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UCD7138DRST

UCD7138DRST

  • 厂商:

    BURR-BROWN(德州仪器)

  • 封装:

    WDFN6

  • 描述:

    UCD7138 LOW-SIDE POWER MOSFET DR

  • 数据手册
  • 价格&库存
UCD7138DRST 数据手册
Sample & Buy Product Folder Support & Community Tools & Software Technical Documents UCD7138 SLVSCS1B – MARCH 2015 – REVISED MAY 2015 UCD7138 4-A and 6-A Single-Channel Synchronous-Rectifier Driver With Body-Diode Conduction Sensing and Reporting 1 Features 3 Description • The UCD7138 device is a 4-A and 6-A single-channel MOSFET driver with body-diode conduction sensing and reporting and is a high performance driver that allows the Texas Instruments UCD3138A digital PWM controller to achieve advanced synchronousrectification (SR) control. The device contains a highspeed gate driver, a body-diode conduction-sensing circuit, and a turnon delay optimization circuit. The device is suitable for high-power, high-efficiency isolated converter applications where SR dead-time optimization is desired. 1 • • • • • • • • • • • • • Low-Side Gate Driver With Body-Diode Conduction Sensing Gate Turnoff Edge Body-Diode Conduction Reporting Gate Turnon Edge Delay Optimization Works Together With the Dead-Time Compensation (DTC) Module in the UCD3138A Family of Digital Power Controllers: – Automatic or Manual Dead-Time Adjustment of Gate Turnon and Turnoff Edges – Negative Current Protection -150-mV Body-Diode Conduction Sensing Threshold Able to Sense Body Diode Conduction Times as Low as 10 ns 4-A Peak-Source and 6-A Peak-Sink Drive Current Fast Propagation Delays (14-ns Typical) Fast Rise and Fall Times (5-ns Typical) Up to 2-MHz Operating Frequency 4.5-V to 18-V Supply Range Rail-to-Rail Drive Capability VCC Undervoltage Lockout (UVLO) 6-Pin 3-mm × 3-mm WSON-6 Package The UCD7138 device offers asymmetrical rail-to-rail 4-A source and 6-A sink peak-current drive capability. The short propagation delay and fast rise and fall time allows efficient operation at high frequencies. An internal high-speed comparator with a –150-mV threshold detects the body-diode conduction and reports the information to the UCD3138A digitalpower controller. The UCD7138 device is capable of sensing body-diode conduction time as low as 10 ns. The SR turnon edge is optimized by the UCD7138 device. The SR turnoff edge is optimized by the UCD3138A digital-power controller which analyzes the body-diode conduction information reported by the UCD7138 DTC pin. The benefits of the chipset include maximizing system efficiency by minimizing body-diode conduction time, robust and fast negative-current protection, and a simple interface. 2 Applications • • • Device Information(1) LLC Converters Hard Switching Full-Bridge Converters Digital Power-Control Applications PART NUMBER PACKAGE UCD7138 WSON (6) BODY SIZE (NOM) 3.00 mm × 3.00 mm (1) For all available packages, see the orderable addendum at the end of the datasheet. 4 Simplified Schematic VCC VSOURCE 4.5 to 18 V Power Savings for a 340-W LLC Application PGND UCD3138A 95 3 DTC Module 1 2 IN DTC VCC 94 VD 5 OUT 4 D UCD7138 G DGND 6 CTRL Thermal Pad (GND) S Efficiency (%) DPWM 93 Without UCD7138 + UCD3138A SR Optimization With UCD7138 + UCD3138A SR Optimization 92 91 PGND 90 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 Load Current (A) D001 1 An IMPORTANT NOTICE at the end of this data sheet addresses availability, warranty, changes, use in safety-critical applications, intellectual property matters and other important disclaimers. PRODUCTION DATA. UCD7138 SLVSCS1B – MARCH 2015 – REVISED MAY 2015 www.ti.com Table of Contents 1 2 3 4 5 6 7 8 Features .................................................................. Applications ........................................................... Description ............................................................. Simplified Schematic............................................. Revision History..................................................... Pin Configuration and Functions ......................... Specifications......................................................... 1 1 1 1 2 3 4 7.1 7.2 7.3 7.4 7.5 7.6 7.7 4 4 4 4 5 6 7 Absolute Maximum Ratings ...................................... ESD Ratings.............................................................. Recommended Operating Conditions....................... Thermal Information .................................................. Electrical Characteristics........................................... Switching Characteristics .......................................... Typical Characteristics .............................................. Detailed Description ............................................ 11 8.1 Overview ................................................................. 11 8.2 Functional Block Diagram ....................................... 11 8.3 Feature Description................................................. 12 8.4 Device Functional Modes........................................ 14 9 Application and Implementation ........................ 15 9.1 Application Information............................................ 15 9.2 Typical Application ................................................. 15 10 Power Supply Recommendations ..................... 26 11 Layout................................................................... 26 11.1 Layout Guidelines ................................................. 26 11.2 Layout Example .................................................... 27 12 Device and Documentation Support ................. 28 12.1 12.2 12.3 12.4 12.5 Documentation Support ........................................ Community Resource............................................ Trademarks ........................................................... Electrostatic Discharge Caution ............................ Glossary ................................................................ 28 28 28 28 28 13 Mechanical, Packaging, and Orderable Information ........................................................... 28 5 Revision History Changes from Revision A (April 2015) to Revision B • 2 Page Changed the device status from Product Preview to Production Data ................................................................................. 1 Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated Product Folder Links: UCD7138 UCD7138 www.ti.com SLVSCS1B – MARCH 2015 – REVISED MAY 2015 6 Pin Configuration and Functions DRS Package 6-Pin WSON With Exposed Thermal Pad Top View IN 1 DTC 2 VCC 3 Thermal Pad (GND) 6 CTRL 5 VD 4 OUT Pin Functions PIN NO. NAME TYPE DESCRIPTION 1 IN I Input: Gate driver input. This pin should be connected directly to the DPWM output of the digital controller. 2 DTC O Body-diode conduction-time report: Standard digital IO. Pulled high internally. Output low when the body diode is conducting. This pin should be connected to the DTC0 or DTC1 pin on UCD3138A. 3 VCC P IC supply: External bias supply input. The supply range is 4.5-V to 18-V. A ceramic bypass capacitor of at least 1 µF should be placed as close as possible to the VCC pin and the thermal pad. Where possible, use thick & wide Cu connections. 4 OUT O Gate driver output: Integrated push-pull gate driver for one or more external power MOSFETs. Typical 4-A source and 6-A sink capability. This is a rail-to-rail output, with the rails defined by the voltages on VCC and GND. This pin should be connected to the gate terminal of the synchronous rectification MOSFET. 5 VD I Drain voltage: Connect this pin as close as possible to the controlled-MOSFET drain pad. This pin is internally connected to the diode conduction detection comparator. The comparator has a –0.15-V threshold to detect body-diode conduction. A 20-Ω resistor should be connected between the VD pin and MOSFET drain terminal to limit the current. The maximum voltage of the VD pin should not exceed 45 V. A simple external circuit can enable the usage of much higher voltages, see Figure 34. 6 CTRL I Rising edge optimization control: Connect this pin to ground to disable rising edge optimization. Leave this pin floating or connect it to logic high to enable rising edge optimization. — Thermal Pad (GND) — Exposed thermal pad: The exposed pad on the bottom of the package enhances the thermal performance of the device. This pad is the device ground reference. Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated Product Folder Links: UCD7138 3 UCD7138 SLVSCS1B – MARCH 2015 – REVISED MAY 2015 www.ti.com 7 Specifications 7.1 Absolute Maximum Ratings over operating free-air temperature range (unless otherwise noted) Input voltage (1) MIN MAX VCC –0.3 20 IN, CRTL –0.3 3.8 –1 45 VD Maximum VCC continuous input current DC current V 50 Output current, peak (pulse) Switching frequency, ƒS Operating junction temperature, TJ –40 Lead temperature, soldering, 10 s, T(SOL) Storage temperature, Tstg (1) UNIT –65 mA 6 A 2000 kHz 125 °C 300 °C 150 °C Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. These are stress ratings only, which do not imply functional operation of the device at these or any other conditions beyond those indicated under Recommended Operating Conditions. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability. 7.2 ESD Ratings VALUE Electrostatic discharge V(ESD) (1) (2) Human body model (HBM), per ANSI/ESDA/JEDEC JS–001, all pins (1) ±2000 Charged device model (CDM), per JEDEC specification JESD22-C101, all pins (2) ±500 UNIT V JEDEC document JEP155 states that 500-V HBM allows safe manufacturing with a standard ESD control process. JEDEC document JEP157 states that 250-V CDM allows safe manufacturing with a standard ESD control process. 7.3 Recommended Operating Conditions over operating free-air temperature range (unless otherwise noted) MIN NOM MAX VCC VCC input voltage from a low impedance source 4.5 18 VIN Input voltage 0 3.6 C(BP) VCC bypass capacitor 1 TJ Operating junction temperature UNIT V V µF –40 125 °C 7.4 Thermal Information UCD7138 THERMAL METRIC (1) DRS (WSON) UNIT 6 PINS RθJA Junction-to-ambient thermal resistance 73.4 RθJC(top) Junction-to-case (top) thermal resistance 84.2 RθJB Junction-to-board thermal resistance 46.3 ψJT Junction-to-top characterization parameter 2.6 ψJB Junction-to-board characterization parameter 46.4 RθJC(bot) Junction-to-case (bottom) thermal resistance 12.4 (1) 4 °C/W For more information about traditional and new thermal metrics, see the Semiconductor and IC Package Thermal Metrics application report, SPRA953. Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated Product Folder Links: UCD7138 UCD7138 www.ti.com SLVSCS1B – MARCH 2015 – REVISED MAY 2015 7.5 Electrical Characteristics At VCC = 12 VDC, –40°C < TJ = TA < 125°C, 1µF capacitor from VCC to GND, all voltages are with respect to ground and currents are positive into and negative out of the specified terminal, unless otherwise noted. Typical values are at TJ = 25°C. PARAMETER TEST CONDITIONS MIN TYP MAX UNIT VCC BIAS SUPPLY ICC(UV) VCC current, undervoltage VCC = 3.4 V 122 186 µA ICC(ON) VCC current, no switching VCC = 12 V 0.85 1.1 mA 13 17 mA ICC(OPERATE) VCC current, normal operation (1) VCC = 12 V, C(LOAD) = 10 nF, ƒ = 100 kHz GATE INPUT (IN) VIH Input signal high threshold 1.93 2.03 2.10 V VIL Input signal low threshold 0.98 1.03 1.08 V VI(hys) Input hysteresis 0.90 1.00 V DTC OUTPUT VOL(DTC) Low level output voltage 0.25 VOH(DTC) High level output voltage IOH(DTC) Output sinking current IOL(DTC) Output sourcing current VDTC Maximum DTC pin output voltage 2.5 V V 4 –4 mA mA 3.5 3.6 V 3.30 3.80 4.30 V 3.10 3.56 4.02 V UNDERVOLTAGE LOCKOUT SECTION (UVLO) VCC(ON) VCC turnon threshold VCC(OFF) VCC turnoff threshold VCC(hys) UVLO hysteresis VCC(hys) = VCC(ON) – VCC(OFF) 0.24 V COMPARATOR VTH Body diode conduction sensing threshold CI(VD–ground) Differential input capacitance between VD and ground (1) VD = –150 mV VCC-VOH Output high voltage IOUT = –10 mA 0.038 0.064 V VOL Output low voltage IOUT = 10 mA 0.0025 0.009 V TA = 25°C, IOUT = –25 mA to –50 mA 5 6.1 Ω TA = –40°C to 125°C, IOUT = –50 mA 5 6.3 Ω TA = 25°C, IOUT = 25 mA to 50 mA 0.31 0.44 Ω TA = –40°C to 125°C, IOUT = 50 mA 0.33 0.45 Ω –179 –147 –113 20 mV pF GATE DRIVER R(UP) R(DOWN) Pullup resistance Pulldown resistance IO(source) Output peak current (source) IO(sink) Output peak current (sink) (1) (1) (1) C(LOAD) = 0.22 µF, ƒS = 1 kHz, 5-V output –4 A C(LOAD) = 0.22 µF, ƒS = 1 kHz, 5-V output 6 A Ensured by Design, not tested in Production. Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated Product Folder Links: UCD7138 5 UCD7138 SLVSCS1B – MARCH 2015 – REVISED MAY 2015 www.ti.com 7.6 Switching Characteristics At VCC = 12 VDC, –40°C < TJ = TA < 125°C, 1µF capacitor from VCC to GND, all voltages are with respect to ground and currents are positive into and negative out of the specified terminal, unless otherwise noted. Typical values are at TJ = 25°C. PARAMETER tr Rise time tf Fall time Minimum IN duration (width) that changes OUT state tw(IN) td(1) Gate driver turn on propagation delay td(2) Gate driver turn off propagation delay td(COMP) td(DTC) MIN Body-diode conduction detection-comparator controlled-turnon propagation delay (1) DTC output propagation delay TYP MAX UNIT 5 8 ns C(LOAD) =1 nF, VCC = 12 V, See Figure 1 and Figure 24 4 8 ns C(LOAD)=1 nF, VCC = 5 V, See Figure 1 and Figure 24 3.36 5 ns C(LOAD)=1 nF, VCC = 12 V, See Figure 1 and Figure 24 3.5 5 ns 10 23 ns 10 23 ns VCC = 5 V 11 13 ns VCC = 12 V 11 13 ns C(LOAD) = 1 nF, VIN = 0 V to 3.3 V, VCC = 5 V, VVD = –0.5 V, See Figure 1 and Figure 24 14 26.6 ns C(LOAD) = 1 nF, VIN = 0 V to 3.3 V, VCC = 12 V, VVD = –0.5 V, See Figure 1 and Figure 24 14 25 ns C(LOAD) = 1 nF, VIN = 3.3 V to 0 V, VCC = 5 V, See Figure 1 and Figure 24 14 22.9 ns C(LOAD) = 1 nF, VIN = 3.3 V to 0 V, VCC = 12 V, See Figure 1 and Figure 24 14 22 ns C(LOAD) = 1 nF, VIN = 3.3 V, VCC = 5 V, VVD = 2 V to –0.5 V, See Figure 24 28 36 ns C(LOAD) = 1 nF, VIN = 3.3 V, VCC = 12 V, VVD = 2 V to –0.5 V, See Figure 24 26 33 ns VCC = 5 V 21 27 ns VCC = 12 V 18 25 ns Minimum VD pulse duration (width) that changes VCC = 5 V the DTC output state VCC = 12 V tw(VD) (1) TEST CONDITIONS C(LOAD) =1 nF, VCC = 5 V, See Figure 1 and Figure 24 For details about the operation, see the Gate Turnon and Turnoff section. High 90% IN 10% Low High 90% OUT 10% Low td(1) tr td(2) tf Figure 1. Input Driver Operation 6 Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated Product Folder Links: UCD7138 UCD7138 www.ti.com SLVSCS1B – MARCH 2015 – REVISED MAY 2015 7.7 Typical Characteristics 170 950 900 150 Standby Current (PA) Start-up Current (PA) 850 130 110 90 800 750 700 650 600 70 VCC = 5 V VCC = 12 V 550 50 -50 0 50 Temperature (qC) 100 500 -50 150 VCC = 3.4 V 13 12.5 12 11.5 11 10.5 0 VCC = 12 V 50 Temperature (qC) 100 150 150 D002 -140 -145 -150 -155 VCC = 5 V VCC = 12 V -160 -50 0 D003 C(LOAD) = 10 nF 3.8 3.56 UVLO Off-Voltage (V) 3.57 3.76 3.74 3.72 100 150 D004 Figure 5. Body-Diode Conduction Sensing Threshold (VTH) vs Temperature 3.82 3.78 50 Temperature (qC) VCC = 12 V ƒ = 100 kHz Figure 4. Operating Supply current (ICC(OPERATE)) vs Temperature UVLO On-Voltage (V) 100 Figure 3. Standby Current (ICC(ON))vs Temperature Body Diode Conduction Sensing Threshold (PA) Operating Supply Current (mA) 13.5 3.7 -50 50 Temperature (qC) No switching Figure 2. Start-Up Current (ICC(UV)) vs Temperature 10 -50 0 D023 3.55 3.54 3.53 3.52 3.51 0 50 Temperature (qC) 100 150 3.5 -50 D005 Figure 6. UVLO On-Voltage (VCC(ON))vs Temperature 0 50 Temperature (qC) 100 150 D006 Figure 7. UVLO OFF-Voltage (VCC(OFF)) vs Temperature Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated Product Folder Links: UCD7138 7 UCD7138 SLVSCS1B – MARCH 2015 – REVISED MAY 2015 www.ti.com Typical Characteristics (continued) 0.5 Gate Drive Pulldown Resistance (:) Gate Drive Pullup Resistance (:) 9 8 7 6 5 4 3 2 VCC = 5 V VCC = 12 V 1 0 -50 0 50 Temperature (qC) 100 0.4 0.3 0.2 0.1 VCC = 5 V VCC = 12 V 0 -50 150 Figure 8. Gate-Driver Pullup Resistance (R(UP)) vs Temperature Gate Drive Output Fall Time (ns) Gate Drive Output Rise Time (ns) 100 150 D008 6 5 4 3 2 1 VCC = 5 V VCC = 12 V 0 -50 0 50 Temperature (qC) 100 5 4 3 2 1 VCC = 5 V VCC = 12 V 0 -50 150 11.4 Minimum IN Pulse Duration Which Changes the Pin Output State (ns) 11.6 16 14 12 10 8 6 4 VCC = 5 V VCC = 12 V 2 0 50 Temperature (qC) 50 Temperature (qC) 100 150 150 D010 11.2 11 10.8 10.6 10.4 10.2 VCC = 5 V VCC = 12 V 10 9.8 -50 D011 Figure 12. Minimum VD Pulse Duration Which Changes the DTC Pin Output State (tw(VD)) vs Temperature 100 Figure 11. Gate-Drive Output Rise Time (tf) vs Temperature 18 0 -50 0 D009 Figure 10. Gate-Drive Output Rise Time (tr) vs Temperature Minimum VD Pulse Duration Which Changes the DTC Pin Output State (ns) 50 Temperature (qC) Figure 9. Gate-Driver Pulldown Resistance (R(DOWN)) vs Temperature 6 8 0 D007 0 50 Temperature (qC) 100 150 D012 Figure 13. Minimum IN Pulse Duration Which Changes the Pin Output State (tw(IN)) vs Temperature Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated Product Folder Links: UCD7138 UCD7138 www.ti.com SLVSCS1B – MARCH 2015 – REVISED MAY 2015 Typical Characteristics (continued) 25 Gate Turnoff Propagation Delay (ns) Gate Turnon Propagation Delay (ns) 30 25 20 15 10 5 VCC = 5 V VCC = 12 V 0 -50 0 50 Temperature (qC) 100 20 15 10 5 VCC = 5 V VCC = 12 V 0 -50 150 Figure 14. Gate Turnon Propagation Delay (td(1)) vs Temperature 100 150 D014 18 DTC Output Propagation Delay (ns) Comparator-Controlled Turnon Delay for Body Diode Conduction Detection (ns) 50 Temperature (qC) Figure 15. Gate Turnoff Propagation Delay (td(2)) vs Temperature 35 30 25 20 15 10 5 VCC = 5 V VCC = 12 V 0 -50 0 50 Temperature (qC) 100 17 16 15 14 13 12 11 VCC = 5 V VCC = 12 V 10 -50 150 0 D015 Figure 16. Comparator-Controlled Turnon Delay for BodyDiode Conduction Detection (td(COMP)) vs Temperature 50 Temperature (qC) 100 150 D016 Figure 17. DTC Output Propagation Delay (td(DTC)) vs Temperature 30 25 Gate Turnoff Propagation Delay (ns) Gate Turnon Propagation Delay (ns) 0 D013 25 20 15 10 40°C 25°C 125°C 5 0 20 15 10 5 40°C 25°C 125°C 0 0 5 10 Supply Voltage (V) 15 20 0 D017 Figure 18. Gate Turnon Propagation Delay (td(1)) vs Supply Voltage (VCC) 5 10 Supply Voltage (V) 15 20 D018 Figure 19. Gate Turnoff Propagation Delay (td(2)) vs Supply Voltage (VCC) Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated Product Folder Links: UCD7138 9 UCD7138 SLVSCS1B – MARCH 2015 – REVISED MAY 2015 www.ti.com Typical Characteristics (continued) 18 DTC Output Propagation Delay (ns) Comparator-Controlled Turnon Delay for Body Diode Conducation Detection (ns) 35 30 25 20 15 10 40°C 25°C 125°C 5 0 5 10 Supply Voltage (V) 15 15 14 13 12 11 10 40°C 25°C 125°C 9 20 0 5 D019 Figure 20. Comparator-Controlled Turnon Delay for BodyDiode Conduction Detection (td(COMP)) vs Supply Voltage (VCC) 10 Supply Voltage (V) 15 20 D020 Figure 21. DTC Output Propagation Delay (td(DTC)) vs Supply Voltage (VCC) 6 6 Gate Drive Output Fall Time (ns) Gate Drive Output Rise Time (ns) 16 8 0 5 4 3 2 40°C 25°C 125°C 1 0 5 4 3 2 40°C 25°C 125°C 1 0 0 5 10 Supply Voltage (V) 15 20 0 D021 Figure 22. Gate-Drive Output Rise Time (tr) vs Supply Voltage (VCC) 10 17 5 10 Supply Voltage (V) 15 20 D022 Figure 23. Gate-Drive Output Fall time (tf) vs Supply Voltage (VCC) Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated Product Folder Links: UCD7138 UCD7138 www.ti.com SLVSCS1B – MARCH 2015 – REVISED MAY 2015 8 Detailed Description 8.1 Overview The UCD7138 low-side gate driver is a high-performance driver for secondary-side synchronous rectification with body-diode conduction sensing. The device is suitable for high-power high-efficiency isolated converter applications where dead-time optimization is desired. The body-diode conduction is sensed at the falling edge of the gate-drive signal and sent to the UCD3138A digital-power controller through one digital IO pin. The digital controller can adjust the dead-time setting based on this information. The body-diode conduction time is detected in a certain time window in the UCD3138A digital controller. This detection prevents reporting erroneous signals because of noise or reverse current. At the gate turnon edge, the UCD7138 gate driver optimizes the dead time by turning the gate on as soon as diode conduction is detected. The benefits of this driver to the system include, but are not limited to, improved efficiency, improved reliability, and ease of design. The internal gate driver is a single-channel, high-speed gate driver suitable for both 12-V and 5-V drive. The gate driver offers 4-A source and 6-A sink (asymmetrical drive) peak drive current capability. The package and pin configuration provide minimum parasitic inductances to reduce rise and fall times and to limit ringing. Additionally, the short propagation delay with minimized tolerances and variations allows efficient operation at high frequencies. The 5-Ω and 0.35-Ω pull-up and pull-down resistances boost immunity to hard switching with high slew-rate dV and dt. The internal body-diode conduction detector is a high-speed comparator with 20-ns propagation delay. The DTC output is internally pulled high by default. When body-diode conduction is sensed, DTC pin drives low. 8.2 Functional Block Diagram VDD_3p3V_IO DTC + 2 4 VD 5 OUT ±150 mV 10 Comparator DTC Buffer VDD_3p3V CTRL 3 VCC S IN 1 VCC 6 R LDO Q Q VDD_3p3V VDD_3p3V_IO Gate Driver Thermal Pad (GND) Bandgap and UVLO Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated Product Folder Links: UCD7138 11 UCD7138 SLVSCS1B – MARCH 2015 – REVISED MAY 2015 www.ti.com 8.3 Feature Description 8.3.1 Body-Diode Conduction Detection In Figure 24, VDS is the drain-to-source voltage which is connected to the VD pin. The IN pin is the gate-driver input-command signal from the UCD3138A digital controller. The DTC pin is the sensed body-diode conduction. The OUT pin is the gate-driver output. The body-diode conduction detection comparator has a –150-mV threshold. When the body diode conducts, the DTC pin is low. If the body diode does not conduct, the DTC pin is high. (V) VDS VDTC(th) IN DTC OUT (t) td(2) Gate turnon edge controlled by the IN pin, if DTC low is detected at the IN rising edge td(COMP) td(1) td(2) Gate turnon edge controlled by the DTC pin, if DTC high is detected at the IN rising edge Figure 24. Input-Output Timing Diagram (Turn-On Optimization is Enabled) To improve noise immunity, the comparator output DTC is blanked when the gate driver output, OUT, is high. The DTC signal always outputs high when OUT is high. 12 Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated Product Folder Links: UCD7138 UCD7138 www.ti.com SLVSCS1B – MARCH 2015 – REVISED MAY 2015 Feature Description (continued) 8.3.2 Gate Turnon and Turnoff Gate turnon is controlled by both the gate driver input, IN, and body-diode conduction. System robustness is enhanced through internal logic that guarantees that OUT is only allowed high if IN is also high. At the IN rising edge, the UCD7138 gate-driver analyzes the DTC signal and determines the required course of action. The OUT pin is sent high immediately if the DTC comparator output is low at the rising edge of the IN signal. If the DTC pin is high at the rising edge of the IN signal, OUT is held low until DTC goes low. To allow the gate turnon edge to optimize freely, setting the dead time between the primary side falling edge and the IN rising edge smaller than expected in the UCD3138A digital controller is recommended. The gate turnoff edge is determined by the IN signal only. The gate is turned off immediately at the IN falling edge. Table 1. Truth Table for CTRL Pin Function CTRL PIN CONFIGURATION FUNCTION 0 V or ground Turn-on optimization disabled 3.3 V or floating Turn-on optimization enabled 8.3.3 VCC and Undervoltage Lockout The UCD7138 device has an internal undervoltage-lockout (UVLO) protection feature based on the VCC-pin voltage. Whenever the driver is in the UVLO condition (such as when the VCC voltage is less than VCC(ON) during power up or when the VCC voltage is less than VCC(OFF) during power down), the device holds all outputs low, regardless of the status of the inputs. The UVLO voltage is typically 3.8 V with a 240-mV hysteresis. This hysteresis helps prevent chatter when low VCC supply voltages have noise from the power supply and also when droops occur in the VCC bias voltage. For example, at power up, the UCD7138 driver output remains low until the VCC voltage reaches the UVLO threshold. The magnitude of the OUT signal rises with VCC until steady-state VCC is reached. The output remains low until the UVLO threshold is reached. The DTC signal begins to rise when VCC begins to rise. The internal diode conduction detection comparator remains inactive until VCC passes VCC(ON) threshold. VCC VCC(ON) VCC(OFF) IN OUT VD DTC Figure 25. Device Power Up and Power Down Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated Product Folder Links: UCD7138 13 UCD7138 SLVSCS1B – MARCH 2015 – REVISED MAY 2015 www.ti.com 8.3.4 Operating Supply Current The UCD7138 device features very-low quiescent supply current. The total supply current is the sum of the quiescent supply current, the average IOUT current from switching, and any current related to pull-up resistors on the unused input pin. Knowing the operating frequency (ƒS) and the MOSFET gate (QG) charge, the average IOUT current can be calculated as product of QG and ƒS. 8.3.5 Driver Stage The input pins of the UCD7138 device are based on a CMOS-compatible input-threshold logic that is independent of the VCC supply voltage. The logic-level thresholds can be conveniently driven with PWM control signals derived from 3.3-V. The output stage of the UCD7138 device features a unique architecture on the pull-up structure. This architecture delivers the highest peak-source current when needed during the Miller-plateau region of the power switch turnon transition (when the power switch drain or collector voltage experiences dV/dt). The output stage pull-up structure features a P-Channel MOSFET and an additional N-Channel MOSFET in parallel. The function of the N-Channel MOSFET is to provide a brief boost in the peak sourcing current to enable fast turnon. This boost occurs by briefly turning on the N-Channel MOSFET when the output is changing state from LOW to HIGH. VCC ROH R(NMOS), pullup Input Signal Anti ShootThrough Circuitry Gate Voltage Boost OUT Narrow pulse at each turn on ROL Figure 26. Gate-Driver Output Structure 8.4 Device Functional Modes 8.4.1 UVLO Mode When the VCC voltage to the device has not reached the VCC(ON) threshold or has fallen below the UVLO threshold, VCC(OFF) , the device operates in the low-power UVLO mode. In this mode, most internal functions are disabled and the ICC current is very low. In UVLO mode, the OUT pin is held low. The device passes out of UVLO mode when the VCC voltage increases above the VCC(ON) threshold. 8.4.2 Normal Operation Mode In this mode, the ICC current is higher because all internal control and timing functions are operating and the gate-driver output, OUT, is driving the controlled MOSFET for synchronous rectification. In this mode, the VCC current is the sum of ICC(ON) plus the average current required to drive the load on the OUT pin. 14 Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated Product Folder Links: UCD7138 UCD7138 www.ti.com SLVSCS1B – MARCH 2015 – REVISED MAY 2015 9 Application and Implementation NOTE Information in the following applications sections is not part of the TI component specification, and TI does not warrant its accuracy or completeness. TI’s customers are responsible for determining suitability of components for their purposes. Customers should validate and test their design implementation to confirm system functionality. 9.1 Application Information The UCD7138 device can be used in a wide range of applications. The device can be used on many centertapped secondary-side rectification topologies. Specifically, the device can be used in half-bridge LLC converters. In these applications, the UCD3138A and UCD7138 chipset enables the synchronous rectifiers to closely approximate the behavior of an ideal diode which is difficult to do in an LLC converter because of the variations in the SR current-conduction time. The UCD7138 and UCD3138A chipset together can provide an easy-to-use, high-performance and advanced SR-control solution. Without this solution, fine tuning is required for each operation region (including below resonant frequency, at resonant frequency, and above resonant frequency). For LLC converters in production, each power stage may have a different resonant frequency because of tolerances of circuit capacitors and inductors. Calibration is required for each converter to achieve high efficiency. With UCD7138 and UCD3138A advanced SR control, optimal SR operation is easily achieved for every converter without fine tuning and calibration of the resonant tank can be eliminated in production. For more information see Using UCD7138 and UCD3138A for Advanced Synchronous Rectification Control, SLUA737. 9.2 Typical Application 9.2.1 Half-Bridge LLC Figure 27 shows a typical half-bridge LLC application using the UCD7138 device as a secondary-side SR driver and the UCD3138A device as a controller. Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated Product Folder Links: UCD7138 15 UCD7138 SLVSCS1B – MARCH 2015 – REVISED MAY 2015 www.ti.com Typical Application (continued) UCD3138A DPWM0A DPWM0B DPWM1A DPWM1B DTC0 DTC1 AD03 AD04 AD13 EAP0 EAN0 EAP1 Connect to ground or 3.3 V V(BUS) UCD7138 CTRL 6 OUT 4 VD 5 Thermal Pad (GND) 1 IN 2 DTC 3 DPWM1B DTC0 VCC Q1 QSR2 Transformer L(RES) Q2 LK Oring Circuitry NS RL(RES) LM VOUT NP C(OUT1) NS RF(1) C(OUT1) AD03 EAP0 V(BUS) Rectifier and filter RESR(2) C(RES) AD04 RESR(1) RF(2) CF QSR1 EAN0 RS CS RS(1) RS(2) C(RES) ADC13 EAP1 Driver DPWM0B Driver DPWM0A UCD7138 CTRL Connect to ground or 3.3 V 6 OUT 4 VD 5 Thermal Pad (GND) 1 IN DPWM1A 2 DTC DTC1 3 VCC Figure 27. Half-Bridge LLC Typical Application Diagram In LLC converters, if the SRs are not well optimized, the SR conduction time can either be too long or too short. The duration of the body diode conduction time can be determined by examining the drain-to-source voltage of the MOSFET when it is off. The SR turnon edge is optimized by the UCD7138 device by turning the gate on as soon as body-diode conduction is sensed. The SR turnoff edge is determined when the UCD3138A digital controller analyzes the sensed body-diode conduction time. Figure 28 shows the typical drain-to-source waveforms on a half-bridge LLC converter and the desired waveforms. 16 Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated Product Folder Links: UCD7138 UCD7138 www.ti.com SLVSCS1B – MARCH 2015 – REVISED MAY 2015 Typical Application (continued) SR turn off too late Set SR on time Typical drain-tosource waveforms without dead-time optimization Negative current reset causes body-diode conduction SR turns off earlier SR turn off too early Set SR on time Positive current reset causes body-diode conduction SR turns off later SR turn on too early Set SR on time Dead time is too short; high voltage spikes can occur on the other SR SR turns off later SR turn on too late Set SR on time Dead time is too long; low efficiency SR turns off earlier Desired waveforms Figure 28. Drain to Source Voltage Waveforms in a Typical Half Bridge LLC Application and Desired Waveforms As shown in Figure 29, when the SR pulse is on for too long, the drain-to-source voltage shoots up. The upper waveform in Figure 29 shows the SR current. The lower waveform shows the SR drain-to-source voltage. The black segment of the curves show when the SR MOSFET is on. The red and green segments of the curves show when the SR MOSFET is off. The SR current is positive at first, but continues to drop until it is negative. The drain-to-source voltage is close to 0 V when the SR MOSFET is on. As soon as the SR MOSFET is turned off, the negative current must reset. The capacitance across the drain and source terminal is charged, and the drainto-source voltage increases. The green segments of the curves show when the negative current reset process is complete at which point the body diode of the MOSFET conducts briefly again. Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated Product Folder Links: UCD7138 17 UCD7138 SLVSCS1B – MARCH 2015 – REVISED MAY 2015 www.ti.com Typical Application (continued) Synchronous Rectifier Current Negative Current Reset D Drain-to-Source Voltage Charged by Negative Current Negative Current S Negative Current Charges Drain-toSource Voltage Synchronous Rectifier Current Drain-to-Source Voltage SR MOSFET Turnoff Body-Diode Conduction Figure 29. SR Drain-to-Source Voltage Shoot Up When No Negative Current Flow Occurs For the UCD3138A device, a DTC detection window is generated at the falling edge of the gate drive command IN signal. Only during this detection window is the DTC low time counted by a 4-ns resolution timer capture inside the UCD3138A device. Figure 30 shows the simplified system block diagram. In the two body-diode conduction cases shown in Figure 31, the SR on time should be adjusted in different directions. The detection window identify that these two cases are different. If, during the detection window, a large amount of DTC low time is detected, and the SR turns off too early. If, during the detection window, no or very-short DTC low time is detected and the SR turns off too late. UCD3138A DPWM Module IN Detection Window Generation OUT UCD7138 4-ns Timer Capture DTC SR MOSFET VD Figure 30. Simplified System Block Diagram 18 Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated Product Folder Links: UCD7138 UCD7138 www.ti.com SLVSCS1B – MARCH 2015 – REVISED MAY 2015 Typical Application (continued) SR turnoff too early SR turnoff too late VD Comparator threshold DTC IN Detection window Figure 31. Body-Diode Connection Detection The UCD3138A digital controller counts the body-diode conduction time of the current cycle and adjusts the SR on time of the next cycle. In Figure 32, the DTC0 and DTC1 signals are the body-diode conduction inputs received from the UCD7138 device. SR0_DPWM and SR1_DPWM are the DPWM waveforms for the SRs. The red and green dashed lines are moving edges controlled by both the UCD3138A digital-compensator output and the DTC interface. In each cycle, directly after the falling edge of the SR DPWM waveform, a detection window is generated for the body-diode conduction time. The detection window is defined by both DETECT_BLANK and DETECT_LEN registers. During this detection window, a 4-ns timer capture counts the conduction time of the body diode. The SR DPWM turnoff edge of the next cycle is then adjusted accordingly. SR0_DPWM Adjust SR1_DPWM Detect Detect Adjust DTC0 Detect Detect DTC1 DETECT_BLANK DETECT_LEN Figure 32. Timing Diagram of the DTC Interface in UCD3138A Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated Product Folder Links: UCD7138 19 UCD7138 SLVSCS1B – MARCH 2015 – REVISED MAY 2015 www.ti.com Typical Application (continued) A_CNT or B_CNT value 127 ¨= Manual Control register value If in Manual Control Mode ¨= 1 TARGET_OFFSET ¨= 0 TARGET_LOW ¨= ±1 ¨= Manual Control register value Else if A_CNT or B_CNT < FLT_THRESH ¨= FLT_STEP Else if A_CNT or B_CNT < TARGET_LOW ¨= ±1 Else if A_CNT or B_CNT > TARGET_LOW + TARGET_OFFSET ¨= 1 Else ¨= 0 FLT_THRESH ¨= FLT_STEP 0 Figure 33. DTC Interface Principle Figure 33 shows how the SR turnoff edge is adjusted based on the DTC measurement of the previous cycle. The A_CNT or B_CNT is the counted values of diode conduction time of two SRs which ranges from 0 to 127. The two types of SR control modes are automatic-control mode and manual-control mode. If manual-control mode is used, the SR on-time adjustment value is determined by the manual write register. If automatic-control mode is used, the UCD3138A digital controller automatically calculates the SR on-time adjustment amount for the next cycle. The body-diode conduction time at the falling edge of the SR gate is regulated to a target value by stepby-step edge adjustment in the UCD3138A device. The SR on time is reduced by a preprogrammed large amount, when the sensed body-diode conduction time is less than a programmable threshold. This reduction prevents the power supply from damaged caused by negative current in the SRs. For more information on the DTC interface on UCD3138A see UCD7138 and UCD3138A for Advanced Synchronous Rectification Control, SLAU737 and UCD3138A Highly Integrated Digital Controller for Isolated Power, SLUSC66. 9.2.1.1 Design Requirements 9.2.1.1.1 Gate Input The input stage of the driver should be driven by a signal with fast rise and fall times. Caution must be exercised whenever the driver is used with slowly varying input signals, in situations where the device is located in a mechanical socket or PCB layout is not optimal (bad grounding, for example). Ground bounce is often caused by high di/dt current from the driver output, coupled with board-layout parasitic. The differential voltage between the input pin IN and ground pad GND may be modified by ground bounce and trigger an unintended change of output state. Because of short propagation delay, the unintended change of state can ultimately result in highfrequency oscillations, which increases power dissipation and can potentially damage the device. In the worst case, when a slow input signal is used and PCB layout is not optimal, adding a small capacitor (1 nF) between the input pin and ground very close to the driver device may be necessary. 9.2.1.1.2 Gate Output The output of the gate driver (OUT) must be connected as close to the MOSFET gate as possible. A small resistor may be connected in between to reduce the high-frequency oscillations on the gate. Doing so can also slow down the gate transitions. The DTC detection windows inside UCD3138A may need some adjustment to compensate for the delay caused by the added resistor. 20 Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated Product Folder Links: UCD7138 UCD7138 www.ti.com SLVSCS1B – MARCH 2015 – REVISED MAY 2015 Typical Application (continued) 9.2.1.1.3 Drain-to-Source Voltage Sensing When the drain-to-source voltage is below 0 V, current flows out of the VD pin to the drain terminal of the MOSFET. This current flow must be limited to ensure proper operation of the device. The recommended currentlimiting resistance value is 20Ω. The highest voltage that can be applied to VD pin is 45 V which is good for applications where 40-V MOSFETs are used for the secondary-side SRs. If a higher voltage is required for VD pin, an external high-voltage blocking circuit can be used together with the UCD7138 device as shown in Figure 34. Depending on the required voltage rating, a different external high-voltage blocking MOSFET can be selected. Usually a small SOT-23 MOSFET can be used. In this circuit, the gate terminal of the external high-voltage blocking MOSFET is connected to VCC of the UCD7138 gate driver. The source terminal is connected with a current-limiting resistor to the VD pin of the UCD7138 device. The drain terminal is connected to the SR MOSFET drain terminal. When a low voltage is presented at the drain terminal, the blocking MOSFET is turned on because of the positive gate-to-source voltage. When the drain voltage becomes higher and higher, the source terminal voltage rises along with the drain terminal until the gate-to-source voltage falls below the threshold. When the source voltage is high enough so that the blocking MOSFET is turned off, the high voltage on the SR drain is blocked. UCD7138 Connect to SR MOSFET drain terminal D CTRL 6 OUT 4 Thermal Pad (GND) VD 5 S 1 IN 2 DTC 3 VCC G Figure 34. External High-Voltage Blocking Circuit 9.2.1.1.4 DTC Output The DTC pin is the internal comparator output. This pin should be connected to the DTC0 or DTC1 pin on the UCD3138A device. To keep edges sharp, no filtering is recommended. If noise spikes are observed on the DTC signal, the blanking times in the UCD3138A device can be used to prevent the digital controller from sensing noise. This pin is not designed to drive large current. If filtering must be used, ensure that the sink and source current on this pin is within ±4 mA as specified in the Electrical Characteristics table. 9.2.1.1.5 Turn-on Edge Optimization The turnon edge optimization is useful when a positive current flow is at the rising edge of SRs. To maximize the efficiency gain, the dead time between the falling edge of the primary and the rising edge of the secondary should be programmed to a smaller value than expected, so that the rising edge of the SRs can move freely by UCD7138. 9.2.1.2 Detailed Design Procedure 9.2.1.2.1 Design Without SR-Control Optimization The design procedure of an LLC converter with synchronous rectification can be greatly simplified by using the UCD7138 and UCD3138A chipset. The converter hardware and firmware can initially be designed without advanced SR optimization and then add SR optimization function in. Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated Product Folder Links: UCD7138 21 UCD7138 SLVSCS1B – MARCH 2015 – REVISED MAY 2015 www.ti.com Typical Application (continued) For more information on the UCD3138A-based digital LLC converter, UCD3138A Highly Integrated Digital Controller for Isolated Power, SLUSC66. 9.2.1.2.2 Setting the DTC Detection Window The body-diode conduction should be detected in a specific region for the system to operate correctly. The detection window is defined by a blanking time register DETECT_BLANK and a detection length register DETECT_LEN in the UCD3138A device. To set the detection window, let the LLC converter operate below resonant frequency. measure the VD, IN, and DTC waveforms on an oscilloscope. Use cursors to measure the time, t, difference between the IN falling edge and the starting point of body-diode conduction (first falling edge of DTC excluding noise spike). The blanking time should be set to be less than t. Usually the required blanking time is very short or non existent, so the blanking time can be set to around 10% of t. The detection window length can be set to a few times of the desired body-diode conduction time. For example, if the desired body-diode conduction time is 40 ns, the detection window length can be set to 120 ns. Make sure that the body-diode conduction is well covered inside the detection window when it is at an optimal value. The end point of the detection window should never exceed the first valley on the VD waveform to avoid errors in measurement (see Figure 35). Measure the time difference between the SR turn-off command and body diode conduction starting point First valley Noise spike VD Body-diode conduction IN OUT DTC Detect Blank Figure 35. Setting the DTC Detection Window in UCD3138A After the detection window is set, enable the DTC module in manual control mode. Set the offset in the manual control registers to 0. Change the input voltage and load current to different operation points to verify that the UCD3138A DTC module measures the correct values in the A_CNT and B_CNT registers. See the UCD3138A64 Programmer’s Manual, SLUUB54 for detailed register information. 9.2.1.2.3 Setting the Clamps The SR adjustment accumulator clamps defines the maximum SR turnoff edge offset from the calculated value from the UCD3138A compensator. The maximum clamp can be set to prevent the SR on time from going too long and causing shoot through. The minimum clamp can be set based on the light load condition where the desired SR turnoff edge offset is the maximum. In addition to the SR adjustment accumulator clamps, the SR pulse falling edge is naturally clamped at 50% or 100% or the switching period in UCD3138A. This natural clamp is a default feature of UCD3138A and does not require any special setting. 22 Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated Product Folder Links: UCD7138 UCD7138 www.ti.com SLVSCS1B – MARCH 2015 – REVISED MAY 2015 Typical Application (continued) 9.2.1.2.4 Setting the DTC Optimization Target and Hysteresis The body diode must maintain a minimum conduction time for the UCD3138A DTC interface to function properly. The minimum body-diode conduction time is set by the DTC target and target register. A target hysteresis register can also be set to reduce the steady-state output-voltage ripple. 9.2.1.2.5 Setting the DTC Negative Current Fault Protection If the detected body-diode conduction time is less than the programmed threshold, negative current can occur. This threshold can be set by the fault threshold register in the UCD3138A DTC module. If a DTC fault is detected, the SR on time is reduced by a programed step size in the next switching cycle. This step size is defined by FLT_STEP register in the DTC module. To avoid noise and jitter in the negative current fault detection, a consecutive DTC fault counter can be used. A fault step is executed only after a consecutive number of faults are detected. After all these registers are set, enable the UCD3138A DTC module in automatic control mode, enable the turnon-edge optimization on the UCD7138 device, and review the different operation conditions to see the overall system performance. The DTC module can be turned on or off by toggling DTC_EN bit in Loop Mux register in UCD3138A. The performance before and after SR optimization control can be compared very easily as shown in the Application Curves section. Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated Product Folder Links: UCD7138 23 UCD7138 SLVSCS1B – MARCH 2015 – REVISED MAY 2015 www.ti.com Typical Application (continued) 9.2.1.3 Application Curves Blank Detect Blank DTC (2 V/div) DTC (2 V/div) VD (2 V/div) VD (2 V/div) No optimization, SR on time too long. High VDS stress on the other SR. Horizontal: 200 ns/div With optimization Horizontal: 200 ns/div Figure 36. SR Turnoff Edge Before Optimization Blank Figure 37. SR Turnoff Edge After Optimization Blank Detect DTC (2 V/div) DTC (2 V/div) VD (2 V/div) VD (2 V/div) Figure 38. SR Turnoff Edge Before Optimization Detect With optimization Horizontal: 200 ns/div No optimization, SR on time too short. Low efficiency. Horizontal: 200 ns/div 24 Detect Figure 39. SR Turnoff Edge After Optimization Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated Product Folder Links: UCD7138 UCD7138 www.ti.com SLVSCS1B – MARCH 2015 – REVISED MAY 2015 Typical Application (continued) VD (5 V/div) VD (5 V/div) DTC (5 V/div) DTC (5 V/div) No optimization, SR on turnon too late. Low efficiency. Horizontal: 200 ns/div Figure 40. SR Turnon Edge Before Optimization With optimization Horizontal: 200 ns/div Figure 41. SR Turnon Edge After Optimization VD (5 V/div) VD (5 V/div) DTC (5 V/div) DTC (5 V/div) No optimization, SR turnon too early. Horizontal: 200 ns/div With optimization Horizontal: 200 ns/div Figure 42. SR Turnon Edge Before Optimization Figure 43. SR Turnon Edge After Optimization 95 Efficiency (%) 94 93 Without UCD7138 + UCD3138A SR Optimization With UCD7138 + UCD3138A SR Optimization 92 91 90 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 Load Current (A) D001 Efficiency increase at peak efficiency: 0.54% Peak efficiency increase (occurs at no-load): 2.62% Average efficiency increase over constant voltage load range: 0.63% Peak efficiency with and without SR optimization: 94.85% at 19.92 A Figure 44. Efficiency Comparison with and without UCD7138 + UCD3138A Advanced SR Control Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated Product Folder Links: UCD7138 25 UCD7138 SLVSCS1B – MARCH 2015 – REVISED MAY 2015 www.ti.com 10 Power Supply Recommendations Because the driver draws current from the VCC pin to bias all internal circuits, for the best high-speed circuit performance, two VCC bypass capacitors are recommended to prevent noise problems. The use of surface-mount (SM) components is highly recommended. A 1μF ceramic capacitor should be placed as close as possible to the VCC to ground pad of the gate driver. 11 Layout 11.1 Layout Guidelines Proper PCB layout is extremely important in a high-current, fast-switching circuit to provide appropriate device operation and design robustness. The following circuit layout guidelines are strongly recommended. • Place the driver device as close as possible to power and ground to minimize the length of high-current traces between the output pins and the gate of the power device. • Place the VCC bypass capacitors between the VCC pin and ground as close as possible to the driver with minimal trace length to improve the noise filtering. These capacitors support the high-peak current that is drawn from the VCC supply during turnon of the power MOSFET. The use of low inductance SM components such as chip resistors and chip capacitors is highly recommended. • The turnon and turnoff current-loop paths (driver device, power MOSFET, and VCC bypass capacitors) should be minimized as much as possible to keep the stray inductance to a minimum. • Separate power traces and signal traces, such as output and input signals. • Star-point grounding is a good way to minimize noise coupling from one current loop to another. The ground of the driver should be connected to the other circuit nodes such as the source of power switch, ground of PWM controller, and others at one single point. The connected paths should be as short as possible and as wide as possible to reduce resistance and inductance. • Use a ground plane to provide noise shielding. Fast rise and fall times at the OUT pin can corrupt the input signals during transition. The ground plane must not be a conduction path for any current loop. Instead, the ground plane must be connected to the star-point with one single trace to establish the ground potential. • A 1-Ω resistor may be connected between OUT pin and the gate terminal of the MOSFET to reduce gate to source voltage ringing. • A 20-Ω resistor should be connected between VD pin and the drain terminal of the MOSFET to limit the current flowing out of VD pin when the drain terminal voltage is negative. 26 Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated Product Folder Links: UCD7138 UCD7138 www.ti.com SLVSCS1B – MARCH 2015 – REVISED MAY 2015 11.2 Layout Example D D D D Top Layer Bottom Layer Multi-Layer D Via CTRL 6 VD 5 OUT 4 Thermal Pad (GND) 20 Ÿ S S S G 1 IN 2 DTC 3 VCC Via 1 Ÿ Via 1 µF Figure 45. Layout Example With Surface-Mount MOSFET Top Layer Bottom Layer Multi-Layer S Via IN 1 6 CTRL D DTC 2 VCC 3 Thermal Pad (GND) 5 VD 4 OUT 20 Q G 1 Q 1 µF Figure 46. Layout Example With Through-Hole MOSFET Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated Product Folder Links: UCD7138 27 UCD7138 SLVSCS1B – MARCH 2015 – REVISED MAY 2015 www.ti.com 12 Device and Documentation Support 12.1 Documentation Support 12.1.1 Related Documentation For related documentation, see the following: • UCD3138A Highly Integrated Digital Controller for Isolated Power, SLUSC66 • Using UCD7138 and UCD3138A for Advanced Synchronous Rectification Control, SLUA737 • UCD3138 Digital Power Peripherals Programmer’s Manual , SLUU995 • UCD3138A Migration Guide, SLUA741 12.2 Community Resource The following links connect to TI community resources. Linked contents are provided "AS IS" by the respective contributors. They do not constitute TI specifications and do not necessarily reflect TI's views; see TI's Terms of Use. TI E2E™ Online Community TI's Engineer-to-Engineer (E2E) Community. Created to foster collaboration among engineers. At e2e.ti.com, you can ask questions, share knowledge, explore ideas and help solve problems with fellow engineers. Design Support TI's Design Support Quickly find helpful E2E forums along with design support tools and contact information for technical support. 12.3 Trademarks E2E is a trademark of Texas Instruments. All other trademarks are the property of their respective owners. 12.4 Electrostatic Discharge Caution These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam during storage or handling to prevent electrostatic damage to the MOS gates. 12.5 Glossary SLYZ022 — TI Glossary. This glossary lists and explains terms, acronyms, and definitions. 13 Mechanical, Packaging, and Orderable Information The following pages include mechanical, packaging, and orderable information. This information is the most current data available for the designated devices. This data is subject to change without notice and revision of this document. For browser-based versions of this data sheet, refer to the left-hand navigation. 28 Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated Product Folder Links: UCD7138 PACKAGE OPTION ADDENDUM www.ti.com 10-Dec-2020 PACKAGING INFORMATION Orderable Device Status (1) Package Type Package Pins Package Drawing Qty Eco Plan (2) Lead finish/ Ball material MSL Peak Temp Op Temp (°C) Device Marking (3) (4/5) (6) UCD7138DRSR ACTIVE SON DRS 6 3000 RoHS & Green NIPDAU Level-2-260C-1 YEAR -40 to 125 UD7138 UCD7138DRST ACTIVE SON DRS 6 250 RoHS & Green NIPDAU Level-2-260C-1 YEAR -40 to 125 UD7138 (1) The marketing status values are defined as follows: ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design. PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device. (2) RoHS: TI defines "RoHS" to mean semiconductor products that are compliant with the current EU RoHS requirements for all 10 RoHS substances, including the requirement that RoHS substance do not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, "RoHS" products are suitable for use in specified lead-free processes. TI may reference these types of products as "Pb-Free". RoHS Exempt: TI defines "RoHS Exempt" to mean products that contain lead but are compliant with EU RoHS pursuant to a specific EU RoHS exemption. Green: TI defines "Green" to mean the content of Chlorine (Cl) and Bromine (Br) based flame retardants meet JS709B low halogen requirements of
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