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A22E-MP-12

A22E-MP-12

  • 厂商:

    OMRON(欧姆龙)

  • 封装:

  • 描述:

    A22E-MP-12

  • 数据手册
  • 价格&库存
A22E-MP-12 数据手册
Emergency Stop Pushbutton Switches (22-dia. or 25-dia.) A22NE-PD A22NE-PD/A22NE-P/A22E Install in 22-dia. or 25-dia. Panel Cutout (When Using a Ring) A22NE-P • A wide variety of Emergency Stop Pushbuttons for all type of applications. • Lock lever design provides quick and easy installation. • Available vibration resistant terminals (A22NE-P & A22NE-PD). • Use 25-dia. ring to install in 25-dia. panel cutouts. * • Lock detection function provides an added level of safety by minimizing emergency stop button failures from improper installation and damage. * Switches with an IP69K degree of protection do not support the 25-dia. Be sure to read the "Safety Precautions" on pages 17, 33, 50, and 56. Premium - Lock detection and Vibration resistant Page 2 A22NE-PD A22E Push-in Plus Terminal Block Types Common Accessories and Tools Mid-grade - Vibration Resistant A22NE-P Common Note 1 Standard A22E Screw Terminal Block Types Page 16 Page 32 Emergency Stop Pushbutton Switches (22-dia. or 25-dia.) Push-in Plus Terminal Block Models With Lock detection A22NE-PD A22NE-PD Install in 22-dia. or 25-dia. Panel Cutout For the most recent information on models that have been certified for safety standards, refer to your OMRON website. Be sure to read the "Safety Precautions" on pages 12 and 56. A22NE-P (When Using a Ring) • Push-in plus terminals greatly reduce wiring effort and provide vibration resistant connections. • A maximum of up to four contact points can be combined together in the contact-point configuration. • Oil-resistant to IP65 (non-lighted models) / IP65 (lighted models) / IP69K high-temperature, high-pressure cleaning (pull-reset models). • Lock Detection function disconnects circuit when the switch lock lever becomes unlocked from damage or improper installation. Model Number Structure Model Number Legend (Completely Assembled) ........ Shipped as a set which includes the Operation Unit, LED Lamp (lighted models only), and Switch Block. 1 2 4 5 6 -P D - 7 - A22E A22NE- 3 1. Operation Unit size (diameter) Code Description S 30 dia. M 40 dia. L 60 dia. 5. Contacts Code 01 02 Number of Contacts one contact two contacts 11 03 three contacts NC 0 1 0 2 1 1 0 3 Code Description 21 2 1 None Turn-reset 12 1 2 P Pull-reset * 22 2 2 13 1 3 04 0 4 * The pull-reset type is only available on the 40 dia. Operation Unit, non-lighted type. Not available on lighted types. four contacts Note. NO: 1a-contact NC: 1b-contact 3. Terminal specification Code Description P Push-in plus terminal block 4. Lock lever function D Code Description N Non-lighted C 24 VAC/VDC * Lighting color is red. Description Lock-lever-linked contact function 7. Others (Degree of Protection) Code Description None IP65 69K IP69K * * IP69K is supported only by the Pull-reset models. Common Note Code 6. LED lamp voltage Common Accessories and Tools 2. Reset function Contacts NO 2 A22NE-PD A22NE-PD Ordering Information List of Models (Completely Assembled) Non-lighted Models (Without EMO/EMS Indication) Appearance Degree of Protection Contact configuration * Operation 40-dia. head Medium Pull-reset A22NE-MP-PD@@-N IP65 oil-resistant models A22NE-P 40-dia. head Medium Pull-reset A22NE-MP-PD@@-N-69K IP69K 30-dia. head Small Turn-reset A22NE-S-PD@@-N IP65 oil-resistant models A22E 40-dia. head Medium Turn-reset A22NE-M-PD@@-N IP65 oil-resistant models 60-dia. head Large Turn-reset A22NE-L-PD@@-N IP65 oil-resistant models Set Model 2NC A22NE-MP-PD02-N 2NC, 1NO A22NE-MP-PD12-N 3NC A22NE-MP-PD03-N 2NC, 2NO A22NE-MP-PD22-N 3NC, 1NO A22NE-MP-PD13-N 4NC A22NE-MP-PD04-N 2NC A22NE-MP-PD02-N-69K 2NC, 1NO A22NE-MP-PD12-N-69K 3NC A22NE-MP-PD03-N-69K 2NC, 2NO A22NE-MP-PD22-N-69K 3NC, 1NO A22NE-MP-PD13-N-69K 4NC A22NE-MP-PD04-N-69K 2NC A22NE-S-PD02-N 2NC, 1NO A22NE-S-PD12-N 3NC A22NE-S-PD03-N 2NC, 2NO A22NE-S-PD22-N 3NC, 1NO A22NE-S-PD13-N 4NC A22NE-S-PD04-N 2NC A22NE-M-PD02-N 2NC, 1NO A22NE-M-PD12-N 3NC A22NE-M-PD03-N 2NC, 2NO A22NE-M-PD22-N 3NC, 1NO A22NE-M-PD13-N 4NC A22NE-M-PD04-N 2NC A22NE-L-PD02-N 2NC, 1NO A22NE-L-PD12-N 3NC A22NE-L-PD03-N 2NC, 2NO A22NE-L-PD22-N 3NC, 1NO A22NE-L-PD13-N 4NC A22NE-L-PD04-N Color of cap Red Common Accessories and Tools * In addition to the above, we also provide the following contact configurations: [1NC], [1NC, 1NO], and [1NC, 2NO]. Ask your OMRON representative for details. Lighted Model (Without EMO/EMS Indication) Appearance Operation 40-dia. head Medium Turn-reset A22NE-M-PD@@-C Common Note 3 Degree of Protection IP65 Contact configuration * LED lamp voltage Set Model 2NC A22NE-M-PD02-C 2NC, 1NO A22NE-M-PD12-C 3NC 2NC, 2NO 24 V AC/DC Color of cap A22NE-M-PD03-C A22NE-M-PD22-C 3NC, 1NO A22NE-M-PD13-C 4NC A22NE-M-PD04-C * In addition to the above, we also provide the following contact configurations: [1NC], [1NC, 1NO], and [1NC, 2NO]. Ask your OMRON representative for details. Red A22NE-PD Operation Unit Non-lighted Size Function Small (30 dia.) Medium (40 dia.) Degree of protection Large (60-dia.) Single item order model A22NE-PD Accessories (Order Separately) A22NE-MP-N IP65 oil-resistant models --- --- A22NE-MP-N-69K IP69K --- --- A22NE-P Pull-reset A22NE-M-N Turn-reset A22NE-L-N IP65 oil-resistant models A22E A22NE-MRO-N A22NE-MRO-N-RD A22NE-S-N A22NE-MRS-N A22NE-MRS-N-RD Common Accessories and Tools Lighted Size Function Sealing capability Medium (40 dia.) Single item order model A22NE-M-L Turn-reset IP65 Appearance LED light Red Rated voltage 24 V AC/DC Model A22NZ-L-RC Remarks These are provided with the completely assembled set of lighted models. Order LED Lamps only when replacing them. Common Note LED lamp Note: For details on the accessories common to the screw terminal block models and push-in plus terminal block models, refer to "Common Accessories and Tools (Order Separately)" on page 51. 4 A22NE-PD A22NE-PD Specifications Certified Standard Ratings Certified Standards • UL508 (File No. E76675), CSA C22.2 No.14 5 A at 125 VAC, 3 A at 250 VAC B300 • TÜV (EN60947-5-1) - Certified direct opening (EN60947-5-5) AC-15 3 A at 125 VAC DC-13 1 A at 30 VDC • CCC (GB14048.5) AC-15 3 A at 125 VAC DC-13 1 A at 30 VDC Standards File No. UL * UL508, C22.2 No.14 E76675 TÜV SÜD EN60947-5-1 Consult your OMRON (Certified direct opening), representative for details. EN60947-5-5 CQC (CCC) GB14048.5 Consult your OMRON representative for details. Note: Only models with NC contacts have a direct opening mechanism. * UL-certification for CSA C22.2 No. 14 has been obtained. Applicable Standards A22NE-P UL1059, UL486E Note: Use a 10 A fuse type gI or gG that conforms to IEC60269 as a short-circuit protection device. This fuse is not provided in the main unit. Ratings Contacts (Standard Load) Rated Rated carry insulation current (A) voltage (V) A22E 250 5 Rated voltage (V) LED Lamp (A22NZ-L-RC) Rated current (A) Rated voltage AC15 AC12 DC13 DC12 (Inductive (Resistive (Inductive (Resistive load) load) load) load) 30 VAC --- --- --- --- 125 VAC 3A 5A --- --- 250 VAC 1.5 A 3A --- --- 30 VDC --- --- 1A 2A 125 VDC --- --- 0.22 A 0.4 A 250 VDC --- --- 0.1 A 0.2 A Note: 1. The above ratings were obtained by conducting tests under the following conditions. (1) Ambient temperature: 20°±2°C (2) Ambient humidity: 65±5% (3) Operating frequency: 20 operations/minute Common Accessories and Tools Common Note 5 Certification body 2. Minimum applicable load: 1 mA at 5 VDC (Resistive load) The operating range may vary depending on the usage conditions and type of load. 24 VAC/VDC Operating voltage Current value 24 VAC/VDC ± 10% Approx. 12 mA A22NE-PD A22NE-PD Characteristics Operation Item Allowable operating Mechanical frequency Electrical Turn-reset Pull-reset Non-lighted model Lighted Model Non-lighted model Non-lighted model (Models with IP69K) A22NE-@-PD@@-N-@ A22NE-M-PD@@-C-@ A22NE-MP-PD@@-N-@ A22NE-MP-PD@@-N-69K 30 operations/minute or less (One operation consists of set and reset operations.) 30 operations/minute or less (One operation consists of set and reset operations.) Insulation resistance *1 100 MΩ min. (at 500 VDC) Contact resistance 100 mΩ max. (initial value) Dielectric strength A22NE-P Between 2,000 VAC, 50/60 Hz 1 minute (initial value) terminals of same polarity*1 Between 2,000 VAC, 50/60 Hz 1 minute (initial value) terminals of different polarity Between each terminal and 2,000 VAC, 50/60 Hz 1 minute (initial value) ground Malfunction 10 to 55 Hz, 1.5 mm double amplitude (contact separation within 1 ms) Shock resistance Malfunction 250 m/s2 max. (contact separation within 1 ms) Mechanical 300,000 operations min. (One operation consists of set and reset operations.) 100,000 operations min. (One operation consists of set and reset operations.) Electrical (100 mA at 24 250,000 operations min. (One operation consists of set and reset operations.) VAC (Resistive load)) 100,000 operations min. (One operation consists of set and reset operations.) Durability A22E Vibration resistance Electrical (3 mA at 250 100,000 operations min. (One operation consists of set and reset operations.) VAC (Resistive load)) Ambient operating temperature *2 -20 to +70°C Ambient operating humidity 35 to 85% RH Ambient storage temperature *2 -40 to +70°C IP65 oil-resistant models Electric shock protection class Class II PTI (tracking characteristic) 175 Degree of contamination 3 (EN 60947-5-1) -20 to +70°C -20 to +70°C *3 IP65 IP65 oil-resistant models IP69K Approx. 95 g Approx. 125 g Approx. 135 g Common Accessories and Tools Degree of protection *4 -20 to +55°C Minimum direct opening stroke 11 mm Minimum direct opening force 45 N Conditional short-circuit current 100 A (EN 60947-5-1) Wight (for a 40-dia. head 2NC/2NO Operation Unit) Approx. 95 g *1. State when an LED is not added between terminals of the same polarity on a lighting unit. *2. With no icing or condensation. *3. Capable of operation at up to 80°C under IP@9K testing conditions per JIS D 5020. *4. The degree of protection from the front of the panel. Turn-reset Item Lighted / non-lighted models Common Note Operating Characteristics Pull-reset Non-lighted model Non-lighted model (Models with IP69K) Total travel force (TTF) 45 N max. 60 N max. 70 N max. Return force (RF) 0.25N·m max. * 60 N max. 70 N max. Total travel (TT) 10 ±1 mm 5.5 ±1 mm * Rotation torque value. 6 A22NE-PD A22NE-PD Terminal Arrangement (BOTTOM VIEW) Non-lighted A22NE-P One contact (1NC) Two contacts (2NC) Three contacts (3NC) Two contacts (1NC + 1NO) Three contacts (2NC + 1NO) Four contacts (3NC + 1NO) Four contacts (4NC) Lighted Terminal arrangement A22E The switch terminal is same as that in the non-lighted models. Indicates the terminals for lighting (X1-X2). (Example: Four contacts (4NC) Lighted models) Lock lever Terminal (insertion) hole 3.9 (0.3) 36.3 (0.3) 3.9 11 3.9 9 Common Accessories and Tools 31 35.9 Terminal Arrangement Type Terminal Arrangement (BOTTOM VIEW) 1NC, 1NO (two contacts) 2NC, 2NO (four contacts) NO 14 NO 13 24 11 22 3NC, 1NO (four contacts) NO 23 14 21 12 NC 13 32 11 22 4NC (four contacts) NO 31 14 21 12 31 14 NC 13 32 11 22 13 32 NC 31 42 21 12 31 42 41 Non-lighted NC 12 Common Note 7 NC NO NO 14 Lighted X2 13 24 14 11 22 32 12 NO X2 NC 21 22 12 Note: The terminal arrangement shows the representative. It depends on the number of contacts in the series. 22 41 X1 NC 11 11 NC X2 NC 21 NC NC X1 NC 11 NC NC NC 13 X1 NC NC NC NO 23 X2 X1 12 NC NC 21 12 11 A22NE-PD A22NE-PD Structure and Nomenclature Operation Unit Color: Red Non-lighted LED lighting Lamp Light source • LED Lamp A22NE-P Switch } Mounting Latches Switch Blocks Lighting unit Contact Ratings 3 A at 250 VAC 5 A at 125 VAC Lighting Method Non-lighted Lighted (LED) A22E Common Accessories and Tools Common Note 8 A22NE-PD A22NE-PD Dimensions (Unit: mm) Non-lighted Models A22NE-MP-PD@@-N A22NE-MP-PD@@-N-69K Pull-reset (40-dia.) Degree of Protection: IP65 oil-resistant models Pull-reset (40-dia.) Degree of Protection: IP69K 40 dia. 45 40 dia. 45 1.8 5.9 54.7 1.8 (0.5) 32 A22NE-P 5.9 55 32 A22NE-S-PD@@-N A22NE-M-PD@@-N Small Turn-reset (30-dia.) Degree of Protection: IP65 oil-resistant models Medium Turn-reset (40-dia.) Degree of Protection: IP65 oil-resistant models 45 40 dia. 45 30 dia. 1.8 1.8 (0.5) (0.5) 5.9 55 32 32 5.9 55 Note: The dimensions the same even if the Operation Unit is replaced with the A22NE-MR@-N or the A22NE-MR@-N-RD. A22NE-L-PD@@-N A22E Large Turn-reset (60-dia.) Degree of Protection: IP65 oil-resistant models 60 dia. 45 (0.5) 1.8 5.9 55 32 Common Accessories and Tools Lighted Model A22NE-M-PD@@-C Medium Turn-reset (40-dia.) Degree of Protection: IP65 45 40 dia. (0.5) 1.8 5.9 32 55 Common Note Note: Unless otherwise specified, a tolerance of ±0.8mm applies to all dimensions. Accessories (Order Separately) LED Lamp A22NZ-L-RC 24.3 9.8 dia. 9 dia. Note: For details on the accessories common to the screw terminal block types and push-in plus terminal block types, refer to "Common Accessories and Tools (Order Separately)" on page 51. 9 A22NE-PD Mounting to the Panel (1) Preparing the Panel (3) Mounting the Operation Unit on the Panel Panel hole dimension and panel thickness • If outer surface treatment such as coating is performed for the panel, the panel dimensions after outer surface treatment must meet the specified panel dimensions. Panel hole dimension Panel thickness 22.3 dia. 1 to 5 mm 22.3 +0.4 0 • Do not tighten the Tightening Nut more than necessary using tools such as pointed-nose pliers. • Doing so will damage the Tightening Nut. (The tightening torque of the Tightening Nut is 1.0 to 2.0 N·m.) Tightening Wrench: A22Z-3905 Panel Hole of 22.3-mm Diameter • Insert the Operation Unit from the front of the panel, insert the Lock Ring and Tightening Nut from the back of the panel, and tighten the Tightening Nut. Before tightening, check that the rubber washer is present between the Operation Unit and the panel. A22NE-PD Application dia. Panel When using a A22Z-3360 (Order Separately) Lock Ring 22.3 dia. Tightening Wrench (order separately, A22Z-3905) 3.2 +0.2 0 R0.8 max. 22.3 dia. +0.4 0 Rubber Washer +0.4 0 24.1 Hold here A22NE-P Tightening Nut Lock Ring Rubber washer Tightening Nut For 25-dia. • Use the A22Z-R25 (Order Separately) rubber ring. * Switches with an IP69K degree of protection do not support the 25dia. Lock Ring 25 +0.5 0 dia. When the A22Z-3360 Lock Ring (Order Separately) is used • Take note of the direction when mounting the Lock Ring. Panel Projecting part A22E Panel (2) Minimum mounting pitch (Dimension A, Dimension B) Minimum mounting pitch Type of operation unit Dimension B (mm) min. 50 *1 50 70 70 30-dia., 40-dia. models 60-dia. model *1. If the Switch Unit lock levers all face the same direction at the minimum mounting pitch, be sure to note the order the Switch Units are attached to the Operation Unit. *2. When using each accessory (Order Separately), set the A and B dimensions in view of the dimensions of the accessories. *3. Make sure the mounting pitch does not hinder the operation. Lock Ring Panel Hole of 25-mm Diameter • Insert the A22Z-R25 (Order Separately) between the Operation Unit and Panel, and tighten the Tightening Nut. Before tightening, check that the rubber washer supplied with the Operation Unit is present between the Operation Unit and the 25-dia. Ring. Operation Unit Panel Hole Dimensions for 22.3 Diameter R0.8 max. 22.3 +0.4 0 Panel Hole of 30-mm Diameter • Insert the A22Z-A30 (Order Separately) between the Operation Unit and Panel, and tighten the Tightening Nut. Before tightening, check that the supplied rubber washer is present between the Operation Unit and the panel, and between the 30-dia. Resin Attachment and the panel. * Switches with an IP69K degree of protection do not support the 30dia. Operation Unit 3.2 +0.2 0 Common Accessories and Tools Dimension A (mm) min. dia. Rubber washer (provided with the Operation Unit) 24.1+0.4 0 Dimension A Dimension B 22.3 +0.4 0 dia. 24.8 dia. 22.3 +0.4 0 30-dia. Resin Attachment A22Z-A30 Rubber Washer (included) Mounting Panel 25-dia. Ring A22Z-R25 27 dia. 0.5 1.3 dia. Lock Ring Tightening Nut Panel Lock Ring Using the Lock Ring Standard switch Tightening Nut Panel Cutouts Panel thickness 25 mm dia. 1 to 5 mm 30 mm dia. 1 to 3 mm Common Note 22 dia. Rubber Washer (provided with the Operation Unit) 10 A22NE-PD A22NE-PD Removing the Switch Unit Installing the LED Lamp (Lighted Models) When the Switch Unit is to be Removed When the LED Lamp is to be Installed Slowly push the release port (concave part) of the lock lever with a screwdriver to release the lock. The lock lever moves to the release position. Insert the protrusions on the LED Lamp into the guides on the Switch Unit in direction (1), and then turn the LED Lamp in direction (2) to lock it in place. 2 Lock lever concave part A22NE-P Release position Locked position When the lock lever is at the released position in this Switch, the NO and NC contact operation is reversed. Set the lock lever to the locked position when using the Switch. A22E Common Accessories and Tools Common Note 11 1 A22NE-PD Be sure to read the precautions for All PushButton Switches in the website at: http://www.ia.omron.com/. Indication and Meaning for Safe Use Warning Indicates a potentially hazardous situation that, if not avoided, could result in serious injury or death. Additionally there may be significant property damage. Comments on what to do or avoid doing, to use the product safely. Precautions for Correct Use Supplementary comments on what to do or avoid doing to use the product safely and prevent its malfunctioning or an adverse effect on its performance or functions. WARNING Do not perform wiring with power supplied to the Switch/ Indicator. Do not touch the terminals or other charged parts while power is being supplied. Doing so may result in electric shock. Precautions for Safe Use • Make sure the Operation Unit and the Switch Unit are properly assembled. (1) Mark Operation Unit (2) Lock Hole of Lock Lever (1) BD Convex Part Wire Type (2) Switch Unit Wire material Recommended Wire Copper Ferrules used: 10 to 12 mm (Varies depending on the 0.25 to 1.5 mm2 recommended ferrule AWG 24 to 16 conductor length) Ferrules not used: 8 mm Bottom A Solid wire/ Stranded Wire Wire coating peeling amount Common Accessories and Tools TOP indication A22E (1) Assembling the Operation Unit and Switch Unit Align the TOP indication (the mark ) on the Operation Unit with the TOP indication on the Switch Unit, and insert the Operation Unit while keeping the bottom A pressed. (2) Locking the lock lever With a screwdriver inserted in the lock hole of the lock lever, bring the screwdriver in contact with the convex part of the case, and turn the lock lever until a clicking sound is heard. A22NE-P Precautions for Safe Use • Do not disassemble or modify the Switch/Indicator under any circumstances. • Doing so may prevent the Switch/Indicator from functioning to its full capability. Do not drop the Switch/Indicator. Do not apply pressure that may deform or alter the Switch/Indicator. • The durability of the Switch varies considerably depending on the switching conditions. Always test the Switch/Indicator under actual working conditions before application and use the Switch/Indicator only for the number of switching operations allowed. • Do not allow the load voltage and current to exceed the rated value. This may damage or burn out the Switch/Indicator. • Do not use the Switch/Indicator in locations where explosive or flammable gases or liquid may be present or scattered. The electric ark or the heat caused by switching contacts may cause a fire or explosion. • Do not use the Switch/Indicator in locations where toxic gases, such as H2S, SO2, NH3, HNO3, and Cl2, may be present, or in locations subject to high temperature or humidity. Doing so may damage the Switch/Indicator due to contact failure or corrosion. • Do not use the Switch/Indicator submersed in oil or water, or in locations continuously subject to splashes of oil or water. Doing so may result in oil or water entering and damaging the Switch/ Indicator. • Do not use or keep the Switch/Indicator under the following conditions: • Subject to severe temperature changes. • Subject to high humidity or condensation. • Subject to severe vibration or shock. • Where direct rays of the sun strike. • Where sea breeze may be present. • Make sure that a rubber washer is present between the Operation Unit and the panel. In models with IP69K, make sure the rubber bush of the Operation Unit is properly attached. Otherwise, the specifications of the protective structure may not be satisfied. • Do not apply excessive force to the Switch or wirings. Damage or deformation of the Switch Unit could result in an improper contact or a loss of safety. • Use an appropriate wiring and crimp terminals (hereinafter, called ferrule terminals). • Exercise caution to avoid wiring errors when connecting the terminals. • To prevent wiring materials from smoking or ignition, confirm wire ratings and use the wiring materials given in the following table. A22NE-PD Safety Precautions Use wiring crimp terminals and ferrule terminals of the specified size. Locked position • When transition wiring is performed, make sure the switching current inside the Switch and the current based on the transition wiring is below the rated current of the Switch. If a current value higher than the rated current flows, it could result in emission of heat, or damage and deformation of the Switch, which could cause fire and locking of the contact, and thus a loss of safety. Common Note Release position When the lock lever is at the released position in this Switch, the NO and NC contact operation is reversed. Set the lock lever to the locked position when using the Switch. 12 A22NE-PD A22NE-PD A22NE-P A22E • After storing the product for a long time exceeding 1 year, perform, at a minimum, inspections of the operating characteristics, contact resistance, insulation resistance, and dielectric strength as well as evaluate the product under the working conditions. • This product is intended for indoor use only. Using the product outdoors will result in failure. • Do not wire anything to the release holes. • Do not tilt or twist a flat-blade screwdriver while it is inserted into a release hole on the terminal block. The terminal block may be damaged. • Insert a flat-blade screwdriver into the release holes at an angle. The terminal block may be damaged if you insert the screwdriver straight in. • Do not allow the flat-blade screwdriver to fall out while it is inserted into a release hole. • Do not bend a wire past its natural bending radius or pull on it with excessive force. Doing so may cause the wire disconnection. • Do not insert more than one wire into each terminal insertion hole. • When mounting on a device with high airtightness, test operation in advance. There is a risk that the negative pressure will prevent the Operation Unit of from returning. • Although the contacts of an A22NE-PD can be used with both the standard loads and microloads, once a contact has opened or closed under a load, you cannot again connect a small-capacity load. Doing so could roughen the contact surface, and result in loss of contact reliability. • In the case of loads where an inrush current occurs when the contact is opened or closed, the durability may reduce due to extreme wear on the contacts. If necessary, insert a contact protection circuit. • If a contact weld, the lock lever might not return to the release position, and contact inversion might not occur. In such a case, move the lock lever to the release position, and remove the Switch Unit from the Operation Unit. Precautions for Correct Use Wiring 1. Connecting Wires to the Push-In Plus Terminal Block Part Names of the Terminal Block Release hole Terminal (insertion) hole Connecting Wires with Ferrules and Solid Wires • Insert the solid wire or ferrule straight into the terminal block until the end strikes the terminal block. • If a wire is difficult to connect because it is too thin, use a flat-blade screwdriver in the same way as when connecting stranded wires. Ferrule terminal or solid wire Common Accessories and Tools Connecting Stranded Wires Use the following procedure to connect the wires to the terminal block. 1. Hold a flat-blade screwdriver at an angle and insert it into the release hole. The angle should be appropriately 10 to 15°. If the flat-blade screwdriver is inserted correctly, you will feel the spring in the release hole. 2. With the flat-blade screwdriver still inserted into the release hole, insert the wire into the terminal hole until the end strikes the terminal block. 3. Remove the flat-blade screwdriver from the release hole. (2) Common Note 13 Approx. 10 to 15° (1) (3) Flat-head screwdriver A22NE-PD 2. Removing Wires from the Push-In Plus Terminal Block 3. Recommended Ferrules and Crimp Tools Coating peeling amount Recommend Wire Type Stripping length (Ferrules not used) 0.25 to 1.5 mm2/AWG 24 to AWG 16 8 mm Recommended ferrules Applicable wire (mm2) 0.25 0.34 24 22 (2) Approx. 10 to 15° (1) 0.5 20 0.75 18 (3) Flat-head screwdriver Recommended ferrules Ferrule Stripping conductor length (mm) length (Ferrules not (AWG) (mm) used) 1/1.25 18/17 1.25/1.5 17/16 Phoenix Contact product 8 10 AI 0, 25-8 10 12 AI 0, 25-10 8 10 AI 0, 34-8 Weidmuller product Wago product H0.25/12 216-301 --H0.34/12 --- --216-302 10 12 AI 0, 34-10 8 10 AI 0, 5-8 H0.5/14 216-201 --- 10 12 AI 0, 5-10 H0.5/16 216-241 8 10 AI 0, 75-8 H0.75/14 216-202 10 12 AI 0, 75-10 H0.75/16 216-242 216-203 8 10 AI 1-8 H1.0/14 10 12 AI 1-10 H1.0/16 216-243 8 10 AI 1, 5-8 H1.5/14 216-204 10 12 AI 1, 5-10 H1.5/16 216-244 Recommended Crimp Tools Variocri mp4 Note: 1. Make sure that the outer diameter of the wire coating is smaller than the inner diameter of the insulation sleeve of the recommended ferrule. 2. Make sure that the ferrule processing dimensions conform to the following figures. A22E CRIMPFOX6 CRIMPFOX6T-F PZ6 roto CRIMPFOX10S A22NE-P Use the following procedure to remove wires from the terminal block. The same method is used to remove stranded wires, solid wires, and ferrules. 1. Hold a flat-blade screwdriver at an angle and insert it into the release hole. The angle should be appropriately 10 to 15°. 2. With the flat-blade screwdriver still inserted into the release hole, remove the wire from the terminal insertion hole. 3. Remove the flat-blade screwdriver from the release hole. A22NE-PD Checking Connections • After the insertion, pull gently on the wire to make sure that it will not come off and it is securely fastened to the terminal block. • If you use a ferrule with a conductor length of 10 mm, part of the conductor may be visible after the ferrule is inserted into the terminal block, but the product insulation distance will still be satisfied. 8 to 10 mm Max. 2.6 mm Recommended Flat-Blade Screwdrivers Use a flat-blade screwdriver to connect and remove wires. Use one of the following flat-blade screwdrivers. The following table shows manufacturers and models as of 2015/Dec. Side view Front view 2.5 mm dia. 0.4 mm Common Accessories and Tools Max. 1.9 mm 2.5 mm Manufacture Wera SZS 0,4 × 2,5 SZF 0-0,4 × 2,5 * Phoenix Contact 0.4 × 2.5 × 75 302 Wiha AEF.2,5 × 75 Facom 210-719 Wago SDI 0,4 × 2,5 × 75 Weidmuller * The SZF 0-0,4 × 2,5 (manufactured by Phoenix Contact) can be procured through an OMRON exclusive purchase form (XW4Z-00B). Common Note Model ESD 0,40 × 2,5 • After wiring the Switch/Indicator, provide a sufficient insulation distance. 14 A22NE-PD A22NE-PD LED Lamps • A current-limiting resistor is built in the LED lamp, so the installation of an external resistance is not required. • Lighting malfunction of the LED lamp A micro-current of approximately 0.1 mA or less is sufficient to turn on the LED lamps. Take a countermeasure like adding a resistor to prevent mis-lighting in parallel to the LED lamp. The micro-current varies with the machine (leak current or stray capacity between cables, etc.). Select resistance value and allowable power consumption that meet the actual current. (Example of lighting malfunction prevention circuit) When using a 24 VAC/DC Lighted Model A22NE-P X1 LED lamp R:10 kΩ (1 W) Bleeder resistor X2 Be sure to read the "Safety Precautions" on page 56. A22E Common Accessories and Tools Common Note 15 Emergency Stop Pushbutton Switches (22-dia. or 25-dia.) Push-in Plus Terminal Block Models A22NE-PD A22NE-P Install in 22-dia. or 25-dia. Panel Cutout For the most recent information on models that have been certified for safety standards, refer to your Omron website. Be sure to read the "Safety Precautions" on pages 30 and 56. Model Number Structure A22NE-P (When Using a Ring) • Push-in plus terminals greatly reduce wiring effort and provide vibration resistant connections. • A lock lever provides a secure mounting of the switch assembly. • A maximum of up to six contact points can be combined together in the contact-point configuration. • Oil-resistant to IP65 (non-lighted models) / IP65 (lighted models) / Supports IP69K high-temperature, high-pressure cleaning (pullreset models). Model Number Legend (Completely Assembled) ........ Shipped as a set which includes the Operation Unit, LED Lamp (lighted model only), Mounting Latches, Lighting Units (lighted model only), and Switch Block. 1 3 2 A22NE- 5 - 6 - - (Example: A22NE-M-P102-N) A22E 1. Operation Unit size (diameter) 4 4. Contacts Code Description S 30 dia. Number of Code Switch Blocks M 40 dia. NO NC 1 2 3 1 L 60 dia. 002 0 1 --- --- NC --- Lighting unit NC 102 1 1 NO --- NC NO Lighting unit NC 202 0 2 NC --- NC NC Lighting unit NC 2. Reset function Unit position Non-lighted Description 212 1 2 NC NO NC None Turn-reset 222 0 3 NC NC NC P Pull-reset * * The pull-reset type is only available on the 40 dia. Operation Unit, non-lighted type. Not available on lighted types. 2 --- Note 1. NO: 1a-contact NC: 1b-contact 2. For details on the unit position, refer to the figure below. 3. Contact specification/Terminal specification Code P 3 Description Standard load/Push-in plus terminal block Common Accessories and Tools Code Lighted 5. LED lamp voltage Description N Non-lighted LED Lamp Voltage --- A 6 VAC/DC B 12 VAC/DC C Lighted (LED) * 24 VAC/DC D 100/110/120 VAC E 200/220/230/240 VAC * Lighting color is red. 6. Others (Degree of Protection/Control box) Code None 69K Configuration IP65 Common Note Code IP69K B* Built-in control box * One-contact unit type. 16 A22NE-P A22NE-PD Ordering Information List of Models (Completely Assembled) Non-lighted Models Appearance Degree of Protection Contact configuration * Operation 40-dia. head Medium Pull-reset A22NE-MP-P@@2-N IP65 oil-resistant models A22NE-P 40-dia. head Medium Pull-reset A22NE-MP-P@@2-N-69K IP69K 30-dia. head Small Turn-reset A22NE-S-P@@2-N 40-dia. head Medium Turn-reset A22NE-M-P@@2-N IP65 oil-resistant models A22E 60-dia. head Large Turn-reset A22NE-L-P@@2-N Set Model 1NC (1) A22NE-MP-P002-N 1NC, 1NO (2) A22NE-MP-P102-N 2NC (2) A22NE-MP-P202-N 2NC, 1NO (3) A22NE-MP-P212-N 3NC (3) A22NE-MP-P222-N 1NC (1) A22NE-MP-P002-N-69K 1NC, 1NO (2) A22NE-MP-P102-N-69K 2NC (2) A22NE-MP-P202-N-69K 2NC, 1NO (3) A22NE-MP-P212-N-69K 3NC (3) A22NE-MP-P222-N-69K 1NC (1) A22NE-S-P002-N 1NC, 1NO (2) A22NE-S-P102-N 2NC (2) A22NE-S-P202-N 2NC, 1NO (3) A22NE-S-P212-N 3NC (3) A22NE-S-P222-N 1NC (1) A22NE-M-P002-N 1NC, 1NO (2) A22NE-M-P102-N 2NC (2) A22NE-M-P202-N 2NC, 1NO (3) A22NE-M-P212-N 3NC (3) A22NE-M-P222-N 1NC (1) A22NE-L-P002-N 1NC, 1NO (2) A22NE-L-P102-N 2NC (2) A22NE-L-P202-N 2NC, 1NO (3) A22NE-L-P212-N 3NC (3) A22NE-L-P222-N Color of cap Red * The number in parentheses ( ) indicates the number of switch units. Lighted Model Appearance Degree of Protection Operation Contact configuration * LED lamp voltage 1NC, 1NO (2) Common Accessories and Tools 40-dia. head Medium Turn-reset A22NE-M-P@@2-B 40-dia. head Medium Turn-reset A22NE-M-P@@2-C 40-dia. head Medium Turn-reset A22NE-M-P@@2-D 1NC (1) A22NE-M-P002-B 12 VAC/VDC A22NE-M-P202-B 1NC (1) A22NE-M-P002-C 1NC, 1NO (2) 24 VAC/VDC A22NE-M-P102-C 2NC (2) A22NE-M-P202-C 1NC (1) A22NE-M-P002-D 100, 110, 120 VAC A22NE-M-P102-D Common Note 2NC (2) A22NE-M-P202-D 1NC (1) A22NE-M-P002-E 1NC, 1NO (2) 220, 230, 240 VAC Switch with Integrated Control Box Contact configuration (Number of switch blocks) A22NE-M-P102-E A22NE-M-P202-E * The number in parentheses ( ) indicates the number of switch units. 17 A22NE-M-P102-B 2NC (2) 2NC (2) Appearance A22NE-M-P102-A A22NE-M-P202-A 1NC, 1NO (2) 40-dia. head Medium Turn-reset A22NE-M-P@@2-E 6 VAC/VDC 2NC (2) 1NC, 1NO (2) IP65 Color of cap A22NE-M-P002-A 1NC (1) 40-dia. head Medium Turn-reset A22NE-M-P@@2-A Set Model Model 1NC (1) A22NE-M-P002-N-B 1NC, 1NO (2) A22NE-M-P102-N-B 2NC (2) A22NE-M-P202-N-B Red A22NE-P them in combination for models that are not available as assembled Units. These can also be used as inventory for maintenance parts. Non-lighted Lighted Operation Unit A22NE-PD Subassembled ........ The Operation Unit, LED Lamp, Mounting Latches, Switch Blocks, and Lighting Unit can be ordered separately. Use Operation Unit A22NE-P Mounting Latches Push-in Plus Terminal Block Push-in Plus Terminal Block Common Note * Up to three Switch Blocks can be mounted for multiple contacts. Switch Blocks + Lighting Unit Common Accessories and Tools Switch Blocks * A22E LED Lamp 18 A22NE-P A22NE-PD Operation Unit Non-lighted Size Function Small (30 dia.) Medium (40 dia.) Sealing capability Large (60-dia.) Single item order model A22NE-MP-N IP65 oil-resistant models --- --- Pull-reset A22NE-P A22NE-MP-N-69K IP69K --- --- A22NE-M-N A22NE-MRO-N A22NE-MRO-N-RD A22E A22NE-S-N Turn-reset A22NE-L-N IP65 oil-resistant models A22NE-MRS-N A22NE-MRS-N-RD Common Accessories and Tools Lighted Size Function Sealing capability Medium (40 dia.) Single item order model A22NE-M-L Turn-reset IP65 Common Note LED lamp 19 Appearance LED light Red Rated voltage Model 6 VAC/VDC A22NZ-L-RA 12 VAC/VDC A22NZ-L-RB 24 VAC/VDC A22NZ-L-RC 100, 110, 120 VAC A22NZ-L-RD 200, 220, 230, 240 VAC A22NZ-L-RE Remarks These LED lamps are for exclusive use with the A22N and the A22NE-P. These are provided with the completely assembled set of lighted models. Order LED lamps only when replacing them. A22NE-P A22NE-PD Accessories (Order Separately) Item Appearance Contact specifications 1NO (Blue) Standard load A22NZ-S-P1AN 1NC (Red) Standard load A22NZ-S-P1BN 2NC (Red) Standard load A22NZ-S-P2BN Switch Blocks (one contact) Switch Blocks (two contacts) Mounting Latches Provided as standard. Order Switch Blocks only when adding or replacing them. Order Switch Blocks only when adding or replacing them. Standard load A22NZ-S-P2CN 6 VAC/VDC A22NZ-T-APN 12 VAC/VDC A22NZ-T-BPN 24 VAC/VDC A22NZ-T-CPN 100, 110, 120 VAC A22NZ-T-DPN 200, 220, 230, 240 VAC A22NZ-T-EPN --- One hole, yellow box These are provided with the completely assembled set of lighted models. Order Lighting Units only when replacing them. A22NZ-H-02 This Mounting Latch is for exclusive use with the A22NE-P. It is provided with the completely assembled set. Order Mounting Latches only when mounting Switch Blocks or Lighting Units that are purchased individually. A22NZ-A-B01Y Material: Polycarbonate resin. Can be combined with 1-contact Switch Blocks. (Cannot be combined with 2-contact Switch Blocks.) * A22E Control Boxes (Enclosures) 1NO/1NC (White) Remarks A22NE-P Lighting unit Model Note: For details on the accessories common to the screw terminal block types and push-in plus terminal block types, refer to "Common Accessories and Tools (Order Separately)" on page 51. * The A22NZ-A-B01Y Control Box cannot be used in combination with the A22Z-3476-1 90-dia. Legend Plates for Emergency Stop or the A22ZEG@ E-stop Shrouds. Common Accessories and Tools Common Note 20 A22NE-P A22NE-PD Specifications Certified Standard Ratings Certified Standards • UL508 (File No. E76675), CSA C22.2 No.14 6 A at 240 VAC, 10 A at 120 VAC • TÜV (EN60947-5-1) - Certified direct opening (EN60947-5-5) AC-15 3 A at 240 VAC DC-13 4 A at 24 VDC • CCC (GB14048.5) AC-15 3 A at 240 VAC DC-13 4 A at 24 VDC Certification body Standards File No. UL * UL508, C22.2 No.14 E76675 TÜV SÜD EN60947-5-1 Consult your OMRON (Certified direct opening), representative for details. EN60947-5-5 CQC (CCC) GB14048.5 2017010305959182 Note: Only models with NC contacts have a direct opening mechanism. * UL-certification for CSA C22.2 No. 14 has been obtained. Applicable Standards A22NE-P UL1059, UL486E (Push-in Plus Terminal Block Types) Note: Use a 10 A fuse type gI or gG that conforms to IEC60269 as a short-circuit protection device. This fuse is not provided in the main unit. Ratings Contacts (Standard Load) Rated Rated carry insulation current (A) voltage (V) A22E 600 10 Rated voltage (V) LED Lamp Rated voltage Rated current (A) 6 VAC/VDC AC15 AC12 DC13 DC12 (Inductive (Resistive (Inductive (Resistive load) load) load) load) Current value 6 VAC/VDC ± 10% Approx. 11 mA 12 VAC/VDC 12 VAC/VDC ± 10% Approx. 12 mA 24 VAC/VDC 24 VAC/VDC ± 10% Approx. 12 mA 24 VAC 10 10 100 VAC 100 VAC ± 10% 120 VAC 6 10 110 VAC 110 VAC ± 10% 120 VAC 100 VAC to 130 VAC 200 VAC 200 VAC ± 10% 240 VAC 3 6 380 VAC 1.9 2 440 VAC 1.6 2 24 VDC 120 VDC 240 VDC --- --- --- --- 220 VAC 220 VAC ± 10% 4 8 230 VAC 230 VAC ± 10% 1.1 2.2 240 VAC 220 VAC to 250 VAC 0.55 1.1 Common Accessories and Tools Note: 1. The above ratings were obtained by conducting tests under the following conditions. (1) Ambient temperature: 20°±2°C (2) Ambient humidity: 65±5% (3) Operating frequency: 20 operations/minute Common Note 21 Operating voltage 2. Minimum applicable load: 10 mA at 5 VDC (Resistive load) The operating range may vary depending on the usage conditions and type of load. Approx. 12 mA Approx. 12 mA A22NE-P A22NE-PD Characteristics Operation Turn-reset Item Allowable operating Mechanical frequency Electrical Pull-reset Non-lighted model Lighted Model A22NE-@-P@@@-N A22NE-M-P@@@-@ Non-lighted model A22NE-MP-P@@@-N A22NE-MP-P@@@-N-69K 30 operations/minute or less (One operation consists of set and reset operations.) 30 operations/minute or less (One operation consists of set and reset operations.) Insulation resistance *1 100 MΩ min. (at 500 VDC) Contact resistance 100 mΩ max. (initial value) Between terminals 2,500 VAC, 50/60 Hz 1 minute (initial value) of same polarity*1 2,500 VAC, 50/60 Hz 1 minute (initial value) Vibration resistance Malfunction 10 to 55 Hz, 1.5 mm double amplitude (contact separation within 1 ms) Shock resistance Malfunction 250 m/s2 max. (contact separation within 1 ms) Mechanical 300,000 operations min. (One operation consists of set and reset operations.) 100,000 operations min. (One operation consists of set and reset operations.) Electrical 300,000 operations min. (One operation consists of set and reset operations.) 100,000 operations min. (One operation consists of set and reset operations.) Ambient operating temperature *2 -20 to +70°C -20 to +70°C -20 to +70°C *3 Ambient operating humidity 35 to 85% RH Ambient storage temperature *2 -40 to +70°C Degree of protection *4 IP65 oil-resistant models *5 IP65 IP65 oil-resistant models *5 IP69K Electric shock protection class Class II PTI (tracking characteristic) 175 Degree of contamination 3 (EN 60947-5-1) Minimum direct opening stroke 11 mm Minimum direct opening force 45 N Conditional short-circuit current 100 A (EN 60947-5-1) Wight (for a 40-dia. head 1NC/1NO Operation Unit) Approx. 55g Approx. 85 g Approx. 115 g Durability -20 to +55°C Approx. 60g A22E Between each terminal and ground A22NE-P Dielectric strength Operating Characteristics Turn-reset Item Pull-reset Lighted / non-lighted models Non-lighted model Non-lighted model (Models with IP69K) Total travel force (TTF) 45 N max. 60 N max. 70 N max. Return force (RF) 0.25N·m * max. 60 N max. 70 N max. Total travel (TT) 10 ±1 mm 5.5 ±1 mm 5.5 ±1 mm Common Accessories and Tools *1. State when an LED is not added between terminals of the same polarity on a lighting unit. Does not apply to lighted-type 100 to 200 V lighting units. *2. With no icing or condensation. *3. Capable of operation at up to 80°C under IP@9K testing conditions per JIS D 5020. *4. The degree of protection from the front of the panel. *5. The degree of protection is IP65 even with an integrated control box, but the system is not oil resistant. * Rotation torque value. Non-lighted (two contacts) Non-lighted (three contacts) (20°) (17.6°) (20°) Terminal (insertion) hole Terminal (insertion) hole 31.9 Switch Blocks 4 20 Lock lever Terminal (insertion) hole 31.9 Switch Blocks (17.6°) Lock lever (17.6°) Lock lever 10 Lighted (two contacts) (20°) 31.9 Common Note Terminal Arrangement (BOTTOM VIEW) Switch Blocks 4 10 20 4 10 20 Lighting unit 22 A22NE-P A22NE-PD Terminal connection Type Terminal Connection (BOTTOM VIEW) 1NC, 1NO (two contacts) 2NC (two contacts) 2NC, 1NO (three contacts) 3NC (three contacts) NC NO NC NC NC NC NO NC NC NC 1 3 1 1 1 1 3 1 1 1 2 4 2 2 2 2 4 2 2 2 Non-lighted A22NE-P X1 1 Lighted X1 1 3 X X 4 X2 2 1 X2 2 2 Note: The above terminal connection diagrams are examples for 1NO, 1NC (two contacts), or 2NC (two contacts). Terminal wiring drawings of two-contact Switch Units Type A22E A Terminal Connection (BOTTOM VIEW) 2NC (two contacts) 1NC, 1NO (two contacts) 21 21 22 22 11 13 12 14 A B B Common Accessories and Tools Structure and Nomenclature Operation Unit Color: Red Non-lighted LED lighting Lamp Light source • LED Lamp Common Note Switch } Mounting Latches Switch Blocks Lighting unit Contact Ratings 6 A at 240 VAC 10 A at 120 VAC Lighting Method Non-lighted Lighted (LED) 23 A22NE-P (Unit: mm) Non-lighted Models A22NE-MP-P@@2-N A22NE-MP-P@@2-N-69K Pull-reset (40-dia.) Degree of Protection: IP65 oil-resistant models Pull-reset (40-dia.) Degree of Protection: IP69K 40 dia. 42.5 40 dia. 42.5 5.9 1.8 (0.5) 1.8 5.9 39 32 A22NE-P 32 39.5 A22NE-S-P@@2-N A22NE-M-P@@2-N Small Turn-reset (30-dia.) Degree of Protection: IP65 oil-resistant models Medium Turn-reset (40-dia.) Degree of Protection: IP65 oil-resistant models 30 dia. 40 dia. 42.5 42.5 1.8 1.8 (0.5) (0.5) 5.9 5.9 32 A22NE-PD Dimensions 32 39.5 39.5 A22NE-L-P@@2-N Large Turn-reset (60-dia.) Degree of Protection: IP65 oil-resistant models 60 dia. A22E Note: The dimensions the same even if the Operation Unit is replaced with the A22NE-MR@-N or the A22NE-MR@-N-RD. 42.5 5.9 39.5 32 Lighted Model A22NE-M-P@@2-@ Dimensions when a two-contact Switch Block is attached Medium Turn-reset (40-dia.) Degree of Protection: IP65 40 dia. 40 dia. Common Accessories and Tools 1.8 (0.5) 44 42.5 5.9 32 39.5 Note: Unless otherwise specified, a tolerance of ±0.8 mm applies to all dimensions. 32 5.9 1.8 55 Common Note (0.5) 1.8 (0.5) 24 A22NE-P A22NE-PD Accessories (Order Separately) Switch Block with Push-In Plus technology Switch Block (one contact) Switch Block (two contacts) A22NZ-S-P1@N A22NZ-S-P2@N 4 4 5 5 23.8 16.4 39.3 31.9 9.9 47.6 A22NE-P 9.9 47.6 Lighting unit Mounting Latches A22NZ-T-@PN A22NZ-H-02 R29.5 12 dia. 30 26.4 23.8 16.4 9.9 47.6 17.1 A22E 51.3 LED Lamp A22NZ-L-@@ 24.3 9.8 dia. 9 dia. Common Accessories and Tools Control Box A22NZ-A-B01Y Four, M4 Phillips binding screws 22.3 dia. 24.2 40 Case (Black) Cover (Yellow) Four, 3.7-dia. (M4-tapped holes) 10 Two, 14-dia. (Bottom lead hole) Two, 21.4 dia. (Side lead hole) Two, 4.4-dia. (oval mounting hole) 62 80 24.2 3.2 Common Note 18.5 3.2 80 5.4 10 38 40 59.9 Note: For details on the accessories common to the screw terminal block types and push-in plus terminal block types, refer to "Common Accessories and Tools (Order Separately)" on page 51. 25 A22NE-P Mounting to the Panel (1) Preparing the Panel (3) Mounting the Operation Unit on the Panel Panel hole dimension and panel thickness • If outer surface treatment such as coating is performed for the panel, the panel dimensions after outer surface treatment must meet the specified panel dimensions. Panel hole dimension Panel thickness 22.3 dia. 1 to 5 mm 22.3 +0.4 0 • Do not tighten the Tightening Nut more than necessary using tools such as pointed-nose pliers. • Doing so will damage the Tightening Nut. (The tightening torque of the Tightening Nut is 1.0 to 2.0 N·m.) Tightening Wrench: A22Z-3905 Panel Hole of 22.3-mm Diameter • Insert the Operation Unit from the front of the panel, insert the Lock Ring and Tightening Nut from the back of the panel, and tighten the Tightening Nut. Before tightening, check that the rubber washer is present between the Operation Unit and the panel. A22NE-PD Application dia. Panel When using a A22Z-3360 (Order Separately) Lock Ring 22.3 dia. Tightening Wrench (order separately, A22Z-3905) 3.2 +0.2 0 R0.8 max. Rubber Washer A22NE-P Tightening Nut Lock Ring 22.3 dia. +0.4 0 Hold here 24.1+0.4 0 Rubber washer Tightening Nut For 25-dia. • Use the A22Z-R25 (Order Separately) rubber ring. * Switches with an IP69K degree of protection do not support the 25dia. +0.5 0 When the A22Z-3360 Lock Ring (Order Separately) is used • Take note of the direction when mounting the Lock Ring. dia. Panel Projecting part A22E 25 Lock Ring Panel (2) Minimum mounting pitch (Dimension A, Dimension B) Lock Ring Minimum mounting pitch Type of operation unit Dimension B (mm) min. 50 *1 50 70 70 30-dia., 40-dia. models 60-dia. model *1. If the Mounting Collar lock levers all face the same direction at the minimum mounting pitch, be sure to note the order the mounting collars are attached to the Operation Unit. *2. When using each accessory (Order Separately), set the A and B dimensions in view of the dimensions of the accessories. *3. Make sure the mounting pitch does not hinder the operation. Panel Hole of 25-mm Diameter • Insert the A22Z-R25 (Order Separately) between the Operation Unit and Panel, and tighten the Tightening Nut. Before tightening, check that the rubber washer supplied with the Operation Unit is present between the Operation Unit and the 25-dia. Ring. Operation Unit Panel Hole of 30-mm Diameter • Insert the A22Z-A30 (Order Separately) between the Operation Unit and Panel, and tighten the Tightening Nut. Before tightening, check that the supplied rubber washer is present between the Operation Unit and the panel, and between the 30-dia. Resin Attachment and the panel. * Switches with an IP69K degree of protection do not support the 30-dia. Operation Unit Panel Hole Dimensions for 22.3 Diameter R0.8 max. 22.3 +0.4 0 3.2 +0.2 0 Rubber washer (provided with the Operation Unit) dia. 22 dia. 24.8 dia. 0.5 27 dia. 30-dia. Resin Attachment A22Z-A30 Rubber Washer (included) Mounting Panel 1.3 Dimension B 22.3 +0.4 0 dia. 22.3 +0.4 0 Lock Ring dia. Tightening Nut Panel Lock Ring Tightening Nut Using the Lock Ring Standard switch Panel Cutouts Panel thickness 25 mm dia. 1 to 5 mm 30 mm dia. 1 to 3 mm Common Note Rubber Washer (provided with the Operation Unit) 25-dia. Ring A22Z-R25 24.1+0.4 0 Dimension A Common Accessories and Tools Dimension A (mm) min. 26 A22NE-P A22NE-PD Removing the Mounting Latch Attaching the LED Lamp to the Lighting Unit When the Mounting Latch is to be Removed When the LED Lamp is to be Installed • Press the lock lever in from the back side to release the lock, and then hook the Mounting Collar with a screwdriver, move it in the direction indicated at (2), and remove it. Turn the lever all of the way until it clicks into place. • Insert the protrusions on the LED Lamp into the guides on the Lighting Unit and then turn the LED Lamp in direction (2) to lock it in place. (1) 2 1 A22NE-P (2) (3) Control Box (1) Mounting the Switch Mount the Switch in the same way as for a standard panel. The tightening torque of the Box screws is 1.4 to 2.0 N·m. Switch Blocks and Lighting Unit (1) Installing the Switch Blocks and Lighting Unit Legend Plate • Catch the projection on the opposite side of the Mounting Collar from the lever side and press the Switch Block in the direction indicated at (1). A22E (1) (2) Creating a Cable Hole (2) Removing the Switch Blocks and Lighting Units • Insert a screwdriver into the gap between the Mounting Collar and Switch Block and press it inward in the direction shown at (2). Common Accessories and Tools Common Note 27 To open a cable hole, leave the cover attached, place the tip of a screwdriver in the grooves at four locations around the cable hole, and strike the screwdriver with a hammer to open the hole. Screwdriver (1) Side Cover Switch Box Cable Hole Groove (2) Strike at four diagonally opposed locations to open the hole. (3) Securing the Connector Cable (3) 1. Insert the connector into the cable port hole in the Box and secure with the fixing ring inside the box. 2. Pass the tightening cap through the cable, insert the cable into the connector, and tighten the tightening cap to secure the cable. O Ring Fixing Ring Connector Tightening cap Cable Box Cable diameter (mm) Connector 7 to 9 dia. A22Z-3500-1 9 to 11 dia. A22Z-3500-2 A22NE-P Be sure to read the precautions for All PushButton Switches in the website at: http://www.ia.omron.com/. Indication and Meaning for Safe Use Warning Indicates a potentially hazardous situation that, if not avoided, could result in serious injury or death. Additionally there may be significant property damage. Comments on what to do or avoid doing, to use the product safely. Precautions for Correct Use Supplementary comments on what to do or avoid doing to use the product safely and prevent its malfunctioning or an adverse effect on its performance or functions. WARNING Do not perform wiring with power supplied to the Switch/ Indicator. Do not touch the terminals or other charged parts while power is being supplied. Doing so may result in electric shock. Precautions for Safe Use • If the Operation Unit is separated from the Switch Units, the equipment will not stop, resulting in a hazardous situation. Make sure the Operation Unit, Mounting Latches, and the Switch Units are properly assembled. Operation Unit 1 Wire Type Lock lever Make sure the hooking part (convex part) on the Mounting Latches is perfectly latched into the hooking part (concave part) on the Switch Block. Mounting Latches Solid wire/ Stranded Wire • Switch Blocks • When transition wiring is performed, make sure the switching current inside the Switch and the current based on the transition wiring is below the rated current of the Switch. If a current value higher than the rated current flows, it could result in emission of heat, or damage and deformation of the Switch, which could cause fire and locking of the contact, and thus a loss of safety. • Do not disassemble or modify the Switch/Indicator under any circumstances. • • • • • Recommended Wire Wire coating peeling amount Copper Ferrules used: 10 to 12 mm (Varies depending on the 0.25 to 1.5 mm2 recommended ferrule AWG 24 to 16 conductor length) Ferrules not used: 8 mm Use wiring crimp terminals and ferrule terminals of the specified size. After storing the product for a long time exceeding 1 year, perform, at a minimum, inspections of the operating characteristics, contact resistance, insulation resistance, and dielectric strength as well as evaluate the product under the working conditions. This Switch/Indicator is intended for indoor use only. Using the Switch/Indicator outdoors may result in failure. Do not wire anything to the release holes. Do not tilt or twist a flat-blade screwdriver while it is inserted into a release hole on the terminal block. The terminal block may be damaged. Insert a flat-blade screwdriver into the release holes at an angle. The terminal block may be damaged if you insert the screwdriver straight in. Do not allow the flat-blade screwdriver to fall out while it is inserted into a release hole. Do not bend a wire past its natural bending radius or pull on it with excessive force. Doing so may cause the wire disconnection. Common Note • Wire material Common Accessories and Tools Mounting Latches 2 A22E Align the TOP indication (the mark) on the Operation Unit with the TOP indication on the Mounting Latches to fit it properly, and turn the lock lever on the Mounting Latch in the direction shown in the figure below until a clicking sound is heard. A22NE-P Precautions for Safe Use • Doing so may prevent the Switch/Indicator from functioning to its full capability. Do not drop the Switch/Indicator. Do not apply pressure that may deform or alter the Switch/Indicator. • The durability of the Switch varies considerably depending on the switching conditions. Always test the Switch/Indicator under actual working conditions before application and use the Switch/Indicator only for the number of switching operations allowed. • Do not allow the load voltage and current to exceed the rated value. This may damage or burn out the Switch/Indicator. • Do not use the Switch/Indicator in locations where explosive or flammable gases or liquid may be present or scattered. The electric ark or the heat caused by switching contacts may cause a fire or explosion. • Do not use the Switch/Indicator in locations where toxic gases, such as H2S, SO2, NH3, HNO3, and Cl2, may be present, or in locations subject to high temperature or humidity. Doing so may damage the Switch/Indicator due to contact failure or corrosion. • Do not use the Switch/Indicator submersed in oil or water, or in locations continuously subject to splashes of oil or water. Doing so may result in oil or water entering and damaging the Switch/ Indicator. • Do not use or keep the Switch/Indicator under the following conditions: • Subject to severe temperature changes. • Subject to high humidity or condensation. • Subject to severe vibration or shock. • Where direct rays of the sun strike. • Where sea breeze may be present. • Make sure that a rubber washer is present between the Operation Unit and the panel. In models with IP69K, make sure the rubber bush of the Operation Unit is properly attached. Otherwise, the specifications of the protective structure may not be satisfied. • Do not apply excessive force to the Switch or wirings. Damage or deformation of the Switch Block could cause an improper contact or a loss of safety. • Use an appropriate wiring and crimp terminals (hereinafter, called ferrule terminals). • Exercise caution to avoid wiring errors when connecting the terminals. • To prevent wiring materials from smoking or ignition, confirm wire ratings and use the wiring materials given in the following table. A22NE-PD Safety Precautions 28 A22NE-P A22NE-PD • Do not insert more than one wire into each terminal insertion hole. • Do not mount A22N-P or A22NE-P Push-In Plus terminal switch blocks on A22N screw terminal blocks. Doing so may result in unsatisfactory performance. • When mounting on a device with high airtightness, test operation in advance. There is a risk that the negative pressure will prevent the Operation Unit of from returning. • In the case of loads where an inrush current occurs when the contact is opened or closed, the durability may reduce due to extreme wear on the contacts. If necessary, insert a contact protection circuit. Precautions for Correct Use Wiring 1. Connecting Wires to the Push-In Plus Terminal Block Part Names of the Terminal Block Terminal (insertion) hole A22NE-P Release hole Terminal (insertion) hole Connecting Wires with Ferrules and Solid Wires • Insert the solid wire or ferrule straight into the terminal block until the end strikes the terminal block. The angle should be approximately 6°. • If a wire is difficult to connect because it is too thin, use a flat-blade screwdriver in the same way as when connecting stranded wires. A22E Approx. 6˚ Ferrule or solid wire Approx. 6˚ Common Accessories and Tools Common Note 29 The wiring for the Lighting Unit and Switch Block (2 contacts) are the same as for the Switch Block (1 contact) shown in the above illustration. A22NE-P 3. Recommended Ferrules and Crimp Tools Coating peeling amount Recommend Wire Type Stripping length (Ferrules not used) 0.25 to 1.5 mm2/AWG 24 to AWG 16 8 mm Recommended ferrules Applicable wire (2) (mm2) (1) Approx. 6˚ 0.25 24 (3) 0.34 22 Flat-blade screwdriver Approx. 6˚ The wiring and screwdriver angles for the Lighting Unit and Switch Block (2 contacts) are the same as for the Switch Block (1 contact) shown in the above illustration. 2. Removing Wires from the Push-In Plus Terminal Block 0.75 18 1/1.25 18/17 1.25/1.5 17/16 10 AI 0, 25-8 12 AI 0, 25-10 8 10 AI 0, 34-8 Wago product H0.25/12 216-301 --H0.34/12 --- --216-302 10 12 AI 0, 34-10 8 10 AI 0, 5-8 H0.5/14 216-201 --- 10 12 AI 0, 5-10 H0.5/16 216-241 8 10 AI 0, 75-8 H0.75/14 216-202 10 12 AI 0, 75-10 H0.75/16 216-242 216-203 8 10 AI 1-8 H1.0/14 10 12 AI 1-10 H1.0/16 216-243 8 10 AI 1, 5-8 H1.5/14 216-204 10 12 AI 1, 5-10 H1.5/16 216-244 CRIMPFOX6 CRIMPFOX6T-F PZ6 roto CRIMPFOX10S Recommended Crimp Tools Variocri mp4 Note: 1. Make sure that the outer diameter of the wire coating is smaller than the inner diameter of the insulation sleeve of the recommended ferrule. 2. Make sure that the ferrule processing dimensions conform to the following figures. 8 to 10 mm Max. 1.9 mm Max. 2.6 mm Recommended Flat-Blade Screwdrivers Use a flat-blade screwdriver to connect and remove wires. Use one of the following flat-blade screwdrivers. The following table shows manufacturers and models as of 2015/Dec. (2) Approx. 6˚ 20 8 10 Weidmuller product (1) Side view Approx. 6˚ Front view (3) 2.5 mm dia. Flat-blade screwdriver Common Accessories and Tools Use the following procedure to remove wires from the terminal block. The same method is used to remove stranded wires, solid wires, and ferrules. 1. Hold a flat-blade screwdriver at an angle and insert it into the release hole. The angle should be approximately 6°. 2. With the flat-blade screwdriver still inserted into the release hole, remove the wire from the terminal insertion hole. 3. Remove the flat-blade screwdriver from the release hole. 0.5 Phoenix Contact product A22E Checking Connections • After the insertion, pull gently on the wire to make sure that it will not come off and it is securely fastened to the terminal block. • If you use a ferrule with a conductor length of 10 mm, part of the conductor may be visible after the ferrule is inserted into the terminal block, but the product insulation distance will still be satisfied. Recommended ferrules Ferrule Stripping conductor length (mm) length (Ferrules not (AWG) (mm) used) A22NE-P Approx. 6˚ A22NE-PD Connecting Stranded Wires Use the following procedure to connect the wires to the terminal block. 1. Hold a flat-blade screwdriver at an angle and insert it into the release hole. The angle should be approximately 6°. If the flat-blade screwdriver is inserted correctly, you will feel the spring in the release hole. 2. With the flat-blade screwdriver still inserted into the release hole, insert the wire into the terminal hole until the end strikes the terminal block. 3. Remove the flat-blade screwdriver from the release hole. Approx. 6˚ 0.4 mm 2.5 mm The wiring and screwdriver angles for the Lighting Unit and Switch Block (2 contacts) are the same as for the Switch Block (1 contact) shown in the above illustration. Manufacture Wera SZS 0,4 × 2,5 SZF 0-0,4 × 2,5 * Phoenix Contact 0.4 × 2.5 × 75 302 Wiha AEF.2,5 × 75 Facom 210-719 Wago SDI 0,4 × 2,5 × 75 Weidmuller * The SZF 0-0,4 × 2,5 (manufactured by Phoenix Contact) can be procured through an OMRON exclusive purchase form (XW4Z-00B). Common Note Model ESD 0,40 × 2,5 • After wiring the Switch/Indicator, provide a sufficient insulation distance. 30 A22NE-P A22NE-PD LED Lamps • A current-limiting resistor is built in the LED lamp, so the installation of an external resistance is not required. • Lighting malfunction of the LED lamp A micro-current of approximately 0.1 mA or less is sufficient to turn on the LED lamps. Take a countermeasure like adding a resistor to prevent mis-lighting in parallel to the LED lamp. The micro-current varies with the machine (leak current or stray capacity between cables, etc.). Select resistance value and allowable power consumption that meet the actual current. (Example of lighting malfunction prevention circuit) When using a 24-VAC/VDC lighted unit A22NE-P X1 LED lamp R:10 kΩ (1 W) Bleeder resistor X2 Be sure to read the "Safety Precautions" on page 56. A22E Common Accessories and Tools Common Note 31 Emergency Stop Pushbutton Switches (22-dia. or 25-dia.) Screw Terminal Block types A22NE-PD A22E Install in 22-dia. or 25-dia. Panel Cutout Be sure to read the "Safety Precautions" on pages 50 and 56. Model Number Structure Model Number Legend (Completely Assembled) For the most recent information on models that have been certified for safety standards, refer to your Omron website. A22NE-P (When Using a Ring) • Removal contact blocks provide an easy way of assembling the emergency stop push button. • Mounted using either open-type (fork-type) or closed-type (round-type) crimp terminals. • Oil-resistant to IP65 (non-lighted models) / IP65 (lighted models). • A lock plate is provided as a standard feature to ensure that the control box and switch are not easily separated. Shipped as a set which includes the Operation Unit, LED Lamp (lighted model only), Mounting Latches, Switch Block, and Lock Plate (Example: A22EL-M-24A-01) Code Description None Non-lighted L Lighted * * Lighted Emergency Stop Switches are available only for the medium (M). turn-reset models. 2. Operation Unit size (diameter)/Reset function Code Size 40 dia. S M L 30 dia. 40 dia. 60 dia. Pull-reset Turn-reset 4. Contacts Unit position Number of Code Switch Blocks NO NC 01 0 11 1 02 0 Non-lighted Lighted 1 2 3 1 2 3 1 NC --- --- NC --- Lighting unit 1 NC NO --- NC NO Lighting unit 2 NC NC --- NC NC Lighting unit 12 1 2 NC NO NC 03 0 3 NC NC NC --- Note 1. NO: 1a-contact NC: 1b-contact 2. For details on the unit position, refer to the figure below. 3. LED Lamp voltage Lighting unit (Direct lighting) Code Description Operating Voltage None Non-lighted 12 A 24 A --- 6 VAC/DC 6A Lighted (LED) * 12 VAC/DC 24 VAC/DC T1 T2 Description Operating Voltage Lighted (LED) * 100 VAC 200 VAC * Equipped with 24-VAC/DC LED. 5. Configuration Code None B Configuration Switch only Switch with Integrated Control Box 6. Configuration Code Configuration None Neither “EMO” nor “EMS” printed, arrows engraved in red. EMO “EMO” and arrows printed in white. Common Note Lighting unit (Voltage-reduction lighting) Code Common Accessories and Tools MP Description A22E 1. Lighted/Non-lighted EMO-RD “EMO” printed in white, arrows engraved in red. EMS “EMS” and arrows printed in white. EMS-RD “EMS” printed in white, arrows engraved in red. 32 A22E A22NE-PD Ordering Information List of Models (Completely Assembled) Non-lighted Models (Without EMO/EMS Indication) Appearance Operation Degree of Protection Contact configuration *1 40-dia. head Medium Pull-reset A22E-MP A22NE-P 30-dia. head Small Turn-reset A22E-S IP65 oil-resistant models 40-dia. head Medium Turn-reset A22E-M 60-dia. head Large Turn-reset A22E-L Set Model 1NC (1) A22E-MP-01 1NC, 1NO (2) A22E-MP-11 2NC (2) A22E-MP-02 1NC (1) A22E-S-01 1NC, 1NO (2) A22E-S-11 *2 2NC (2) A22E-S-02 *2 Color of cap *2 2NC, 1NO (3) A22E-S-12 *2 3NC (3) A22E-S-03 *2 1NC (1) A22E-M-01 *2 1NC, 1NO (2) A22E-M-11 *2 2NC (2) A22E-M-02 *2 2NC, 1NO (3) A22E-M-12 *2 3NC (3) A22E-M-03 *2 1NC (1) A22E-L-01 *2 1NC, 1NO (2) A22E-L-11 *2 2NC (2) A22E-L-02 *2 Red *1. The number in parentheses ( ) indicates the number of switch units. *2. Models with Korean S-mark certification Note: Yellow cap models are also available (not for emergency stop use). Contact your OMRON representative. A22E Non-lighted Models (With EMO/EMS Indication) Appearance Operation Degree of Protection Contact configuration *1 1NC (1) 1NC, 1NO (2) Common Accessories and Tools 40-dia. head Medium Turn-reset With EMO Indication 2NC (2) 2NC, 1NO (3) 3NC (3) IP65 oil-resistant models 1NC (1) 1NC, 1NO (2) 40-dia. head Medium Turn-reset With EMS Indication 2NC (2) Common Note 2NC, 1NO (3) 3NC (3) *1. The number in parentheses ( ) indicates the number of switch units. *2. Models with Korean S-mark certification Note: The colors of switch blocks are as follows: NO (a-contact): Black NC (b-contact): Red The above illustration shows the 2NC (2b-contact) configuration. 33 Set Model A22E-M-01-EMO Color of cap *2 A22E-M-01-EMO-RD A22E-M-11-EMO *2 A22E-M-11-EMO-RD A22E-M-02-EMO *2 A22E-M-02-EMO-RD A22E-M-12-EMO *2 A22E-M-12-EMO-RD A22E-M-03-EMO *2 A22E-M-03-EMO-RD A22E-M-01-EMS *2 A22E-M-01-EMS-RD A22E-M-11-EMS *2 A22E-M-11-EMS-RD A22E-M-02-EMS *2 A22E-M-02-EMS-RD A22E-M-12-EMS *2 A22E-M-12-EMS-RD A22E-M-03-EMS A22E-M-03-EMS-RD *2 Red A22E Appearance Degree of Protection Operation Contact LED Lamp voltage configuration *1 6 VAC/VDC 12 VAC/VDC 1NC (1) 40-dia. head Push-lock Turn-reset Lighting unit (Direct lighting) A22E 1NC, 1NO (2) 40-dia. head Push-lock Turn-reset Lighting unit (Voltage-reduction lighting) A22E 2NC (2) 1NC (1) 1NC, 1NO (2) 2NC (2) A22EL-M-6A-01 Color of cap *2 A22EL-M-12A-01 *2 24 VAC/VDC A22EL-M-24A-01 *2 6 VAC/VDC A22EL-M-6A-11 12 VAC/VDC A22EL-M-12A-11 *2 *2 24 VAC/VDC A22EL-M-24A-11 *2 6 VAC/VDC A22EL-M-6A-02 12 VAC/VDC A22EL-M-12A-02 *2 24 VAC/VDC A22EL-M-24A-02 *2 100 VAC A22EL-M-T1-01 200 VAC A22EL-M-T2-01 100 VAC A22EL-M-T1-11 200 VAC A22EL-M-T2-11 100 VAC A22EL-M-T1-02 200 VAC A22EL-M-T2-02 *2 Red A22NE-P IP65 Set Model A22NE-PD Lighted Models *1. The number in parentheses ( ) indicates the number of switch units. *2. Models with Korean S-mark certification Switch with Integrated Control Box Appearance Model 1NC (1) A22E-M-01B * 1NC, 1NO (2) A22E-M-11B * 2NC (2) A22E-M-02B * A22E Contact configuration (Number of switch blocks) Note: The A22Z-B101Y Control Box is used. * Models with Korean S-mark certification Common Accessories and Tools Common Note 34 A22E A22NE-PD Subassembled .... The Operation Unit, LED Lamp, Mounting Latches, and Switch Blocks can be ordered separately. Use them in combination for models that are not available as assembled Units. These can also be used as inventory for maintenance parts. Non-lighted Lighted Operation Unit Operation Unit A22NE-P Mounting Latches A22E LED Lamp LED Common Accessories and Tools Switch Blocks * Screw Terminal Block Common Note Lock Plate * Up to three Switch Blocks can be mounted for multiple contacts. 35 Switch Blocks + Lighting unit Screw Terminal Block Lock Plate A22E Size Function Small (30 dia.) Sealing capability Medium (40 dia.) Large (60 dia.) Single item order model A22E-MP Pull-reset --- --- A22E-M-EMO A22E-M-EMO-RD A22E-S A22NE-P A22E-M IP65 oil-resistant models A22NE-PD Operation Unit Non-lighted A22E-L Turn-reset A22E A22E-M-EMS A22E-M-EMS-RD Lighted Size Sealing capability Single item order model A22EL-M Turn-reset IP65 LED lamp Appearance LED light Standard Model 6 VAC/VDC A22-6AR 12 VAC/VDC A22-12AR 24 VAC/VDC A22-24AR Note: For a model with a Lighting unit (Voltage-reduction lighting), use the A22-24AR. Common Note Red Rated voltage Common Accessories and Tools Function Medium (40 dia.) 36 A22E A22NE-PD Switch Non-lighted / Direct lighting Classification Non-lighted Direct lighting Appearance A22NE-P Contact specifications/ Configuration (Number of switch blocks) For Standard loads Model Model 1NC (1) A22-01M A22L-01M 1NC, 1NO (2) A22-11M A22L-11M 2NC (2) A22-02M A22L-02M Voltage-reduction lighting (100 VAC, 200 VAC) Classification 100 VAC, Lighted 200 VAC, Lighted Appearance A22E Contact specifications/ Configuration (Number of switch blocks) For Standard loads Model 1NC (1) A22L-01M-T1 A22L-01M-T2 1NC, 1NO (2) A22L-11M-T1 A22L-11M-T2 2NC (2) A22L-02M-T1 A22L-02M-T2 Note: For a model with a Lighting unit (Voltage-reduction lighting), use the A22-24AR. Common Accessories and Tools Common Note 37 Model A22E Item Appearance Contact specifications 1NO (Black) Switch Blocks (one contact) 1NC (Red) 2NO (Black) 2NC (Red) 1NC + 1NO Contact (Black/ Red) A22-10 Microload A22-10S Standard load A22-01 Microload A22-01S Standard load A22-20 Microload A22-20S Standard load A22-02 Microload A22-02S Standard load A22-11 Microload A22-11S Direct lighting Lighting unit Remarks Provided as standard. Order Switch Blocks only when adding or replacing them. Order Switch Blocks only when adding or replacing them. A22-TN Voltage-reduction lighting 100 VAC A22-T1 200 VAC A22-T2 Used when changing the lighting method. --- A22-3200 Lock Plate --- A22Z-3380 Use to fix the lever on the Switch. A22Z-B101Y Material: Polycarbonate resin. When using a Control Box, 2NO, 2NC, or 1NC + 1NO two-contact Switch Blocks are not supported. * One hole, yellow box A22Z-B201Y Common Accessories and Tools Note: For details on the accessories common to the screw terminal block types and push-in plus terminal block types, refer to "Common Accessories and Tools (Order Separately)" on page 51. * The A22NZ-B101Y and A22NZ-B201Y Control Box cannot be used in combination with the A22Z-3476-1 90-dia. Legend Plates for Emergency Stop or the A22Z-EG@ E-stop Shrouds. A22E Mounting Latches Provided as standard. Order Mounting Latches only when mounting Switch Blocks or Lighting Units that are purchased individually. Control Boxes (Enclosures) A22NE-P Switch Blocks (two contacts) Model Standard load A22NE-PD Accessories (Order Separately) Common Note 38 A22E A22NE-PD Specifications Certified Standard Ratings Certified Standards • UL, cUL (File No. E41515) 6 A at 220 VAC, 10 A at 110 VAC • TÜV (EN60947-5-1) (Low Voltage Directive) 3 A at 220 VAC • CCC (GB14048.5) 3 A at 240 VAC, 1.5 A at 24 VDC Certification body Standards File No. UL *1 UL508, C22.2 No.14 E41515 EN60947-5-1 Consult your OMRON (Certified direct opening), representative for details. EN60947-5-5 TÜV SÜD CQC (CCC) GB14048.5 KOSHA *2 A22NE-P LED Lamp Contacts (Standard Load) Rated current (A) A22E 10 EN60947-5-1 Note: 1. Only models with NC contacts have a direct opening mechanism. 2. A fuse is not provided. *1. UL-certification for CSA C22.2 No. 14 has been obtained. Certification has been obtained for individual Switch Blocks and Lighting Units. *2. Some models have been certified. Ratings Rated carry current (A) 2003010303070635 Consult your OMRON representative for details. Rated voltage (V) AC15 (Inductive load) AC12 (Resistive load) 24 VAC 10 10 110 VAC 5 10 220 VAC 3 6 380 VAC 2 3 440 VAC 1 2 DC13 (Inductive load) DC12 (Resistive load) --- --- 1.5 10 110 VDC 0.5 2 0.2 0.6 0.1 0.2 --- --- 380 VDC Operating voltage 6 VAC/VDC 6 VAC/VDC ± 5% 12 VAC/VDC 12 VAC/VDC ± 5% 24 VAC/VDC 24 VAC/VDC ± 5% Current value Approx. 8 mA Voltage-reduction lighting Rated voltage Operating voltage Rated current 24 VDC 220 VDC Rated voltage 110 VAC 100 VAC (95 to 115 V) 220 VAC 200 VAC (190 to 230 V) Applicable lamp (BA9S/Base: 13) LED lamp A22-24A@ Approx. 8 mA Note: 1. Rated current values are determined according to the testing conditions. The above ratings were obtained by conducting tests under the following conditions. (1) Ambient temperature: 20°±2°C (2) Ambient humidity: 65±5% (3) Operating frequency: 20 operations/minute Common Accessories and Tools 2. Minimum applicable load: 10 mA at 5 VDC Characteristics Type Turn-reset Item Allowable operating frequency Non-lighted model 30 operations/minute (One operation consists of set and reset operations.) Electrical 30 operations/minute (One operation consists of set and reset operations.) 100 MΩ min. (at 500 VDC) Contact resistance 100 mΩ max. (initial value) Between terminals of same polarity 2,500 VAC, 50/60 Hz for 1 min. Between each terminal and ground 2,500 VAC, 50/60 Hz for 1 min. Destruction 1000 m/s2 Malfunction 250 m/s2 max. (contact separation within 1 ms) Mechanical 300,000 operations min. (One operation consists of set and reset operations.) 300,000 operations min. (One operation consists of set and reset operations.) Vibration resistance Shock resistance Common Note Durability 10 to 55 Hz, 1.5-mm double amplitude (contact separation within 1 ms) Electrical Ambient operating temperature *1 -20 to +70°C Ambient operating humidity 35 to 85% RH -20 to +55°C Ambient storage temperature -40 to +70°C Degree of protection IP65 oil-resistant models *2 *3 IP65 *2 Electric shock protection class Class II PTI (tracking characteristic) 175 Degree of contamination 3 (EN60947-5-1) Minimum direct opening stroke 11 mm Minimum direct opening force 45 N Conditional short-circuit current 100 A (EN 60947-5-1) Weight (for a 40-dia. head 1NC/1NO Operation Unit) Approx. 65 g Approx. 80 g *1. With no icing or condensation. *2. The degree of protection from the front of the panel. *3. The degree of protection is IP65 even with an integrated control box, but the system is not oil resistant. 39 Non-lighted model Mechanical Insulation resistance Dielectric strength Pull-reset Lighted model -20 to +70°C IP65 oil-resistant models *2 *3 Approx. 100 g A22E A22NE-PD Operating Characteristics Item Turn-reset Pull-reset Total travel force (TTF) 44.1 N max. Return force (RF) 0.25 N·m max. * 58.8 N max. Total travel (TT) 10 ±1 mm 5.5 ±1 mm 58.8 N max. * Rotation torque value. Terminal Arrangement (BOTTOM VIEW) Non-lighted (two contacts) Non-lighted (three contacts) Switch Blocks 10 16.7 Switch Blocks A22NE-P LOC OPE N 16.7 M3.5 screws Lighted (two contacts) 10 20.7 22 Lighting unit Switch Blocks Terminal connection Type Terminal Connection (BOTTOM VIEW) 1NC, 1NO (two contacts) 2NC (two contacts) 2NC, 1NO (three contacts) 3NC (three contacts) NO NC NC NC NC NO NC NC NC 1 3 1 1 1 1 3 1 1 1 2 4 2 2 2 2 4 2 2 2 Non-lighted X1 1 X X 1 4 X2 2 X1 X2 2 1 3 Lighted with Voltage-reduction lighting 1 2 X1 1 X 2 X2 Common Accessories and Tools Lighted with Direct lighting X1 1 3 A22E NC X 2 4 X2 2 Note: The above terminal connection diagrams are examples of the number of contacts. Terminal wiring drawings of two-contact Switch Units A B Terminal Connection (BOTTOM VIEW) 2NC (two contacts) 2NO (two contacts) 1NC, 1NO (two contacts) 21 23 23 22 24 24 11 13 11 12 14 12 A B Common Note Type 40 A22E A22NE-PD Structure and Nomenclature Operation Unit Color: Red Non-lighted LED lighting Lamp Light source • LED Lamp A22NE-P Switch } Mounting Latches Switch Blocks Lighting unit Contact Ratings 10 A at 100 VAC (resistive load) 10 A at 24 VDC (resistive load) Lighting Method Non-lighted Lighted (Direct lighting) Lighted (Voltage-reduction lighting) A22E Lock Plate (Attached with the Operation Unit) (Refer to the "Mounting the Lock Plate" on page 50 for use.) Dimensions (Unit: mm) Non-lighted Models Common Accessories and Tools A22E-MP A22E-S Medium Pull-reset (40-dia.) Degree of Protection: IP65 oil-resistant models Small Turn-reset (30-dia.) Degree of Protection: IP65 oil-resistant models 30 dia. 34 34 40 dia. 1.8 1.8 (0.5) (0.5) 5.9 5.9 54.7 32 54.7 32 A22E-L Medium Turn-reset (40-dia.) Degree of Protection: IP65 oil-resistant models Large Turn-reset (60-dia.)Degree of Protection: IP65 oil-resistant models Common Note A22E-M 2 1.5 2 34 60 dia. 34 40 dia. 1.8 6.5 (0.5) 1.8 18.5 (0.5) 32 5.9 5.9 41.2 54.7 Note: The dimensions are the same as for EMO/EMS indication models. Note: Unless otherwise specified, a tolerance of ±0.8 mm applies to all dimensions. 41 32 54.7 A22E Switch dimensions when mounted to a 2NO (2NC) one-piece switch block A22EL-M Medium Turn-reset (40-dia.) Degree of Protection: IP65 oil-resistant models A22NE-PD Lighted Model 2 1.5 2 24 44 34 40 dia. 57.8 1.8 18.5 (0.5) 32 A22NE-P 6.5 72.7 5.9 41.2 Note: The operation unit is an example for the A22E-M. 54.7 Note: Unless otherwise specified, a tolerance of ±0.8 mm applies to all dimensions. Accessories (Order Separately) LED Lamp A22-6@, 12@, 24@ 9.5 dia. 10.6 dia. 20±1.5 A22E Model indication BA9S/13 Control Box A22Z-B101Y (1-hole) Cable Draw-out Hole (Top View) 4-4×38 tapping screw 0.3 22.1±0.1 dia. Mounting Hole 56 41 68 36 2.8±0.1 2-R3 4.3 6.3 10 20.5±0.1 (10×36) 0.6 depression 16±1 dia. (Bottom lead draw-out hole) 20 75 41 32 39 Two, mounting holes 69.5 Control Box A22Z-B201Y (1-hole) Common Accessories and Tools Two, 21 dia. (Side lead draw-out hole) Cable Draw-out Hole (Top View) Four, M4 Screws 0.3 22.1±0.1 dia. 54 68 36 2.8±0.1 2-R3 4.3 6.3 Two, 19±1 dia. (Bottom lead draw-out hole) 10 20.5±0.1 (10×36) 0.6 depression 16 30.5 68 40 Two, mounting holes 60 Note: For details on the accessories common to the screw terminal block types and push-in plus terminal block types, refer to "Common Accessories and Tools (Order Separately)" on page 51. Common Note Mounting Hole Two, 21 dia. (Side lead draw-out hole) 42 A22E A22NE-PD Installation Mounting to the Panel (1) Preparing the Panel (2) Mounting the Operation Unit on the Panel • The panel dimensions are shown below. • The panel thickness must be 1 to 5 mm. 3.2+0.2 0 • Insert the Operation Unit from the front surface of the panel, insert the Lock Ring and the Tightening Nut from the terminal side, then tighten the Ring. Before tightening, check that the rubber washer is present between the Operation Unit and the panel. • Align the Lock Ring with the groove in the casing, then insert the Lock Ring so that its edge is located on the panel side. • Tighten the Tightening Nut at a torque of 1.0 to 2.0 N·m. • When using a Lock Ring, replace with the supplied Lock Ring, insert the projecting part into the lock slot, and then tighten the Tightening Nut. R0.8 max. 24.1 +0.4 0 22.3 +0.4 0 dia. 22.3 +0.4 0 dia. A22NE-P With Lock Ring 25 +0.5 0 dia. Hold here Rubber Washer Tightening Nut Without Lock Ring Panel Projecting part • Always use a 25-mm-dia. A22Z-R25 Lock Ring for a 25-mm-dia. hole. IP65 degree of protection will be lost if the 25-mm-dia. Lock Ring is not used because of the larger size of a 25-mm-dia. hole. • When painting or coating the panel, make sure that the specified panel dimensions apply to the panel after painting or coating. (3) Mounting the Switch on the Operation Unit • Insert the Operation Unit into the Switch Unit, aligning the arrow mark inscribed on the Case with the lever on the Switch Blocks, then move the lever in the direction indicated by the arrow in the following figure. Lever Arrow mark Operation Unit Lock Ring Panel 1. When the panel cutout dimension is A22E 25 dia., remove the supplied rubber washer and mount the 25-dia. Ring as shown below. (Since the A22Z-R25 is not attached to the main body, order separately.) When using a Legend Plate (Order Separately), do not remove the rubber washer. Operation Unit Rubber washer (mounted to Operation Unit) When not using a Legend Plate, remove the rubber washer. (4) Removing the Switch 22 dia. Common Accessories and Tools • Move the lever in the direction indicated by the arrow in the following figure, then pull the Operation Unit or the Switch Blocks. Since the lever has a hole with an inside diameter of 6.5 mm, the lever can be moved in the specified direction by inserting a screwdriver into the hole and then moving the screwdriver. (If required) Legend Plates for Emergency Stop (order separately) 25-dia. Ring (A22Z-R25) 0.5 1.3 25 dia. Screwdriver 25 dia. Panel 22.3 dia. Lock Ring Tightening Nut Assembling the Cap Common Note Emergency Stop Switch • Insert the protrusion of the Tightening Wrench (A22Z-3905) into the Cap slot and then turn to remove the Cap. 43 Protrusion 2. When the panel cutout dimension is 30 dia., use resin attachment A22Z-A30. Since it is not attached to the main body, order separately. Operation Unit Rubber washer (mounted to Operation Unit) 30-dia. Resin Attachment (A22Z-A30) Rubber washer (included) Mounting panel Lock Ring 22.3 dia. Cap slot Lock Ring Tightening Nut A22E A22NE-PD Installing/Replacing the LED Lamp Installing/Replacing on the Switch • Grip the lamp with your fingers, then rotate the lamp while pressing it against the Switch. A22NE-P Control Box (Enclosure) (1) Mounting the Switch (2) Creating a Cable Port Hole The Standard-size Legend Plate Frame can be mounted. Mount the Frame as shown in the following diagram. Mount the Switch in the same way as for an ordinary panel. Place the tip of a screwdriver on the surface where the cable port hole is to be created with the cover attached and strike the screwdriver to punch a hole. Attempts to punch a hole on the other side of the case will damage the Box. (3) Securing the Connector Cable 1. Insert the connector into the cable port hole in the Box and secure with the Mounting Ring inside the box. 2. Pass the tightening cap through the cable, insert the cable into the connector, and tighten the tightening cap to secure the cable. O Ring Fixing Ring Snap-in Legend Plate Connector Tightening cap Cable A22E Box Cable diameter (mm) A22Z-3500-1 9 to 11 dia. A22Z-3500-2 Wiring (1) Installing the Switch Blocks (2) Removing the Switch Blocks Wiring Round Crimp Terminals • Hook the small protrusion on the Mounting Latch into the groove on the other side of the lever, then push up the Switch Block in the direction indicated by the arrow in the figure below. • Insert a screwdriver between the Mounting Latch and the Switch Block, then push down the screwdriver in the direction indicated by the arrow in the following figure. • Loosen the terminal screw from the Switch Unit until it completely comes off the groove, insert a screwdriver as shown in the following figure, then push up the washer in the direction indicated by the arrow to temporarily secure it. Now, a round crimp terminal can be connected. After inserting the terminal, tighten the screws to complete wiring. Washer Common Accessories and Tools Installing/Removing the Switch Blocks Connector 7 to 9 dia. Lever Screwdriver Screw Screwdriver Protrusion Use either of the following screwdrivers. Switch Blocks Flat-head screwdriver Phillips screwdriver 3 to 6 mm Common Note Mounting Latches 3 to 6 mm dia. 44 A22E A22NE-PD Safety Precautions Be sure to read the precautions for All PushButton Switches in the website at:http://www.ia.omron.com/. Indication and Meaning for Safe Use LED Lamps Warning Indicates a potentially hazardous situation that, if not avoided, could result in serious injury or death. Additionally there may be significant property damage. CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or in property damage. A22NE-P Supplementary comments on what to do or avoid doing, to use the product safely. Precautions for Safe Use WARNING (Circuit example) Do not perform wiring with power supplied to the Switch/ Indicator. Do not touch the terminals or other charged parts while power is being supplied. Doing so may result in electric shock. In case of using 24 VAC/VDC, Direct lighting X1 Caution LED lamp A22E If the Operation Unit is separated from the Socket Unit, the equipment will not stop, creating a hazardous condition. Secure the lever on the Socket Unit by using the A22Z-3380 Lock Plate so that the Operation Unit cannot be easily separated from the Socket Unit. (Refer to “Mounting the Lock Plate” at the below.) R:10kΩ (1W) Bleeder resistor X2 • Do not use a lamp that does not satisfy the rating. Using the Microload Precautions for Correct Use Mounting the Lock Plate 1. Confirm that the lever on the Mounting Latch is on the side where the Operation Unit is secured and then insert the protrusion on the Lock Plate into the hole in the lever on the Mounting Latch. 2. Press the hole on the Lock Plate onto the protrusion on the Mounting Latch until it clicks into place. Lock Plate 2 1 Contact failure may occur if a Switch designed for a standard load is used to switch a microload. Use Switches within the application ranges shown in the following graph. Even within the application range, insert a contact protection circuit, if necessary, to prevent the reduction of life expectancy due to extreme wear on the contacts caused by loads where inrush current occurs when the contact is opened and closed. The minimum applicable load is the N-level reference value. This value indicates the malfunction reference level for the reliability level of 60% (λ 60) (conforming to JIS C5003). The equation, λ 60 = 0.5 x 10−6/time indicates that the estimated malfunction rate is less than 1/2,000,000 with a reliability level of 60%. Voltage (V) Common Accessories and Tools Lever • The LED current-limiting resistor is built-in, so internal resistance is not required. • If commercially available LEDs are used, select the ones that meet the following conditions: Base: BA9S/13 Overall length: 26 mm max. Power consumption: 2.6 W max. When DC-specific LEDs are used, wire the Switch so that the X1 terminal is positive. • Mis-lighting of the LED The LED lights with approx. 0.1 mA or less of micro-current. Take a countermeasure like adding a resistor to prevent mis-lighting in parallel to the LED. The micro-current varies with the machine (leak current or stray capacity between cables, etc.). Select resistance value and allowable power consumption that meet the actual current. Operation Unit 0.16 mA 24 Mounting Latch Microload area Common Note • Terminal screws must be Phillips or slotted M3.5 screws with a square washer. • The tightening torque is 1.08 to 1.27 N·m. • Single wires, stranded wires, and crimp terminals can be connected to the Switch. • Applicable Wiring Materials: Twisted strands: 2 mm2 max. Solid wire: 1.6 mm dia. max. 8 mm max. 16.0 mm max. Crimp Terminals with Insulating Sheaths 8 mm dia. max. 16.0 mm max. 8 mm max. 20.2 mm max. 8 mm dia. max. 20.2 mm max. • After wiring the Switch, maintain an appropriate clearance and creepage distance. 45 Area of use Standard load area Wiring Naked Crimp Terminals 100 mA 1.6 mA 30 12 Invalid area 5 0 0.1 1 mA 10 mA 1 10 100 1,000 Current (mA) Be sure to read the "Safety Precautions" on page 56. A22NE-PD/A22NE-P/A22E Ordering Information Common to Push-in Plus Terminal Block types (A22NE-PD/A22NE-P)/Screw Terminal Block types (A22E) Item A22Z-3476-1 Used in combination with the rubber packing when the level of protection is to be met between panels. *1 *3 60-dia. black letters on yellow background A22Z-3466-2 Used in combination with the rubber packing when the level of protection is to be met between panels. *1 Hole Plug Round A22Z-3530 Used for covering the panel cutouts for future panel expansion. Black color. Connectors Applicable cable diameter 25-dia. Ring --- A22Z-R25 Use when mounting to a panel with a 25-dia. hole. (Refer to page 15, 31, and 48). Material: Rubber, Level of protection: IP65 30-dia. Resin Attachment --- A22Z-A30 Use when mounting to a panel with a 30-dia. hole. (Refer to page 15, 31, and 48). A rubber packing is provided with the product. Lock Ring --- A22Z-3360 The body is equipped with a Lock Ring. This Lock Ring is used when a more secure lock feature is required. (Refer to page 15 and 31). Tightening Tool --- A22Z-3905 Used for tightening the tightening nut from the back side of the panel, and for removing the cap in lighted models. E-stop Shroud for EMO, Yellow --- A22Z-EG1 Provides SEMI-S2/SEMATECH APPLICATION GUIDE FOR SEMI-S2 compatibility. The SEMI-S2-compatible Shroud and legend plate for EMERGENCY OFF come as a set. Use with an A22E Emergency Stop Switch (for emergency shutoff) *2 *3 E-stop Shroud for EMO, Yellow Legend plate for EMERGENCY OFF is not included. A22Z-EG10 Provides SEMI-S2/SEMATECH APPLICATION GUIDE FOR SEMI S2 compatibility. Use with an A22E with EMO indication. (for emergency off) *3 E-stop Shroud for EMS, White --- A22Z-EG1-W Provides SEMI-S2/SEMATECH APPLICATION GUIDE FOR SEMI-S2 compatibility. The SEMI-S2-compatible Shroud and legend plate for EMERGENCY STOP come as a set. Use with an A22E Emergency Stop Switch. (for emergency stop) *2 *3 E-stop Shroud for EMS, White Legend plate for EMERGENCY STOP is not included. A22Z-EG10-W Provides SEMI-S2/SEMATECH APPLICATION GUIDE FOR SEMI S2 compatibility. Use with an A22E with EMS indication. (for emergency stop) *3 Spacer Unit is not included. A22Z-EG2 One Spacer Unit is included. A22Z-EG21 Two Spacer Units are included. A22Z-EG22 --- A22Z-EG3 Provides SEMI-S2/SEMATECH APPLICATION GUIDE FOR SEMI-S2 compatibility. The SEMI-S2-compatible Shroud and legend plate for EMERGENCY OFF come as a set. Use with an A22E Emergency Stop Switch.(for emergency shutoff) *2 *3 A22Z-R Used together with accessories. Contains 10 packings. E-stop Shroud, Yellow E-stop Shroud for EMO, Yellow Rubber Packing - A22Z-3500-1 9 to 11 dia. A22Z-3500-2 Plastic connector used to extend a cable from the Switch Box. (Refer to page 15, 32, and 49). SEMI-S2/SEMATECH APPLICATION GUIDE FOR SEMI S2-compatible Shroud. (for emergency shutoff) *2 *3 Use together with an A22E Emergency Stop Switch. *1. If you use Legend Plates for Emergency Stop, set the thickness of the panels between 1 to 4 mm. *2. These Shrouds are for use with the equipment only that conforms to SEMI standards. Do not use them for any other applications (e.g. emergency stop switches for machines or devices such as Machine tools, Printing presses, Industrial machinery, etc). *3. The Control Boxes cannot be used in combination with the A22Z-3476-1 Legend Plates for Emergency Stop or the A22Z-EG@ E-stop Shrouds. Common Note 90-dia. black letters on yellow back-ground 7 to 9 dia. Remarks Common Accessories and Tools Used in combination with the rubber packing when the level of protection is to be met between panels. *1 A22E Model A22Z-3466-1 A22NE-P Classification 60-dia. black letters on yellow back-ground Legend Plates for Emergency Stop Appearance A22NE-PD Common Accessories and Tools (Order Separately) Note: 1. Accessories for A22Z-EG1: one “EMERGENCY OFF” label, two rubber packings, and one lock ring 2. Accessories for A22Z-EG10: one rubber packing and one lock ring (without label) 46 A22NE-PD/A22NE-P/A22E A22NE-PD Dimensions (Unit: mm) Screw Terminal Block Type/Push-in Plus Terminal Block Type Hole Plug Round A22Z-3530 30-dia. Resin Attachment A22Z-A30 6 34.7 dia. 2.8 30 dia. 6.1 3.8 20.5 1 13 22.2 dia. 2.5 A22NE-P Legend Plates for Emergency Stop A22Z-3476-1 (90 dia.) A22Z-3466-1 (60 dia.) 90 dia. 60 dia. 60 dia. Black letters Black letter Black letters Yellow Yellow Yellow 22.2 dia. 22.2 dia. t1 t1 Lock Ring A22Z-3360 25-dia. Ring A22Z-R25 2 1 20.5 A22E 30 dia. 22 dia. 24.8 dia. 27 dia. 22.2 dia. 0.5 Material: NBR (black) 2.8 Material: Nickel plated on iron 4.5 25 dia. 19.2 dia. 30 dia. 21.2 dia. Common Accessories and Tools Tightening Tool A22Z-3905 20 90 2 Rubber Packing A22Z-R Common Note 0.5 22 dia. 27 dia. Connector A22Z-3500 27 dia. 24 dia. 22 28 dia. 10 47 A22Z-3466-2 (60 dia.) 29 max. 1.3 t1 22.2 dia. A22NE-PD/A22NE-P/A22E A22NE-PD Common E-stop Shrouds A22Z-EG1, A22Z-EG1-W, A22Z-EG10, A22Z-EG10-W Screw Terminal Block type Mounting a 1-pole Switch Unit 52.2 max. 38 75 63 22.2 dia 75 min. (Determined by the height of the Switch surface in the lock position.) 2.8 5R 78 dia. 20.5 30 40 90 dia. A22E-M Switch Unit Panel 2.5+0.5 -1.5 Note: 1. The dimensions of the Shroud conform to the specifications of the SEMATECH Application Guide for SEMI S2-93. 2. The Shroud is not provided with the Switch. 8 Push-in Plus Terminal Block type Mounting a 1-pole Switch Unit 38.5 Push-in Plus Terminal Block type Mounting a 2-pole Switch Unit 38 37 max. A22NE-P 33 dia. 52.2 max. R5 30 dia. 40 dia. 1-pole Switch Unit 2-pole Switch Unit Panel Switch Mounting Dimension 2.3 +0.5 -1.5 8.5 Panel Switch Mounting 2.3 +0.5 -1.5 Dimension A22E “EMERGENCY STOP” is indicated on A22Z-EG1-W. Legend plate is not provided with A22Z-EG10 and A22Z-EG10-W. EMERGENCY OFF inscription plate (t=1) Rubber packing (t=0.5) Sunken section, 0.2 Panel Cutout Dimensions Switch guard 24.2±0.2 R1.7+0.1 0 Model A22NE-PD series A22NE-P series A22E series Allowable panel thickness [mm] 1 to 1.8 1 to 2.0 2 1 Rubber packing (t=0.5) Mounting panel Locking ring Common Accessories and Tools 22.3+0.4 0 dia. Common Note 48 A22NE-PD/A22NE-P/A22E A22NE-PD E-stop Shrouds A22Z-EG2, A22Z-EG21, A22Z-EG22 105 dia. 98 dia. 3 35 12 79 dia. 2.8 20.6 M90 Detents inside (One on each side) A22NE-P 22.2 dia. 2R During spacer attachment With 1 Spacer Spacer With 2 Spacers The number of spacers depends on the model A22Z-EG2 : No Spacer A22Z-EG21 : 1 Spacer A22Z-EG22 : 2 Spacers Screw Terminal Block Type Mounting a 1-pole Switch Unit * Spacers Screw Terminal Block Type Mounting a 2-pole Switch Unit * Panel Cutout Dimensions 90.3 +0.4 0 dia. 2b One-Piece Contact Unit 1b Contact Unit 5.5 +0.2 0 A22E 10 13 Panel 20 23 Position of detent notch Position of detent notch 95 +0.2 0 Panel Common Accessories and Tools Note: 1. The dimensions of the Shroud conform to the specifications of the SEMATECH Application Guide for SEMI S2-93. 2. The Shroud is not provided with the Switch. 3. Tighten to a torque of 1.96 to 2.94 N⋅m. 4. The allowable panel thicknesses are as follows: Without Spacers: t=1.3 to 22.5 mm With 1 Spacer: t=1.3 to 12.5 mm With 2 Spacers: t=1.3 to 2.5 mm Panel Panel 88 max. Push-in Plus Terminal Block Type Mounting a 1-pole Switch Unit * 105 max. Push-in Plus Terminal Block Type Mounting a 2-pole Switch Unit * 2b One-Piece Contact Unit 1b Contact Unit Position of detent notch Position of detent notch Panel 72 max. Panel 88 max. * These are the dimension from the front of the panel when the Switch Unit is attached. Common Note 49 A22NE-PD/A22NE-P/A22E Screw Terminal Block Type Mounting a 1-pole Switch Unit 78 min. (Determined by the height of the Switch surface in the lock position.) 90 dia. C Screw Terminal Block Type Mounting a 2-pole Switch Unit 71.2 max. 52.2 max. 38 38 A22NE-PD E-stop Shroud A22Z-EG3 2.8 a. 20.5 1-pole Switch Unit 33 di 22.2 dia. Switch Mounting +0.5 2.5 -1.5 Dimension Panel Switch Mounting 2.5 +0.5 -1.5 Dimension C-C Push-in Plus Terminal Block Type Mounting a 1-pole Switch Unit 38.8 C-C Push-in Plus Terminal Block Type Mounting a 2-pole Switch Unit 37 max. 52.2 max. 38.8 1-pole Switch Unit 2-pole Switch Unit Panel Panel A22E Switch Mounting Dimension 2.5 +0.5 -1.5 Switch Mounting 2.5 +0.5 Dimension -1.5 Legend Plate (Provided with the Switch Guard) Rubber Packing (t=0.5, Rubber Packing) Panel Cutout Dimensions 22.3 dia.+0.4 0 Set model number A22Z-EG3 Portion A: Indented part E-Stop Shroud 24.2±0.2 Portion B Panel Locking Ring (Rubber Packing) Mounting Nut (Provided with the Operation Unit) Model Allowable panel thickness [mm] A22NE-PD series 1 to 1.8 A22NE-P series A22E series 1 to 2.0 Common Accessories and Tools 1.7R+0.1 0 Rubber Packing (t=0.5, Rubber Packing) Note: 1. The dimensions of the Shroud conform to the specifications of the SEMATECH Application Guide for SEMI S2-93. 2. The Shroud is not provided with the Switch. A22NE-P C 2-pole Switch Unit Panel Common Note 50 A22E/A22NE-P A22NE-PD Safety Precautions Be sure to read the precautions for All PushButton Switches in the website at:http://www.ia.omron.com/. Indication and Meaning for Safe Use Precautions for Safe Use Supplementary comments on what to do or avoid doing, to use the product safely. Precautions for Correct Use Mounting A22NE-P • Always make sure that the power is turned OFF before wiring the Switch. Also, do not touch the terminals or other current-carrying ports while power is being supplied. Electric shock may occur. • Do not tighten the tightening nut more than necessary by using tools such as pointed-nose pliers. Doing so could damage the tightening nut. (The tightening torque is 1.0 to 2.0 N·m.) • Recommended panel thickness: 1 to 5 mm. • When mounting the caps after changing the LED or the caps, tighten the caps at a tightening torque of 0.49 to 0.78 N·m. Operating Environment • This model is designed with a protective structure so that it will not sustain damage if it is subjected to water from any direction to the front of the panel. • The Switch is intended for indoor use only. Using the Switch outdoor may cause it to fail. Others A22E • If the panel is to be coated, make sure that the panel meets the specified dimensions after coating. • Due to the structure of the Switch, severe shock or vibration may cause malfunctions or damage to the Switch. Also, most Switches are made from resin and will be damaged if they come into contact with sharp objects. Particularly scratches on the Operation Unit may create visual and operational obtrusions. Handle the Switches with care, and do not throw or drop them. Common Accessories and Tools Do not allow the Switch to drop and hit the floor. Do not place or drop heavy objects on the Switch. Common Note 51 Do not operate the Switch with hard or sharp objects. Hammer Screwdriver OMRON AUTOMATION AMERICAS HEADQUARTERS • Chicago, IL USA • 847.843.7900 • 800.556.6766 • automation.omron.com OMRON CANADA, INC. • HEAD OFFICE Toronto, ON, Canada • 416.286.6465 • 866.986.6766 • automation.omron.com OMRON ELETRÔNICA DO BRASIL LTDA • HEAD OFFICE São Paulo, SP, Brasil • 55.11.2101.6300 • www.omron.com.br OMRON ELECTRONICS DE MEXICO • HEAD OFFICE Ciudad de México • 52.55.5901.4300 • 01.800.386.6766 • mela@omron.com OMRON ARGENTINA • SALES OFFICE Buenos Aires, Argentina • +54.11.4521.8630 • +54.11.4523.8483 mela@omron.com OMRON ELECTRONICS DE MEXICO • SALES OFFICE San Pedro Garza García, N.L. • 81.12.53.7392 • 01.800.386.6766 • mela@omron. com OTHER OMRON LATIN AMERICA SALES +54.11.4521.8630 • +54.11.4523.8483 • mela@omron.com OMRON ELECTRONICS DE MEXICO • SALES OFFICE Eugenio Garza Sada,León, Gto • 01.800.386.6766 • mela@omron.com Controllers & I/O • Machine Automation Controllers (MAC) • Motion Controllers • Programmable Logic Controllers (PLC) • Temperature Controllers • Remote I/O Authorized Distributor: Robotics • Industrial Robots • Mobile Robots Operator Interfaces • Human Machine Interface (HMI) Motion & Drives • Machine Automation Controllers (MAC) • Motion Controllers • Servo Systems • Frequency Inverters Vision, Measurement & Identification • Vision Sensors & Systems • Measurement Sensors • Auto Identification Systems Sensing • Photoelectric Sensors • Fiber-Optic Sensors • Proximity Sensors • Rotary Encoders • Ultrasonic Sensors Safety • Safety Light Curtains • Safety Laser Scanners • Programmable Safety Systems • Safety Mats and Edges • Safety Door Switches • Emergency Stop Devices • Safety Switches & Operator Controls • Safety Monitoring/Force-guided Relays Control Components • Power Supplies • Timers • Counters • Programmable Relays • Digital Panel Meters • Monitoring Products Switches & Relays • Limit Switches • Pushbutton Switches • Electromechanical Relays • Solid State Relays Software • Programming & Configuration • Runtime A2633I-E3-06 Note: Specifications are subject to change. © 2019 Omron. 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