE
VSENSE THRESHOLD
vs
TEMPERATURE
5.50
2.0
VOVP / VUVD- VSENSE Threshold - V
VOLP – VSENSE Threshold - V
1.8
1.6
1.4
1.2
1.0
Open Loop Protection (VOLP)
0.8
0.6
0.4
5.25
Over-Voltage Protection (VOVP)
5.00
4.75
Under-Voltage Protection (VUVD)
0.2
4.50
0
-60
-35
-10
15
40
65
90
TJ - Temperature - °C
115
-60
140
-35
-10
Figure 9.
1.8
-0.1
1.6
-0.2
VSOC - ISENSE Threshold - V
VINSENABLE_TH / VINSBROUWNOUT_TH – VINS Threshold - V
0
VINS Enable (VINSENABLE_TH)
1.2
1.0
0.8
Input Brown-Out Protection (VINSBROWNOUT_TH)
-0.5
-0.6
-0.9
0
-1.0
15
40
65
90
TJ - Temperature - °C
115
140
Soft Over-Current Protection (SOC)
-0.7
0.2
-10
140
-0.4
-0.8
-35
115
-0.3
0.4
-60
140
Figure 10.
2.0
0.6
115
ISENSE THRESHOLD
vs
TEMPERATURE
VINS THRESHOLD
vs
TEMPERATURE
1.4
15
40
65
90
TJ - Temperature - °C
-60
Figure 11.
-35
-10
15
40
65
90
TJ - Temperature - °C
Figure 12.
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TYPICAL CHARACTERISTICS (continued)
MINIMUM OFF TIME
vs
TEMPERATURE
GATE DRIVE SWITCHING
vs
TEMPERATURE
600
50
VSENSE = 3 V
ICOMP = 1 V
500
40
450
35
400
30
350
300
tOFF(min)
25
15
200
10
105
5
100
0
-35
-10
15
40
65
90
115
Fall Time
20
250
-60
CGATE = 4.7 nF
VGATE = 2 V - 8 V
45
t - Time - ns
t - Time - ns
550
Rise Time
-60
140
-35
-10
TJ - Temperature - °C
15
Figure 13.
50
90
115
140
115
140
GATE LOW VOLTAGE
WITH DEVICE OFF
vs
TEMPERATURE
2.0
CGATE = 4.7 nF
VGATE = 2 V - 8 V
VCC = 5 V
IVCC = 20 mA
1.8
40
VGATE – Gate Low Voltage - V
1.6
35
t - Time - ns
65
Figure 14.
GATE DRIVE SWITCHING
vs
BIAS SUPPLY VOLTAGE
45
40
TJ - Temperature - °C
30
Rise Time
25
20
Fall Time
15
10
1.4
1.2
VGATE
1.0
0.8
0.6
0.4
5
0.2
0
10
12
14
16
18
VCC - Bias Supply Voltage - V
20
0
-60
-35
-10
15
40
65
90
TJ - Temperature - °C
Figure 15.
8
Figure 16.
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TYPICAL CHARACTERISTICS (continued)
REFERENCE VOLTAGE
vs
TEMPERATURE
5.50
VREF - Reference Voltage - V
VCC = 15V
5.25
Reference Voltage
5.00
4.75
4.50
-60
-35
-10
15
40
65
90
TJ - Temperature - °C
115
140
Figure 17.
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DEVICE INFORMATION
Connection Diagram
UCC28019 Top View (SOIC-8, PDIP-8)
GATE
8
2 ICOMP
VCC
7
3 ISENSE
VSENSE 6
VINS
VCOMP 5
1 GND
4
Pin Descriptions
Terminal Functions
TERMINAL
NAME
#
GATE
8
GND
1
ICOMP
2
I/O
O
FUNCTION
Gate drive: Integrated push-pull gate driver for one or more external power MOSFETs. 2.0-A sink and 1.5-A
source capability. Output voltage is clamped at 12.5 V.
Ground: Device ground reference.
O
Current loop compensation: Transconductance current amplifier output. A capacitor connected to GND
provides compensation and averaging of the current sense signal in the current control loop. The controller is
disabled if the voltage on ICOMP is less than 0.6 V.
I
Inductor current sense: An input for the voltage across the external current sense resistor, which represents
the instantaneous current through the PFC boost inductor. This voltage is averaged to eliminate the effects of
noise and ripple. Soft Over Current (SOC) limits the average inductor current. Cycle-by-cycle peak current
limit (PCL) immediately shuts off the GATE drive if the peak-limit voltage is exceeded. Use a 220-Ω resistor
between this pin and the current sense resistor to limit inrush-surge currents into this pin.
ISENSE
3
VCC
7
Device supply: External bias supply input. Under Voltage Lock Out (UVLO) disables the controller until VCC
exceeds a turn-on threshold of 10.5 V. Operation continues until VCC falls below the turn-off (UVLO)
threshold of 9.5 V. A ceramic by-pass capacitor of 0.1 µF minimum value should be connected from VCC to
GND as close to the device as possible for high frequency filtering of the VCC voltage.
5
O
Voltage loop compensation: Transconductance voltage error amplifier output. A resistor-capacitor network
connected from this pin to GND provides compensation. VCOMP is held at GND until VCC, VINS, and
VSENSE all exceed their threshold voltages. Once these conditions are satisfied, VCOMP is charged until the
VSENSE voltage reaches 95% of its nominal regulation level. When the Enhanced Dynamic Response (EDR)
is engaged, additional current is applied to VCOMP to reduce the charge time. EDR additional current is
inhibited during soft-start. Soft-start is programmed by the capacitance on this pin.
I
Input ac voltage sense: Input Brown Out Protection (IBOP) detects when the system ac-input voltage is
above a user-defined normal operating level, or below a user-defined “brown-out” level. A filtered
resistor-divider network connects from this pin to the rectified-mains node. At startup the controller is disabled
until the VINS voltage exceeds a threshold of 1.5 V, initiating a soft-start. The controller is also disabled if
VINS drops below the brown-out threshold of 0.8 V. Operation will not resume until both VINS and VSENSE
voltages exceed their enable thresholds, initiating another soft-start.
I
Output voltage sense: An external resistor-divider network connected from this pin to the PFC output
voltage provides feedback sensing for output voltage regulation. A small capacitor from this pin to GND filters
high-frequency noise. Standby disables the controller and discharges VCOMP when the voltage at VSENSE
drops below the enable threshold of 0.8V. An internal 100nA current source pulls VSENSE to GND for
Open-Loop Protection (OLP), including pin disconnection. Output over-voltage protection (OVP) disables the
GATE output when VSENSE exceeds 105% of the reference voltage. Enhanced Dynamic Response (EDR)
rapidly returns the output voltage to its normal regulation level when a system line or load step causes
VSENSE to fall below 95% of the reference voltage.
VCOMP
VINS
4
VSENSE
10
6
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EMI Filter
LBST
LINE
INPUT
–
Bridge
Rectifier
DBST
VOUT
+
RVINS1
QBST
CIN
RFB1
RGATE
COUT
RVINS2
RSENSE
RLOAD
RFB2
10k
ICOMP
2
CICOMP
Current
Amplifier
+
FAULT
gmi
VCC
PWM
Comparator
KPC(s)
ICOMP
Gate Driver
S
Q
R
Q
+
4V
GAIN
M1, K1
Fault
IBOP
PWM
RAMP
M2
UVLO
Fault
Logic
GATE
OLP
Min Off Time
65kHz
Oscillator
PCL
8
S
Q
R
Q
OVP
Clock
M2
M1
SOC
RISENSEfilter
Pre-Drive and
Clamp Circuit
VCOMP
UVLO
EDR
7
+
ISENSE
40k
40k
-1x
CISENSEfilter
Q
S
Q
R
VCCON
10.5V
Peak Current Limit (PCL)
3
300ns
Leading Edge
Blanking
VPCL
1.08V
PCL
UVLO
+
VCC
Auxilary
Supply
CVCC
VCCOFF
9.5V
1
GND
+
+
+
OVERVOLTAGE
5.25V
OVP
Soft Over Current (SOC)
SOC
VSOC 0.73V
+
OLP/STANDBY
0.82V
+
UNDERVOLTAGE
4.75V
+
5V
OLP/STANDBY
+
VINS
20k
EDR
Input Brown-Out Protection
(IBOP)
4
+
CVINS
S
Q
R
Q
VINENABLE_th 1.5V
5V
VINBROWNOUT_th 0.82V
SS
EDR
IBOP
+
VSENSE
gmv
FAULT
Voltage Error
Amplifier
6
CVSENSE
100µA
VCOMP
5
RCV
CCV2
CCV1
4V
Figure 18. Block Diagram
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APPLICATION INFORMATION
UCC28019 Operation
The UCC28019 is a switch-mode controller used in boost converters for power factor correction operating at a
fixed frequency in continuous conduction mode. The UCC28019 requires few external components to operate as
an active PFC pre-regulator. Its trimmed oscillator provides a nominal fixed switching frequency of 65 kHz,
ensuring that both the fundamental and second harmonic components of the conducted-EMI noise spectrum are
below the EN55022 conducted-band 150-kHz measurement limit.
Its tightly-trimmed internal 5-V reference voltage provides for accurate output voltage regulation over the typical
world-wide 85 VAC to 265 VAC mains input range from zero to full output load. The usable system load ranges
from 100 W to 2 kW and may be extended in special situations.
Regulation is accomplished in two loops. The inner current loop shapes the average input current to match the
sinusoidal input voltage under continuous inductor current conditions. Under extremely light load conditions,
depending on the boost inductor value, the inductor current may go discontinuous but still meet Class-D
requirements of IEC 1000-3-2 despite the higher harmonics. The outer voltage loop regulates the output voltage
on VCOMP (dependent upon the line and load conditions) which determines the internal gain parameters for
maintaining a low-distortion steady-state input current waveshape.
12
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Copyright © 2007, Texas Instruments Incorporated
Product Folder Link(s): UCC28019
UCC28019
www.ti.com
SLUS755B – APRIL 2007 – REVISED DECEMBER 2007
Power Supply
The UCC28019 operates from an external bias supply. It is recommended that the device be powered from a
regulated auxiliary supply. This device is not intended to be used from a bootstrap bias supply. A bootstrap bias
supply is fed from the input high voltage through a resistor with sufficient capacitance on VCC to hold up the
voltage on VCC until current can be supplied from a bias winding on the boost inductor. The minimal hysteresis
on VCC would require an unreasonable value of hold-up capacitance.
During normal operation, when the output is regulated, current drawn by the device includes the nominal run
current plus the current supplied to the gate of the external boost switch. Decoupling of the bias supply must take
switching current into account in order to keep ripple voltage on VCC to a minimum. A ceramic capacitor with a
minimum value of 0.1 µF is recommended from VCC to GND with short, wide traces.
VCC
VCCON 10.5V
VCCOFF 9.5V
IVCC
IVCC(ON)
IVCC(stby)