System 50
SYSTEM 50 RACKS OVERVIEW
Replacement Fuses
I/O Racks Part Number Explanation
Series Number
70MRCK16–HL
Input Connection/Mounting
Blank = Edge Card Connector Only for Std. I/O (Note 1)
EC = Edge Card Connector only for Mini I/O (Note 1)
HL = Header Connector: long ejector levers (Note 2)
DIN = DIN Rail Mount
48 = 48-pin Euro DIN Connector (Note 3)
Number of Modules or Rack Positions
4 = 4 Modules
4R = 4 Modules, Positive or Negative True Logic
8 = 8 Modules
16 = 16 Modules
16T= Terminal Blocks for Control and Field Wiring
16I = Terminal Blocks for Control and Field Wiring:
Positive or negative true logic
24 = 24 Modules
32 = 32 Modules
Mounting Rack Type
K = 1 Row of Modules in Line
Q = 2 Rows of Modules (Mini racks replace Quad racks)
M = Special 32 Position G5 Rack for MicroDAC
P = Special 32 Position G5 Rack for Parallel
Controller Board
RC = Mounting Rack
Module Type
L = OpenLine® I/O Modules
G = G5 I/O Modules
M = Mini I/O Modules
Blank = Standard I/O Module
Note 1– 50-pin card edge mates with 3M part number 3415-0001 or equivalent.
Note 2– Racks with long ejector levers mate with ribbon cable connectors with strain relief (Molex part number
15-29-9350 or equivalent) or discrete wire connectors (Molex part number 22-55-2502 or equivalent).
Note 3– Racks with 48-pin Euro DIN connector are special 16 position OpenLine© racks for OpenDAC© controllers.
All I/O locations on standard and mini I/O
racks are fused with five amp Littelfuse 251005 or Bussman GFA5 fuses. Logic supply on
24 and 32 position standard and mini I/O racks
are fused with one amp Littelfuse 251-001 or
Bussman GFA1 fuses. Logic supply on 16, 24
and 32 position G5 I/O racks are fused with
5 x20mm glass fuses rated one amp or five
amps.
Custom I/O Racks and
Termination Assemblies
For applications where our standard I/O racks
do not fit your application, we offer custom I/
O racks and termination assemblies. We have
provided custom I/O racks with the following
features:
• Special control logic connectors
• DIN rail mounting
• Depluggable terminal strips
• Options for sinking and/or sourcing of field
power
• 19” Rack for mounting options
• Signal conditioning and transient protection
Our application engineers are ready to help
you design your I/O termination assembly. If
you have a unique application, give us a try.
I/O Module and Fuse Sockets
We recommend customers designing their
own mini, standard or G5 I/O racks use MillMax part number 0355-0-15-01-02-01-10-0
sockets or equivalent for the I/O module leads
and Mill-Max part number 0660-0-15-01-2002-10-0 or equivalent for Littelfuse pico fuse
leads. Custom OpenLine® I/O racks should
use Crane connectors for the input and for the
output.
Not all combinations are valid, see Ordering Information on each page.
Logic Supply
System 50
I/O Racks
G5 Mounting Racks
I/O racks are passive backplanes into which
I/O modules can be installed and removed. I/O
racks connect one of the “logic side” terminals
from each module to an associated pin on the
logic side connector for interface to the controller.
I/O bases have an integral processor and dual
port memory chip. The I/O handles scanning
and storage of the I/O information which can be
accessed over the bases address/databus.
Up to 8 racks can be stacked along a DIN rail.
G5 mounting racks are designed to
accommodate G5 modules, which incorporate
a status LED in the module. The G5 output
modules also have an integral fuse. This
eliminates the need for module fuses and LED
status indicators on the rack. The G5 modules
are slightly thinner than the standard modules.
When used with the MicroDAC or Microlon®
controllers, analog and digital I/O modules can
be intermixed on the same G5 rack.
Standard Mounting Racks
Miniature-Sized Racks
Mounting racks provide a convenient method
of connecting to I/O modules. Most racks have
the option of a card edge or header connector
for the logic signals. Field wires are connected
to open or closed terminal blocks.
Our mini racks are much smaller than the
industry standard racks. In addition to saving
precious panel space, mini racks save
installation time by replacing the individual
module screws with a single hold down bar
which is installed with two thumb screws.
The modules are plugged into receptacle cups
or connectors and are held in place by hold
down screws, bars or clips. An LED indicates
the status of each digital module. A five amp
replaceable fuse protects the outputs from
short circuits.
L-69
To power an I/O rack, connect a power supply
to the 2 position logic supply terminal block,
taking care that the polarity is correct.
Alternately, the I/O rack may be powered
through the 50-pin connector. Pin #49 on all
other racks is +Vcc. Installation of a jumper or
fuse may be necessary on the I/O rack to
complete this connection. See details on the
following pages.
Field Terminal BlockWire Size Quantity per Terminal
AWG
I/O Rack Type
10
12
14
16
Mini
G5
OpenLine®
–
1
–
–
1
–
1
2
1
2
3
2
UL Recognition/CSA Certification
Those I/O racks indicated as UL and CSA
certified are listed in UL file E94540 and CSA
file LR38763.
Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com
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