3G3AXFIM1014RE

3G3MX2 AC Drive Born to drive machines »» High performance micro drive for industrial applications »» Simple to integrate with many communication options »» Built-in safety inputs reduce hardware and wiring Harmonized motor and machine control MOTOR C O N T RO L The 3G3MX2 is specifically designed to drive machines. It has been developed to harmonize advanced motor and machine control. Thanks to its advanced design and algorithms the 3G3MX2 provides smooth control down to zero speed, plus precise operation for fast cyclic operations and torque control capability in open loop. The 3G3MX2 also gives you comprehensive functionality for machine control such as positioning, speed synchronization and logic programming. The 3G3MX2 is fully integrated within the Omron smart automation platform. The 3G3MX2 is the child of a true leader in machine automation. 2 200% starting t orque Torque c ontr in open lo ol op Special m otors • Near stan d-still op eration (0 Smooth c .5 Hz) ontrol of high inert • Con ia loads trol of fas t cyclic lo ads • • Ideal for low to m edium torque a pplicatio ns • Ca n replac e a flux vector o drive in r servo suitable systems • • Perman ent mag net moto High sp rs eed mo tors up to 100 0 Hz One par ameter auto-tu ning • Just by enterin g the p the mo ower ra tor the ting of 3 G3MX2 smooth g iv e s you and sa fe opera tion M AC H I N Safety ins id e Logic program min g Position ing • Conform s • Flow ch art prog rammin g Intuitive – up to 5 ta s k s in para llel L to safety norm ISO CAT3 perf -13849 ormance level PLD • 2 S afety inp uts • Exte rnal devic e monito ring (EDM ) • • • Integra ted in t he Omron Smart Automa tion E CO N T R O Up to 8 p re-set p ositions oming” with “H Speed s ynchron ization • CX-Driv e progra mming via inte tool co grated nnecte U S • M d B p o rt on 3 odbus G3MX2 RS485 . b • O u il t-in ption u nits for EtherC Device AT, Pro Net, M fibus, L-II and more… 3 100% Control... High starting torque and torque control capability in open loop mode give you full control of your machine dynamics and performance. Options for all of the major fieldbus systems and a 24 VDC external supply keeps you in full control of your Torque machine operation. 220 VAC 24 VDC Torque response Torque reference Speed Torque master Easy network integration The 3G3MX2 delivers 200% starting Built-in RS485 Modbus communications torque near stand-still (0.5 Hz) and can and the possibility for integration in operate in torque control in open loop standard industrial networks, such as mode. This allows the 3G3MX2 to be used DeviceNet, Profibus, CANopen, in applications where closed loop AC CompoNet, ML-II or EtherCat makes the vector drives were previously used. 3G3MX2 exceptionally easy to integrate. External 24 VDC for continuous operation With no additional hardware, a 24 VDC connection to the 3G3MX2 ensures the CPU is always in control, even if the main input is removed. This feature is vital in providing a controlled stop in emergency situations and in keeping the network 4 communications operating. ...0% risk! Safety is embedded in the 3G3MX2, according to ISO 13849-1, Cat 3, with two safety inputs and an External Device Monitoring (EDM) output. No external contactors on the motor side are required, meaning simpler wiring for the user. Safety redundancy input Dual safety input chain EDM output EDM safety output chain Safety embedded; ISO 13849-1, cat 3 EDM monitoring output An External Device Monitoring (EDM) Direct integration into the safety circuit Dual contactors at the output of the output confirms the safety status of the 3G3MX2 inverters can fit easily into the inverter are no longer required. Direct connection to a safety controller ensures compliance to ISO 13849-1, cat 3. inverter, saving you the cost and wiring of external devices to carry out the same function. safety circuit. The safety inputs can be linked from one inverter to another without additional safety relays. 5 Position and run! The 3G3MX2 is a drive and position controller in one, ideal for modular machines where moderate positional accuracy is required. Speed synchronization is also possible, with no additional programming required. Speed synchronization Positioning functionality With no external hardware required, and via standard Specially developed application functionality enables the parameter settings, speed synchronization can be achieved. 3G3MX2 to solve simple positioning tasks without the need for The 3G3MX2 will act as a speed follower to an external pulse an external controller. Up to 8 positions, plus home, can be generator/ encoder signal up to 32 KHz. selected by the user, and furthermore, the 3G3MX2 can be switched between speed and position mode. 6 Program and play! The 3G3MX2 gives you the power to create smart solutions using PLC functionality, as standard. Via an intuitive flow chart programming tool, you can create programs with up to 1000 lines of code and with 5 tasks running in parallel. Free to program • Intuitive and user friendly flow chart programming • Integrated in CX-Drive • Up to 1000 lines in a program • 5 tasks can run in parallel Speed X00 X01 7 3G3MX2 AC Drives With Machine Automation in mind • • • • • • • • • • • • • • • Current vector control High starting torque: 200% at 0.5Hz Double rating VT 120%/1min and CT 150%/1min Speed range up to 1000 Hz IM & PM motor control Torque control in open loop vector Positioning functionality Built-in application functionality (i.e. Brake control) User programmable as standard Safety embedded compliant with ISO13849-1 (double input circuit and external device monitor EDM) USB port for PC programming 24 VDC backup supply for control board Fieldbus communications: Modbus, DeviceNet, Profibus, CompoNet, EtherCAT, Mechatrolink-II and CanOpen PC configuration tool: CX-Drive RoHS, CE, cULus Ratings • 200 V Class single-phase 0.1 to 2.2 kW (1/8 to 3.0 HP) • 200 V Class three-phase 0.1 to 15.0 kW (1/8 to 20 HP) • 400 V Class three-phase 0.4 to 15.0 kW (1/2 to 20 HP) System configuration Power Supply 2 5 USB Cable Software Tools CX-Drive CX-One MCCB 1 Input AC Reactor 2 Remote Operator Extension Cable 1 Filter 3 Communication option 3G3MX2 1 Choke Motor 4 Braking Resistor 1 DC Reactor 1 Output AC Reactor Ground 8 2 Remote Operator LCD 5 lines Ordering Information 3G3MX2 AC Drives Specifications Voltage class Max motor kW 1-phase 200 VAC 3-phase 200 VAC 3-phase 400 VAC Max motor HP Variable torque (Light load) Rated current A Max motor kW 1/8 1.0 0.2 1/4 1.2 3G3MX2-AB001-E 1/4 1.6 0.4 1/2 1.9 3G3MX2-AB002-E 0.4 1/2 3.0 0.55 3/4 3.5 3G3MX2-AB004-E 0.75 1 5.0 1.1 1 1/2 6.0 3G3MX2-AB007-E 1.5 2 8.0 2.2 3 9.6 3G3MX2-AB015-E 2.2 3 11.0 3.0 4 12.0 3G3MX2-AB022-E 0.1 1/8 1.0 0.2 1/4 1.2 3G3MX2-A2001-E 0.2 1/4 1.6 0.4 1/2 1.9 3G3MX2-A2002-E 0.4 1/2 3.0 0.55 3/4 3.5 3G3MX2-A2004-E 0.75 1 5.0 1.1 1 1/2 6.0 3G3MX2-A2007-E 1.5 2 8.0 2.2 3 9.6 3G3MX2-A2015-E 2.2 3 11.0 3.0 4 12.0 3G3MX2-A2022-E 3.7 5 17.5 5.5 7 1/2 19.6 3G3MX2-A2037-E 5.5 7 1/2 25.0 7.5 10 30.0 3G3MX2-A2055-E 7.5 10 33.0 11 15 40.0 3G3MX2-A2075-E 11 15 47.0 15 20 56.0 3G3MX2-A2110-E 15 20 60.0 18.5 25 69.0 3G3MX2-A2150-E 0.4 1/2 1.8 0.75 1 2.1 3G3MX2-A4004-E 0.75 1 3.4 1.5 2 4.1 3G3MX2-A4007-E 1.5 2 4.8 2.2 3 5.4 3G3MX2-A4015-E 2.2 3 5.5 3.0 4 6.9 3G3MX2-A4022-E 3.0 4 7.2 4.0 5 8.8 3G3MX2-A4030-E 4.0 5 9.2 5.5 7 1/2 11.1 3G3MX2-A4040-E 5.5 7 1/2 14.8 7.5 10 17.5 3G3MX2-A4055-E 7.5 10 18.0 11 15 23.0 3G3MX2-A4075-E 11 15 24.0 15 20 31.0 3G3MX2-A4110-E 15 20 31.0 18.5 25 38.0 3G3MX2-A4150-E 3-phase 400 VAC Input AC Reactors (3G3AX-RAI) Line filter Rasmi Inverter Model 3G3MX2-9 Reference Rated current (A) AB001/AB002/ AB004 3G3AX-FIM1010-RE 10 AB007 3G3AX-FIM1014-RE 14 AB015/AB022 3-phase 200 VAC Standard Rated current A 0.2 Inverter 1-phase 200 VAC Max motor HP 0.1 1 Line Filters (3G3AX-FIM) Voltage Model Constant torque (Heavy load) 3G3AX-FIM1024-RE AC Reactor Model 3G3MX2-9 Reference A2002/A2004/A2007 3G3AX-RAI02800080-DE A2015/A2022/A2037 3G3AX-RAI00880200-DE A2055/A2075 3G3AX-RAI00350335-DE 24 A2110/A2150 3G3AX-RAI00180670-DE AB002/AB004 A2001/A2002/ A2004/A2007 3G3AX-FIM2010-RE 10 A2015/A2022 3G3AX-FIM2020-RE 20 A2037 3G3AX-FIM2030-RE 30 A2055/A2075 3G3AX-FIM2060-RE 60 A2110 3G3AX-FIM2080-RE 80 A2150 3G3AX-FIM2100-RE 100 A4004/A4007 3G3AX-FIM3005-RE 5 A4015/A4022/ A4030 3G3AX-FIM3010-RE 10 A4040 3G3AX-FIM3014-RE 14 A4055/A4075 3G3AX-FIM3030-RE 23 A4110/A4150 3G3AX-FIM3050-RE 50 Voltage 3-phase 200 VAC 1-phase 200 VAC AB007 Under development AB015/AB022 3-phase 400 VAC A4004/A4007/A4015 3G3AX-RAI07700050-DE A4022/A4030/A4040 3G3AX-RAI03500100-DE A4055/A4075 3G3AX-RAI01300170-DE A4110/A4150 3G3AX-RAI00740335-DE 9 Ordering Information 1 DC Reactors (3G3AX-RC) 1-phase 200 VAC Inverter 3-phase 200 VAC DC Reactor 3G3MX2-AB001 3G3MX2-AB002 3G3MX2-AB004 Inverter 3G3MX2-A2001 3G3AX-RC10700032-RE 3G3MX2-A2002 3G3AX-RC06750061-RE 3G3MX2-A2004 3-phase 400 VAC DC Reactor Inverter 3G3AX-RC21400016-RE 3G3AX-RC10700032-RE DC Reactor 3G3MX2-A4004 3G3AX-RC43000020-RE 3G3MX2-A4007 3G3AX-RC27000030-RE 3G3MX2-A4015 3G3AX-RC14000047-RE 3G3MX2-AB007 3G3AX-RC03510093-RE 3G3MX2-A2007 3G3AX-RC06750061-RE 3G3MX2-A4022 3G3AX-RC10100069-RE 3G3MX2-AB015 3G3AX-RC02510138-RE 3G3MX2-A2015 3G3AX-RC03510093-RE 3G3MX2-A4030 3G3AX-RC08250093-RE 3G3MX2-AB022 3G3AX-RC01600223-RE 3G3MX2-A2022 3G3AX-RC02510138-RE 3G3MX2-A4040 3G3AX-RC06400116-RE – 3G3MX2-A2037 3G3AX-RC01600223-RE 3G3MX2-A4055 3G3AX-RC04410167-RE 3G3MX2-A2055 3G3AX-RC01110309-RE 3G3MX2-A4075 3G3AX-RC03350219-RE 3G3MX2-A2075 3G3AX-RC00840437-RE 3G3MX2-A4011 3G3AX-RC02330307-RE 3G3MX2-A2011 3G3AX-RC00590614-RE 3G3MX2-A4015 3G3AX-RC01750430-RE 3G3MX2-A2015 3G3AX-RC00440859-RE 1 Chokes (3G3AX-FEJ) Model – Output AC Reactor (3G3AX-RAO) Diameter (mm) Description Inverter 3G3AX-FEJ2102-RE 21 For 2.2 kW (3.0 HP) motors or below 3G3AX-FEJ2515-RE 25 3G3AX-FEJ5045-RE 50 Voltage AC Reactor Model 3G3MX2-9 Reference For 15 kW (20 HP) motors or below A2001/A2002/A2004 AB001/AB002/AB004 3G3AX-RAO11500026-DE For 45 kW (60 HP) motors or below A2007/AB007 3G3AX-RAO07600042-DE A2015/AB015 3G3AX-RAO04100075-DE A2022/AB022 3G3AX-RAO03000105-DE A2037 3G3AX-RAO01830160-DE A2055 3G3AX-RAO01150220-DE A2075 3G3AX-RAO00950320-DE A4004/A4007/A4015 3G3AX-RAO16300038-DE 200 VAC 400 VAC A4022 3G3AX-RAO11800053-DE A4030/A4040 3G3AX-RAO07300080-DE A4055 3G3AX-RAO04600110-DE A4075 3G3AX-RAO03600160-DE Model Description 3G3AX-OP05 LCD remote operator 3G3AX-CAJOP300-EE Remote operator cable 3 meters cable for connecting remote operator 3G3AX-PCUSB-E PC configuration cable Mini USB to USB connector cable Accessories Types Digital operator 2 Accessories Functions 5 Line LCD remote operator with copy function, cable length max. 3m. 3 Communication Option Boards Communication options Types 10 Model Description 3G3AX-MX2-PRT Profibus option card 3G3AX-MX2-DRT DeviceNet option card 3G3AX-MX2-ERT EtherCAT option card 3G3AX-MX2-CRT CompoNet option card 3G3AX-MX2-ML2 Mechatrolink II option card 3G3AX-MX2-CORT CanOpen option card Functions Used for running or stopping the inverter, setting or referencing parameters, and monitoring output frequency, output current, or similar items through Profibus communications with the host controller. Under development Ordering Information 4 Braking Unit, Braking Resistor Unit (3G3AX-REM) Inverter Voltage 200 V (1-phase/ 3-phase) 400 V (3-phase) Max. motor kW Braking resistor unit Inverter 3G3MX2-9 3-phase 1-phase 0.12 A2001 AB001 0.25 A2002 AB002 0.55 A2004 AB004 1.1 A2007 AB007 1.5 A2015 AB015 2.2 A2022 AB022 4.0 A2040 - 5.5 A2055 - 7.5 A2075 - 11 A2110 - 15 A2150 - 0.55 A4004 - 1.1 A4007 - 1.5 A4015 2.2 A4022 3.0 A4030 - 4.0 A4040 - 5.5 A4055 - 7.5 A4075 - Connectable min. resistance  100 Inverter mounted type (3%ED, 10 sec max) Type 3G3AX-9 Resist  REM00K1400-IE 400 REM00K1200-IE 200 REM00K2070-IE 70 REM00K4075-IE 75 50 35 20 17 10 REM00K4035-IE 35 REM00K6035-IE 35 REM00K9017-IE 17 Braking torque % 200 180 180 70 200 140 REM00K4075-IE 75 130 90 REM00K4035-IE 35 180 50 REM00K6035-IE 35 100 75 REM00K9017-IE 17 150 55 REM01K9017-IE 17 110 40 REM02K1017-IE 17 75 55 REM03K5010-IE 10 200 200 190 REM00K2200-IE 200 130 11 A4110 - 15 A4150 - 35 200 180 200 REM00K1200-IE 70 400 REM00K1200-IE - 120 REM00K1400-IE REM00K2070-IE - REM00K2120-IE Resist  180 400 100 Type 3G3AX-9 Braking torque % 100 REM00K1400-IE 180 Inverter mounted type (10%ED, 10 sec max) 95 200 REM00K1400-IE 400 REM00K2200-IE 200 REM00K5120-IE 120 120 REM00K6100-IE 100 140 140 REM00K9070-IE 70 150 100 REM01K9070-IE 70 110 200 160 200 190 200 160 REM00K4075-IE 75 REM00K6100-IE 100 50 REM02K1070-IE 70 75 REM00K9070-IE 70 55 REM03K5035-IE 35 110 5 Computer Software Software runs on the following OS: Windows 2000 (Service Pack 3a or higher), XP or Vista. Item Description Functions CX-Drive Inverter/AC Drive/Servo Support software Set, transfer and compare parameters; perform test runs and adjustment; perform monitoring and data tracing for Omron inverters and servos included in CX-One software. CX-One All-in-one Automation software Program, configure and simulate operations for PLCs, HMIs, networks, motion control systems, temperature and process controllers. Model WS02-DRVC1 CXONE-AL01C-V3 ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527. Specifications are subject to change without notice. 11 OMRON ELECTRONICS LLC • THE AMERICAS HEADQUARTERS Schaumburg, IL USA • 847.843.7900 • 800.556.6766 • www.omron247.com OMRON CANADA, INC. • HEAD OFFICE OMRON ARGENTINA • SALES OFFICE Toronto, ON, Canada • 416.286.6465 • 866.986.6766 • www.omron247.com Cono Sur • 54.11.4783.5300 OMRON ELETRÔNICA DO BRASIL LTDA • HEAD OFFICE OMRON CHILE • SALES OFFICE São Paulo, SP, Brasil • 55.11.2101.6300 • www.omron.com.br Santiago • 56.9.9917.3920 OMRON ELECTRONICS MEXICO SA DE CV • HEAD OFFICE OTHER OMRON LATIN AMERICA SALES Apodaca, N.L. • 52.811.156.99.10 • 001.800.556.6766 • mela@omron.com 54.11.4783.5300 I26I-E-01 Note: Specifications are subject to change. © 2009 Omron Electronics LLC Printed on recycled paper. Printed in U.S.A.