CS1HCPU65H

Programmable Controllers CS1D-CPU@@ Duplex CPU units The CS1 Duplex System Boosts the Reliability of Facilities and Equipment Hot Standby System for CPU Unit Duplexing • When a problem occurs in the CPU Unit, the system instantly switches control to the other CPU Unit, enabling continuous operation with minimal effect on the system. • Because there is no need for special duplex programming, the design process is simple and design steps are reduced. Note: The system can also be configured with only one each of the CPU, Power Supply, and Communications Units. This lets you optimize the system cost by selecting the Units that you need. (The Duplex Unit must be used even when using only one each of the CPU, Power Supply, and Communications Units.) Higher Network Reliability Duplex Communications Units and a loopback configuration enable continuous communications even in the event of a problem. Broken line Communications line backup by a loopback configuration Node backup by Duplex Communications Unit Unit down Note: The CS1W-CLK12-V1 or CS1W-CLK52-V1 is required for network duplexing. Duplex CPU Units for greater system reliability Duplex Communications (Controller Link) Units for greater network reliability Duplex CPU units Duplex Unit Duplex Power Supply Units protect against power supply problems 267 With the Duplex PLC System, restoring the system is fast and easy. The CPU, Power Supply, or Communications Unit can be replaced while the system continues to operate. Operating If the CPU Unit should stop due to malfunction, operation continues with the other CPU Unit so you can replace the broken Unit without even stopping the system. The same is possible for the Power Supply and Communications Units. Operating On standby Naturally, Basic and Special I/O Units can also be replaced. Units can be replaced, and problems solved, without stopping the system. With the CS1D, Basic I/O Units, Special I/O Units, and CPU Bus Units can all be replaced during operation. The Unit being replaced stops operating during replacement, but all other Units continue to operate. Starts operating On standby lem Probcurs oc Duplex operation resumes. A high-performance PLC with advanced functions to expand control possibilities. High reliability, plus high performance. The CPU Units in this Duplex System feature both high performance and advanced functions, providing high reliability even to applications requiring high speed. Approx. 50% (compared with previous OMRON duplex models) Of course, PLC functions have also been increased. • Built-in Flash memory enables battery-less operation. • Various self-diagnostic functions are included. • A wide range of calculation functions includes floating point calculations, character string processing, and PID calculations with auto tuning. • Structured programming (multitask and variable programming supported) Installation costs and maintenance costs are reduced. Allows effective use of software assets. The same support software can be used in systems combining the CS1 and CJ1 Series, and all software programs and data are compatible. There is no need for ladder programs for duplexing. This means that when converting an existing system to a Duplex System, there is almost no need to revise ladder programs. Complete compatibility among Units. The CS1D Duplex System is fully compatible with the I/O Units of the entire CS Series. The same Units and materials can be used for hardware replacement and system maintenance. There is no need to purchase different Units and materials for each system, making the CS1D Duplex System highly economical. (The CS1D only supports the CS1 Series I/O Units, not the C200H series I/O units) 268 Programmable Controllers Programmable Controllers Dimensions Unit: mm Backplane CPU Backplanes Unit: mm Backplane CS1W-BC023 (2 slots) CS1W-BC033 (3 slots) CS1W-BC053 (5 slots) CS1W-BC083 (8 slots) CS1W-BC103 (10 slots) CS1D-BC052 (Duplex System) A 172.3 246 316 421 491 B 145 118 W 198.5 260 330 435 505 H 157 130 D 123 Backplanes CPU Backplane with 2 Slots Four, M4 Model CS1W-BC023 (2 slots) CS1W-BC033 (3 slots) CS1W-BC053 (5 slots) CS1W-BC083 (8 slots) CS1W-BC103 (10 slots) CS1D-BC052 (Duplex System) CS1 Expansion CS1W-BI033 (3 slots) Backplanes CS1W-BI053 (5 slots) CS1W-BI083 (8 slots) CS1W-BI103 (10 slots) CS1D-BI092 (Duplex System) C200H Expansion I/O C200HW-BI031 (3 slots) Backplanes C200HW-BI051 (5 slots) C200HW-BI081-V1 (8 slots) C200HW-BI101-V1 (10 slots) A 172.3 246 316 421 491 W 198.5 260 330 435 505 246 316 421 491 260 330 435 505 175 245 350 189 259 364 420 434 Mounting Depth CS1W-BC023 CPU Backplane 145±0.3 The depth of all Racks is from 118 to 153 mm depending on the Units that are mounted. Additional depth is required to connect Peripheral Devices and Cables. Be sure to allow sufficient mounting depth. 172.3±0.3 Note: Expansion Backplanes cannot be connected to 2-slot CPU Backplanes. CPU Backplane with 3, 5, 8, or 10 Slots Four, M4 A±0.3 118 to 153 mm 130 CPU Backplane 180 to 223 mm 118±0.3 Note: I/O Connecting Cables require sufficient space to maintain the min. bending radius. 68 min. 130 Four, M4 A±0.3 Expansion Backplane 80 CS1 I/O Connecting Cable (Cable diameter: 8.6 mm) 118±0.3 R ≥ 69 mm R ≥ 41 mm W CS1 to C200H I/O Connecting Cable (Cable diameter: 5.1 mm) R ≥ 41 mm Duplex CPU units C200H I/O Connecting Cable (Cable diameter: 5.1 mm) Long-distance Connecting Cable (Cable diameter: 10 mm) R ≥ 80 mm 269 Connections to Programming Devices Serial Communications Units Serial Communications Board Peripheral port RS-232C port Connecting Cable XW2Z-200S-CV (See note.) XW2Z-500S-CV (See note.) Hardware Software IBM PC/AT or compatible CX-Programmer CX-Simulator Note: 1. Refer to the next page for details of cables for connecting to computers. Choose the appropriate cable for the communications mode. 2. The following cables can be used for a Host Link connection (but not a peripheral bus connection): 270 Programmable Controllers NEW USB-Serial Conversion Cable CS1W-CIF31 CS1W-CN226 CS1W-CN626 CS1W-CN118 XW2Z-@00S-@(@) RS-232C Cable NEW USB-Serial Conversion Cable CS1W-CIF31 Programmable Controllers Hardware Connecting Cable Software IBM PC/AT or compatible IBM PC/AT or compatible CX-Programmer CX-Simulator (See previous page.) CS1W-CN114 CQM1-CIF02 Connecting Cable NEW USB-Serial Conversion Cable CS1W-CIF31 IBM PC/AT or compatible RS-232C connector (25 pins) Duplex CPU units CS1W-CN224 CS1W-CN624 C200H-PRO27-E CS1W-KS001-E CS1W-CN114 CQM1-PRO01-E CS1W-KS001-E 271 Programming Consoles Connecting to the Peripheral Port CQM1H-PRO01-E Peripheral port RS-232C, 9-pin (D-sub) Cable provided with CQM1H-PRO01-E (2 m) Peripheral port Connecting Cable Peripheral Port Connecting Cables CS1W-KS001-E Key Sheet CQM1-PRO01-E Programming Model CQM1H-PRO01-E Cable Not required. Cable length --- CQM1-PRO01-E (See note.) Cable provided with CQM1-PRO01-E CS1W-KS001-E Key Sheet CQM1-PRO01-E Programming Console Cable Length CS1W-CN226 CS1W-CN626 2.0 m 6.0 m The following cables can be used for an RS-232C connection from the computer to the peripheral port. Mode Connecting cables Peripheral bus or Host Link Host Link XW2Z-200S-CV or XW2Z-500S-CV Cable CS1W-CN114 Cable length 0.05 m 2 or 5 m + 0.1 m Computer connector D-sub, 9-pin, male XW2Z-200S-V or XW2Z-500S-V RS-232C ports on Serial Communications Board RS-232C cable XW2Z-200S-CV (2 m) XW2Z-500S-CV (5 m) RS-232C port on CPU Unit RS-232C Port Connecting Cables Mode Cable Peripheral XW2Z-200S-CV bus or XW2Z-500S-CV Host Link Length 2.0 m 5.0 m Computer connector D-sub, 9-pin, male Note: Cables with model numbers ending in “CV” are antistatic. The following cables can be used for an RS-232C connection from the computer to an RS-232C port. (Unlike cables with model numbers ending in “-CV,” however, these cables do not support peripheral bus connection and do not have anti-static specifications.) C200H-PRO27-E Mode Host Link CS1W-KS001-E Key Sheet C200H-PRO27-E Programming Console Model C200H-PR027-E CS1WCN118 RS-232C, 9-pin (D-sub) CS1W-CN114 Model CQM1-PRO01-E Length Connecting to the RS-232C Port Peripheral port Note: The above configuration is also possible for the C200H-PRO27-E with a Programming Console Cable, such as the C200H-CN222. Computer connector D-sub, 9-pin, male Cable CS1W-CN224 CS1W-CN624 CS1W-CN224: 2.0 m CS1W-CN624: 6.0 m Peripheral port Cable length 2.0 m 6.0 m Cable XW2Z-200S-V XW2Z-500S-V Length 2.0 m 5.0 m Computer connector D-sub, 9-pin, male The following serial communications modes can be used to connect a computer with the CX-Programmer to a CS1 PLC. Mode Features Peripheral bus The faster mode, peripheral bus is generally used for CX-Programmer connections. Only 1:1 connections are possible. The baud rate is automatically detected with the CS1. Host Link A standard protocol for host computers. Slower than peripheral bus, but allows modem or optical adapter connections, or long-distance or 1:N connections via RS422A/485. Windows-based Programming Software: CX-Programmer Name CX-Programmer 272 Model WS02-CXPC1-EV@@ For 1 license WS02-CXPC1-EL03-V@@ For 3 licenses WS02-CXPC1-EL10-V@@ For 10 licenses Specifications OS: Windows 95/98 or Windows NT/Me/ 2000/XP Programmable Controllers CS1W-CIF31 USB-Serial Conversion Cable Serial Connecting Cable: IBM PC/AT or compatible CS1W-CN226/CN626 XW2Z-200S-CV/500S-CV with USB port XW2Z-200S-V/500S-V CQM1-CIF02 Peripheral or RS-232C port CX-Programmer, CX-Simulator, CX-Protocol, CX-Motion, CX-Positioner, CS-Process, DeviceNet Configurator, PLC Reporter 32, NS-Designer, and NT Support Software for Windows (NTST) (See note.) Note: There are restrictions to the COM port numbers that can be used for the NTST. Applicable Communications Middleware FinsGateway and CX-Server General Specifications of USB-Serial Conversion Cable USB interface standard DTE speed Connectors On computer On PLC Power supply Current consumption Operating envi- Ambient ronment temperature Ambient humidity Ambient atmosphere Weight Conforms to USB Specification 1.1. 115.2 Kbits/s USB (A plug connector, male) RS-232C (D-sub, 9-pin, female) Bus power (supplied from upstream, 5 V DC) 35 mA 0 to 55 °C 10% to 90% (with no condensation) Applicable PLCs and PTs The OMRON PLCs and PTs supported by the applicable software can be used. These are listed below. PLCs CS Series, CJ Series, C Series (C200HS, C200HX/HG/HE, C200H, C1000H, C2000H, CQM1, CPM1, CPM1A, SRMT, CQM1H, and CPM2C), CVM1, and CV Series PTs NS Series and NT Series No corrosive gases 50 g OS with Drivers for USB-Serial Conversion Cable Windows 98, ME, 2000, or XP Peripheral Port Connecting Cables Computer IBM PC/AT or compatible Serial Communications Node Tool bus or SYSMAC WAY Connecting Cable model number Length Computer connector CS1W-CIF31 0.5 m + 2.0 m 0.5 m + 6.0 m 0.5 m + (2.0 m or 5.0 m) + 0.1 m 0.5 m + (2.0 m or 5.0 m) + 0.1 m USB (A plug connector) CS1W-CIF31 SYSMAC WAY CS1W-CIF31 CS1W-CN226 CS1W-CN626 XW2Z-200S-CV/ XW2Z-500S-CV CS1W-CN118 XW2Z-200S-V/ XW2Z-500S-V RS-232C Port Connecting Cables Computer Serial Communications Connecting Cable model number Node IBM PC/AT or compatible Tool bus or SYSMAC WAY CS1W-CIF31 XW2Z-200S-CV XW2Z-500S-CV SYSMAC WAY CS1W-CIF31 XW2Z-200S-V (See note.) XW2Z-500S-V (See note.) Length Computer connector 0.5 m + 2.0 m 0.5 m + 5.0 m 0.5 m + 2.0 m USB (A plug connector) 0.5 m + 5.0 m Connection in Tool Bus Mode is not possible. The connector does not have ESD measures. Duplex CPU units 273 Programmable Controllers Using a USB-Serial Conversion Cable to Connect to a Peripheral or RS-232C Port Applicable Software I/O Allocations I/O Allocations In CS1 PLCs, part of the I/O memory is allocated to each Unit. Units are divided into the following 3 groups for allocations. • Basic I/O Units • Special I/O Units • CS1 CPU Bus Units Basic I/O Units Allocations CIO Area: CIO 0000 to CIO 0319 (See Note 1.) (Memory is allocated in word units in order of mounting position in the Racks.) Note C200H Basic I/O Units CS1 Basic I/O Units 1. The Rack's first word setting can be changed from the default setting (CIO 0000) to any word from CIO 0000 to CIO 9999. The first word setting can be changed only with a Programming Device other than a Programming Console. 2. The unit number setting on the front of C200H Group-2 High-density I/O Units is ignored. Words are allocated to these Units based on their location in the Rack. C200H Group-2 High-density I/O Units (See Note 2.) Special I/O Units Allocations Special I/O Unit Area: CIO 2000 to CIO 2959 (Each Unit is allocated ten words based on its unit number.) Note 1. 2. CS1 Special I/O Units Although there are 96 unit number settings, a maximum of 80 Units can actually be mounted to a PLC because that is the maximum number of slots possible. Some Units classified as I/O Units (namely C200H High-density I/O Units) are actually treated as Special I/O Units. C200H Special I/O Units (See Note 2.) CS1 CPU Bus Units Allocations CS1 CPU Bus Unit Area: CIO 1500 to CIO 1899 (Each Unit is allocated 25 words based on its unit number.) CS1 CPU Bus Units 274 Power Supply Unit 1. CPU Rack Basic I/O Units on the CPU Rack are allocated words left to right; Units are allocated as many words as required in word units. CIO 0000 Power Supply Unit Allocation Methods Slot numbers 2, 3, 5, 8, and 10 CPU Unit Basic I/O Units include CS1 Basic I/O Units, C200H Basic I/O Units, and C200H Group-2 High-density I/O Units. Allocated words in the CIO Area: CIO 0000 to CIO 0319 Basic I/O Units can be mounted to the CPU Rack, CS1 Expansion Racks, and C200HX/HG/HE Expansion I/O Racks. Note: CS1 Basic I/O Units cannot be mounted to C200HX/HG/HE Expansion I/O Racks. CPU Unit Allocations to Basic I/O Unit Groups CPU Rack Example IN OUT IN IN OUT 64 32 8 16 8 CIO CIO CIO CIO 0002 CIO 0007 0000 0001 0006 to to 0005 0008 CPU Rack Programmable Controllers Series Series B A CS1 Expansion Rack CS1 Expansion Rack CS1 Expansion Rack I/O Interface Unit CS1 Expansion Rack Terminating I/O Interface resistance Unit CS1 Expansion Rack Power Supply Unit I/O Interface Unit Terminating resistance Duplex CPU units CS1 Expansion Rack I/O Interface Unit 275 Programmable Controllers Power Supply Unit CPU Unit I/O Control Unit Power Supply Unit Power Supply Unit Words allocated in order from Rack nearest CPU Rack. CPU Rack Power Supply Unit Power Supply Unit CPU Rack 3. CS1 Long-distance Expansion Racks Words are allocated to series A and then series B. Otherwise, allocations are the same as for other Racks. Power Supply Unit CPU Unit CIO 0000 Power Supply Unit 2. Allocations to CS1 Expansion and C200H Expansion I/O Racks I/O allocations to Basic I/O Units continue from the CPU Rack to the Expansion Racks. Words are allocated from left to right and each Unit is allocated as many words as it requires in word units, just like Units in the CPU Rack. Allocations to Special I/O Units Allocations to CS1 CPU Bus Units Special I/O Units include CS1 Special I/O Units and C200H Special I/O Units. Each of these Units is allocated ten words in the Special I/O Unit Area (CIO 2000 to CIO 2959). Special /O Units can be mounted to the CPU Rack, CS1 Expansion Racks, and C200H Expansion I/O Racks. (See note.) Note: CS1 Special I/O Units cannot be mounted to C200H Expansion I/O Racks. Each Unit is allocated 10 words in the Special I/O Unit Area, as shown in the following table. Each CS1 CPU Bus Unit is allocated 25 words in the CS1 CPU Bus Unit Area (CIO 1500 to CIO 1899). CS1 CPU Bus Units can be mounted to the CPU Rack or CS1 Expansion Racks. Each Unit is allocated 25 words in the CPU Bus Unit Area, as shown in the following table. Unit number 0 1 2 ... 15 ... 95 Words allocated CIO 2000 to CIO 2009 CIO 2010 to CIO 2019 CIO 2020 to CIO 2029 ... CIO 2150 to CIO 2159 ... CIO 2950 to CIO 2959 Unit number 0 1 2 ... 15 Words allocated CIO 1500 to CIO 1524 CIO 1525 to CIO 1549 CIO 1550 to CIO 1574 ... CIO 1875 to CIO 1899 Note: CS1 CPU Bus Units are ignored during I/O allocation to Basic I/ O Units. Slots containing CS1 CPU Bus Units are treated as empty slots. Note: Special I/O Units are ignored during I/O allocation to Basic I/O Units. Slots containing Special I/O Units are treated as empty slots. Current Consumption The amount of current/power that can be supplied to the Units mounted in a Rack is limited by the capacity of the Rack’s Power Supply Unit. The system must be designed so that the total current consumption of the Units does not exceed the maximum current for each voltage group and the total power consumption does not exceed the maximum for the Power Supply Unit. CPU Racks and Expansion Racks The following table shows the maximum currents and power that can be supplied by Power Supply Units on CPU Racks and Expansion Racks (both CS1 Expansion Racks and C200H Expansion I/O Racks). Note: 1. When calculating current/power consumption in a CPU Rack, be sure to include the power required by the CPU Backplane and CPU Unit themselves. 2. Likewise, be sure to include the power required by the Expansion Backplane itself when calculating current/power consumption in an Expansion Rack. Power Supply Unit Max. Current Consumption 5-V group 4.6 A 4.6 A 4.6 A 4.6 A 9A C200HW-PA204 C200HW-PA204S C200HW-PA204R C200HW-PD204 C200HW-PA209R 26-V group 0.6 A 0.6 A 0.6 A 0.6 A 1.3 A Max. Total Power Consumption 24-V group None 0.8 A None None None 30 W 30 W 30 W 30 W 45 W Be sure both Condition 1 and Condition 2 are met. Condition 1: Maximum Current Supply 1. Current required at 5 V DC by all Units (A) ≤ Max. Current shown in table 2. Current required at 26 V DC by all Units (B) ≤ Max. Current shown in table 3. Current required at 24 V DC by all Units (C) ≤ Max. Current shown in table Condition 2: Maximum Total Current Supply 1. A × 5 V DC + B × 26 V DC + C × 24 V DC ≤ Max. Power shown in table Example Calculations In this example, the following Units are mounted to a CPU Rack with a C200HW-PA204S Power Supply Unit. Unit CPU Backplane (8 slots) CPU Unit Input Units Model CS1W-BC083 CS1H-CPU67-EV1 C200H-ID216 CS1W-ID291 Output Units C200H-OC221 Special I/O Unit C200H-NC213 CPU Bus Unit CS1W-CLK21 Service Power Supply Unit (24 V DC) Total current/power consumption 13.15+3.9+7.2 = 24.25 (≤30 W) 276 Quantity 1 5- V DC 0.11 A 26- V DC --- 24- V DC --- 1 2 2 2 1 1 0.3 A used 1.10 A 0.10 A 0.20 A 0.01 A 0.30 A 0.50 A --2.63 A (≤4.6) x 5 V = 13.15W ------0.075 A ------0.15 A ¢≤0.6A) x 26 V = 3.9 W ------------0.3 A 0.3 A ¢≤0.8A) x 24 V = 7.2 W Programmable Controllers Category Name C200H Output Relay Output Units Units 5- V DC Voltage Group Name CPU Units (These values include current consumption by a Programming Console.) Model CS1H-CPU67H CS1H-CPU66H CS1H-CPU65H CS1H-CPU64H CS1H-CPU63H CS1G-CPU45H CS1G-CPU44H CS1G-CPU43H CS1G-CPU42H Loop Control Boards CS1W-LCB01 CS1W-LCB05 Serial Communication Boards CS1W-SCB21 CS1W-SCB41 CPU Backplanes (for CS1 Units CS1W-BC022 only) CS1W-BC032 CS1W-BC052 CS1W-BC082 CS1W-BC102 CPU Backplanes CS1W-BC023 CS1W-BC033 CS1W-BC053 CS1W-BC083 CS1W-BC103 I/O Control Unit CS1W-IC102 CS1 Expansion Backplanes (for CS1W-BI032 CS1 Units only) CS1W-BI052 CS1W-BI082 CS1W-BI102 CS1 Expansion Backplanes CS1W-BI033 CS1W-BI053 CS1W-BI083 CS1W-BI103 I/O Interface Unit CS1W-II102 C200H Expansion I/O Backplanes C200HW-BI031 C200HW-BI051 C200HW-BI081-V1 C200HW-BI101-V1 Consumption (A) 0.82 (See note.) 0.82 (See note.) 0.82 (See note.) 0.82 (See note.) 0.82 (See note.) 0.78 (See note.) 0.78 (See note.) 0.78 (See note.) 0.78 (See note.) 0.22 (See note.) 0.22 (See note.) 0.28 (See note.) 0.36 (See note.) 0.11 0.11 0.11 0.11 0.11 0.11 0.11 0.11 0.11 0.11 0.92 0.23 0.23 0.23 0.23 0.23 0.23 0.23 0.23 0.23 0.15 0.15 0.15 0.15 Transistor Output Units B7A Interface Units Triac Output Units CS1 Output Units Transistor Output Units Triac Output Units CS1W-OA211 C200H Group- Transistor Out2 High-density put Units Output Units CS1 I/O Units Note: Add 0.15 A per port when the NT-AL001-E is connected. Basic I/O Units Category C200H Input Units Name DC Input Units AC Input Units C200H Input Units AC/DC Input Units B7A Interface Units Interrupt Input Unit C200H Group- DC Input Units 2 High-density Input Units CS1 Input Units DC Input Units AC Input Units Model C200H-ID211 C200H-ID212 C200H-IA121 C200H-IA122 C200H-IA122V C200H-IA221 C200H-IA222 C200H-IA222V C200H-IM211 C200H-IM212 C200H-B7AI1 C200H-B7A12 C200HS-INT01 Consumption (A) 0.01 0.01 0.01 0.01 0.01 0.01 0.01 0.01 0.01 0.01 0.10 0.10 0.02 C200H-ID216 C200H-ID217 C200H-ID218 C200H-ID219 C200H-ID111 CS1W-ID211 CS1W-ID231 CS1W-ID261 CS1W-ID291 CS1W-IA111 CS1W-IA211 CS1W-INT01 0.10 0.12 0.10 0.12 0.12 0.10 0.15 0.15 0.20 0.11 0.11 0.10 Interrupt Input Unit High-speed Input CS1W-IDP01 Unit Safety Relay Unit CS1W-SF200 Duplex CPU units Relay Output Units Model C200H-OC221 C200H-OC222 C200H-OC222N C200H-OC225 C200H-OC226N C200H-OC223 C200H-OC224 C200H-OC224N C200H-OD411 C200H-OD213 C200H-OD214 C200H-OD216 C200H-OD211 C200H-OD217 C200H-OD212 C200H-OD21A C200H-B7A01 C200H-B7A02 C200H-OA223 C200H-OA222V C200H-OA224 CS1W-OC201 CS1W-OC211 CS1W-OD211 CS1W-OD212 CS1W-OD231 CS1W-OD232 CS1W-OD261 CS1W-OD262 CS1W-OD291 CS1W-OD292 CS1W-OA201 C200H I/O Units DC Input/Transistor Output Units TTL I/O Unit B7A Interface Units Analog Timer Unit C200H-OD218 C200H-OD21B C200H-OD219 CS1W-MD261 CS1W-MD262 CS1W-MD291 CS1W-MD292 CS1W-MD561 C200H-B7A21 C200H-B7A22 C200H-TM001 Consumption (A) 0.01 0.01 0.008 0.05 0.03 0.01 0.01 0.01 0.14 0.14 0.14 0.01 0.16 0.01 0.18 0.16 0.10 0.10 0.18 0.20 0.27 0.10 0.13 0.17 0.17 0.27 0.27 0.39 0.39 0.18 0.18 0.23 max. (0.07+0.02× No. of points ON) 0.406 max. (0.07+0.021×No. of points ON) 0.27 0.48 0.48 0.27 0.27 0.35 0.35 0.27 0.10 0.10 0.06 0.10 0.10 277 Programmable Controllers Current Consumption Tables Special I/O Units Category Consumption (A) C200H HighDC Input Unit C200H-ID215 0.13 density I/O TTL Input Unit C200H-ID501 0.13 Units (Special I/ Transistor Output Unit C200H-OD215 0.22 O Units) TTL Output Unit C200H-OD501 0.22 TTL I/O Unit C200H-MD501 0.18 DC Input Transistor Out- C200H-MD215 0.18 put Unit C200H-MD115 0.18 C200H Special Temperature Control C200H-TC001 0.33 I/O Units Units C200H-TC002 0.33 C200H-TC003 0.33 C200H-TC101 0.33 C200H-TC102 0.33 C200H-TC103 0.33 Heat/Cool Temperature C200H-TV001 0.33 Control Units C200H-TV002 0.33 C200H-TV003 0.33 C200H-TV101 0.33 C200H-TV102 0.33 C200H-TV103 0.33 Temperature Sensor C200H-TS001 0.45 Units C200H-TS002 0.45 C200H-TS101 0.45 C200H-TS102 0.45 C200H Special PID Control Units C200H-PID01 0.33 I/O Units C200H-PID02 0.33 C200H-PID03 0.33 Cam Positioner Unit C200H-CP114 0.30 ASCII Units C200H-ASC02 0.20 C200H-ASC11 0.25 C200H-ASC21 0.30 C200H-ASC31 0.30 Analog Input Units C200H-AD001 0.55 C200H-AD002 0.45 C200H-AD003 0.10 Analog Output Units C200H-DA001 0.65 C200H-DA002 0.60 C200H-DA003 0.10 C200H-DA004 0.10 Analog I/O Units C200H-MAD01 0.10 High-speed Counter C200H-CT001-V1 0.30 Units C200H-CT002 0.30 C200H-CT021 0.45 Motion Control Unit C200H-MC221 0.65 (w/Teaching Box: 0.85) C200HW-MC402- 0.60 E Position Control Units C200HW- NC113 0.30 C200HW-NC213 0.30 C200HW-NC413 0.50 ID Sensor Units C200H-IDS01-V1 0.25 C200H-IDS21 0.25 Fuzzy Logic Unit C200H-FZ001 0.30 Voice Unit C200H-OV001 0.30 DeviceNet Master Unit C200HW0.25 DRM21-V1 DeviceNet I/O Link Unit C200HW-DRT21 0.25 CANopen Unit C200HW0.25 CORT21-V1 PROFIBUS-DP C200HW-PRM21 0.60 Master Unit PROFIBUS-DP C200HW-PRT21 0.25 I/O Link Unit CompoBus/S Master C200HW0.15 Unit SRM21-V1 PC Link Unit C200H-LK401 0.35 278 Name Model Category Name Model CS1 Special Analog Input Unit I/O Unit Analog Output Unit Analog I/O Unit Isolated Thermocouple Input Unit CS1W-AD@@@ CS1W-DA@@@ CS1W-MAD44 CS1W-PTS01 CS1W-PTS11 CS1W-PTS02 CS1W-PTS12 Isolated Temperatureresistance Thermometer Input Unit Isolated Temperature- CS1W-PTS03 resistance Thermometer Input Unit (Ni508.4 Ω) Isolated Two-wire CS1W-PTW01 Transmission Device Input Unit Isolated DC Input Unit CS1W-PDC01 CS1W-PDC11 Isolated Pulse Input Unit CS1W-PPS01 Isolated Control Output CS1W-PMV01 Unit Power Transducer Input CS1W-PTR01 Unit 100-mV DC Input Unit CS1W-PTR02 Motion Control Units CS1W-MC221 Position Control Units High-speed Counter Units SSI Input Unit Customizable Counter Units GP-IB Interface Unit RFID Sensor Unit Consumption (A) 0.13 0.13 0.20 0.15 0.12 0.15 0.12 0.15 0.15 0.15 0.12 0.20 0.15 0.15 0.60 (w/Teaching Box: 0.80 A) CS1W-MC421 0.70 (w/Teaching Box: 1.00 A) CS1W-MCH71 0.8 CS1W-NC113/ 133 0.25 CS1W-NC213/ 233 CS1W-NC413/ 433 0.36 CS1W-CT021 CS1W-CT041 0.45 CS1W-CTS21 0.32 CS1W-CTS21 CS1W-HCP22-V1 0.80 CS1W-HCA12-V1 0.75 CS1W-HCA22-V1 CS1W-HIO01-V1 0.60 CS1W-GPI01 0.26 CS1W-V600C11 0.26 CS1W-V600C12 0.32 CS1 CPU Bus Units Category Name Model CS1 CPU Bus Loop Control Unit CS1W-LC001 Units Controller Link Units CS1W-CLK52-V1 CS1W-CLK21-V1 CS1W-CLK12-V1 SYSMAC LINK Unit CS1W-SLK21 CS1W-SLK11 Serial Communica- CS1W-SCU21 tions Unit Ethernet Unit CS1W-ETN01/11/21 DeviceNet Unit CS1W-DRM21 PROFIBUS-DP CS1W-PRM21 Master Unit Consumption (A) 0.36 0.65 0.33 0.52 0.48 0.47 0.29 (See Note.) 0.40 0.29 0.40 Note: Add 0.15 A per port when the NT-AL001-E is connected. Programmable Controllers Category Name C200H Out- Relay Output put Units Units Transistor Output Units CS1 Output Relay Output Units Units C200H Spe- Analog Input Unit cial I/O Analog Output Units Units Analog I/O Unit ID Sensor Units CS1 Special Analog Input Unit I/O Units Analog Output Units Analog I/O Unit Isolated Thermocouple Input Unit Isolated Temperature- resistance Thermometer Input Unit Isolated Temperature- resistance Thermometer Input Unit (Ni508.4 Ω) Isolated Two-wire Transmission Device Input Unit Isolated DC Input Unit Isolated Pulse Input Unit Isolated Control Output Unit Power Transducer Input Unit 100-mV DC Input Unit Customizable Counter Unit RFID Sensor Unit Duplex CPU units Model C200H-OC221 C200H-OC222 C200H-OC223 C200H-OC224 C200H-OC225 C200H-OC222N C200H-OC226N C200H-OC224N C200H-OD216 C200H-OD217 CS1W-OC201 CS1W-OC211 C200H-AD003 C200H-DA003 C200H-DA004 C200H-MAD01 C200H-IDS01-V1 C200H-IDS21 CS1W-AD@@@-V1 CS1W-DA041 CS1W-DA08V CS1W-DA08C CS1W-MAD44 CS1W-PTS01 CS1W-PTS11 CS1W-PTS02 CS1W-PTS12 0.10 0.20 0.25 0.20 0.12 0.12 0.10 0.18 0.18 0.25 0.20 0.15 0.08 0.15 0.07 CS1W-PTS03 0.15 CS1W-PTW01 0.16 CS1W-PDC01 CS1W-PDC11 CS1W-PPS01 0.12 0.16 Programmable Controllers 26-V Current Consumption Consumption (A) 0.075 for 8 points ON at the same time 0.09 for 8 points ON at the same time 0.075 for 8 points ON at the same time 0.006 for each point ON at the same time CS1W-PMV01 CS1W-PTR01 0.08 CS1W-PTR02 CS1W-HCA22 0.15 CS1W-V600C1@ 0.12 279 C200H@-CPU@@-E C200H-series CPU units SYSMAC HX/HG/HE PLCs with Information Control Functions for More “Intelligent” Production Lines • Simple serial connections for Higher Development Efficiency • Built-in protocol macro function • Special I/O Units • 2- or 4-axis Motion Control Unit, Controller Link Unit, CompoBus/ S Unit, DeviceNet Unit, PROFIBUS-DP Units, Eight-point Analog I/O Unit, etc. • SYSMAC C200HX/HG/HE-ZE with Increased Memory Capacity and Instructions Added to the Line-up. • Memory capacity up to 63.2 kWords (C200HX-CPU65/85-ZE). • EM Area up to 16 banks of 6 kWords each (C200HX-CPU85-ZE). • More than 70 types of symbolized compare and arithmetic instructions added. • Direct designation possible for one bank of the EM Area. 280 Programmable Controllers Additional Basic PLC Functions The SYSMAC C200HX/HG/HE PLCs are equipped with the Protocol Macro function that incorporates communications programs into the ladder program using only a few ladder instructions. This function allows data communications with measurement devices and peripheral devices. A variety of workplace data can be processed in real time improving product quality and reducing total product cost. System development time can be reduced substantially. The SYSMAC C200HX/HG/HE PLCs offer improved basic functions and performance such as memory capacity and processing speed. This reinforces their use as machine controllers, and also lets you respond more flexibly to advanced information applications on the production floor. ASCII Unit unnecessary SYSMAC 200HX/HG/HE The number of I/O points has been increased from 640 to 1,184. This is a maximum of 1.4 times as many I/O points as the SYSMAC C200HS, and gives you an extra margin of control. Several ladder instructions PLC's CPU Unit A Large Increase in I/O Points Component Standard serial communications Communications Board (Temperature Controller, BCR, ID, etc.) Note: An optional Communications Board (C200HW-COM04-E/05-E/ 06-EV1) is required to use the Protocol Macro function. Windows-based Protocol Support Software Protocol macro instructions can be customized with the CX-Protocol Protocol Support Software. This makes it easy to modify standardequipped protocols and and register them for use anytime. I/O Points SYSMAC C200HX/HG/HE(-ZE) 1,184 max. C200HS 880 Faster Processing Basic instructions are processed in 0.1 µs. Compared with the SYSMAC C200HS, processing speed is a maximum of 3.75 times faster. Faster processing shortens production throughput and results in increased productivity. Processing Speed SYSMAC C200HX/HG/HE (-ZE) 0.1 µs C200HS 0.375 µs Larger Memory Capacity The SYSMAC C200HX/HG/HE PLCs provide 3.2 to 63.2 kWords of program memory and 4 to 24 kWords of data memory. Compared with the SYSMAC C200HS, capacity is a maximum of 2 to 4 times greater. This level of capacity makes it easy to handle even large programs. Memory Capacity Improved Special I/O Units The number of Special I/O Units that can be mounted on the CPU Unit has been increased from 10 max. to 16 max. to take further advantage of the capabilities of the C200HX/HG PLCs. The controlled system can be managed easily with the right combination of Special I/O Units. The INTELLIGENT I/O READ and INTELLIGENT I/O WRITE instructions can be executed to transfer more than one word of data. All of the Special I/O Units compatible with the C200HS can be used as they are. In addition, a PC Card Unit, Motion Control Unit, and Eight-point Analog I/ O Unit have been added. The SYSMAC C200HX/HG/HE PLCs are becoming increasingly powerful and user-friendly. SYSMAC C200HX/HG/HE(-ZE) 63.2 Kwords max. C200HS 15.2 Kwords More Banks in the EM Area The maximum of three banks in previous models has been increased to a maximum of 16 (using the C200HX-CPU85-ZE). In the SYSMAC C200HX/HG/HE-ZE, one of those banks can be directly designated. Combined with the conventional 6 kWords of data memory, this allows direct use of 12 kWords. Note: There are restrictions on the Units that can be used. C200H-series CPU units 281 Programmable Controllers A Built-in Protocol Macro Function System Configuration Basic Configuration Two or three* Expansion I/O Racks can be connected to the CPU Rack for the SYSMAC C200HX, C200HG, and C200HE. Note: Only for the C200HG-CPU53/63(-ZE) and C200HX-CPU54/64/ 65/85(-ZE). CPU Rack I/O Connecting Cable Expansion I/O Racks Model ProDM EM (words) gram ca- (words) pacity (words) Basic No of instruction I/O processing points time Max. no. of connecting Expansion I/O Racks C200HE-CPU11(-Z)E 3.2K 4K None 0.3 ms min. 640 2 C200HE-CPU32(-Z)E C200HE-CPU42(-Z)E C200HG-CPU33(-Z)E C200HG-CPU43(-Z)E C200HG-CPU53(-Z)E C200HG-CPU63(-Z)E C200HX-CPU34(-Z)E 7.2K 7.2K 15.2K 15.2K 15.2K 15.2K 31.2K 6K 6K 6K 6K 6K 6K 6K 0.3 ms min. 0.3 ms min. 0.15 ms min. 0.15 ms min. 0.15 ms min. 0.15 ms min. 0.1 ms min. 880 880 880 880 1,184 1,184 880 2 2 2 2 3 3 2 C200HX-CPU44(-Z)E 31.2K 6K 0.1 ms min. 880 2 10 5 10 5 Yes Yes Yes C200HX-CPU54(-Z)E 31.2K 6K 0.1 ms min. 1,184 3 16 8 16 8 No Yes Yes C200HX-CPU64(-Z)E 31.2K 6K 0.1 ms min. 1,184 3 16 8 16 8 Yes Yes Yes C200HX-CPU65-ZE 63.2K 6K 0.1 ms min. 1,184 3 16 8 16 8 Yes Yes Yes C200HX-CPU85-ZE 63.2K 6K None None 6K 6K 6K 6K 6K x 3 banks (18K) 6K x 3 banks (18K) 6K x 3 banks (18K) 6K x 3 banks (18K) 6K x 8 banks (48K) 6K x 16 banks (96K) Max. no. of connecting High-density I/O Units (Group-2)* Units Units that that are allo- are allocated cated memo- memory for ry for 1 Unit 2 Units Unavail- Unavailable able 10 5 10 5 10 5 10 5 16 8 16 8 10 5 Max. no. of RS-232C Clock Availconnecting Special function ability I/O Units* of Communications Units Units Board that are that are allocated allocated memory memory for 1 Unit for 2 Units 0.1 ms min. 1,184 3 16 8 16 8 Yes Yes Yes 10 5 No No No 10 10 10 10 16 16 10 5 5 5 5 8 8 5 No Yes No Yes No Yes No Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Note: There are restrictions on the number of High-density I/O Units and Special I/O Units that can be mounted per CPU Unit. When mounting, the unit number for each of the Units is set using the rotary switches on the front of the Units. When mounting 16 Units to a CPU Unit (to which 16 Units can be mounted), unit numbers are set from 0 to F. When mounting 10 Units to a CPU Unit (to which 10 Units can be mounted), unit numbers are set from 0 to 9; they cannot be set from A to F. When mounting 16 Units to a CPU Unit (to which 16 Units can be mounted), unit numbers can be set from 0 to F for the following Units: Special I/O Units Analog Units: C200H-AD002, C200H-AD003, C200H-DA002, C200H-DA003, and C200H-DA004 High-speed Counter Unit: C200H-CT021 Position Control Unit: C200H-NC211 (allocated memory for 2 Units) MC Unit: MC221 (allocated memory for 2 Units) High-density I/O Units (Group-2) 32-point Units: C200H-ID216 and C200H-OD218 64-point Units: C200H-ID111, C200H-ID217, and C200H-OD219 (allocated memory for 2 Units) With Units other than those listed above, the unit number can only be set in the range 0 to 9 and so only the memory corresponding to these unit numbers can be allocated. Even with CPU Units to which 16 Units can be mounted, the unit number cannot be set up to 16 if a Unit such as the C200H-ID215 Input Unit is used, and so if only this Unit is used, it is not possible to mount 16 Units to the CPU Unit. With Units that are allocated memory for 2 Units, 2 unit numbers are allocated per Unit (i.e., 0, 2, 4, etc.). For example, although 16 Units can normally be mounted to the C200HX-CPU64, if only MC Units are used, the maximum number of mountable Units is 8. When used in combination with 12 C200H-AD003 Analog Units, although 4 High-speed Counter Units can be mounted, only 2 MC Units can be mounted. The unit number is set for the C200-B7A@2 B7A Unit in the same way as for a High-density I/O Unit (Group-2). 282 Programmable Controllers CPU Backplane Model C200HW-PA204 C200HW-PA204S C200HW-PA204R* C200HW-PD024 Supply voltage 100 to 120 V AC 200 to 240 V AC 100 to 120 V AC 200 to 240 V AC 100 to 120 V AC 200 to 240 V AC 24 V DC Comments --With 24- V DC service power supply With output contacts during operation --- *There are restrictions on the CPU Units or Backplanes with which the C200HW-PA204R and C200HWPA209R Power Supply Units can be used. Refer to the following tables for details. Model Legend @@@@ Model C200HW-BC031 C200HW-BC051 C200HW-BC081 C200HW-BC101 Programmable Controllers Power Supply Unit No. of I/O slots 3 5 8 10 I/O Backplane The I/O Backplane is used to mount Expansion I/O Racks. (See page ntlp.) Four models are available, each with a different number of I/O slots. Model C200HW-BI031 C200HW-BI051 C200HW-BI081 C200HW-BI101 No. of I/O slots 3 5 8 10 Year (Example: 1997: 7) Month (January to September: 1 to 9; October to December: X to Z) Day (01 to 31) CPU Units that Support C200HW-PA204R Model C200HX-CPU64-E C200HX-CPU54-E C200HX-CPU44-E C200HX-CPU34-E C200HG-CPU63-E C200HG-CPU53-E C200HG-CPU43-E C200HG-CPU33-E C200HE-CPU42-E C200HE-CPU32-E C200HE-CPU11-E Serial number Made in Japan Beginning with 20Z6 Beginning with 2817 Beginning with 19Z6 Beginning with 2417 Beginning with 25Z6 Beginning with 0817 Beginning with 19Z6 Beginning with 1017 Beginning with 20Z5 Beginning with 19Z6 Beginning with 20Z6 Made in Netherlands Beginning with 0147 I/O Connecting Cable These cables are used to connect a CPU Unit to an Expansion I/O Rack, or to connect two Expansion I/O Racks. Select cables from among the following five types, and use them in combination when necessary. The total cable length must be within 12 m. Model C200H-CN311 C200H-CN711 C200H-CN221 C200H-CN521 C200H-CN131 Length 30 cm 70 cm 2m 5m 10 m CPU Backplanes that Support C200HW-PA204R Model C200HW-BC031 C200HW-BC051 C200HW-BC081 C200HW-BC101 Serial number Made in Japan Beginning with 0617 Beginning with 19Z6 Beginning with 24Z6 Beginning with 20Z6 C200H-series CPU units Made in Netherlands Beginning with 0147 283 Communications Board Communications Board By mounting an appropriate type of Communications Board to an optical slot of the CPU Unit, the CPU Unit can communicate with the SYSMAC LINK Unit Programmable Terminal, Temperature Controller, personal computer, barcode reader, or any other peripheral device via RS-232C, RS-422, or RS-485. Model C200HW-COM01 C200HW-COM02-V1 C200HW-COM03-V1 C200HW-COM04-EV1 C200HW-COM05-EV1 C200HW-COM06-EV1 Specifications Communications port for Controller Link, SYSMAC LINK Units One RS-232C port One RS-422/485 port Communications port for the Controller Link, SYSMAC LINK Units, one RS-232C port, and a protocol macro function Two RS-232C ports and a protocol macro function One RS-422/485 port, one RS-232C port, and a protocol macro function Models Available The following Communications Board models are available. Indicators Bus connector Port A (RS-232C) C200HW-COM01 C200HW-COM02-V1 Indicators Indicators Bus connector Port A (RS-422/485) C200HW-COM03-V1 C200HW-COM04-EV1 Indicators Indicators Port B (RS-232C) Port B (RS-232C) Port A (RS-232C) Port A (RS-422/485) C200HW-COM05-EV1 284 Port A (RS-232C) C200HW-COM06-EV1 Programmable Controllers Protocol Macro Function Summary Improved Communications Board Functions (-V1 Models) The protocol macro consists of PMCR ladder instructions for communications sequences used to exchange data with a variety of peripheral devices connected to the RS-232C or RS-422/485 port. The following functions have been added to C200HW-COM0@V1 Communications Boards. • SUM2 (2’s complement of SUM) and CRC-16 are added as error check codes. • Repeat counter N’s current value, Sequence End Completion Flag, and Sequence Abort Completion Flag are added to the Auxiliary Area. • A check code can be located after the terminator as an additional message item. • Possible to swap between the leftmost and rightmost bytes of error check codes. Supported Communications Sequences The Protocol Support Software and Communications Boards (i.e., the C200HW-COM04-EV1, C200HW-COM05-EV1, and C200HWCOM06-EV1) support the following seven types of standard communications sequences. Communications sequences other than those listed below can be created using the Windows-based CX-Protocol Protocol Support Software (purchased separately). 1 2 3 4 5 6 7 Sequence Temperature Controller Intelligent Signal Processor Bar Code Reader Laser Micrometer Visual Inspection System ID Controller Hayes AT Command (Modem) Model No. E5@J, E5@K, ES100@, E5ZE K3TH, K3TR, K3TX, K3TC V500, V520 3Z4L F200, F300, F350 V600 ME 1414BZ, MD 24FB10V, MD 144FB5V ● WS02-CXPC1-E-V@@ CX-Programmer PLC Programming Tool ● WS02-PSTC1-E CX-Protocol Protocol Support Tool C200HW-COM04/05/06-EV1 Communications Board (with protocol macro function) Standard measuring devices, components, and personal computers C200HX/HG/HE RS-232C or RS-422/485 Asynchronous (start-stop synchronization) communications OMRON's peripheral devices (equipped with standard communications sequences) ID Controller Visual Inspection System Temperature Controller Modem Laser micrometer Intelligent Signal Processor Bar code reader C200H-series CPU units 285 Programmable Controllers PMCR Ladder Instructions Let You Easily Exchange Data between Peripheral Devices E5AJ Temperature Controller Connection Example Connections Communications Board (with protocol macro function) C200HW-COM06-EV1 C200HX/HG/HE Port A (RS-422/485) RS-422 #0 #1 #2 #3 E5AJ-A2H02 E5AJ-A2H02 E5AJ-A2H02 E5AJ-A2H02 Program Example In this example, the E5AJ is set to a target value. Start condition PMCR Execute Flag @PMCR #1205 D0506 D1000 Port A specification with communications sequence 205 Setting Units and Values DM word D0506 D0507 D0508 Set data 0003 0003 0085 Meaning No. of words for transmission data Unit No. Target value (85°C) End Code: This communications sequence is set to any word because there is no reception data for the communications sequence. Examples of Sequences Available Sequence number 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 286 Communications sequence name Function Remote mode select Local mode select Backup mode select RAM write mode select Target value save Set value write 1 Set value write 2 Input compensation value write Set value read 1 Set value read 2 Input compensation value read Output read Process value read Target value limit read Heater current read Initial status read General-purpose write General-purpose read Sets the Unit to remote mode. Sets the Unit to local mode. Changes target value write mode into backup mode. Changes target value write mode into RAM write mode. Saves the target value. Writes the target value, alarm value 1, alarm value 2, and heater burnout alarm value all together. Writes the proportional band, integral time, and derivative time all together. Writes the input compensation value. Reads the target value, alarm value 1, alarm value 2, and heater burnout alarm value all together. Reads the proportional band, integral time, and derivative time all together. Reads the input compensation value in the IOM. Reads and saves the output in the IOM. Reads and saves the process value in the IOM. Reads and saves the target value limit in the IOM. Reads and saves the heater current in the IOM. Reads and saves the initial status in the IOM. Writes the designated set value by setting the header code. Reads the designated set value by setting the header code. Programmable Controllers Item Supply voltage Specifications AC power supply:100 to 120/200 to 240 V AC selectable 50/60 Hz DC power supply:24 V DC AC power supply:85 to 132/170 to 264 V AC DC power supply:19.2 to 28.8 V DC AC power supply:120 VA max. DC power supply:50 W max. 30 A max. 4.6 A, 5 V DC; 0.6 A, 26 V DC;