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CTJ120E03D-513

CTJ120E03D-513

  • 厂商:

    HUMIREL(泰科)

  • 封装:

    -

  • 描述:

    CTJ120E03D-513

  • 数据手册
  • 价格&库存
CTJ120E03D-513 数据手册
DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM AS81714 SERIES II QUALIFIED PRODUCTS OFFER ROBUST AND HIGHLY RELIABLE WIRE TERMINATION IN DEMANDING ENVIRONMENTS AEROSPACE, DEFENSE & MARINE / DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM DEUTSCH CTJ Series Common Termination System AS81714 Series II Contents INTRODUCTION 3 MODULES CTD and CTJ1 Power Distribution and Feedback Modules 6 CTJ4 Series Electronic Component Modules 9 CTJ5 Series Board-Mount/Pluggable Modules 19 CTJ6 and CTJ9 Series Plug and Receptacle Connectors 22 CTJ7 and CTG Series Grounding Modules and Junctions 26 CTL, CTM, and CTN Series In-Line Junctions 29 Composite In-line Junctions 32 Adapter Junctions 35 RAILS CTJ2 Series Metallic Single-Module Rails 37 CTJ3 Series Metallic Rails 38 DCR Series Composite Rails 40 CONTACTS AND TOOLING Socket Contacts 42 CTJ Series Tooling 43 CROSS REFERENCE DEUTSCH CTJ to AS8171 46 AEROSPACE, DEFENSE & MARINE / DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 2 DEUTSCH CTJ Series Common Termination System RUGGED • Many parts qualified to SAE-AS81714 • Integrated bus bar technology ENVIRONMENTALLY SEALED • Resists fluids commonly found in aerospace and defense applications • Helps prevent foreign object debris issues EASY TO USE • Insertable modules that can be easily removed and reinserted into rails with tools APPLICATIONS • Commercial Air • Space • Military Ground • Military Aerospace The DEUTSCH CTJ Series common termination system from TE Connectivity (TE) is a system of wires and components that are interconnected to one another by the use of a standard AS39029 socket contact only. This eliminates the need for pin contacts which are located in the mating components. Bussed cavities use our singlepin bus bar design. There are multiple design options available to customize the modules, junctions, splices and rails available in Mil Spec-approved AS81714 Series II and non-qualified proprietary designs. TE Advantage DEUTSCH AS39029 Contacts. All assemblies—modules, splices, etc.—are supplied with DEUTSCH AS39029 socket contacts, which are designed to meet AS39029 standard for ruggedness and vibration resistance. Customization. Products can be customized to help meet your specific needs. Single Rail Assembly. We offer rail assemblies for singlemount components. Easy Assembly. We offer easy insertion and removal of single rails inside multimodule assemblies. AEROSPACE, DEFENSE & MARINE / DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 3 DEUTSCH CTJ Series Common Termination System Environmentally Sealed Grommet Housing Wire-Applied AS39029 Socket Contact Integral Pin Contact Bussed Cavities Single Pin Buss Bar CTD Bussing Modules for power distribution. CTJ1 Feedback Modules with various bussing arrangements. CTJ4 Electronic Component Modules design based upon Mil-T-81714/62 electronic modules. Modules are available with a variety of diodes, resistors, capacitors, and fuses, with both M81714/62 equivalents and additional configurations. CTJ5 Board-Mount Modules include solder pin contacts for direct mounting to pc boards and flex cable. By eliminating the need for a mounting rail, CTJ5 modules provide a flexible and compact solution. CTJ6 Plug and CTJ9 Receptacle Connectors provide a small, lightweight method of connecting/disconnecting multiple wires. Available in flange-mount and in-line versions. CTJ7 Grounding Modules, using either flange mount or stud mount, provide sealed multiwire grounding solutions. CTJ2 Metallic Mounting Bracket are aluminum alloy and designed to hold one single module or two half-size modules. CTJ3 Metallic Rails use aluminum alloy and stainless steel clips. They are available with a variety of finishes and sizes ranging from 2 to 40 inches. DCR Composite Rails are a lightweight alternative to CTJ3 rails, offering up to 48% weight savings and available in lengths from 2 to 20 inches. Junctions and Splices CTL, CTM and CTN In-Line Junctions connect two to four wires in-line and multijunctions for housing and sealing individual components. The CTL is an in-line junction for single wires. The CTM connects and buses two, three, or four wires. The CTN series connects contacts electrically with diodes, capacitors, fuses, or resistors. Composite In-Line Junctions are composite versions of the CTL, CTM, and CTN series with electronic components design-in customization. CTJ Grounding Junctions provide a simple method of terminating wire to ground using standard AS39029 contacts. AEROSPACE, DEFENSE & MARINE / DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 4 DEUTSCH CTJ Series Common Termination System CTJ Mil Spec Series General Specifications The CTJ Mil Spec Series meet requirements of SAE-AS81714. Dielectric Withstanding Voltage (AS81714 paragraph 3.5.6): At Sea Level: 1500 VACrms At 110,000 Ft: 200 VACrms Insulation Resistance (AS81714 paragraph 3.5.11): 5000 MΩ min. at 25°C Operating Temperature: -65°C to +200°C Physical Shock: 78 g in each of the 3 mutually perpendicular planes Vibration: Maintains continuity to minimize mechanical or physical damage during or after vibration following vibration levels Level 1—34 minutes per axis 20–90 Hz at 6 dB/oct. rise 90–300 Hz at 1.0 g2/Hz 300–2000 Hz at 6 dB/oct. fall Level 2—14 minutes per axis 20–40 Hz at 6 dB/oct. rise 40–350 Hz at 0.5 g2/Hz 350–2000 Hz at 6 dB/oct. fall No discontinuities greater than 1 microsecond Corrosion: 48 hours of salt spray Magnetic Permeability: 2.0  max. Fluid Resistance: MIL-PRF-5606: Hydraulic fluid MIL-DTL-83133: JP-8 aviation fuel MIL-PRF-7808: Lubricating oil MIL-PRF-23699: Lubricating oil MIL-A-8243: Deicing/defrosting fluid MIL-C-25769: Aircraft cleaning compound MIL-PRF-87937: Aircraft cleaning compound MIL-G-3056: Gasoline Contact Resistance (at 25°C) Meets AS39029 paragraph 3.5.4 Wire Size Test Current Voltage Drop 22 AWG 5A 73 mV 20 AWG 7.5 A 55 mV 16 AWG 13 A 50 mV 12 AWG 23 A 42 mV Usable Wire Size Meets AS39029 paragraph 3.4.2 Contact Wire Range (AWG) Current Rating Size 22 26–22 5A Size 20 24–20 7.5 A Size 16 16–20 13 A Size 12 14–12 23 A Grommet Sealing Range Contact Size Wire OD Min. Max. 22 0.030 0.060 20 0.040 0.083 16 0.065 0.109 12 0.097 0.142 Materials Housing: Composite Bus Bar/Pins: Copper alloy, plated gold Sealing Grommet: Elastomer, fluid resistant and environmentally sealed Metal Rails (CTJ2 and CTJ3): Aluminum alloy, nickel plated (standard). Also available with anodized, olive drab cadmium, or clear finishes. Stainless steel clips DCR Rails: Composite AEROSPACE, DEFENSE & MARINE / DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 5 DEUTSCH CTJ Series Common Termination System DEUTSCH CTD and CTJ1 Power Distribution and Feedback Modules EASY TO USE • Busses 6 to 20 contacts in a small area • Internal bus bars are configured to allow connections of various combinations of wires RUGGED • Uses a rugged A39029 socket contact mated to one-piece (cold-headed) internal pin bus bars • Excellent vibration resistance • Environmentally sealed CONVENIENT • Modules fit in single, multiple, composite or metal rails with multiple mounting options • CTD distribution modules accommodate different sizes of contacts within the same bus CTD power distribution and CTJ feedback modules for rugged, environmentally sealed bussing of wires. Specifications Dielectric Withstanding Voltage (AS81714 paragraph 3.5.6): At Sea Level: 1500 VACrms At 110,000 Ft: 200 VACrms Insulation Resistance (AS81714 paragraph 3.5.11): 5000 MΩ min. at 25°C Operating Temperature: -65°C to +200°C Vibration: Maintains continuity to minimize mechanical or physical damage during or after vibration levels stated in tested specifications Corrosion: 48 hours of salt spray Fluid Resistance: MIL-PRF-5606: Hydraulic fluid MIL-DTL-83133: JP-8 aviation fuel MIL-PRF-7808: Lubricating oil MIL-PRF-23699: Lubricating oil MIL-A-8243: Deicing/defrosting fluid MIL-C-25769: Aircraft cleaning compound MIL-PRF-87937: Aircraft cleaning compound MIL-G-3056: Gasoline Materials Housing: Composite Bus Bar/Pins: Copper alloy, plated gold Pin Contacts: Gold over copper Sealing Grommet: Elastomer, fluid resistant and environmentally sealed AEROSPACE, DEFENSE & MARINE / DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 6 DEUTSCH CTJ Series Common Termination System Contact Resistance (at 25°C) Usable Wire Size Grommet Sealing Range Meets AS39029 paragraph 3.5.4 Wire Size Test Current Voltage Drop 22 AWG 5A 73 mV 20 AWG 7.5 A 55 mV 16 AWG 13 A 50 mV 12 AWG 23 A 42 mV Meets AS39029 paragraph 3.4.2 Wire OD Contact Size Min. Max. 22 0.030 0.060 20 0.040 0.083 16 0.065 0.109 Contact Wire Range (AWG) Current Rating Size 22 26–22 5A Size 20 24–20 7.5 A Size 16 16–20 13 A Size 12 14–12 23 A CTD Series Distribution Bussing Arrangements Part No. CTD126E01A No. of Busses Contacts per Bus Distribution Bus Bussing Arrangement CTD126E02E CTD1062E05A 1 1 2 5 2 Size 12 6 Size 16 — 2 Size 16 6 Size 20 — 1 Size 12 3 Size 16 — 1 Size 12 1 Size 20 1 Size 22 26 60 26 062 01A 01F 02E 05A CTD Outline Dimensions .510 CTD160E01F 1.020 .672 .672 1.047 .920 CTD16 Module Size 16 Module (CTD160E01F) CTD12 and CTD10 Module Size 12 Module (CTD126E01A, CTD126E02E, CTD1062E05A) Part Numbering System CTD 1 60 E 01F - 513 Basic Identifier Module Type 1 Feedback Distribution Bus (See Table) Environmental Bussing Arrangements (See Table) Modifications 513 To Mil Standard to Withstand Fluid Immersion to MS55 090 Less Contacts 6148 MS55 Resilient Material, Omit Contacts, Sealing Plugs, and Insertion/Removal Tool 4010 Vacuum Bake AEROSPACE, DEFENSE & MARINE / DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 7 DEUTSCH CTJ Series Common Termination System CTJ1 Series Feedback Bussing Arrangements Size 22 Contacts Quantity: 20 No. of Busses Bus Code 1 2 5 6 10 4 01C 02D 05E 06B 10A 04F Size 20 Contacts Quantity: 12 No. of Busses Bus Code 1 2 3 4 6 01B 02C 03D 04A 06E Size 16 Contacts Quantity: 6 No. of Busses Bus Code Size 12 Contacts Quantity: 6 1 2 3 01D 02B 03A CTJ1 Outline Dimensions .510 No. of Busses Bus Code 1.020 1 2 3 01E 02A 03B .672 .672 1.047 .760 Size 22, 20, and 16 Modules Size 22, 20, and 16 Modules Part Numbering System Size 12 Module Size 12 Module CTJ 1 22 E 05E - 513 Basic Identifier Ordering Information Module Type Module Part No. 1 Feedback Size 22 CTJ122Exxx-yyy Contact Size Size 20 CTJ120Exxx-yyy 22, 20, 16, 12 Size 16 CTJ116Exxx-yyy Environmental Size 12 CTJ112Exxx-yyy Bussing Arrangements xxx = bussing arrangements (See Table) yyy = modification codes Modifications 513 To Mil Standard to Withstand Fluid Immersion to MS55 090 Less Contacts 6148 MS55 Resilient Material, Omit Contacts, Sealing Plugs, and Insertion/Removal Tool 4010 Vacuum Bake AEROSPACE, DEFENSE & MARINE / DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 8 DEUTSCH CTJ Series Common Termination System DEUTSCH CTJ4 Series Electronic Component Modules CONVENIENT • May be placed near transient suppression devices that they are designed to protect • Each module houses small printed circuit boards incorporating a variety of discrete electronic components • Uses crimp-tool terminations and a housing system for discrete components and circuits • Lightweight composite technology for weight-saving solutions ROBUST • Fluid resistant in most military or aerospace environments • Input/output wiring is sealed with elastomer grommet to help protect against environmental hazards • Designed to the electronic requirements of MIL-T-81714/62 VERSATILE • Available with a variety of discrete electronic components with both M81714/62 equivalents and additional configurations CTJ4 electronic component modules are designed to the requirements of MIL-T-81714/62. Modules are available with a variety of diodes, resistors, capacitors and fuses, with both M81714/62 equivalents and additional configurations. Specifications Operating Temperature: -65°C to +200°C or IAW Electronic Component (whichever has the lesser requirement) Thermal Shock and Vibration: In accordance withAS81714 or in accordance with electronic component (whichever has the lesser requirement) Fluid Resistance: MIL-PRF-5606: Hydraulic fluid MIL-DTL-83133: JP-8 aviation fuel MIL-PRF-7808: Lubricating oil MIL-PRF-23699: Lubricating oil MIL-A-8243: Deicing/defrosting fluid MIL-PRF-87937: Aircraft cleaning compound MIL-G-3056: Gasoline Materials Housing: Composite Pin Contacts: Gold over copper Sealing Grommet: Elastomer, fluid resistant and environmentally sealed AEROSPACE, DEFENSE & MARINE / DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 9 DEUTSCH CTJ Series Common Termination System Usable Wire Size Meets AS39029 paragraph 3.4.2 Contact Wire Range (AWG) Current Rating Size 20 24–20 7.5 A Size 12 14–12 23 A Part Numbering System CTJ4 20 E 017 - 513 Basic Identifier Contact Size 20, 12 Environmental Individual Circuits Modifiers 513 Elastomer change to meet AS81714 Fluid Requirements 090 Less Contacts 6148 Elastomer change to meet AS81714 Fluid requirements, less sontacts, less sealing Plugs and less Insertion/Removal Tools 4010 Vacuum Bake Ordering Information Contact Part No. Size 20 CTJ420E-xxx-yyy Size 12 CTJ412E-xxx-yyy xxx = individual electronic circuits yyy = modification code Outline Dimensions 1.170 MAX .920 MAX 1.170 MAX .510 .672 1.020 .672 1.020 .672 .672 CTJ4 Modules AEROSPACE, DEFENSE & MARINE / DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 10 DEUTSCH CTJ Series Common Termination System CTJ4 Circuit Configurations CTJ412E001 CTJ420E002 CTJ420E003 CTJ420E004 CTJ420E005 CTJ420E006 CTJ420E008 CTJ420E009 CTJ420E010 CTJ420E011 CTJ420E012 CTJ420E013 CTJ420E014 CTJ420E015 CTJ420E016 One 15 A, 125 V Fuse One VE08 Rectifier Four JANTX 1N3613 Diodes Five JANTX 1N5618 Diodes Two RNC55H1002BP Diodes Two 10 kΩ Resistors, 1/10 W Five 150 Ω Resistors, 1/4 W Five JANTX 1N4246 or JANTX 1N5616 Diodes Six JANTX 1N5618 Diodes Five 10 kΩ Resistors, 1/10 W Two JANTX 1N5618 Diodes One 10 kΩ Resistor, 1/10 W One 110 Ω Resistor, 1/10 W Two 150 Ω Resistors, 1/4 W One 10 F Capacitor, 35 WVDC Three JANTX 1N6054A Zener Diodes Four JANTX 1N5618 Diodes Four JANTX 1N4478 Zener Diodes Four JANTX 1N5618 Diodes One 200 Ω Resistor, 1/8 W Five JANTX 1N5618 Diodes AEROSPACE, DEFENSE & MARINE / DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 11 DEUTSCH CTJ Series Common Termination System CTJ4 Circuit Configurations CTJ420E017 CTJ420E019 CTJ420E020 CTJ420E021 CTJ420E022 CTJ420E026 CTJ420E027 CTJ420E028 CTJ420E029 CTJ420E034 CTJ420E035 CTJ420E036 CTJ420E037 CTJ420E038 CTJ420E039 One JANTX 1N5618 Diode One JANTX 1N4478 Zener Diode Three JANTX 1N5550 Diodes Two 66099-108 or 66139-101 ISO Cubes Five 150 Ω Resistors, 1/10 W Five 23.2 kΩ Resistors, 1/20 W One 1.10 kΩ Resistor, 1/10 W One 1.40 kΩ Resistor, 1/10 W One 20 kΩ Resistor, 1/10 W Two 10 kΩ Resistors, 1/10 W Six JANTX 1N5809 Diodes Eight JANTX 1N5550 Diodes Five 10.2 kΩ Resistors, 1/10 W Five 24.9 kΩ Resistors, 1/20 W Two 3.6 kΩ Resistors, 1/10 W One 100 kΩ Resistor, 1/10 W Two 1 F Capacitors, 50 WVDC Five JANTX 1N5620 Diodes Two 10 kΩ Resistors, 1/10 W Two 1.43 kΩ Resistors, 1/10 W One JANTX1N4954 Zener Diode Five 2.8 kΩ Resistors, 1/10 W Five 41.2 kΩ Resistors, 1/20 W AEROSPACE, DEFENSE & MARINE / DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 12 DEUTSCH CTJ Series Common Termination System CTJ4 Circuit Configurations CTJ420E040 CTJ420E041 CTJ420E042 CTJ420E043 CTJ420E044 CTJ420E045 CTJ420E047 CTJ420E051 CTJ420E052 CTJ420E059 CTJ420E060 CTJ420E100 One JANTX 1N5618 Diode Six JANTX 1N5618 Diodes CTJ420E102 CTJ420E109 Five 49.9 kΩ Resistors, 1/20 W Five JANTX 1N827 Zener Diodes Three 60.4 or 59 Ω Resistors, 2 W Four 150 Ω Resistors, 1/4 W CTJ420E101 Six JANTX 1N3613 Diodes Five JANTX 1N5550 Diodes Five JANTX 1N5552 Diodes Three JANTX 1N5618 Diodes Two 20 kΩ Resistors, 1/4 W Two 8.45 kΩ Resistors, 1/4 W Five JANTX 1N5418 Diodes Two 40 kΩ Resistors, 1/10 W Two 50 kΩ Resistors, 1/10 W Three JANTX 1N5618 Diodes One MIL-T-27/172-45 Transformer AEROSPACE, DEFENSE & MARINE / DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 13 DEUTSCH CTJ Series Common Termination System CTJ4 Circuit Configurations CTJ420E112 CTJ420E113 CTJ420E114 CTJ420E115 CTJ420E116 CTJ420E117 CTJ420E128 CTJ420E129 CTJ420E132 CTJ420E134 CTJ420E135 CTJ420E137 Four JANTX 1N5551 Diodes Six JANTX 1N6419-1 Diodes CTJ420E138 CTJ420E140 CTJ420E145 Five 150 Ω Resistors, 1/4 W Five 6.2 kΩ Resistors, 1/4 W Two JANTX 1N6052A Zener Dioides Three 150 Ω Resistors, 1/2 W One 51 Ω Resistor, 1/2 W One 820 Ω Resistor, 2 W Five JANTX 1N5618 Diodes Six 4.7 kΩ Resistors, 1/4 W Five 3 kΩ Resistors, 1/4 W One JANTX 1N5618 Diode Three 10 kΩ Resistors, 1/8 W Five 5.1 kΩ Resistors, 1/10 W Five JANTX 1N4247 Diodes Five 5 A Fuses, 125 V Five 150 Ω Resistors, 1/2 W Two 100 kΩ Resistors, 1/4 W Two 7.5 kΩ Resistors, 1/4 W AEROSPACE, DEFENSE & MARINE / DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 14 DEUTSCH CTJ Series Common Termination System CTJ4 Circuit Configurations CTJ420E146 CTJ420E149 CTJ420E155 CTJ420E157 CTJ420E161 CTJ420E162 CTJ420E163 CTJ420E164 CTJ420E166 Five JANTX 1N5618 Diodes Two 120 Ω Resistors, 1/4 W Two JANTX 1N6045A Zener Diodes Three JANTX 1N5616 Diodes Two JANTX 1N4461 Zener Diodes Two JANTX 1N6059A Zener Diodes One JANTX 2N2323A SCR One 1.1 kΩ Resistor, 1/10 W Two 1 kΩ Resistors, 1/4 W Two JANTX 1N6067A Zener Diodes Two ON Semiconductor MR756 Diodes 3 CTJ420E167 CTJ420E170 CTJ420E172 CTJ420E173 CTJ420E174 CTJ420E176 Five 1N5351B Zener Diodes Five JANTX 1N5418 Diodes Five 249 Ω Resistors, 1/4 W Five 100 kΩ Resistors, 1/10 W 5 Two TELEDYNE M93F-1 ISO Cubes Five 470 Ω Resistors, 1/2 W AEROSPACE, DEFENSE & MARINE / DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 15 DEUTSCH CTJ Series Common Termination System CTJ4 Circuit Configurations CTJ420E177 CTJ420E184 CTJ420E186 CTJ420E187 CTJ420E189 CTJ420E191 CTJ420E192 CTJ420E196 CTJ420E197 CTJ420E301 CTJ420E302 CTJ420E303 CTJ420E304 CTJ420E305 CTJ420E311 Six JANTX 1N4454-1 Diodes Five 7 A Fuses, 125 V Five 1 kΩ Resistors, 1/4 W Four 2.7 kΩ Resistors, 1/4 W One 56 Ω Resistor, 1/2 W Two 120 Ω Resistors, 1/2 W Two 2.7 kΩ Resistors, 1/4 W One 1 F Capacitor, 50 VDC Two JANTX 1N5618 Diodes Five 127 Ω Resistors, 1/8 W Four 2.7 kΩ Resistors, 1/4 W One 3.9 kΩ Resistor, 1/4 W Two 2.7 kΩ Resistors, 1/4 W Two 3.9 kΩ Resistors, 1/4 W Two TELEDYNE M92F-3 ISO Cubes One INTERSIL HA-5002/883 Current Buffer Five 5 A Fuses, 125 V One 2.7 kΩ Resistor, 1/4 W One 1.8 kΩ Resistor, 1/4 W One 5.1 kΩ Resistor, 1/4 W One 3.3 kΩ Resistor, 1/4 W Three JANTX 1N5711 Diodes Six JANTX 1N649-1 Diodes AEROSPACE, DEFENSE & MARINE / DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 16 DEUTSCH CTJ Series Common Termination System CTJ4 Circuit Configurations CTJ420E313 CTJ420E314 CTJ420E316 CTJ420E317 CTJ420E320 Five 1N4007 Diodes Three JANTX 1N5550 Diodes CTJ420E321 CTJ420E322 CTJ420E326 CTJ420E332 CTJ420E333 Five 10 kΩ Resistor, 1/10 W Two 2 kΩ Resistors, 1/4 W Two JANTX 1N6677-1 Diodes CTJ420E334 CTJ420E336 CTJ420E337 CTJ420E338 Five 100 kΩ Resistors, 1/4 W Five 4.7 kΩ Resistors, 1/2 W Two 200 A Diodes Six 1N4007 Diodes One 100 Ω Resistor, 1/4 W One 300 Ω Resistor, 1/4 W One 573 Ω Resistor, 1/4 W One 10 F Capacitor, 35 WVDC One 1 kΩ Resistor, 1/8 W Three 10 kΩ Resistors, 1/8 W One 300 kΩ Resistor, 1/8 W Two 1 kΩ Resistors, 1/2 W Two 1N4007 Diodes Four JANS 1N5811 Diodes CTJ420E330 One 1000 pF Capacitor, 100 VDC Two 10 kΩ Resistors, 1/8 W Two 3 kΩ Resistors, 1/8 W Four JANTX 1N3613 Diodes AEROSPACE, DEFENSE & MARINE / DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 17 DEUTSCH CTJ Series Common Termination System CTJ4 Circuit Configurations CTJ420E339 CTJ420E340 CTJ420E342 CTJ420E347 One 100 Ω Resistor, 1/2 W Four JANTX 1N3613 Diodes Four 1.5 kΩ Resistors, 1 W Two 2.2 kΩ Resistors, 1/2 W Two 240 kΩ Resistors, 1/2 W CTJ420E341 Two 470 kΩ Resistors, 2 W Twelve 4.99 kΩ Resistors, 1/8 W AEROSPACE, DEFENSE & MARINE / DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 18 DEUTSCH CTJ Series Common Termination System DEUTSCH CTJ5 Series Board-Mount/Pluggable Modules CONVENIENT • Mounts on pc board or flat flex cable • Uses AS39029 socket contacts to accept wiring and connect through to straight solder pin contacts • Uses a standard insertion/ removal tool • Light weight RUGGED • Fluid resistant in most aerospace environments • Available to operate in hydraulic fluid immersion EASY TO USE • Straight solder pin contacts allow modules to be soldered to pc boards or plugged into specialized components • All contacts are discrete, mainly used to take single leads from a PC board out to wire Fast, cost-effective termination of pc boards, flat flex cable, and electromechanical components. Specifications Dielectric Withstanding Voltage (AS81714 paragraph 3.5.6): At Sea Level: 1500 VACrms At 110,000 Ft: 200 VACrms Insulation Resistance (AS81714 paragraph 3.5.11): 5000 MΩ min. at 25°C Operating Temperature: -65°C to +200°C Physical Shock: 78 g in each of the 3 mutually perpendicular planes Vibration: Maintains continuity to minimize mechanical or physical damage during or after vibration following vibration levels Level 1—34 minutes per axis 20–90 Hz at 6 dB/oct. rise 90–300 Hz at 1.0 g2/Hz 300–2000 Hz at 6 dB/oct. fall Level 2—14 minutes per axis 20–40 Hz at 6 dB/oct. rise 40–350 Hz at 0.5 g2/Hz 350–2000 Hz at 6 dB/oct. fall No discontinuities greater than 1 microsecond Corrosion: 48 hours of salt spray Magnetic Permeability: 2.0  max. Fluid Resistance: MIL-PRF-5606: Hydraulic fluid MIL-DTL-83133: JP-8 aviation fuel MIL-PRF-7808: Lubricating oil MIL-PRF-23699: Lubricating oil MIL-A-8243: Deicing/defrosting fluid MIL-C-25769: Aircraft cleaning compound MIL-PRF-87937: Aircraft cleaning compound MIL-G-3056: Gasoline AEROSPACE, DEFENSE & MARINE / DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 19 DEUTSCH CTJ Series Common Termination System Materials Housing: Composite Bus Bar/Pins: Copper alloy, plated gold Pin Contacts: Gold over copper Sealing Grommet: Elastomer, fluid resistant and environmentally sealed Contact Resistance (at 25°C) Meets AS39029 paragraph 3.5.4 Usable Wire Size Grommet Sealing Range Meets AS39029 paragraph 3.4.2 Wire Size Test Current Voltage Drop Contact Wire Range (AWG) Current Rating 22 AWG 5A 110 mV Size 22 26–22 5A 20 AWG 7.5 A 83 mV Size 20 24–20 7.5 A 16 AWG 13 A 74 mV Size 16 16–20 13 A Wire OD Contact Size Min. Max. 22 0.030 0.060 20 0.040 0.083 16 0.065 0.109 Modules Size 22 Size 22 2020 Size Size22 22 Contacts Contacts Size Size20 20 12 Size 2020 Contacts 12 Size Contacts Size 16 Size 16 6 Size 6 Size16 16Contacts Contacts Pin Arrangements     OUTLINE  DIMENSIONS   AEROSPACE, DEFENSE & MARINE / DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM     PAGE 20 DEUTSCH CTJ Series Common Termination System Outline Dimensions .510 .672 .760 (Size 22) .920 (Sizes 20, 16) .187 .030 Locating Key Part Numbering System CTJ5 20 E 12 - 513 Basic Identifier Contact Size 22, 20, 16 Environmental Number of Contacts Modification 513 To Mil Standard to Withstand Fluid Immersion to MS55 4010 Vacuum Bake Ordering Information Module Part No. Size 22 CTJ522E20-xxx Size 20 CTJ520E12-xxx Size 16 CTJ516E6-xxx xxx = modification code. AEROSPACE, DEFENSE & MARINE / DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 21 DEUTSCH CTJ Series Common Termination System DEUTSCH CTJ6 and CTJ9 Series Plug and Receptacle Connectors SAVE SPACE AND WEIGHT • Small, lightweight modules • Flange mounting or in-line mounting for simultaneous connect/disconnect of many wires VERSATILE • Flange or in-line mountable • Backpack configurations available for receptacle connectors • Available with optional strain relief • PCB tail contacts or with crimp backpack RELIABLE • Cork in bottle interfacial seal between the mating halves • Environmentally resistant EASY MATING/UNMATING • Audible click indicates proper mating • Simple tool allows unmating Small, lightweight modules designed for flange mounting or in-line mounting for simultaneous connect/disconnect of many wires. Specifications Dielectric Withstanding Voltage (AS81714 paragraph 3.5.6): At Sea Level: 1500 VACrms At 100,000 Ft: 200 VACrms Insulation Resistance (AS81714 paragraph 3.5.11): 5000 MΩ min. at 25°C Operating Temperature: -65°C to +200°C Thermal Shock (AS81714 paragraph 3.5.5): After cycling the modules between -55°C and +200°C, they will meet all applicable electrical and mechanical requirements Vibration: Maintains continuity to minimize mechanical or physical damage during or after vibration following vibration levels Level 1—34 minutes per axis 20-90 Hz at 6 dB/oct. rise 90-300 Hz at 1.0 g2/Hz 300-2000 Hz at 6 dB/oct. fall Level 2—14 minutes per axis 20–40 Hz at 6 dB/oct. rise 40–350 Hz at 0.5 g2/Hz 350–2000 Hz at 6 dB/oct. fall No discontinuities greater than 1 microsecond Corrosion: No decrease in performance or exposure of base metal up to 48 hours of salt spray Fluid Resistance: MIL-PRF-5606: Hydraulic fluid MIL-DTL-83133: JP-8 aviation fuel MIL-PRF-7808: Lubricating oil MIL-PRF-23699: Lubricating oil MIL-A-8243: Deicing/defrosting fluid MIL-C-25769: Aircraft cleaning compound MIL-PRF-87937: Aircraft cleaning compound MIL-G-3056: Gasoline AEROSPACE, DEFENSE & MARINE / DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 22 DEUTSCH CTJ Series Common Termination System Materials Housing: Composite Bus Bar/Pins: Copper alloy, plated gold Pin Contacts: Gold over copper Sealing Grommet: Elastomer, fluid resistant and environmentally sealed Strain Relief: Brass, nickel plated Usable Wire Size Meets AS39029 paragraph 3.4.2 Contact Wire Range (AWG) Current Rating Size 20 24–20 7.5 A Size 12 14–12 23 A Layout Arrangements (Viewed from grommet side of plug module) Layout 02 2 Size 12 Contacts Layout 06 6 Size 20 Contacts Layout 12 12 Size 20 Contacts CTJ9 Receptacle Configurations (Shown with rear environmental assembly) AEROSPACE, DEFENSE & MARINE / DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 23 DEUTSCH CTJ Series Common Termination System Part Numbering System CTJ 6 20 E 02 N - 513 Basic Identifier Module Type 6 Plug 9 Receptacle Contact Size 20, 12 Connector Type E Standard R Rear Package (Receptacle Only) Number of Contacts 02 2 Size 12 06 6 Size 20 12 12 Size 20 Keying N Standard 1, 2, 3 Alternate Keying (Consult Factory for Manufacturability) Modifications 513 To Mil Standard to Withstand Fluid Immersion to MS55 090 Less Contacts 4010 Vacuum Bake 1038 Supply with Strain Relief, Shipped Loose with Plug 5145 Offering for Plug Side Only That Provides a Strain Relief, Beryllium Copper Contacts and a Single Color Band for Improved Probe Damage Resistance CTJ9 Receptacle Outline and Mounting Demensions Flange Mount Receptacle In-Line Receptacle Order Part No. 65002*** for standard extended pins Order Part No. 65003*** for rear environmental assembly Layout A B C D E F G H J K L 02 0.770 0.620 0.750 0.200 0.100 0.670 0.510 1.000 1.300 0.750 0.530 06 0.650 0.470 0.750 0.200 0.100 0.550 0.380 1.000 1.180 0.600 0.380 12 0.770 0.620 0.750 0.200 0.100 0.670 0.510 1.000 1.300 0.750 0.530 AEROSPACE, DEFENSE & MARINE / DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 24 DEUTSCH CTJ Series Common Termination   System   Layout   A   Plug 02   CTJ60.652   06   0.530   12   0.652     B   Part  No.   0.360   0.510   CTJ620E06   CTJ620E12   Outline 0.510   Dimensions CTJ612E02   Layout CLOCKING  OPTIONS       Layout   A   Options B   Part  No.   Clocking 02   0.652   0.510   CTJ612E02   0.530   CTJ620E06     06   Grommet   Side  of  0.360   Plug     Receptacle  Side   12   0.652   0.510   CTJ620E12     Keying   Position   45°  Angle  Location   N   1,  2   1   CLOCKING  OPTIONS   3,  4   2   1,  3   3   2,  4     STRAIN   RELIEF   Strain Relief   Grommet  Side  of  Plug     A B Part No. 02 0.652 0.510 CTJ612E02 06 0.530 0.360 CTJ620E06 12 0.652 0.510 CTJ620E12   Used with Layout A 06 Side   Receptacle   12 Keying Position 1, 2 1 3, 4 2 1, 3 3 2, 4 B Part No. 0.320 0.490 1629-011-06117 0.470 0.630 1629-011-12117 Keying  Position   45°  Angle  Location   N   1,  2   1   3,  4   2   1,  3   3   2,  4       Used   with  L A   B   Part  No.   STRAIN   Rayout   ELIEF   06   0.320   0.490   1629-­‐011-­‐06117   12   0.470   0.630   1629-­‐011-­‐12117   CTJ6/CTJ9 Mating Procedure   CTJ6/CTJ9  MATING  AND  UNMATING  PROCEDURE     45° Angle Location N CTJ6/CTJ9 Unmating Procedure Mating  Procedure   34  |  P a g e       Used  with  Layout   A   B   Part  No.   06   0.320   0.490   1629-­‐011-­‐06117   Step 2. Press the plug and 12  Step 1. With the plug’s 0.470   0.630   1629-­‐011-­‐12117   engaging surface facing receptacle firmly together   the receptacle’s mating until you hear an audible CTJ6/CTJ9   ATING   AND   UNMATING   PROCEDURE   face andM the angled keying click that indicates the plug surfaces aligned, insert the is fully seated and locked Mating   Procedure   plug into the receptacle. in position. Step 1. Place extraction tool CTJ-R06 over the plug module and insert it into the slots on both sides of the receptacle. Push the tool in until the module’s locking fingers disengage. Step 2. Pressing the legs of the tool to hold the module tight, pull back to remove the plug module. 34  |  P a g e     AEROSPACE, DEFENSE & MARINE / DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 25 DEUTSCH CTJ Series Common Termination System DEUTSCH CTJ7 and CTG Series Grounding Modules and Junctions CONVENIENT • Small rugged devices • Environmentally sealed • Simple assembly FLEXIBLE • Stud and flange mounting • Threaded stud can replace the screw terminals RUGGED ONE-PIECE CONSTRUCTION • Resistant to shock and vibration • Light weight • Dissipates heat well CTJ7 grounding modules for multiwire grounding applications that need a small, rugged device that also offers sealing and assembly ease. CTG grounding junctions provide a simple method of terminating a wire to ground. Wires with crimp type contacts inserted into the grounding junctions can then be attached to any grounding surface. Junctions are available for size 22, 20, 16, and 12 contacts. Specifications Dielectric Withstanding Voltage (AS81714 paragraph 3.5.6): At Sea Level: 1500 VACrms At 110,000 Ft: 200 VACrms Insulation Resistance (AS81714 paragraph 3.5.11): 5000 MΩ min. at 25°C Operating Temperature: -65°C to +200°C Physical Shock: 78 g in each of the 3 mutually perpendicular planes Thermal Shock (AS81714 paragraph 3.5.5): After cycling the module between -55°C and +200°C, it will meet all applicable electrical and mechanical requirements Vibration: Maintains continuity to minimize mechanical or physical damage during or after vibration following vibration levels Level 1—34 minutes per axis 20-90 Hz at 6 dB/oct. rise 90-300 Hz at 1.0 g2/Hz 300-2000 Hz at 6 dB/oct. fall Level 2—14 minutes per axis 20-40 Hz at 6 dB/oct. rise 40-350 Hz at 0.5 g2/Hz 350-2000 Hz at 6 dB/oct. fall No discontinuities greater than 1 microsecond AEROSPACE, DEFENSE & MARINE / DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 26 DEUTSCH CTJ Series Common Termination System Materials Housing: Composite Bus Bar/Pins: Copper alloy, plated gold Pin Contacts: Gold over copper Sealing Grommet: Elastomer, fluid resistant and environmentally sealed Corrosion: 48 hours of salt spray Magnetic Permeability: 2.0  max. Fluid Resistance: MIL-PRF-5606: Hydraulic fluid MIL-DTL-83133: JP-8 aviation fuel MIL-PRF-7808: Lubricating oil MIL-PRF-23699: Lubricating oil MIL-A-8243: Deicing/defrosting fluid MIL-C-25769: Aircraft cleaning compound MIL-PRF-87937: Aircraft cleaning compound MIL-G-3056: Gasoline Contact Resistance (at 25°C) Meets AS39029 paragraph 3.5.4 Usable Wire Size Grommet Sealing Range Meets AS39029 paragraph 3.4.2 Wire Size Test Current Voltage Drop Contact Wire Range (AWG) Current Rating 22 AWG 5A 73 mV Size 22 26–22 5A 20 AWG 7.5 A 55 mV Size 20 24–20 7.5 A 16 AWG 13 A 50 mV Size 16 16–20 13 A 12 AWG 23 A 42 mV Size 12 14–12 23 A Wire OD Contact Size Min. Max. 22 0.030 0.060 20 0.040 0.083 16 0.065 0.109 12 0.097 0.142 CTJ7 Modules             Size 22 Size   Size   Size   2 2   22 2  2   Size   Size   Size   2Size 0   22 0  0  20 01C Bussing Code 01B Bussing Code 01C   01C   01C   Bussing   BB ussing   ussing   Code   CC ode   ode   01B   01B   01B   Bussing   BB ussing   ussing   Code   CC ode   ode   20 Size 22 Contacts 12 Size 20 Contacts 20   20   S20   ize   Size   Size   22   2C 2 2  ontacts   2   CC ontacts   ontacts   12   12   S12   ize   Size   Size   20   2C 2 0  ontacts   0   CC ontacts   ontacts         CTJ7 Module Outline Dimensions CTJ7   CTJ7   CTJ7   MODULE   MM ODULE   ODULE   OUTLINE   OO UTLINE   UTLINE   DIMENSIONS   DD IMENSIONS   IMENSIONS         Size   Size   Size   1Size 6   11 6  6  16 01D Bussing Code 01D   01D   01D   Bussing   BB ussing   ussing   Code   CC ode   ode   6 Size 16 Contacts 6  S6  ize   6   Size   Size   16   1C 1 6  ontacts   6   CC ontacts   ontacts         Size Size   Size   Size   12   11 2  2   12 01E Bussing 01E   01E   01E   Bussing   BB ussing   ussing   CCode ode   CC ode   ode   6 Size 12 Contacts 6  S6  ize   6   Size   Size   12   1C 1 2  ontacts   2   CC ontacts   ontacts               Type   Type   Type   K:Flange   KK:Flange   :Flange   MM ount Mount ount Type K: Flange Mount       Type   Type   Type   E:  ESE :  tud   S:  tud   Stud   Mount   MM ount   ount   AEROSPACE, DEFENSE & MARINE / DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 27 DEUTSCH CTJ Series Common Termination System Type E: Stud Mount Part Numbering System CTJ7 22 K 01C - 513 Basic Identifier Module Size 22 Size 22 Contact 20 Size 20 Contacts 16 Size 16 Contacts 12 Size 12 Contacts Flange Mounting Style K Flange Mount E Stud Mount (Not available for size 12) Bus Arrangement 01C 20 Size 22 Contacts Bussed 01B 12 Size 20 Contacts Bussed 01D 6 Size 16 Contacts Bussed 01E 6 Size 12 Contacts Bussed Modifications 513 To Mil Standard to Withstand Fluid Immersion to MS55 090 Less Contacts 6144 Replace Standard Hardware with MS21042l3 Self-Locking Nut and MS55 Resilient Material; Replace Standard Contacts with High-Reliability Contacts 6148 MS55 Resilient Material, Omit Contacts, Sealing Plugs, and Insertion/Removal Tool 7067 Gold-Over-Nickel Plating, MVFS Insert Material, Add Washer, Rotate Insert Marking 4010 Vacuum Bake CTG Junction Outline Dimensions Contacts Size A B Part No. 22 1.316 (33.43) 0.188 (4.78) CTG-22-08 20 1.240 (31.50) 0.188 (4.78) CTG-20-08 16 1.246 (31.65) 0.250 (6.35) CTG-16-08 12 1.370 (34.80) 0.313 (7.95) CTG-12-08 AEROSPACE, DEFENSE & MARINE / DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 28 DEUTSCH CTJ Series Common Termination System DEUTSCH CTL, CTM, and CTN Series In-Line Junctions VERSATILE • Options to connect up to 4 wires in-line and bussed configurations • Houses and seals individual components • Replacement for “Y’ splices and terminal strips • Special configurations and designs available RUGGED • Resistant to shock and vibration, per Mil AS39029, paragraph 3.5.9 • Extreme temperature range: -55°C to +200°C • Resistant to harsh fluids, per Mil AS-81714 EASY TO USE • In-line mountable • Uses AS39029 crimp contacts CTL series in-line junctions connect two wires in-line using crimp-type contacts. The junctions can then be placed in a wire bundle without being mounted. CTM series multi-junctions connect and bus four wires. They can be used to replace “Y” splices and terminal strips. CTN Series electronic multi-junctions are in-line devices that houses and shields passive or active components, including fuses, resistors, diodes, capacitors, or integrated circuits. Dielectric Withstanding Voltage (AS81714): At Sea Level: 1500 VACrms At 110,000 Ft: 200 VACrms Operating Temperature: -55°C to +200°C Physical Shock (AS39029, paragraph 3.5.9): Items shall not be damaged, there shall be no loosening of parts due to shock, and no interruption of electrical continuity longer than one microsecond during exposure to mechanical shock. Fluid Resistance: MIL-PRF-5606: Hydraulic fluid MIL-DTL-83133: JP-8 aviation fuel MIL-PRF-7808: Lubricating oil MIL-PRF-23699: Lubricating oil MIL-A-8243: Deicing/defrosting fluid MIL-C-25769: Aircraft cleaning compound MIL-PRF-87937: Aircraft cleaning compound MIL-G-3056: Gasoline Materials Housing: Composite Bus Bar/Pins: Copper alloy, plated gold Pin Contacts: Gold over copper Sealing Grommet: Elastomer, fluid resistant and environmentally sealed AEROSPACE, DEFENSE & MARINE / DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 29 DEUTSCH CTJ Series Common Termination System Usable Wire Size Grommet Sealing Range Meets AS39029 paragraph 3.4.2 Contact Wire Range (AWG) Current Rating Size 22 26–22 5A Size 20 24–20 7.5 A Size 16 16–20 13 A Size 12 14–12 23 A Wire OD Contact Size Min. Max. 22 0.030 0.060 20 0.040 0.083 16 0.065 0.109 CTL Outline Dimensions Part No. Size A Max. B  .030 CTL-22 22 1.280 0.200 CTL-20 20 1.452 0.260 CTL-16 16 1.400 0.300 CTL-12 12 1.680 0.360 Part Numbering System CTL - 22 - 513 Basic Identifier Contact Size Modifications 513 To Mil Standard to Withstand Fluid Immersion to MS55 090 Less Contacts 6148 MS55 Resilient Material, Omit Contacts, Sealing Plugs, and Insertion/Removal Tool 4010 Vacuum Bake CTM Outline Dimensions Part No. Size A 6 .060 B 6 .030 C 6 .030 CTM 22 22 1.262 0.354 0.210 CTM 20 20 1.368 0.451 0.241 CTM 16 16 1.368 0.518 0.274 CTM 12 12 1.644 0.644 0.337 AEROSPACE, DEFENSE & MARINE / DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 30 DEUTSCH CTJ Series Common Termination System Part Numbering System CTM - 22 - 513 Basic Identifier Contact Size Modifications 513 To Mil Standard to Withstand Fluid Immersion to MS55 090 Less Contacts 4010 Vacuum Bake CTN Layout Arrangements CTN Outline Dimensions Part Numbering System CTN 20 D XXX - 513 Basic Identifier Contact Size Electronic Base Component D Diode C Capacitor I Integrated Circuit R Resistor F Fuse Numerical Sequence Consult TE for component availability Modifications 513 To Mil Standard to Withstand Fluid Immersion to MS55 090 Less Contacts 6148 MS55 Resilient Material, Omit Contacts, Sealing Plugs, and Insertion/Removal Tool 4010 Vacuum Bake AEROSPACE, DEFENSE & MARINE / DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 31 DEUTSCH CTJ Series Common Termination System DEUTSCH Composite In-line Junctions RUGGED • Rugged composite housing • Fluid resistant: hydraulic fluid, jet fuel, and other fluids common in aerospace and defense applications • Environmentally sealed • No exposed discrete components EASY TO USE • Reliable and quick termination • No mounting required • Light weight CONVENIENT • Field serviceable AS39029 socket contacts • Accommodates a wide range of common gauge wire, from 22 to 12 AWG • Hand crimp socket contacts VERSATILE • Design options for discrete components available Designed to AS81714 requirements, DEUTSCH in-line termination junctions are composite versions of the CTL, CTM, and CTN series. Dielectric Withstanding Voltage (AS81714 paragraph 3.5.6): At Sea Level: 1500 VACrms At 100,000 Ft: 200 VACrms Operating Temperature: -65°C to +200°C Insulation Resistance (AS81714 paragraph 3.5.11): 5000 MΩ min. at 25°C Electrical Continuity: Shock Exposure:
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