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ICL5102XUMA1

ICL5102XUMA1

  • 厂商:

    EUPEC(英飞凌)

  • 封装:

    SOIC16

  • 描述:

    LED LIGHTING

  • 数据手册
  • 价格&库存
ICL5102XUMA1 数据手册
ICL5102 Data Sheet ICL5102 PFC + Resonant Half-Bridge Controller for LED Drivers 2nd Generation Datasheet Rev1.1 Features  Integrated two stage combination controller allows for reduced number of external components, optimizes Bill of Materials (BOM) and form factor.  PFC controller with Critical Conduction Mode (CrCM) + Discontinuous Conduction Mode (DCM)  Resonant Half-Bridge (HB) controller with fixed or variable switching frequency control  Maximum 500 KHz HB switching frequency and soft-start frequency up to 1.3 MHz  Resonant HB Active Burst Mode (ABM) ensures power limitation and low standby power < 300mW.  Supports universal AC input voltage (90 to 305 Vrms) nominal  Excellent system efficiency up to 94%  THD optimization ensures Low harmonic distortion (Total Harmonic Distortion (THD) < 5%) down to 30% nominal load.  Integrated High Side MOSFET driver  Small DSO-16 package Comprehensive set of protection features with auto-restart reaction:  Input brown-out protection  PFC bus over-voltage protection  PFC over-current protection  Output over-voltage protection (OVP)  Output over-current/short circuit protection (OCP)  Output over-power/over-load protection (OPP)  Capacitive mode protection  External over-temperature protection (OTP) Potential applications  Offline LED Drivers for commercial and industrial lighting up to 350 W  High density AC/DC power supply Product validation Qualified for industrial applications according to the relevant tests of JEDEC47/20/22 Product Type Package ICL5102 PG-DSO-16 Datasheet www.infineon.com Please read the Important Notice and Warnings at the end of this document page 1 of 34 V 1.1 2018-10-28 ICL5102 PFC + Resonant Half-Bridge Controller 2nd Generation Description ROVP_2 ROVP_1 OVP LPFC The ICL5102 is a highly integrated multi-mode (CrCM and DCM) PFC and resonantCr1HBL4_3 combination controller. The integration of PFC and HB into a single controller enables reduction of external Lm components and optimizes PFCZCD Cr3 V + VACIN performance by harmonized operation of the two stages. Lr OUT HSGD VOUT - PFCGD The two-stage approach divides the PFC responsibilities from the output current regulations functions. This HSGND ensures low variation in the output voltage andPFCVS current and allows for low THD, high Cr2 power factor and a greater BO1 DBO2 ability to Dwithstand AC line perturbations. The multi-mode operation of PFC converter provides excellent LSGD PFCCS LSCS efficiency over the whole load range. OTP BM ICL5102 BO RF VCC CV & CC Regulator GND L4_4 HSVCC RBO1 Resonant HB converter supports both LLC and LCC topologies with fixed or variable switching frequency control for highest efficiency and the ABM enables the low standby power consumption. RBM_DA SFH617-A3 NTC Rf_min A comprehensive set of protection features with auto-restart ensures the highest safety and reliability of the CVCC RBM RBO2 components and overall system. The following Figure shows a typical LED driver application using ICL5102 with PFC+LLC topology: ROVP_2 ROVP_1 LPFC Cr1 OVP PFCZCD VACIN VOUT - HSVCC ICL5102 DBO2 VOUT + L4_4 DBO1 PFCVS Cr3 Lr HSGD PFCGD L4_3 Lm HSGND Cr2 LSGD PFCCS OTP BM BO RF VCC RBO1 Figure 1 CVCC SFH617-A3 RBM NTC RBO2 Rf_min RBM_DA CV & CC Regulator GND LSCS ICL5102 Typical Application with PFC+LLC Topology Table of contents Features ........................................................................................................................................ 1 Potential applications ..................................................................................................................... 1 Product validation .......................................................................................................................... 1 Qualified for industrial applications according to the relevant tests of JEDEC47/20/22 ........................... 1 Description .................................................................................................................................... 2 Table of contents ............................................................................................................................ 2 1 Pin Configuration and Description ........................................................................................... 4 2 Functional Block Diagram ....................................................................................................... 6 3 3.1 3.2 Functional Description............................................................................................................ 7 IC Power Up ............................................................................................................................................. 7 Multi-Mode PFC Controller ...................................................................................................................... 7 Datasheet 2 of 34 V 1.1 2018-10-28 ICL5102 PFC + Resonant Half-Bridge Controller 2nd Generation 3.2.1 3.2.1.1 3.2.1.2 3.2.1.3 3.2.2 3.2.3 3.2.4 3.2.5 3.2.5.1 3.2.5.2 3.2.5.3 3.2.5.4 3.2.5.5 3.2.5.6 3.3 3.3.1 3.3.1.1 3.3.1.2 3.3.1.3 3.3.1.4 3.3.2 3.3.3 3.3.3.1 3.3.3.2 3.3.3.3 3.3.3.4 3.4 3.4.1 4 Control Scheme .................................................................................................................................. 7 PFC Soft-start ................................................................................................................................ 8 PFC Multi-Mode Control ................................................................................................................ 8 PFC THD Correction .................................................................................................................... 10 PFC Bus voltage Sensing .................................................................................................................. 10 Input voltage sensing ....................................................................................................................... 11 PFC Inductor Peak Current limitation ............................................................................................. 11 PFC Protection features ................................................................................................................... 11 PFC Bus Under-voltage Protection............................................................................................. 12 PFC Bus Over-voltage Protection Level 1 ................................................................................... 12 PFC Bus Over-voltage Protection Level 2 ................................................................................... 12 PFC Open Control Loop Protection ............................................................................................ 12 PFC Inductor Over-current Protection ....................................................................................... 12 Input Brown-out Protection ....................................................................................................... 13 Resonant Half-Bridge Controller .......................................................................................................... 13 Control Scheme ................................................................................................................................ 13 HB Frequency Control via CCO ................................................................................................... 13 HB Controller Frequency Setting................................................................................................ 14 HB Soft-Start Control via TCO .................................................................................................... 15 HB Active Burst Mode operation ................................................................................................ 16 HB Self-Adaptive Dead Time ............................................................................................................ 17 HB Protection Features .................................................................................................................... 18 HB Over-Current Protection Level 1 (OCP1)............................................................................... 18 HB Over-Current Protection Level 2 (OCP2)............................................................................... 18 HB Output Over-Voltage Protection ........................................................................................... 19 HB Capacitive Mode Protection.................................................................................................. 19 Other Protection Features .................................................................................................................... 20 External Over-Temperature Protection (OTP) ................................................................................ 20 ICL5102 Operation Flow Chart ................................................................................................ 22 5 Electrical Characteristics ....................................................................................................... 23 5.1 Package Characteristics ........................................................................................................................ 23 5.2 Absolute Maximum Ratings .................................................................................................................. 23 5.3 Operating Conditions ............................................................................................................................ 24 5.4 DC Electrical Characteristics ................................................................................................................. 25 5.4.1 Power Supply Characteristics .......................................................................................................... 25 5.4.2 PFC Stage Characteristics ................................................................................................................ 26 5.4.3 HB Stage Characteristics.................................................................................................................. 28 6 Package Dimensions .............................................................................................................. 32 Revision history............................................................................................................................. 33 Datasheet 3 of 34 V 1.1 2018-10-28 ICL5102 PFC + Resonant Half-Bridge Controller 2nd Generation Pin Configuration and Description 1 Pin Configuration and Description ICL5102 pin assignments and basic pin description are shown below in the Figure 2 and Table 1. 1 16 HSGD LSCS 2 15 HSVCC VCC 3 14 HSGND GND 4 13 OVP PFCGD 5 12 BO PFCCS 6 11 OTP PFCZCD 7 10 BM PFCVS 8 9 RF ICL5102 LSGD PG-DSO-16 (150mil) Figure 2 Pinning of ICL5102 Table 1 Pin Definitions and Functions Name Pin Type Function LSGD 1 O HB low side gate driver Output for directly driving the HB low side MOSFET via a resistor LSCS 2 I HB current sense Connected to an external shunt resistor and the source of the HB low side MOSFET VCC 3 I Positive power supply IC power supply GND 4 - Ground IC Ground PFCGD 5 O PFC gate driver Output for directly driving the PFC MOSFET via a resistor PFCCS 6 I PFC current sense Connected to an external shunt resistor and the source of the PFC MOSFET PFCZCD 7 I PFC zero-crossing detection Connected to the PFC auxiliary winding via a resistor for PFC inductor current zero-crossing detection PFCVS 8 I PFC bus voltage sense Connected to a high impedance resistor divider from the PFC controller output for bus voltage sensing RF 9 I HB minimum switching frequency setting Connected via an external resistor to GND for HB minimum switching frequency setting BM 10 I Active Burst Mode (ABM) enter/exit switching frequency setting Connected to an opto-coupler and to the RF pin with an external resistor for ABM enter/exit switching frequency setting Datasheet 4 of 34 V 1.1 2018-10-28 ICL5102 PFC + Resonant Half-Bridge Controller 2nd Generation Pin Configuration and Description Name Pin Type Function OTP 11 I Over Temperature Protection (OTP) Connected to an external Negative Temperature Coefficient thermistor (NTC) for external over temperature protection BO 12 I Brown in/out detection Connected to the rectified input voltage via an external resistor for input brown in/out detection OVP 13 I Output Over Voltage Protection (OVP) Connected to the HB auxiliary winding via a resistor divider and diode for OVP of the secondary output voltage HSGND 14 - High side ground Ground for floating high side driver of HB HSVCC 15 I High side VCC power supply Power supply of the high side floating driver of HB, supplied via bootstrap circuit HSGD 16 O High side floating gate driver Output for directly driving the HB floating high side MOSFET via a resistor. The ICL5102 pin connection schematic is shown in the following Figure 3: VBUS HS MOSFET VBUS RHSGD LS MOSFET RLSGD VBUS RPFCCS 6 PFCCS LPFCsec RZCD 7 PFCZCD BO 12 DBO_1 VAC DBO_2 OTP 11 CBO RBM_DA RBM 8 PFCVS ROVP_1 RBO_1 ϑNTC BM 10 DVcc Sec RPFCVS_1 5 PFCGD ICL5102 PFC MOSFET OVP 13 RBO_2 RPFCGD 4 GND RVcc BR_OUT HSGND 14 ROVP_2 VBUS 3 VCC Vcc RHSVcc CHSVcc CVcc RVcc HSVCC 15 LAUX 2 LSCS RLSCS LPFC DPFC HSGD 16 LSGD DHSVcc RPL RStartup 1 RF 9 RRF RPFCVS_2 Figure 3 Datasheet PG-DSO-16 (150mil) ICL5102 Pin Connection 5 of 34 V 1.1 2018-10-28 ICL5102 PFC + Resonant Half-Bridge Controller 2nd Generation Functional Block Diagram 2 Functional Block Diagram Figure 4 ICL5102 Functional Block Diagram Datasheet 6 of 34 V 1.1 2018-10-28 ICL5102 PFC + Resonant Half-Bridge Controller 2nd Generation Functional Description 3 Functional Description Functional description section provides an overview of the integrated functions. It includes:  ICL5102 power up  Multi-mode PFC controller  Resonant HB controller The parameters and equations are based on typical values at TA = 25 °C. The correlated minimum and maximum values are shown in the electrical characteristics in chapter 5. 3.1 IC Power Up ICL5102 has four power supply pins: VCC, GND, HSVCC and HSGND:  Normal start-up operation of ICL5102 requires a positive voltage at pin VCC higher than the turn-on threshold VCC_on. After the ICL5102 is active, the Vcc voltage should remain between the VCC_on and VCC_off. Once the voltage drops below VCC_off, under-voltage lock out (UVLO) will occur and IC operation is disabled.  HSVCC and HSGND power pins are the power supply for the integrated floating high side driver, usually derived using an external boot strap circuit. The high side driver is active after the voltage between pin HSVCC and HSGND is higher than the turn-on threshold VHSVCC_on. Once this voltage drops below VHSVCC_off in the normal operation, the high side driver is disabled. 3.2 Multi-Mode PFC Controller The PFC controller ensures high power quality by maximizing the power factor (PF) and minimizing Total Harmonic Distortion (THD). It is designed in a boost topology to provide a constant high DC voltage for the HB controller. 3.2.1 Control Scheme During normal to heavy load conditions, PFC bus voltage regulation is achieved using CrCM with a constant ontime control. The PFC MOSFET on-time is proportional to the PFC output power and determined by the PFC choke inductance LPFC, the input voltage Vin_rms, the applied PFC load PO_PFC and the PFC converter efficiency ηPFC. This is given by: 𝑡𝑜𝑛_𝑃𝐹𝐶 = 2 ∗ 𝑃𝑂_𝑃𝐹𝐶 ∗ 𝐿𝑃𝐹𝐶 2 𝑉𝑖𝑛_𝑟𝑚𝑠 ∗ ɳ𝑃𝐹𝐶 ICL5102 PFC controller has an integrated PI compensator which calculates the PFC on-time according to the error between the value at PFCVS pin and the reference value V PFC_ref = 2.5 V. A notch filter before the compensator filters out the double AC line frequency ripple in the bus voltage and stabilizes the controller loop. To support light load condition, DCM is implemented for efficient operation. Datasheet 7 of 34 V 1.1 2018-10-28 ICL5102 PFC + Resonant Half-Bridge Controller 2nd Generation Functional Description 3.2.1.1 PFC Soft-start After the voltage at pin VCC is higher than the threshold VCC_on, PFC controller will initiate a soft-start to minimize the stress on the input filer, PFC MOSFET, PFC choke and diode when the following conditions are fulfilled:  Brown-in: the voltage at Brown-Out pin (BO) must be higher than VBO_in = 1.4 V  PFC open-loop not detected: the voltage at pin PFCVS must be higher than VPFCVSUV2 = 12.5%*VPFC_ref = 0.31 V  PFC output over-voltage not detected: the voltage at pin PFCVS must be lower than VPFCVSUV2 = 105%* VPFC_ref = 2.63 V  Other protections (e.g. OTP or OVP) not present ICL5102 PFC soft-start is implemented by increasing PFC MOSFET on-time from tPFC_on_initial to tPFC_on_max = 22 us every 280 us. The initial PFC on-time tPFC_on_initial is dependent on the input voltage sensed at the BO pin. Once the voltage at pin PFCVS reaches the threshold VPFC_UV2 = 95%* VPFC_ref = 2.375V, soft-start is completed. At this time normal operation on-time control takes place via the integrated PI compensator. 3.2.1.2 PFC Multi-Mode Control During CrCM operation of the PFC, the PFC MOSFET is turned on with a constant on-time throughout the complete AC half cycle and the off-time is varying depending on the instantaneous value of the input AC voltage amplitude. Therefore, the switching frequency is changing within each AC half cycle with the lowest switching frequency at the peak of the AC input voltage and the highest switching frequency near the zero-crossings. As shown in the Figure 5, a new switching cycle starts with a tiny delay after the inductor current reaches zero. Figure 5 Switching Cycle of ICL5102 Critical Conduction Mode PFC PFC CrCM is ideal for full and heavy load conditions, where the constant on-time is large. As load decreases and/or the input AC input peak voltage increases towards the magnitude of the PFC output bus voltage, ontimes reduces (switching frequency increases), and PFC switching losses increase. This results in poor efficiency at light load and/or high AC line conditions. To help minimize switching losses during this condition and to optimize light load efficiency, the ICL5102 PFC controller switches from CrCM to DCM mode. This transition occurs once the PFC MOSFET on-time reduces below 1 us. In DCM operation, the switching frequency can be further reduced by skipping switching cycles once the PFC inductor current reaches zero. As shown in the Figure 6, the inserted delay is the switching time (from PFC gate on until the PFC inductor current decreases to zero) multiplied with an internal factor. Once the PFC on-time increases to 4 us in the DCM operation, ICL5102 will switch back to CrCM. The transferred power is Datasheet 8 of 34 V 1.1 2018-10-28 ICL5102 PFC + Resonant Half-Bridge Controller 2nd Generation Functional Description regulated both in CrCM and DCM operation. The on-time hysteresis between the two modes (overlapped area) ensures the smooth mode change as shown in the Figure 7. Figure 6 ICL5102 PFC Mode Change from CrCM to DCM Figure 7 ICL5102 Operating Frequency and On-Time in CrCM and DCM Datasheet 9 of 34 V 1.1 2018-10-28 ICL5102 PFC + Resonant Half-Bridge Controller 2nd Generation Functional Description 3.2.1.3 PFC THD Correction The input AC current becomes most distorted in the area when zero-crossings of AC input voltage occurs. In order to ensure the sinusoidal current waveform in this area, the ICL5102 extends the PFC on-time dynamically up to two times of PFC maximum on-time according to the instantaneous value of the input voltage amplitude. The detection of AC input voltage zero-crossings is realized through the PFC auxiliary winding. When the voltage across the PFC auxiliary winding after PFC MOSFET turns-off reaches the maximum value, AC zerocrossings is detected. The concept of THD correction is shown in the following Figure 8. Figure 8 PFC THD Correction 3.2.2 PFC Bus voltage Sensing The PFC output bus voltage is scaled down using a resistor divider and sensed at the pin PFCVS pin as shown in the Figure 9. A good quality ceramic filter capacitor should be placed as close as possible at the pin to filter any high frequency switching noise. This filter capacitor ensures no false PFC bus voltage protections are triggered due to noise perturbations. Figure 9 Datasheet ICL5102 PFC Bus Voltage Sensing 10 of 34 V 1.1 2018-10-28 ICL5102 PFC + Resonant Half-Bridge Controller 2nd Generation Functional Description 3.2.3 Input voltage sensing As shown in the Figure 10, the AC input voltage is sensed at the BO pin with a resistor divider which scales down the full wave rectified AC line voltage. A smooth capacitor CBO with a high ohmic resistor RBO1 are strongly recommended direct after the full wave rectifier diodes so that the peak value of AC input voltage is sensed. As the peak value of AC input voltage is not distorted when the input current is near zero (e.g. in case of brownout) compared to the RMS value. Figure 10 ICL5102 Input Voltage Sensing The voltage at the BO pin which represents the peak voltage of the AC input has feed-forward control on the PFC converter.  It decides the initial on-time of the initial PFC soft-start.  In the light load condition, the PFC on-time is dependent on the input voltage. The brown-in and brown-out are implemented by sensing the voltage at BO pin. The conditions are defined as following:  Brown-in: the voltage at pin BO is higher than VBO_in = 1.4 V.  Brown-out: the voltage at pin BO is lower than VBO_out = 1.2 V in the normal operation. 3.2.4 PFC Inductor Peak Current limitation The PFC inductor peak current through the PFC MOSFET is monitored via the PFC shunt resistor RPFCCS to limit the maximum power through the PFC inductor, MOSFET and the freewheeling diode. Once the voltage across the shunt resistor exceeds the over-current threshold VPFC_OCP1 = 1.0 V for longer than the blanking time (including propagation delay) tPFC_OCP1_blanking = 200 ns, the PFC MOSFET is turned off immediately. The next PFC switching cycle will be initialized on either PFC ZCD or maximum period time out. This peak current limitation is active in every switching cycle. 3.2.5 PFC Protection features Protections features are triggered if fault conditions are present longer than the blanking time. The controller may continue operation after exceeding protection threshold because of blanking time as shown in Figure 11. Datasheet 11 of 34 V 1.1 2018-10-28 ICL5102 PFC + Resonant Half-Bridge Controller 2nd Generation Functional Description Figure 11 Excess of threshold due to Blanking Time 3.2.5.1 PFC Bus Under-voltage Protection PFC bus under-voltage is monitored at the PFCVS pin. In the normal operation, the PFCVS pin voltage is sensed and compared to the under-voltage threshold VPFC_UV1 = 75%* VPFC_ref = 1.88 V. Once the pin voltage is below this threshold for longer than the blanking time, PFC stops switching and ICL5102 will enter auto-restart. 3.2.5.2 PFC Bus Over-voltage Protection Level 1 PFC bus over-voltage level 1 is monitored at the PFCVS pin. The PFCVS pin voltage is sensed and compared to the over-voltage threshold VPFC_OV1 = 109%* VPFC_ref = 2.73 V. Once the pin voltage is above this threshold, PFC will stop switching within 5 us. As long as the pin voltage drops below VPFC_OV = 105%* VPFC_ref = 2.63 V, PFC resumes operation. 3.2.5.3 PFC Bus Over-voltage Protection Level 2 PFC bus over-voltage level 2 is monitored at the PFCVS pin. The PFCVS pin voltage is sensed and compared to the over-voltage threshold VPFC_OV2 = 115%* VPFC_ref = 2.88 V. Once the pin voltage is above this threshold for longer than the blanking time, both PFC and HB stop switching and ICL5102 will enter auto-restart. 3.2.5.4 PFC Open Control Loop Protection PFC control loop open is monitored at the PFCVS pin. The PFCVS pin voltage is sensed and compared to the over-voltage threshold VPFC_UV2 = 12.5%* VPFC_ref = 0.31 V.  In the normal operation, once the pin voltage is below this threshold for longer than the blanking time, both PFC and HB stop switching and ICL5102 will enter auto-restart.  In the IC power up phase, if the pin voltage is below this threshold, ICL5102 will not start-up. 3.2.5.5 PFC Inductor Over-current Protection PFC inductor over-current is monitored at the PFCCS pin. The voltage across the PFC current sense shunt resistor is sensed at the PFCCS pin and compared to the overcurrent threshold VPFC_OCP1 = 1.0 V. Once the pin voltage is above this threshold for longer than the blanking time tPFC_OCP1_blanking = 200 ns, the PFC MOSFET is turned off in the current switching cycle. Datasheet 12 of 34 V 1.1 2018-10-28 ICL5102 PFC + Resonant Half-Bridge Controller 2nd Generation Functional Description 3.2.5.6 Input Brown-out Protection Input brown-out is monitored at the BO pin. The BO pin voltage is sensed and compared to the brown-out threshold VBO_out = 1.2V.  In the normal operation, once the pin voltage is below this threshold for longer than the blanking time tblanking_BO = 50ms, both PFC and HB stop switching and ICL5102 will enter auto-restart. Once the pin voltage is higher than VBO_in = 1.4V, normal operation starts (brown-in).  In the IC power up phase, if the pin voltage is below this threshold, ICL5102 will not start-up. 3.3 Resonant Half-Bridge Controller Resonant Half-Bridge (HB) topologies reduce losses and switching noise in the converter compared to traditional “Hard Switching” topologies. This is accomplished by soft commutation in a sinusoidal manner and zero voltage switching (ZVS) of HB MOSFETs. Soft commutation of the power devices allows for increased converter operating switching frequency and smaller sizes of the passive components such as transformers and filters. ICL5102 provides the independent control of resonant HB (e.g. LLC or LCC) for constant voltage (CV) or constant current (CC) output. It supports both fixed and variable switching frequency control. 3.3.1 Control Scheme The ICL5102 resonant HB control is realized through a TCO (Time Controlled Oscillator) in the soft-start phase and a current controlled oscillator (CCO) in the regulated normal operation. During light load operation the ICL5102 will enter Active Burst Mode (ABM) to maximize light-load efficiency. This is described as following:  HB switching frequency control via the Current Controlled Oscillator (CCO)  HB controller frequency setting  Soft-start control via a Time Controlled Oscillator (TCO)  HB Active Burst Mode (ABM) operation 3.3.1.1 HB Frequency Control via CCO During normal operation, ICL5102 HB controller uses CCO to determine the switching frequency. The switching frequency is determined by current IRF that flows out of the RF pin. The RF pin maintains a constant voltage of VRF = 2.5 V. This voltage together with the voltage at pin VBM, resistors RBM and RRF, and the opto-coupler define the current flowing out of the RF pin as shown in the following formula and Figure 12: 𝐼𝑅𝐹 = 𝐼1 + 𝐼2 = 𝐼𝐵𝑀 + 𝐼𝑂𝑃 + Figure 12 Datasheet 𝑉𝑅𝐹 𝑅𝑅𝐹 ICL5102 RF Pin Current Definition 13 of 34 V 1.1 2018-10-28 ICL5102 PFC + Resonant Half-Bridge Controller 2nd Generation Functional Description The CCO of ICL5102 HB controller is defined linearly with the constant slew rate CFC as shown in Figure 13: 𝐶𝐹𝐶 = 400 𝐾𝐻𝑧/𝑚𝐴 Figure 13 CCO of ICL5102 in Normal Operation 3.3.1.2 HB Controller Frequency Setting Both TCO and CCO of ICL5102HV operate based on the defined minimum and maximum HB operating frequency.  Minimum HB operating frequency fHB_min: It is defined in the HB resonant tank calculation to prevent HB operation in the capacitive region where reverse gain occurs and HB MOSFETs ZVS is lost. ICL5102 HB controller operates with fHB_min if the minimum current IRF_min flows out of the RF pin according to the CCO: 𝑓𝐻𝐵_𝑚𝑖𝑛 = 𝐶𝐹𝐶 ∗ 𝐼𝑅𝐹_𝑚𝑖𝑛 This minimum current occurs when the opto-coupler is off IOP = 0 and the voltage of the pin is clamped at VBM_max = 2.25 V: 𝑉𝑅𝐹 𝑉𝑅𝐹 − 𝑉𝐵𝑀_𝑚𝑎𝑥 𝐼𝑅𝐹_𝑚𝑖𝑛 = + 𝑅𝑅𝐹 𝑅𝐵𝑀  Maximum HB operating frequency fHB_max: ICL5102 HB controller increases the HB operating frequency as the output load reduces. However above the maximum operating frequency fHB_max the output power cannot be reduced furthermore and HB controller enters ABM. According to the CCO, fHB_max is defined with the maximum current IFR_max: 𝑓𝐻𝐵_𝑚𝑎𝑥 = 𝐶𝐹𝐶 ∗ 𝐼𝑅𝐹_𝑚𝑎𝑥 ICL5102 enters ABM when the voltage at BM pin is VBM_entry = 0.75V: 𝑉𝑅𝐹 𝑉𝑅𝐹 − 𝑉𝐵𝑀_𝑒𝑛𝑡𝑟𝑦 𝐼𝑅𝐹_𝑚𝑎𝑥 = + 𝑅𝑅𝐹 𝑅𝐵𝑀  The minimum and maximum HB operating frequencies must fulfill the following condition: 𝑓𝐻𝐵_𝑚𝑎𝑥 < 7 ∗ 𝑓𝐻𝐵_𝑚𝑖𝑛 Both minimum and maximum HB operating frequencies are set together by the external resistors RBM and RRF as shown in the Figure 12. Datasheet 14 of 34 V 1.1 2018-10-28 ICL5102 PFC + Resonant Half-Bridge Controller 2nd Generation Functional Description 3.3.1.3 HB Soft-Start Control via TCO ICL5102 HB controller initializes a soft-start at power up after the bus voltage reaches 75% of nominal value (when the VSPFC pin reaches the VPFC_UV1 = 75%*VPFC_ref = 1.88 V). During soft-start, the HB switching frequency reduces with respect to the elapsed time (time controlled oscillator), which is shown in Figure 14: Figure 14 TCO for Half-Bridge Soft-start The complete HB soft-start takes maximum 7 ms and is divided into three time phases in which the frequency reduction has different slew rate:  Soft-start phase I o The maximum duration of soft-start phase I is tHB_SS1 = 624 us. o The HB soft-start phase I begins with the switching frequency fHB_ss0, which is defined as: 𝑓𝐻𝐵_𝑠𝑠0 = 4 ∗ (𝑓𝑚𝑎𝑥 − 𝑓𝑚𝑖𝑛 ) + 𝑓𝑚𝑖𝑛 o The maximum possible soft-start start frequency is fHB_ss_start_max = 1300 KHz. o The HB soft-start phase I ends with the switching frequency fHB_ss1, which is defines as: 𝑓𝐻𝐵_𝑠𝑠1 = 2.6 ∗ (𝑓𝑚𝑎𝑥 − 𝑓𝑚𝑖𝑛 ) + 𝑓𝑚𝑖𝑛  Soft-start phase II o The maximum duration of soft-start phase II is tHB_SS2 = 2.5 ms. o The HB soft-start phase II begins with the switching frequency fHB_ss1. o The HB soft-start phase II ends with the maximum switching frequency fHB_max.  Soft-start phase III o The maximum duration of soft-start phase III is tHB_SS3 = 3.75 ms. o The HB soft-start phase III begins with the switching frequency fHB_max. o The HB soft-start phase III ends with the minimum switching frequency fHB_min. The voltage at the BM pin is clamped to 0.75 V during soft-start phase I and phase II. Therefore the current flowing out of the RF pin is constant and the HB switching frequency is only determined by the TCO. In the soft-start phase III, the voltage at BM pin is ramped up from 0.75 V to 2.25 V and the current flowing out of the RF pin reduces accordingly. In the meantime, as the secondary side output voltage approaches the target value, the current flowing through the opto-coupler primary side begins to increase. Once the current through Datasheet 15 of 34 V 1.1 2018-10-28 ICL5102 PFC + Resonant Half-Bridge Controller 2nd Generation Functional Description opto-coupler IOP is equal to the current I1 through the resistor RBM so that the current IBM = 0 (see Figure 12), the soft-start is terminated and the CCO will takes over the control from the TCO. During soft-start operation, if the voltage at the LSCS pin is greater than the threshold 0.8V, the HB controller will stop reducing the switching frequency. The switching frequency reduction resumes once the voltage drops below the threshold. 3.3.1.4 HB Active Burst Mode operation ICL5102 HB controller will enter the ABM as the transferred power to output is greater than the output load demands although the HB is operated at the maximum switching frequency fHB_max. Entering ABM allows converter to increase light-load efficiency which ensures the lower standby input power. Figure 15 HB ABM Control As shown in the Figure 15, the ABM control is implemented by the sensing the voltage VBM at pin BM:  ABM entry: During normal operation, once the BM pin voltage is lower than VHB_BM_Entry = 0.75V for longer than VHB_BM_Entry_blanking = 10ms, ICL5102 will first initialize a soft-off by increasing the HB switching frequency from fHB_max to fHB_BM. After fHB_BM is reached, both PFC and HB switching are stopped and ICL5102 is in sleep mode. 4 𝑓𝐻𝐵_𝐵𝑀 = ∗ (𝑓𝑚𝑎𝑥 − 𝑓𝑚𝑖𝑛 ) + 𝑓𝑚𝑖𝑛 3  ABM burst-on: During sleep mode, the BM pin voltage VBM increases as the output voltage drops. ICL5102 will activate both PFC and HB stages once VBM = 2.25V is reached. The ICL5102 HB controller turns on with a switching frequency of fHB_BM and steadily decreases it to fHB_max to initialize a soft-on. After soft-on, the switching frequency continues to decrease until the ABM power limitation is active.  ABM power limitation: Datasheet 16 of 34 V 1.1 2018-10-28 ICL5102 PFC + Resonant Half-Bridge Controller 2nd Generation Functional Description The ICL5102 activates power limitation in the ABM burst-on phase once the switching frequency fHB_PL is reached. The transferred power in ABM can be adjusted through the resistor RPL from LSCS pin to the HB low side MOSFET source as shown in the Figure 16. In the ABM power limitation phase, the HB switching frequency is maintained around fHB_PL. Figure 16 ICL5102 Burst Mode Power Limitation  ABM burst-off: Once current flowing through the opto-coupler (as output voltage increasing) is equal to the current I1 through the resistor RBM which means IBM = 0 (see Figure 12), soft-off operation is initialized by increasing the HB switching frequency to fHB_BM. After fHB_BM is reached, both PFC and HB stages stop switching and ICL5102 enter the sleep mode.  ABM exit: ICL5102 will exit the ABM under 4 different conditions: o During ABM burst-off: If a sudden output load-step increase occurs during the burst-off phase (sleep mode) the voltage at BM pin will increase abruptly. If VBM increases from 2.0 V to 2.25 V within 400 us, ICL5102 will exit the ABM. o During ABM burst-on when power limitation is active: When the ICL5102 is in the burst-on phase and power limitation is active, the voltage at BM pin is clamped, and cannot change quickly. Once the voltage change (increasing) ∆VBM = + 100 mV within 8 HB switching cycles, an output load step is detected and ICL5102 will exit ABM. o During ABM burst-on when power limitation is active: Once the ABM burst-on duration is longer than 10 ms, which means that a static load at output consumes more power than the ABM power limitation level, ICL5102 will exit the ABM. o During ABM burst-on when power limitation is active: Once the ABM burst-on duration is 2 times longer than the burst-off duration, which means a higher load at output and the ABM is not efficient enough. ICL5102 will exit the ABM. To disable the HB ABM operation, a resistor between the BM pin and the opto-coupler should be added to prevent the voltage at BM pin to reduce below 0.75 V. 3.3.2 HB Self-Adaptive Dead Time The dead time between ICL5102 HB low side (LS) and high side (HS) gate driver turn-on signals is self-adaptive. The typical range of the dead time adjustment is between 250 and 750 ns. The dead time is measured after the HS gate driver is turned off until the voltage at pin LSCS drops below -50 mV. This time is then used for the dead time between LS and HS as shown in the Figure 17. Datasheet 17 of 34 V 1.1 2018-10-28 ICL5102 PFC + Resonant Half-Bridge Controller 2nd Generation Functional Description Figure 17 HB Self-Adaptive Dead Time 3.3.3 HB Protection Features 3.3.3.1 HB Over-Current Protection Level 1 (OCP1) HB over-current level 1 is monitored at the LSCS pin. The voltage across the HB LSCS shunt resistor is sensed at the LSCS pin during the HB low side gate driver turning-on and compared to the over-current threshold VHB_OCP1 = 0.8 V. Once the voltage exceeds this threshold, the controller will increase the HB switching frequency cycle by cycle till the maximum switching frequency fHB_maxis reached. If a HB over-current event occurs (HB OCP1) beyond the blanking time tHB_OCP1_blanking = 50ms, ICL5102 will enter auto-restart. Figure 18 HB Over-current Protection Level 1 3.3.3.2 HB Over-Current Protection Level 2 (OCP2) HB over-current level 2 is monitored at the LSCS pin. Datasheet 18 of 34 V 1.1 2018-10-28 ICL5102 PFC + Resonant Half-Bridge Controller 2nd Generation Functional Description The voltage across the HB low side current sense shunt resistor is sensed at the LSCS pin during the HB low side gate driver turning-on and compared to the over-current threshold VHB_OCP2 = 1.6 V. Once the voltage exceeds this threshold for longer than the blanking time tHB_OCP2_blanking = 500ns, both PFC and HB stop switching and ICL5102 will enter auto-restart. 3.3.3.3 HB Output Over-Voltage Protection HB output over-voltage is monitored at the OVP pin. ICL5102 provides an independent OVP pin for the output-over voltage protection. This pin should be connected to the auxiliary winding of the HB transformer as shown in the Figure 19 below: Figure 19 HB Output OVP Detection Circuit A resistor divider scales down the auxiliary winding voltage, allowing for auxiliary voltage sensing and OVP protection. Once the voltage at OVP pin VOVP is higher than VOVP_ref = 2.5 V for longer than tHB_OVP_blank = 5 us, both PFC and HB stages stop switching and ICL5102 enters auto-restart. 3.3.3.4 HB Capacitive Mode Protection The designed impedance of the resonant network is inductive when the minimum HB switching frequency is above the peak gain frequency. Once the HB switching frequency is below the peak gain frequency, the impedance of the resonant network becomes capacitive and the HB converter enters capacitive mode. Capacitive mode occurs most often due to low input voltage to the HB resonant converter, or during an overload condition on the HB output (shorted or overloaded). ICL5102 detects the capacitive mode operation by monitoring the LSCS pin: Figure 20 Datasheet HB Capacitive Mode Detection 19 of 34 V 1.1 2018-10-28 ICL5102 PFC + Resonant Half-Bridge Controller 2nd Generation Functional Description As shown in the Figure 20, once the voltage at the LSCS pin is greater than 1.6 V during turn-on of the HS gate driver or drops below -50 mV in the second half of LSGD on-time or during the dead time between LS and HS, capacitive mode operation is detected. ICL5102 is able to provide the cycle by cycle frequency control for capacitive mode regulation. This is activated if the LSCS pin voltage is higher than +50 mV within the first 7% of LSGD on-time. The HB controller will increase the frequency cycle by cycle till the +50 mV crossing of the LSCS pin voltage shifts behind the 7% threshold as shown in the Figure 21. Figure 21 HB Capacitive Mode Regulation If the capacitive mode operation is detected longer than 620 us despite the capacitive mode control, ICl5102 will enter auto-restart. 3.4 Other Protection Features 3.4.1 External Over-Temperature Protection (OTP) External temperature is sensed at the OTP pin via an external NTC resistor from OTP pin to GND. The source current out of the OTP pin is IOTP = 100 uA. The current generates a voltage drop on the connected NTC. Once the voltage at the OTP pin decreases below VOTP_off = 625 mV longer than the blanking time tOTP_blanking = 620 us in the normal operation, both PFC and HB stages stop switching and ICL5102 will enter auto-restart. PFC and HB operations recover after the voltage at the OTP pin is higher than VOTP_start = 703 mV for longer than tOTP_blanking. This is shown in the Figure 22. It is recommended to place good quality ceramic capacitor close to the OTP pin to prevent noise from falsely triggering OTP protection. To disable the External OTP, a resistor can be added at the OTP pin instead of the NTC to hold the voltage always higher than VOTP_start = 703 mV. Datasheet 20 of 34 V 1.1 2018-10-28 ICL5102 PFC + Resonant Half-Bridge Controller 2nd Generation Functional Description Figure 22 Datasheet External Over-Temperature Protection 21 of 34 V 1.1 2018-10-28 ICL5102 PFC + Resonant Half-Bridge Controller 2nd Generation ICL5102 Operation Flow Chart 4 ICL5102 Operation Flow Chart Operating FLOW Chart ICL5102 VCC Clamp OFF UVLO VCC < 9.0V Vcc < 9.0V Icc < 90µA VCC Clamp ON when VCC > 16.3V VCC < 16.3V VBO < 1.4V VBUS < 12,5% VBUS > 105% OTP / OVP Monitoring 9.0V < Vcc < 16.3V Icc < 100µA Power-up Gate Drives off 9.0V < VCC < 16.3V Icc approx 4.0mA VCC Clamp ON VCC Clamp OFF Start-up VBUS < 75% VBO < 1.2V OVP / OTP PFC Gate ON Inverter Gates OFF 9.0V < Vcc < 16.3V Fault t = 500ms Exempt BO Softstart Inverter Gates ON 9.0V < Vcc < 16.3V fSoftStart = fSSx Full Protection 16.3V> Vcc > 9.0V Gate Drives off POWER Down AUTO RESTART Run 9.0 V < Vcc < 16.3V f = fRUN Full Protection VBM < 0.75V t = 10ms t > 620µs: OTP / CapLoad t > 5.0µs: OVP VLSCS > 1.6V t > 1.0µs VCC < 9.0V BM ENTRY BM Sleep BM EXIT 1 - 4 Full Protection: t > 50ms: VBO < 1.2V VPFC > 115% VLSCS > 0.8V t > 620µs: OTP / CapLoad t > 5.0µs: OVP VLSCS > 1.6V t > 1.0µs VCC < 9.0V OVP VCC < 9.0V 0.25 < VBM < 2.2V All Gates OFF IBM = xxx µA VBM = 2.2V IBM = 0µA BM Pulse VBUS < 12.5% VBUS > 109% VBM < 2.2V fBM = fRUN (stored) Full Protection EXIT 1 bis EXIT 4 Figure 23 Datasheet ICL5102 Operation Flow Chart 22 of 34 V 1.1 2018-10-28 ICL5102 PFC + Resonant Half-Bridge Controller 2nd Generation Electrical Characteristics 5 Electrical Characteristics Note: All voltages except the high-side signals are measured with respect to GND (pin 4). The high-side voltages are measured with respect to HSGND (pin 14). The voltage levels are valid if other ratings are not violated. 5.1 Package Characteristics Table 2 Package Characteristics Parameter Symbol Limit Values Min. Max. Unit Remarks PG-DSO-16 @ TA = 85°C & PCB Area > 30x20mm Thermal resistance for PGDSO-16 RthJA — 119 K/W Creepage distance HSGND vs OVP pin DCRHS 0.86 — mm 5.2 Absolute Maximum Ratings Note: Absolute maximum ratings (Table 3) are defined as ratings which when being exceeded may lead to destruction of the integrated circuit. Exposure to absolute maximum rating conditions for extended periods may affect device reliability. Maximum ratings are absolute ratings; exceeding only one of these values may cause irreversible damage to the integrated circuit. These values are not tested during production test. Table 3 Absolute Maximum Ratings Parameter Symbol Limit Values Min. Max. Unit Remarks LSCS pin Voltage VLSCS -5 6 V LSCS pin Current ILSCS -3 3 mA LSGD pin Voltage VLSGD - 0.3 VCC+0.3 V Internally clamped to 11V LSGD pin peak source current ILSGD_O_max - 75 5 mA < 500 ns LSGD pin peak sink current ILSGD_I_max - 50 400 mA < 100 ns Voltage externally supplied to pin VCC VVcc - 0.3 18.5 V Vcc pin internal zener diode clamp current IVCC_clamp -5 5 mA PFCGD pin voltage VPFCGD - 0.3 VCC+0.3 V Internally clamped to 11V PFCGD pin peak source current IPFCGD_O_max - 150 5 mA < 500 ns PFCGD pin peak sink current IPFCGD_I_max - 100 700 mA < 100 ns PFCCS pin voltage VPFCCS -5 6 V PFCCS pin current IPFCCS -3 3 mA PFCZCD pin voltage VPFCZCD -3 6 V Datasheet 23 of 34 V 1.1 2018-10-28 ICL5102 PFC + Resonant Half-Bridge Controller 2nd Generation Electrical Characteristics Parameter Symbol Limit Values Min. Max. Unit Remarks PFCZCD pin current IPFCZCD -5 5 mA PFCVS pin voltage VPFCVS - 0.3 5.3 V RF pin voltage VRF - 0.3 5.3 V OTP pin voltage VOTP - 0.3 5.3 V OVP pin voltage VOVP - 0.3 5.3 V BM pin voltage VBM - 0.3 5.3 V BO pin Voltage VBO - 0.3 5.3 V HSGND pin voltage VHSGND - 650 650 V HSGND pin voltage transient dVHSGND /dt - 40 40 V/ns Voltage externally supplied to pin HSVCC VHSVcc - 0.3 18.0 V Referred to HSGND HSGD pin voltage VHSGD - 0.3 VHSVCC+0.3 V Internally clamped to 11V HSGD pin peak source current IHSGD_O_max - 75 0 mA < 500 ns HSGD pin peak sink current IHSGD_I_max 0 400 mA < 100 ns Junction temperature TJ - 40 150 °C Storage temperature TS - 55 150 °C Total IC power dissipation PTOT — 1 W PG-DSO-16 / Tamb=25°C Soldering temperature TSOLD — 260 °C Wave Soldering2 Latch-up capability ILU — 150 mA Pin voltages acc. to abs. maximum ratings3 ESD Capability HBM VESD_HBM — 2 kV Human Body Model4 ESD Capability CDM VESD_CDM — 500 V Charged Device Model5 5.3 Referring to GND1 Operating Conditions The recommended operating conditions are shown for which the DC Electrical Characteristics are valid. Table 4 Operating Range Parameter Voltage externally supplied to pin HSVCC Symbol VHSVcc Limit Values Min. Max. 7.9 17.5 Unit Remarks V Referring to HSGND Limitation due to creepage distance between the high side and low side pins (CTT 900V inside) According to JESD22-A111 Rev A 3 Latch-up capability according to JEDEC JESD78D, TA= 85°C 4 ESD-HBM according to ANSI/ESDA/JEDEC JS-001-2012 5 ESD-CDM according to JESD22-C101F Datasheet 24 of 34 1 2 V 1.1 2018-10-28 ICL5102 PFC + Resonant Half-Bridge Controller 2nd Generation Electrical Characteristics Parameter Symbol Limit Values Min. Max. Unit Remarks HSGND pin voltage VHSGND - 650 650 V Referring to GND1 External supplied VCC VVcc 8.5 17.5 V TJ = 25°C External supplied VCC VVcc 8.5 18.0 V TJ = 125°C LSCS pin voltage VLSCS -4 5 V In active mode PFCVS pin voltage VPFCVS 0 4 V PFCCS pin voltage VPFCCS -4 5 V In active mode PFCZCD pin voltage IPFCZCD -3 3 mA In active mode OVP pin voltage VOVP 0 2.5 V Junction temperature TJ - 40 125 °C Adjustable HB switching frequency fHB 20 500 kHz @ Tj_max = 125°C / TA = - 40°C HB Soft-start switching frequency fHB_SS_max - 1300 kHz @ Soft Start AC mains input frequency fAC 45 65 Hz For notch filter 5.4 DC Electrical Characteristics Note: The electrical characteristics involve the spread of values given within the specified supply voltage and junction temperature range TJ from -40 °C to 125 °C. Typical values represent the median values, which are given in reference to 25 °C. If not otherwise stated, a supply voltage of 15 V and VHSVCC = 15 V is assumed and the IC operates in active mode. Furthermore, all voltages refer to GND if not otherwise mentioned. 5.4.1 Power Supply Characteristics Table 5 Operating Range Parameter Symbol Limit Values Min. Typ. Max. Unit Remarks Vcc Quiescent supply Current 1 IVcc_QU1 — 70 120 µA VVcc = 8.0V Vcc Quiescent supply Current 2 IVcc_QU2 — 4.0 5.8 mA VPFCVS > 2.725V Vcc supply current in sleep mode IVcc_sleep — 100 160 µA Vcc turn-on threshold VVcc_On 15.4 16.0 16.6 V Vcc turn-off threshold VVcc_Off 8.5 9.0 9.5 V Vcc on-off hysteresis VVcc_Hys 6.7 7.0 7.4 V Vcc internal clamping voltage VVcc_Clamp 15.4 16.3 16.6 V IVcc = 2mA Vcc internal clamping current IVcc_clamp 3 — 6 mA VVcc = 18V High side leakage current IHSGND_leak — 0.01 2.0 µA VHSGND = 650V, VGND = 0V HSVcc Quiescent supply Current 1 IHSVcc_QU1 — 190 280 µA VHSVcc = 8.0V HSVcc Quiescent supply IHSVcc_QU2 — 0.65 1.2 mA VHSVcc > VHSVcc_On Datasheet 25 of 34 V 1.1 2018-10-28 ICL5102 PFC + Resonant Half-Bridge Controller 2nd Generation Electrical Characteristics Parameter Symbol Limit Values Min. Typ. Max. Unit Remarks Current 2 HSVcc turn-on threshold VHSVcc_On 9.55 10.3 11 V 1 HSVcc turn-off threshold VHSVcc_Off 7.9 8.6 9.3 V 1 HSVcc on-off hysteresis VHSVcc_Hy 1.4 1.7 2.1 V 1 Unit Remarks 5.4.2 PFC Stage Characteristics Table 6 Electrical Characteristics of the PFCGD Pin Parameter Symbol Limit Values PFCGD low voltage VPFCGDL PFCGD high voltage VPFCGDH PFCGD active shut down VPFCGDLASD Min. 0.40 0.40 - 0.20 10.0 7.5 7.0 0.40 PFCGD UVLO shut down VPFCGDLUVLO 0.30 1.00 1.60 V IPFCGD = 5mA / VVCC=2V PFCGD peak source current IPFCGDSO — - 100 — mA 3+4 PFCGD peak sink current IPFCGDSI — 500 — mA 2+3 PFCGD voltage during sink current VPFCGDHS 10.8 11.7 12.3 V IPFCGD = 3mA PFCGD rise time tPFCGDR 125 275 580 ns 2V > VLSGD < 8V 2 PFCGD fall time tPFCGDF 20 45 72 ns 8V > VLSGD > 2V 2 Table 7 PFC OCP1 comparator reference voltage 2 3 Max. 0.92 1.12 0.62 11.6 — — 1.12 V V V V V V V IPFCGD = 5mA IPFCGD = 20mA IPFCGD = -20mA IPFCGD = -20mA IPFCGD = -1mA / VVCC2 IPFCGD = -5mA / VVCC1 IPFCGD = 20mA / VVCC=5V Electrical Characteristics of the PFCCS Pin Parameter 1 Typ. 0.70 0.75 0.30 11.0 — — 0.75 Symbol VPFC_OCP1 Limit Values Unit Min. Typ. Max. 0.95 1.0 1.05 Remarks V Referring to high-side ground (HSGND) VVcc = VVcc_off + 0.3V RLoad = 4Ω and CLoad = 3.3nF This parameter is no subject to production testing – verified by design / characterization Datasheet 26 of 34 4 V 1.1 2018-10-28 ICL5102 PFC + Resonant Half-Bridge Controller 2nd Generation Electrical Characteristics Parameter Symbol Limit Values Unit Min. Typ. Max. Remarks PFC OCP1 blanking time (incl. prorogation delay) tPFC_OCP1_blanking 140 200 260 ns Leading-edge blanking tPFC_LEB 180 250 320 ns Pulse width when VPFCCS > 1.0V PFCCS pin bias current IPFCCSBIAS - 0.5 — 0.5 µA VPFCCS = 1.5V Table 8 Electrical Characteristics of the PFCZCD Pin Parameter Symbol Limit Values Unit Min. Typ. Max. Remarks ZCD reset threshold VPFCZCDTHRH 1.4 1.5 1.6 V ZCD threshold VPFCZCDTHRL 0.4 0.5 0.6 V ZCD hysteresis VPFCZCDHY — 1.0 — V Input voltage positive clamping level VPFCZCDCLAMPH 4.1 4.6 5.10 V IPFCZCD = 2mA Input voltage negative clamping level VPFCZCDCLAMPL - 1.70 - 1.4 - 1.0 V IPFCZCD = - 2mA PFCZCD pin bias current, high IPFCZCDBIASH - 0.5 — 5.0 µA VPFCZCD = 1.5V PFCZCD pin bias current, low IPFCZCDBIASL - 0.5 — 0.5 µA VPFCZCD = 0.5V Ringing suppression-time tPFCZCDRING 350 500 650 ns Limit value for ON-time extension Δt x IZCD 400 600 670 pC Table 9 Electrical Characteristics of the PFCVS Pin Parameter Symbol Limit Values Unit Min. Typ. Max. Remarks PFCVS pin reference voltage VPFCVS_ref 2.46 2.50 2.54 V PFC OVP level 2 threshold (115% VPFCVS_ref) VPFCVSOV2 2.82 2.88 2.93 V PFC and HB OFF PFC OVP level 1 threshold (109% VPFCVS_ref) VPFCVSOV1 2.67 2.73 2.78 V PFC OFF PFC OVP recovery threshold (105% VPFCVS_ref) VPFCVSOVR 2.56 2.63 2.68 V PFC OVP hysteresis VPFCVSOVHY 70 100 130 mV PFC UVP threshold (75% VPFCVS_ref) VPFCVSUV1 1.83 1.88 1.92 V PFC open loop threshold(12.5% VPFCVS_ref) VPFCVSUV2 0.237 0.31 0.387 V PFCVS pin bias current IPFCVSBIAS - 1.0 — 1.0 µA Datasheet 27 of 34 4 % rated bus voltage VPFCVS = 2.5V V 1.1 2018-10-28 ICL5102 PFC + Resonant Half-Bridge Controller 2nd Generation Electrical Characteristics Table 10 PFC PWM Generation Parameter Symbol Limit Values Min. Typ. Max. Unit Remarks PFC initial on-time in soft-start tPFC_on_initial 1.75 6.0 10.64 µs VPFCZCD = 0V, VBO = 2.0V PFC maximum on-time tPFC_on_max — — 26 µs VACIN = 90V PFC minimum on-time in CrCM operation tPFC_on_min 1.0 — — µs PFC repetition-time tPFC_rep 47 52 60 µs PFC maximum off-time tPFC_off — — 52.5 µs 5.4.3 HB Stage Characteristics Table 11 Electrical Characteristics of the LSGD Pin Parameter Symbol Limit Values VPFCZCD = 0V Unit Remarks Min. 0.40 0.40 - 0.30 10.0 7.5 7.0 Typ. 0.70 0.80 0.20 10.8 — — Max. 1.00 1.20 0.53 11.6 — — V V V V V V LSGD low voltage VLSGDL LSGD high voltage VLSGDH LSGD active shut down VLSGDLASD 0.4 0.75 1.12 V ILSGD = 5 mA ILSGD = 20 mA ILSGD = - 20 mA ILSGD = - 20 mA ILSGD = –1 mA1 ILSGD = –5 mA2 ILSGD = 20 mA / VCC = 5V LSGD UVLO shut down VLSGDLUVLO 0.3 1.0 1.6 V ILSGD = 5 mA / VCC = 2 V LSGD peak source current ILSGDSO — - 50 — mA 2+3 LSGD peak sink current ILSGDSI — 300 — mA 1+2 LSGD voltage during sink current VLSGDHS — 11.7 — V ILSGD = 3 mA LSGD rise time tLSGDR 125 275 580 ns 2 V < VLSGD < 8 V 1 LSGD fall time tLSGDF 20 35 60 ns 8 V > VLSGD > 2 V 1 Unit Remarks Table 12 Electrical Characteristics of the LSCS Pin Parameter HB over-current protection level 2 1 VCC = VCCOFF + 0.3 V 2 Load: RLoad = 10 Ω and CLoad = 1 nF Symbol VHB_OCP2 Limit Values Min. Typ. Max. 1.54 1.6 1.66 The parameter is not subject to production testing – verified by design/characterization Datasheet 28 of 34 V 3 V 1.1 2018-10-28 ICL5102 PFC + Resonant Half-Bridge Controller 2nd Generation Electrical Characteristics Parameter Symbol Limit Values Min. Unit Typ. Max. Remarks Blanking time for HB overcurrent protection level 2 tHB_OCP2_blanking 430 600 670 ns HB over-current protection level 1 VHB_OCP1 0.8 0.86 V Blanking time for HB overcurrent protection level 1 tHB_OCP1_blanking — 50 — ms 1 HB capacitive mode detection level 1 VHB_Cap1 1.6 1.66 V during turn-on of the HSGD Blanking time for HB capacitive mode detection level 1 tHB_Cap1_blanking 30 50 90 ns HB capacitive mode detection level 2 VHB_Cap2 - 70 - 50 - 25 mV Blanking time for HB capacitive mode detection level 2 tHB_Cap2_blanking 300 390 550 ns HB capacitive mode regulation voltage VHB_cap_reg 25 50 70 mV HB capacitive mode regulation ratio KHB_cap_reg 4.5 7.0 9.0 % HB over-current control VLSCSCC 0.74 0.8 0.86 V LSCS pin bias current ILSCSBA -1.0 — 1.0 µA VLSCS = 1.5 V Unit Remarks Table 13 0.74 1.54 before turn-on of the HSGD Electrical Characteristics of the HSGD Pin Parameter Symbol Limit Values HSGD low voltage VHSGDL HSGD high voltage VHSGDH HSGD active shut down VHSGDLASD Min. 0.018 0.40 - 0.40 9.7 7.8 0.04 — Typ. 0.05 1.10 -0.20 10.5 — 0.22 - 50 Max. 0.1 2.50 - 0.04 11.3 — 0.50 — V V V V V V V IHSGD = 5mA IHSGD = 100mA IHSGD = - 20mA VCC_HS=15V IHSGD = - 20mA VCC_HS_OFF + 0.3V IHSGD = - 1mA1 HSGD UVLO shut down VHSGDLUVLO — 300 — V VCC_HS=5V1 HSGD peak source current IHSGDSO 120 220 320 mA IHSGD = 20mA HSGD peak sink current IHSGDSI 17 35 70 mA RLoad = 10Ω+CLoad = 1nF HSGD voltage during sink current VHSGDHS 0.018 0.05 0.1 V IHSGD = 5mA HSGD rise time tHSGDR 0.40 1.10 2.50 ns IHSGD = 100mA HSGD fall time tHSGDF - 0.40 -0.20 - 0.04 ns IHSGD = - 20mA The parameter is not subject to Production Test – verified by Design / Characterization Datasheet 29 of 34 1 V 1.1 2018-10-28 ICL5102 PFC + Resonant Half-Bridge Controller 2nd Generation Electrical Characteristics Table 14 Electrical Characteristics of the RF Pin Parameter Symbol Limit Values Min. Typ. Max. Unit Remarks @ 100µA < IRFM < 800µA RF pin voltage in normal operation VRF 2.46 2.5 2.54 V HB nominal switching frequency fNOM 97.5 100 102.5 kHz f1 f2 f3 f4 f5 37 76 190 220 290 40 80 200 240 320 43 84 210 260 350 kHz kHz kHz kHz kHz fmax-25°C 450 500 - kHz fmax-40°C 400 500 - kHz Adjustable HB switching frequency via the CCO Table 15 Electrical Characteristics of the BM Pin Parameter Symbol Limit Values Unit Min. Typ. Max. HB burst mode entry voltage threshold VHB_BM_entry 710 750 790 mV Blanking time for HB burst mode entry tHB_BM_entry_blanking 8.5 10.0 11.5 ms HB burst mode turn-on threshold VHB_BM_on 2.13 2.20 2.27 V HB burst mode exit threshold VHB_BM_exit 1.93 2.0 2.07 V Maximum sink current into the BO pin IBM_max BO pin current in the sleep mode IBM_Stop Table 16 RRF = 10kΩ without the resistor to BM pin IRF = - 100 µA IRF = - 200 µA IRF = - 500 µA IRF = - 600 µA IRF = - 800 µA IRF = - 1.25 mA / @ Tj = 25°C1 IRF = - 1.25 mA / @ Tj = 40°C1 800 -3 — Remarks µA 14 µA Electrical Characteristics of the BO Pin Parameter Symbol Limit Values Unit Min. Typ. Max. Brown-out threshold VBO_out 1.14 1.2 1.26 V Brown-in threshold VBO_in 1.34 1.4 1.46 V BO pin bias current IBOBA -0.5 — 0.5 µA Remarks VBO = 5.0V Make sure, that the expected ambient temperature do NOT causes a maximum junction temperature higher than 125°C Datasheet 30 of 34 1 V 1.1 2018-10-28 ICL5102 PFC + Resonant Half-Bridge Controller 2nd Generation Electrical Characteristics Table 17 Electrical Characteristics of the OVP Pin Parameter Symbol Limit Values Min. Typ. Max. Unit Remarks t > 5µs HB OVP pin reference voltage for OVP detection VHB_OVP_ref 2.45 2.5 2.55 V Blanking time for HB OVP detection tHB_OVP_blanking — 5 — µs OVP pin bias current IOVPBA - 0.5 — 0.5 µA VOVP = 3.0V Unit Remarks Table 18 Electrical Characteristics of the OTP Pin Parameter Symbol Limit Values Min. Typ. Max. OTP turn-on threshold VOTP_start 670 703 735 mV OTP turn-off threshold VOTP_off 594 625 665 mV — 620 — µs IOTP - 106 - 100 - 94 µA Symbol Limit Values Blanking time for OTP detection OTP pin source current in normal operation Table 19 Time Section Parameter Min. Typ. Max. Unit Remarks HB maximum dead time 1 tDead_max1 550 750 930 ns LSCS > - 50mV / 100kHz HB maximum dead time 2 tDead_max2 350 500 600 ns LSCS > - 50mV / 500kHz HB minimum dead time tDead_min 150 250 300 ns LSCS < - 50mV / 500kHz Datasheet 31 of 34 V 1.1 2018-10-28 ICL5102 PFC + Resonant Half-Bridge Controller 2nd Generation Package Dimensions 6 Package Dimensions The package dimensions of PG-DSO-16 are provided. Figure 24 Package Dimensions for PG-DSO-16 Note: Dimensions in mm. Note: You can find all of our packages, packing types and other package information on our Infineon internet page “Products”: http://www.infineon.com/products. Datasheet 32 of 34 V 1.1 2018-10-28 ICL5102 PFC + Resonant Half-Bridge Controller 2nd Generation Revision history Revision history Document version Date of release Description of changes V1.1 09.11.2018 Errors correction and content modification V1.0 01.06.2018 First release Datasheet 33 of 34 V 1.1 2018-10-28 Trademarks All referenced product or service names and trademarks are the property of their respective owners. Edition 2018-10-28 Published by Infineon Technologies AG 81726 München, Germany © 2018 Infineon Technologies AG. All Rights Reserved. Do you have a question about this document? Email: erratum@infineon.com Document reference ifx1 IMPORTANT NOTICE The information given in this document shall in no event be regarded as a guarantee of conditions or characteristics (“Beschaffenheitsgarantie”) . With respect to any examples, hints or any typical values stated herein and/or any information regarding the application of the product, Infineon Technologies hereby disclaims any and all warranties and liabilities of any kind, including without limitation warranties of non-infringement of intellectual property rights of any third party. In addition, any information given in this document is subject to customer’s compliance with its obligations stated in this document and any applicable legal requirements, norms and standards concerning customer’s products and any use of the product of Infineon Technologies in customer’s applications. The data contained in this document is exclusively intended for technically trained staff. It is the responsibility of customer’s technical departments to evaluate the suitability of the product for the intended application and the completeness of the product information given in this document with respect to such application. For further information on the product, technology, delivery terms and conditions and prices please contact your nearest Infineon Technologies office (www.infineon.com). WARNINGS Due to technical requirements products may contain dangerous substances. For information on the types in question please contact your nearest Infineon Technologies office. Except as otherwise explicitly approved by Infineon Technologies in a written document signed by authorized representatives of Infineon Technologies, Infineon Technologies’ products may not be used in any applications where a failure of the product or any consequences of the use thereof can reasonably be expected to result in personal injury.
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