KHR500KSANL

KILOVAC KHR500 HIGH-VOLTAGE 600 AMP CONTACTORS HANDLE HIGH INRUSH CURRENTS UP TO 4000 AMPS, IN A SMALL, LIGHTWEIGHT HERMETICALLY SEALED CONTACTOR FOR HARSH AND EXPLOSIVE ENVIRONMENTS AEROSPACE, DEFENSE & MARINE /// KILOVAC KHR500 CONTACTORS KHR500 CONTACTORS Small, Lightweight, and Hermetically Sealed CAPABLE • 600 A carry • 3300 A break at 400 Vdc • 4000 A make current • Bidirectional load switching HERMETICALLY SEALED • Safe for application in harsh and explosive environments TE Connectivity’s (TE) KILOVAC KHR500 “BUBBA II” feature smaller size and lighter weight than our popular EV500 “BUBBA” high-voltage contactors. Capable of handling inrush currents as high 4000 A, the contactors are hermetically sealed for use in hazardous or explosive environments. TE Connectivity’s (TE) KILOVAC KHR500 contactors feature smaller size and lighter weight than our popular EV500 high-voltage contactors. Capable of handling inrush currents as high 4000 A, the contactors are hermetically sealed for use in hazardous or explosive environments. Configured as a single-pole, single-throw device, the contactors can handle voltages from 28 to 1000 Vdc and continuous 600 A currents. • Rugged, robust design Because it is not polarity sensitive, the contactor allows bidirectional load switching. An integrated coil economizer reduces the power required to hold the contacts closed to 320 mA at 24 Vdc. EFFICIENT A single-pole, double-throw auxiliary switch supports 3 A @ 125 Vrms or 1 A @ 30 Vdc, and low-level signals down to 5 V/10 mA. • Smaller and up to 64% lighter than our popular EV500 BUBBA contactors MECHANICAL/ENVIRONMENTAL • Not position sensitive • Integrated dual-coil electronic “cut throat” economizer • Switches voltages from 28 to 1000 Vdc APPLICATIONS • Aerospace • Ground vehicles • Marine • Solar • Automotive • Energy storage systems • Contact Arrangement: Power Contacts: SPST (1 Form X) Auxiliary Switches: SPDT (1 Form C) • Shock: (11 ms 1/2 sine, (operating): 25 g (Z axis)/35 g (X, Y axes) peak • Sine Vibration (20 g peak): 55 to 2000 Hz • Random Vibration (13.3 Grms): @ 15 Hz: .002 g2/Hz @ 100 Hz: .002 g2/Hz @ 450 Hz: .12 g2/Hz @ 900 Hz: .12 g2/Hz @ 2000 Hz: .083 g2/Hz • Operating Temperature Range: -55 to +125°C • Weight: 0.56 kg (1.2 lb.) • Mechanical Life: 100,000 cycles, min. • Hermetically Sealed for Operation in Harsh/Explosive Environments ELECTRICAL COIL DATA • Main Contact Arrangement: SPST (1 Form X) • Auxiliary Contact Arrangement: SPDT (1 For C) • Voltage Rating: Main Contact: 28 to 1000 Vdc Auxiliary Contacts: (3 A @ 125 Vrms or 1 A @ 30 Vdc) • Current Rating: Main Contacts, Continuous: 600 A • Contact Resistance: Main Contacts: 0.3 mΩ max @ 600 A Auxiliary Contacts: 150 mΩ @ 1 A • Hot Switching Performance @ 400 Vdc: 200 A Make/Break: 4000 cycles 600 A Make/Break: 10 cycles 3000 A Make/Break: 3 cycles 4000 A Make or Pulse through Closed Contacts (1 ms risetime, 10 ms pulse duration): 10 cycles • Dielectric Withstand Voltage: 1 mA max @ 2800 Vrms • Insulation Resistance @ 500 Vdc: 100 MΩ initial, 50 MΩ end of life 24/28 Vdc models at 20°C Consult TE for 12 Vdc model or other voltages • Coil Voltage: 24 Vdc nom./32 Vdc max. • Pick Up: 13 Vdc • Dropout Voltage (max.): 8 Vdc • Coil Resistance: 3.2 Ω/85 Ω Pickup/Hold • Inrush Current (max @ 24 Vdc): 4.5 A • Inrush Time (max.): 100 ms • Timing: Operate Time: 25 ms typ. Operate Bounce: 5 ms max. Release Time: 15 ms max. Simultaneity (Aux/Main): 5 ms max. AEROSPACE, DEFENSE & MARINE /// KILOVAC KHR500 CONTACTORS PAGE 2 KILOVAC KHR500 Contactors KHR500 K S A N L Part Numbers Part No. Series Contact Form A Form X, SPST-NO, Double Make K Form X, SPST-NO, Double Make with 1 SPDT Auxiliary Contact 24/28 VDC 12 VDC No Aux Contact KHR500ASANL KHR500AVANL Aux Contact KHR500KSANL KHR500KVANL Coil Voltage S 24/28 Vdc, Electric Cut-Throat Economizer V 12 Vdc, Electric Cut-Throat Economizer Schematic A1 A2 Coil Leads A 15” Coil/Auxiliary Leads (No Connector) + (Red) _ (Black) Coil/Auxiliary Connector N None Mounting L Bottom Mount, No. 10 Hole, 5/16-24 Female Terminal Main Power Connection Coil + Integrated Electronic Cut-Throat Economizer NO (Brown) COM (Green) NC (White) Product Dimensions 5/16-24 UNF (2X) 7 THREADS DEPTH HARDWARE SUPPLIED: FLAT WASHER LOCK WASHER 5/16-24 X 3/8 BHCS MAX TORQUE 100 IN-LBS AUX NC (WHT) AUX NO (BRN) COIL RTN (BLK) AUX COM (GRN) COIL +VDC (RED) Ø 2.29 [58.17] COIL WIRES AND AUX WIRES 22 AWG 6" LENGTH (FROM TOP CAP) 2.73 [69.34] 2.23 [56.64] Ø .23 [5.84] 2X 2.29 [68.33] .53 [13.46] #10 MOUNTING HARDWARE (NOT SUPPLIED) TORQUE 30 IN-LBS MAX 1.05 [26.67] 2.13 [54.10] LABEL 3.17 [80.52] Continuous Current vs. Ambient Temperature 800 Carry Current (A) 700 600 500 400 300 200 2 x 3/0 AWG or 350 kcmil Conductor Max Terminal Temp 10 A dc 100 0 0 25 50 75 100 125 Ambient Temperature (°C) TE Components . . . 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All Rights Reserved. 1-1773857-1 ADM/RRD 1.5M 08/2015 KILOVAC, TE, TE Connectivity and the TE connectivity (logo) are trademarks of the TE Connectivity Ltd. family of companies. Other product or company names mentioned herein may be trademarks of their respective owners. While TE has made every reasonable effort to ensure the accuracy of the information herein, nothing herein constitutes any guarantee that such information is error-free, or any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. The TE entity issuing this publication reserves the right to make any adjustments to the information contained herein at any time without notice. All implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose are expressly disclaimed. The dimensions herein are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE for the latest dimensions and design specifications. AEROSPACE, DEFENSE & MARINE /// KILOVAC KHR500 CONTACTORS