NCL30085
Power Factor Corrected
Quasi-Resonant Primary
Side Current-Mode
Controller for LED Lighting
with Line Step Dimming and
Thermal Foldback
The NCL30085 is a power factor corrected flyback controller
targeting isolated and non−isolated constant current LED drivers. The
controller operates in a quasi−resonant mode to provide optimal
efficiency. Thanks to a novel control method, the device is able to
tightly regulate a constant LED current from the primary side. This
removes the need for secondary side feedback circuitry, biasing and an
optocoupler.
The device is highly integrated with a minimum number of external
components. A robust suite of safety protection is built in to simplify
the design. This device is specifically intended for very compact,
space efficient designs and supports 3 levels of log step dimming
which allows light output reduction by toggling the main AC switch
on and off to signal the controller to reduce the LED current point
down to 5% of full load.
Features
•
•
•
•
•
•
•
•
•
•
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8
1
SOIC−8 NB
CASE 751
MARKING DIAGRAM
8
L30085x
ALYW
G
1
L30085x = Specific Device Code
x = A, B
A
= Assembly Location
L
= Wafer Lot
Y
= Year
W
= Work Week
G
= Pb-Free Package
Quasi−resonant Peak Current−mode Control Operation
Constant Current Control with Primary Side Feedback
PIN CONNECTIONS
Tight LED Constant Current Regulation of ±2% Typical
1
VCC
ZCD
Power Factor Correction
DRV
VS
3 Step Dimming (70/25/5%)
Line Feedforward for Enhanced Regulation Accuracy
GND
COMP
Low Start−up Current (10 mA typ.)
CS
SD
Wide Vcc Range
(Top View)
300 mA / 500 mA Totem Pole Driver with 12 V Gate Clamp
Robust Protection Features
ORDERING INFORMATION
♦ OVP on VCC
See detailed ordering and shipping information in the package
dimensions section on page 26 of this data sheet.
♦ Programmable Over Voltage / LED Open Circuit Protection
♦ Cycle−by−cycle Peak Current Limit
♦ Winding Short Circuit Protection
♦ Secondary Diode Short Protection
• Pb−Free, Halide−Free MSL1 Product
♦ Output Short Circuit Protection
Typical Applications
♦ Current Sense Short Protection
• Integral LED Bulbs and Tubes
♦ User Programmable NTC Based Thermal Foldback
♦ Thermal Shutdown
• LED Light Engines
♦ Vcc Undervoltage Lockout
• LED Drivers/Power Supplies
♦ Brown−out Protection
© Semiconductor Components Industries, LLC, 2015
April, 2015 − Rev. 3
1
Publication Order Number:
NCL30085/D
NCL30085
.
Aux
.
.
NCL30085
1
8
2
7
3
6
4
5
Rsense
Figure 1. Typical Application Schematic for NCL30085
Table 1. PIN FUNCTION DESCRIPTION
Pin No
Pin Name
Function
Pin Description
1
ZCD
Zero Crossing Detection
2
VS
Input Voltage Sensing
3
COMP
Filtering Capacitor
This pin receives a filtering capacitor for power factor correction. Typical values
ranges from 1 − 4.70 mF
4
SD
Thermal Foldback and
Shutdown
Connecting an NTC to this pin allows the user to program thermal current foldback threshold and slope. A Zener diode can also be used to pull−up the pin
and stop the controller for adjustable OVP protection.
5
CS
Current Sense
6
GND
−
7
DRV
Driver Output
The driver’s output to an external MOSFET
8
VCC
IC Supply Pin
This pin is the positive supply of the IC. The circuit starts to operate when VCC
exceeds 18 V and turns off when VCC goes below 8.8 V (typical values). After
start−up, the operating range is 9.4 V up to 26 V (VCC (OVP ) minimum level).
Connected to the auxiliary winding, this pin detects the core reset event.
This pin observes the input voltage rail and protects the LED driver in case of
too low mains conditions (brown−out).
This pin also observes the input voltage rail for:
− Power Factor Correction
− Valley lockout
− Step dimming
This pin monitors the primary peak current.
Controller ground pin.
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NCL30085
Internal Circuit Architecture
Enable
Over Voltage Protection
(Auto−recovery or Latched)
V DD
STOP
Aux_SCP
V REF
OFF
Over Temp. Protection
VCC
UVLO
Fault
Management
VCC Management
Latch
(Auto−recovery or Latched)
SD
Thermal
Foldback
Internal
Thermal
Shutdown
V TF
VCC_max
VCC Over Voltage
Protection
WOD_SCP
BO_NOK
DRV
FF_mode
V VS
V REF
VCC
FF_mode
ZCD
Zero Crossing Detection Logic
(ZCD Blanking, Time−Out, ...)
Clamp
Circuit
Valley Selection
Frequency Foldback
Aux. Winding Short Circuit Prot.
Aux_SCP
Q
CS_ok
Q
R
Line
feed−forward
CS
DRV
S
VREFX
V VS
VVS
STOP
VREFX
Power Factor and
Constant−Current
Control
Leading
Edge
Blanking
CS_reset
Ipkmax
Maximum
on time
STOP
t on,max
Ipkmax
Max. Peak
Current
Limit
COMP
BO_NOK
UVLO
VVS
CS_ok
CS Short
Protection
STEP_DIM
t on,max
Winding and
Output diode
Short Circuit
Protection
VREFX
Dimming
control
WOD_SCP
VS
Brown−Out
VREF
GND
VTF
Figure 2. Internal Circuit Architecture
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NCL30085
Table 2. MAXIMUM RATINGS TABLE
Symbol
Rating
Value
Unit
VCC(MAX)
ICC(MAX)
Maximum Power Supply voltage, VCC pin, continuous voltage
Maximum current for VCC pin
−0.3 to 30
Internally limited
V
mA
VDRV(MAX)
IDRV(MAX)
Maximum driver pin voltage, DRV pin, continuous voltage
Maximum current for DRV pin
−0.3, VDRV (Note 1)
−300, +500
V
mA
VMAX
IMAX
Maximum voltage on low power pins (except DRV and VCC pins)
Current range for low power pins (except DRV and VCC pins)
−0.3, 5.5 (Notes 2 and 5)
−2, +5
V
mA
RθJ−A
Thermal Resistance Junction−to−Air
180
°C/W
TJ(MAX)
Maximum Junction Temperature
150
°C
Operating Temperature Range
−40 to +125
°C
Storage Temperature Range
−60 to +150
°C
ESD Capability, HBM model (Note 3)
3.5
kV
ESD Capability, MM model (Note 3)
250
V
ESD Capability, CDM model (Note 3)
2
kV
Stresses exceeding those listed in the Maximum Ratings table may damage the device. If any of these limits are exceeded, device functionality
should not be assumed, damage may occur and reliability may be affected.
1. VDRV is the DRV clamp voltage VDRV(high) when VCC is higher than VDRV(high). VDRV is VCC otherwise.
2. This level is low enough to guarantee not to exceed the internal ESD diode and 5.5−V Zener diode. More positive and negative voltages can
be applied if the pin current stays within the −2−mA / 5−mA range.
3. This device contains ESD protection and exceeds the following tests: Human Body Model 3500 V per JEDEC Standard JESD22−A114E,
Machine Model Method 250 V per JEDEC Standard JESD22−A115B, Charged Device Model 2000 V per JEDEC Standard JESD22−C101E.
4. This device contains latch−up protection and has been tested per JEDEC Standard JESD78D, Class I and exceeds ±100 mA
5. Recommended maximum VS voltage for optimal operation is 4 V. −0.3 V to +4.0 V is hence, the VS pin recommended range.
Table 3. ELECTRICAL CHARACTERISTICS (Unless otherwise noted: For typical values TJ = 25°C, VCC = 12 V, VZCD = 0 V,
VCS = 0 V, VSD = 1.5 V) For min/max values TJ = −40°C to +125°C, VCC = 12 V)
Description
Test Condition
Symbol
Min
Typ
Max
Unit
VCC rising
VCC rising
VCC falling
VCC(on)
VCC(off)
VCC(HYS)
VCC(reset)
16.0
8.2
8
4
18.0
8.8
−
5
20.0
9.4
−
6
VCC Over Voltage Protection Threshold
VCC(OVP)
25.5
26.8
28.5
V
VCC(off) noise filter
VCC(reset) noise filter
tVCC(off)
tVCC(reset)
−
−
5
20
−
−
ms
ICC(start)
−
13
30
mA
58
75
mA
STARTUP AND SUPPLY CIRCUITS
Supply Voltage
Startup Threshold
Minimum Operating Voltage
Hysteresis VCC(on) – VCC(off)
Internal logic reset
V
Startup current
Startup current in fault mode
Supply Current
Device Disabled/Fault
Device Enabled/No output load on pin 7
Device Switching (FSW = 65 kHz)
ICC(sFault)
mA
VCC > VCC(off)
Fsw = 65 kHz
CDRV = 470 pF, Fsw = 65 kHz
ICC1
ICC2
ICC3
0.8
–
−
1.0
2.5
3.0
1.2
4.0
4.5
Maximum Internal current limit
VILIM
0.95
1.00
1.05
V
Leading Edge Blanking Duration for VILIM
tLEB
240
300
360
ns
IFF
35
40
45
mA
CURRENT SENSE
Line feed−forward current
DRV high, VVS = 2 V
6. Guaranteed by Design
7. A NTC is generally placed between the SD and GND pins. Parameters RTF(start), RTF(stop), ROTP(off) and ROTP(on) give the resistance the
NTC must exhibit to respectively, enter thermal foldback, stop thermal foldback, trigger the OTP limit and allow the circuit recovery after
an OTP situation.
8. At startup, when VCC reaches VCC(on), the controller blanks OTP for more than 250 ms to avoid detecting an OTP fault by allowing the
SD pin voltage to reach its nominal value if a filtering capacitor is connected to the SD pin.
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NCL30085
Table 3. ELECTRICAL CHARACTERISTICS (Unless otherwise noted: For typical values TJ = 25°C, VCC = 12 V, VZCD = 0 V,
VCS = 0 V, VSD = 1.5 V) For min/max values TJ = −40°C to +125°C, VCC = 12 V)
Description
Test Condition
Symbol
Min
Typ
Max
Unit
tILIM
−
100
150
ns
CURRENT SENSE
Propagation delay from current detection to gate
off−state
Maximum on−time
ton(MAX)
26
36
46
ms
Threshold for immediate fault protection activation
VCS(stop)
1.35
1.50
1.65
V
Leading Edge Blanking Duration for VCS(stop)
tBCS
−
150
−
ns
Current source for CS to GND short detection
ICS(short)
400
500
600
mA
VCS(low)
30
65
100
mV
Drive Resistance
DRV Sink
DRV Source
RSNK
RSRC
−
−
13
30
−
−
Drive current capability
DRV Sink (Note 6)
DRV Source (Note 6)
ISNK
ISRC
−
−
500
300
−
−
Current sense threshold for CS to GND short detection
VCS rising
GATE DRIVE
W
mA
Rise Time (10% to 90%)
CDRV = 470 pF
tr
–
40
−
ns
Fall Time (90% to 10%)
CDRV = 470 pF
tf
–
30
−
ns
DRV Low Voltage
VCC = VCC(off)+0.2 V
CDRV = 470 pF, RDRV=33 kW
VDRV(low)
8
–
−
V
DRV High Voltage
VCC = VCC(MAX)
CDRV = 470 pF, RDRV=33 kW
VDRV(high)
10
12
14
V
Upper ZCD threshold voltage
VZCD rising
VZCD(rising)
−
90
150
mV
Lower ZCD threshold voltage
VZCD falling
VZCD(falling)
35
55
−
mV
VZCD(HYS)
15
−
−
mV
ZERO VOLTAGE DETECTION CIRCUIT
ZCD hysteresis
Propagation Delay from valley detection to DRV high
VZCD falling
TDEM
−
100
300
ns
Blanking delay after on−time
VREFX > 30% VREF
TZCD(blank1)
1.12
1.50
1.88
ms
Blanking Delay at light load
VREFX < 25% VREF
TZCD(blank2)
0.56
0.75
0.94
ms
TTIMO
5.0
6.5
8.0
ms
RZCD(PD)
−
200
−
kW
Reference Voltage at TJ = 25°C
VREF
245
250
255
mV
Reference Voltage TJ = 25°C to 100°C
VREF
242.5
250.0
257.5
mV
Reference Voltage TJ = −40°C to 125°C
VREF
240
250
260
mV
VCS(low)
20
50
100
mV
Vratio
−
4
−
−
GEA
40
50
200
60
mS
Timeout after last DEMAG transition
Pulling−down resistor
VZCD = VZCD(falling)
CONSTANT CURRENT AND POWER FACTOR CONTROL
Current sense lower threshold
VCS falling
Vcontrol to current setpoint division ratio
Error amplifier gain
VREFX=VREF (no dimming)
VREFX=25%* VREF
6. Guaranteed by Design
7. A NTC is generally placed between the SD and GND pins. Parameters RTF(start), RTF(stop), ROTP(off) and ROTP(on) give the resistance the
NTC must exhibit to respectively, enter thermal foldback, stop thermal foldback, trigger the OTP limit and allow the circuit recovery after
an OTP situation.
8. At startup, when VCC reaches VCC(on), the controller blanks OTP for more than 250 ms to avoid detecting an OTP fault by allowing the
SD pin voltage to reach its nominal value if a filtering capacitor is connected to the SD pin.
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NCL30085
Table 3. ELECTRICAL CHARACTERISTICS (Unless otherwise noted: For typical values TJ = 25°C, VCC = 12 V, VZCD = 0 V,
VCS = 0 V, VSD = 1.5 V) For min/max values TJ = −40°C to +125°C, VCC = 12 V)
Description
Test Condition
Symbol
Min
Typ
Max
Unit
VREFX=VREF (no dimming)
VREFX=25%* VREF
IEA
±60
±240
mA
No dimming, COMP pin
grounded
IEA_STUP
140
mA
CONSTANT CURRENT AND POWER FACTOR CONTROL
Error amplifier current capability
COMP Pin Start−up Current Source
LINE FEED FORWARD
KLFF
18
20
22
mS
DRV high, VVS = 2 V
IFF
35
40
45
mA
VVS > 5 V
Ioffset(MAX)
80
100
120
mA
Threshold for high− line range (HL) detection
VVS rising
VHL
2.28
2.40
2.52
V
Threshold for low−line range (LL) detection
VVS falling
VLL
2.18
2.30
2.42
V
Blanking time for line range detection
tHL(blank)
15
25
35
ms
Valley Lockout
First step valley in High−Line.
Second step valley in High−Line.
Third step valley in High−Line.
First step valley in Low−Line.
Second step valley in Low−Line.
Third step valley in Low−Line.
VHL100%
VHL70%
VHL25%
VLL100%
VLL70%
VLL25%
VVS to ICS(offset) conversion ratio
Line feed−forward current on CS pin
Offset current maximum value
VALLEY LOCKOUT SECTION
2
3
6
1
2
5
FREQUENCY FOLDBACK
Additional dead time
VREFX = 25%*VREF
tFF1LL
1.4
2.0
2.6
ms
Additional dead time
VREFX = 5%*VREF
tFF2HL
−
40
−
ms
FSW = 65 kHz
TSHDN
130
150
170
_C
Thermal Shutdown Hysteresis
TSHDN(HYS)
−
50
–
_C
Threshold voltage for output short circuit or aux.
winding short circuit detection
VZCD(short)
0.8
1.0
1.2
V
tOVLD
70
90
110
ms
Auto−recovery timer duration
trecovery
3
4
5
s
SD pin Clamp series resistor
RSD(clamp)
FAULT PROTECTION
Thermal Shutdown (Note 6)
Short circuit detection Timer
Clamped voltage
VZCD < VZCD(short)
1.6
kW
SD pin open
VSD(clamp)
1.13
1.35
1.57
V
VSD rising
VOVP
2.35
2.50
2.65
V
Delay before OVP or OTP confirmation (OVP and
OTP)
TSD(delay)
22.5
30.0
37.5
ms
Reference current for direct connection of an NTC
(Note 8)
IOTP(REF)
80
85
90
mA
SD pin detection level for OVP
Fault detection level for OTP (Note 7)
VSD falling
VOTP(off)
0.47
0.50
0.53
V
SD pin level for operation recovery after an OTP
detection
VSD rising
VOTP(on)
0.66
0.70
0.74
V
6. Guaranteed by Design
7. A NTC is generally placed between the SD and GND pins. Parameters RTF(start), RTF(stop), ROTP(off) and ROTP(on) give the resistance the
NTC must exhibit to respectively, enter thermal foldback, stop thermal foldback, trigger the OTP limit and allow the circuit recovery after
an OTP situation.
8. At startup, when VCC reaches VCC(on), the controller blanks OTP for more than 250 ms to avoid detecting an OTP fault by allowing the
SD pin voltage to reach its nominal value if a filtering capacitor is connected to the SD pin.
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NCL30085
Table 3. ELECTRICAL CHARACTERISTICS (Unless otherwise noted: For typical values TJ = 25°C, VCC = 12 V, VZCD = 0 V,
VCS = 0 V, VSD = 1.5 V) For min/max values TJ = −40°C to +125°C, VCC = 12 V)
Description
Test Condition
Symbol
Min
OTP blanking time when circuit starts operating
(Note 8)
tOTP(start)
250
SD pin voltage at which thermal fold−back starts
(VREF is decreased)
VTF(start)
0.94
SD pin voltage at which thermal fold−back stops
(VREF is clamped to VREF50)
VTF(stop)
Typ
Max
Unit
370
ms
1.00
1.06
V
0.64
0.69
0.74
V
FAULT PROTECTION
VTF(start) over IOTP(REF) ratio (Note 7)
TJ = +25°C to +125°C
RTF(start)
10.8
11.7
12.6
kW
VTF(stop) over IOTP(REF) ratio (Note 7)
TJ = +25°C to +125°C
RTF(stop)
7.4
8.1
8.8
kW
VOTP(off) over IOTP(REF) ratio (Note 7)
TJ = +25°C to +125°C
ROTP(off)
5.4
5.9
6.4
kW
VOTP(on) over IOTP(REF) ratio (Note 7)
TJ = +25°C to +125°C
ROTP(on)
7.5
8.1
8.7
kW
VREFX @ VSD = 600 mV (percent of VREF)
SD pin falling, no OTP
detection
VREF(50)
40
50
60
%
Brown−Out ON level (IC start pulsing)
VS rising
VBO(on)
0.95
1.00
1.05
V
Brown−Out OFF level (IC shuts down)
VS falling
VBO(off)
0.85
0.90
0.95
V
BROWN−OUT
ms
BO comparators delay
tBO(delay)
30
Brown−Out blanking time
tBO(blank)
15
25
35
ms
VS pin Pulling−down Current
VS = VBO(on)
IBO(bias)
50
250
450
nA
Step Dimming Reset Time
VS < VBO(off)
tstep−reset
2.4
3.2
4.0
s
6. Guaranteed by Design
7. A NTC is generally placed between the SD and GND pins. Parameters RTF(start), RTF(stop), ROTP(off) and ROTP(on) give the resistance the
NTC must exhibit to respectively, enter thermal foldback, stop thermal foldback, trigger the OTP limit and allow the circuit recovery after
an OTP situation.
8. At startup, when VCC reaches VCC(on), the controller blanks OTP for more than 250 ms to avoid detecting an OTP fault by allowing the
SD pin voltage to reach its nominal value if a filtering capacitor is connected to the SD pin.
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NCL30085
TYPICAL CHARACTERISTICS
20.0
9.4
9.3
19.5
9.2
9.1
18.5
VCC(off) (V)
VCC(on) (V)
19.0
18.0
17.5
17.0
−25
0
25
50
75
100
125
150
0
25
50
75
100
125 150
TJ, JUNCTION TEMPERATURE (°C)
Figure 3. VCC Start−up Threshold vs.
Temperature
Figure 4. VCC Minimum Operating Voltage vs.
Temperature
11.5
6.0
11.0
5.8
5.6
VCC(reset) (V)
5.4
10.0
9.5
9.0
5.2
5.0
4.8
4.6
8.5
4.4
8.0
7.5
−50
−25
TJ, JUNCTION TEMPERATURE (°C)
10.5
VCC(hys) (V)
8.7
8.6
8.5
8.4
8.3
8.2
−50
16.5
16.0
−50
9.0
8.9
8.8
−25
0
25
50
75
100
125
4.2
4.0
−50
150
−25
0
25
50
75
100
125 150
TJ, JUNCTION TEMPERATURE (°C)
TJ, JUNCTION TEMPERATURE (°C)
Figure 5. Hysteresis (VCC(on) − VCC(off)) vs.
Temperature
Figure 6. VCC(reset) vs. Temperature
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NCL30085
TYPICAL CHARACTERISTICS
40
28.0
27.8
35
30
27.2
27.0
ICC(start) (mA)
VCC(ovp) (V)
27.6
27.4
26.8
26.6
26.4
20
15
10
26.2
26.0
25.8
25.6
−50
25
5
−25
0
25
50
75
100
125
0
−50
150
−25
0
25
50
75
100
125 150
TJ, JUNCTION TEMPERATURE (°C)
TJ, JUNCTION TEMPERATURE (°C)
Figure 7. VCC Over Voltage Protection
Threshold vs. Temperature
Figure 8. Start−up Current vs. Temperature
2.0
150
1.8
125
ICC1 (mA)
ICC(sfault) (mA)
1.6
100
75
50
1.4
1.2
1.0
0.8
25
3.8
3.6
3.4
3.2
3.0
2.8
2.6
2.4
2.2
2.0
1.8
1.6
1.4
1.2
−50
−25
0
25
50
75
100
125
0.4
−50
150
−25
0
25
50
75
100
TJ, JUNCTION TEMPERATURE (°C)
TJ, JUNCTION TEMPERATURE (°C)
Figure 9. Start−up Current in Fault Mode vs.
Temperature
Figure 10. ICC1 vs. Temperature
125 150
5.0
4.5
4.0
ICC3 (mA)
ICC2 (mA)
0
−50
0.6
3.5
3.0
2.5
2.0
1.5
−25
0
25
50
75
100
125
1.0
−50
150
−25
0
25
50
75
100
TJ, JUNCTION TEMPERATURE (°C)
TJ, JUNCTION TEMPERATURE (°C)
Figure 11. ICC2 vs. Temperature
Figure 12. ICC3 vs. Temperature
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125 150
NCL30085
1.05
400
1.04
380
360
1.02
340
1.01
320
TLEB (ns)
1.03
1.00
0.99
280
260
0.97
240
0.96
0.95
−50
220
−25
0
25
50
75
100
125
200
−50
150
−25
0
25
50
75
100
125 150
TJ, JUNCTION TEMPERATURE (°C)
TJ, JUNCTION TEMPERATURE (°C)
Figure 13. Maximum Internal Current Limit vs.
Temperature
Figure 14. Leading Edge Blanking vs.
Temperature
150
140
130
120
110
100
90
80
70
60
50
40
30
20
10
0
−50
50
48
46
44
42
40
38
36
34
−25
0
25
50
75
100
125
32
30
−50
150
−25
0
25
50
75
100
125 150
TJ, JUNCTION TEMPERATURE (°C)
TJ, JUNCTION TEMPERATURE (°C)
Figure 15. Current Limit Propagation Delay vs.
Temperature
Figure 16. Maximum On−time vs. Temperature
1.60
220
210
1.58
200
190
1.56
1.54
1.52
TBCS (ns)
VCS(stop) (V)
300
0.98
TON(max) (ms)
TILIM (ns)
VILIM (V)
TYPICAL CHARACTERISTICS
1.50
1.48
1.46
1.44
1.42
1.40
1.38
−50
−25
0
25
50
75
100
125
150
180
170
160
150
140
130
120
110
100
−50
−25
0
25
50
75
100
125 150
TJ, JUNCTION TEMPERATURE (°C)
TJ, JUNCTION TEMPERATURE (°C)
Figure 17. VCS(stop) vs. Temperature
Figure 18. Leading Edge Blanking Duration for
VCS(stop) vs. Temperature
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10
NCL30085
TYPICAL CHARACTERISTICS
600
100
580
90
560
80
VCS(low) (mV)
ICS(short) (mA)
540
520
500
480
460
−25
0
25
50
75
100
125
20
−50
150
25
50
75
100
125 150
Figure 19. ICS(short) vs. Temperature
Figure 20. VCS(low), VCS Rising vs.
Temperature
14
12
RSRC (W)
RSNK (W)
0
TJ, JUNCTION TEMPERATURE (°C)
16
10
8
6
4
−25
0
25
50
75
100
125
150
40
38
36
34
32
30
28
26
24
22
20
18
16
14
12
10
−50
−25
0
25
50
75
100
125 150
TJ, JUNCTION TEMPERATURE (°C)
TJ, JUNCTION TEMPERATURE (°C)
Figure 21. Sink Gate Drive Resistance vs.
Temperature
Figure 22. Source Gate Drive Resistance vs.
Temperature
50
45
45
40
40
35
35
30
30
tF (ns)
50
25
25
20
20
15
15
10
10
5
0
−50
−25
TJ, JUNCTION TEMPERATURE (°C)
18
tr (ns)
50
30
20
2
0
−50
60
40
440
420
400
−50
70
−25
0
25
50
75
100
125
150
5
0
−50
−25
0
25
50
75
100
TJ, JUNCTION TEMPERATURE (°C)
TJ, JUNCTION TEMPERATURE (°C)
Figure 23. Gate Drive Rise Time vs.
Temperature
Figure 24. Gate Drive Fall Time
(CDRV = 470 pF) vs. Temperature
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11
125 150
NCL30085
TYPICAL CHARACTERISTICS
9.8
15.0
9.6
14.5
14.0
VDRV(high) (V)
VDRV(low) (V)
9.4
9.2
9.0
8.8
12.0
11.0
8.4
8.2
−50
−25
0
25
50
75
100
125
10.5
10.0
−50
150
−25
0
25
50
75
100
125 150
TJ, JUNCTION TEMPERATURE (°C)
TJ, JUNCTION TEMPERATURE (°C)
Figure 25. DRV Low Voltage vs. Temperature
Figure 26. DRV High Voltage vs. Temperature
150
80
140
130
75
120
110
65
VZCD(falling) (mV)
70
100
90
80
70
60
55
50
45
60
50
40
40
30
−50
35
30
−50
−25
0
25
50
75
100
125
150
0
25
50
75
100
125 150
TJ, JUNCTION TEMPERATURE (°C)
Figure 27. Upper ZCD Threshold Voltage vs.
Temperature
Figure 28. Lower ZCD Threshold vs.
Temperature
50
2.0
45
1.9
40
1.8
35
1.7
30
25
20
15
10
5
0
−50
−25
TJ, JUNCTION TEMPERATURE (°C)
tZCD(blank1) (ms)
VZCD(rising) (mV)
13.0
12.5
11.5
8.6
VZCD(HYS) (mV)
13.5
1.6
1.5
1.4
1.3
1.2
−25
0
25
50
75
100
125
150
1.1
1.0
−50
−25
0
25
50
75
100
125 150
TJ, JUNCTION TEMPERATURE (°C)
TJ, JUNCTION TEMPERATURE (°C)
Figure 29. ZCD Hysteresis vs. Temperature
Figure 30. ZCD Blanking Delay vs.
Temperature
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12
NCL30085
TYPICAL CHARACTERISTICS
7.8
256
255
254
253
7.6
7.4
252
VREF (mV)
TTIMO (ms)
7.2
7.0
6.8
6.6
6.4
246
−25
0
25
50
75
100
125
245
244
−50
150
25
50
75
100
125 150
Figure 31. ZCD Time−out vs. Temperature
Figure 32. Reference Voltage vs. Temperature
110
60
58
90
56
54
70
GEA (mS)
VCS(low) (mV)
0
TJ, JUNCTION TEMPERATURE (°C)
100
60
50
52
50
48
40
30
46
20
10
−50
44
−25
0
25
50
75
100
125
42
−50
150
−25
0
25
50
75
100
125 150
TJ, JUNCTION TEMPERATURE (°C)
TJ, JUNCTION TEMPERATURE (°C)
Figure 33. Current Sense Lower Threshold
(VCS Falling) vs. Temperature
Figure 34. Error Amplifier Trans−conductance
Gain vs. Temperature
44
21.5
43
21.0
42
20.5
41
IFF (mA)
22.0
20.0
40
19.5
39
19.0
38
18.5
37
18.0
−50
−25
TJ, JUNCTION TEMPERATURE (°C)
80
KLFF (mS)
249
248
247
6.2
6.0
5.8
−50
251
250
−25
0
25
50
75
100
125
150
36
−50
−25
0
25
50
75
100
125 150
TJ, JUNCTION TEMPERATURE (°C)
TJ, JUNCTION TEMPERATURE (°C)
Figure 35. Feedforward VVS to ICS(offset)
Conversion Ratio vs. Temperature
Figure 36. Line Feedforward Current on CS
Pin (@ VVS = 2 V) vs. Temperature
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13
NCL30085
TYPICAL CHARACTERISTICS
120
2.55
115
2.50
2.45
105
VHL (V)
Ioffset(MAX) (mA)
110
100
95
2.40
2.35
90
2.30
85
80
−50
−25
0
25
50
75
100
125
2.25
−50
150
0
25
50
75
100
125 150
TJ, JUNCTION TEMPERATURE (°C)
TJ, JUNCTION TEMPERATURE (°C)
Figure 37. Ioffset(MAX) vs. Temperature
Figure 38. Threshold for High−line Range
Detection vs. Temperature
2.60
40
2.55
38
36
THL(blank) (ms)
2.50
2.45
VLL (V)
−25
2.40
2.35
34
32
30
28
26
2.30
24
2.25
−25
0
25
50
75
100
125
22
20
−50
150
0
25
50
75
100
125 150
TJ, JUNCTION TEMPERATURE (°C)
Figure 39. Threshold for Low−line Range
Detection vs. Temperature
Figure 40. Blanking Time for Low−line Range
Detection vs. Temperature
1.20
115
1.15
110
1.10
105
1.05
100
1.00
0.95
95
90
0.90
85
0.85
80
0.80
−50
−25
TJ, JUNCTION TEMPERATURE (°C)
tOVLD (ms)
VZCD(short) (V)
2.20
−50
−25
0
25
50
75
100
125
150
75
−50
−25
0
25
50
75
100
125 150
TJ, JUNCTION TEMPERATURE (°C)
TJ, JUNCTION TEMPERATURE (°C)
Figure 41. Threshold Voltage for Output Short
Circuit Detection vs. Temperature
Figure 42. Short Circuit Detection Timer vs.
Temperature
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NCL30085
TYPICAL CHARACTERISTICS
5.00
2.20
2.10
4.75
RSD(clamp) (kW)
Trecovery (s)
4.50
4.25
4.00
3.75
3.50
3.00
−50
1.50
1.40
1.20
1.10
1.00
−50
−25
0
25
50
75
100
125
150
−25
0
25
50
75
100
125 150
TJ, JUNCTION TEMPERATURE (°C)
TJ, JUNCTION TEMPERATURE (°C)
Figure 43. Auto−recovery Timer Duration vs.
Temperature
Figure 44. SD Pin Clamp Series Resistor vs.
Temperature
1.60
2.58
1.55
2.56
1.50
2.54
1.45
2.52
1.40
VOVP (V)
VSD(clamp) (V)
1.70
1.60
1.30
3.25
1.35
1.30
2.50
2.48
2.46
1.25
1.20
2.44
1.15
1.10
−50
2.42
−25
0
25
50
75
100
125
2.40
−50
150
0
25
50
75
100
125 150
TJ, JUNCTION TEMPERATURE (°C)
Figure 45. SD Pin Clamp Voltage vs.
Temperature
Figure 46. SD Pin OVP Threshold Voltage vs.
Temperature
91
90
36
89
88
IOTP(REF) (mA)
34
32
30
28
26
24
22
−50
−25
TJ, JUNCTION TEMPERATURE (°C)
38
TSD(delay) (ms)
2.00
1.90
1.80
−25
0
25
50
75
100
125
150
87
86
85
84
83
82
81
80
79
−50
−25
0
25
50
75
100
125 150
TJ, JUNCTION TEMPERATURE (°C)
TJ, JUNCTION TEMPERATURE (°C)
Figure 47. TSD(delay) vs. Temperature
Figure 48. IOTP(REF) vs. Temperature
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15
NCL30085
12.5
12.4
12.3
12.2
12.1
12.0
11.9
11.8
11.7
11.6
11.5
11.4
11.3
11.2
11.1
11.0
−50
8.8
8.7
RTF(stop) (kW)
RTF(start) (kW)
TYPICAL CHARACTERISTICS
−25
0
25
50
75
100
125
8.2
8.1
8.0
7.9
7.8
7.7
7.6
−50
150
−25
0
25
50
75
100
125 150
TJ, JUNCTION TEMPERATURE (°C)
TJ, JUNCTION TEMPERATURE (°C)
Figure 49. RTF(start) vs. Temperature
Figure 50. RTF(stop) vs. Temperature
8.8
8.7
8.6
6.4
6.3
6.2
ROTP(on) (kW)
6.1
ROTP(off) (kW)
8.6
8.5
8.4
8.3
6.0
5.9
5.8
5.7
8.5
8.4
8.3
8.2
8.1
8.0
7.9
5.6
−25
0
25
50
75
100
125
7.8
7.7
7.6
−50
150
−25
0
25
50
75
100
125 150
TJ, JUNCTION TEMPERATURE (°C)
TJ, JUNCTION TEMPERATURE (°C)
Figure 51. ROTP(off) vs. Temperature
Figure 52. ROTP(on) vs. Temperature
55
1.05
54
1.04
53
1.03
52
1.02
VBO(on) (V)
VREF(50) (%)
5.5
5.4
−50
51
50
49
1.01
1.00
0.99
48
0.98
47
0.97
46
45
−50
0.96
0.95
−50
−25
0
25
50
75
100
125
150
−25
0
25
50
75
100
125 150
TJ, JUNCTION TEMPERATURE (°C)
TJ, JUNCTION TEMPERATURE (°C)
Figure 53. Ratio VREF(50) over VREF vs.
Temperature
Figure 54. Brown−out ON Level vs.
Temperature
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16
NCL30085
TYPICAL CHARACTERISTICS
0.95
0.94
0.93
tBO(blank) (ms)
0.91
0.90
0.89
0.88
0.87
0.86
0.85
−50
−25
0
25
50
75
100
125
150
−25
0
25
50
75
100
125 150
TJ, JUNCTION TEMPERATURE (°C)
TJ, JUNCTION TEMPERATURE (°C)
Figure 55. Brown−out OFF Level vs.
Temperature
Figure 56. Brown−out Blanking Time vs.
Temperature
500
450
400
350
IBO(bias) (nA)
VBO(off) (V)
0.92
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
−50
300
250
200
150
100
50
0
−50
−25
0
25
50
75
100
125
TJ, JUNCTION TEMPERATURE (°C)
Figure 57. VS Pin Pulling−down Current vs.
Temperature
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17
150
NCL30085
Application Information
The NCL30085 is a driver for power−factor corrected
flyback and non−isolated buck−boost and SEPIC
converters. It implements a current−mode, quasi−resonant
architecture including valley lockout and frequency
fold−back capabilities for maintaining high−efficiency
performance over a wide load range. A proprietary circuitry
ensures both accurate regulation of the output current
(without the need for a secondary−side feedback) and
near−unity power factor correction. The circuit contains a
suite of powerful protections to ensure a robust LED driver
design without the need for extra external components or
overdesign.
• Quasi−Resonance Current−Mode Operation:
implementing quasi−resonance operation in peak
current−mode control, the NCL30085 optimizes the
efficiency by turning on the MOSFET when its
drain−source voltage is minimal (valley). In light−load
conditions, the circuit changes valleys to reduce the
switching losses. For stable operation, the valley at
which the MOSFET switches on remains locked until
the input voltage or the output current set−point
significantly changes.
• Primary−Side Constant−Current Control with
Power Factor Correction: a proprietary circuitry
allows the LED driver to achieve both near−unity
power factor correction and accurate regulation of the
output current without requiring any secondary−side
feedback (no optocoupler needed). A power factor as
high as 0.99 and an output current deviation below ±2%
are typically obtained.
• Step dimming: The step dimming function decreases
the output current from 100% to 5% of its nominal
value in 3 discrete steps. Whenever a brown−out is
detected, the output current is decreased by reducing
the reference voltage VREF. The step−dimming function
is reset if the VS pin remains below the lower
brown−out threshold (VBO(off)) for more than 3 s
typically.
• Main protection features:
♦ Over Temperature Thermal Fold−back /
Shutdown/ Over Voltage Protection: the
NCL30085 features a gradual current foldback to
protect the driver from excessive temperature down
to 50% of the programmed current. This represents a
power reduction of the LED by more than 50%. If
the temperature continues to rise after this point to a
♦
♦
♦
♦
♦
second level, the controller stops operating. This
mode would only be expected to be reached if there
is a severe fault. The first and second temperature
thresholds depend on the value of the NTC
connected to the SD pin. Note, the SD pin can also
be used to shutdown the device by pulling this pin
below the VOTP(off) min level. A Zener diode can
also be used to pull−up the pin and stop the
controller for adjustable OVP protection. Both
protections are latching−off (A version) or
auto−recovery (the circuit can recover operation
after 4−s delay has elapsed − B version).
Cycle−by−cycle peak current limit: when the
current sense voltage exceeds the internal threshold
VILIM, the MOSFET is immediately turned off for
that switch cycle.
Winding or Output Diode Short−Circuit
Protection: an additional comparator senses the CS
signal and stops the controller if it exceeds 150% x
VILIM for 4 consecutive cycles. This feature can
protect the converter if a winding is shorted or if the
output diode is shorted or simply if the transformer
saturates. This protection is latching−off (A version)
or auto−recovery (B version).
Output Short−circuit protection: if the ZCD pin
voltage remains low for a 90−ms time interval, the
controller detects that the output or the ZCD pin is
grounded and hence, stops operation. This protection
is latching−off (A version) or auto−recovery (B
version).
Open LED protection: if the VCC pin voltage
exceeds the OVP threshold, the controller shuts
down and waits 4 seconds before restarting
switching operation.
Floating or Short Pin Detection: the circuit can
detect most of these situations which helps pass
safety tests.
Power Factor and Constant Current Control
The NCL30085 embeds an analog/digital block to control
the power factor and regulate the output current by
monitoring the ZCD, VS and CS pin voltages (signals ZCD,
VVS and VCS of Figure 58). This circuitry generates the
current setpoint (VCONTROL/4) and compares it to the
current sense signal (VCS) to dictate the MOSFET turning
off event when VCS exceeds VCONTROL/4.
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18
NCL30085
ZCD
VCS
STOP
VREFX
VVS
PWM Latch reset
Power Factor and
Constant−Current
Control
COMP
C1
Figure 58. Power Factor and Constant−Current Control
• The COMP pin is grounded when the circuit is off. The
As illustrated in Figure 58, the VS pin provides the
sinusoidal reference necessary for shaping the input current.
The obtained current reference is further modulated so that
when averaged over a half−line period, it is equal to the
output current reference (VREFX). This averaging process is
made by an internal Operational Trans−conductance
Amplifier (OTA) and the capacitor connected to the COMP
pin (C1 of Figure 58). Typical COMP capacitance is 1 mF
and should not be less than 470 nF to ensure stability. The
COMP ripple does not affect the power factor performance
as the circuit digitally eliminates it when generating the
current setpoint.
If the VS pin properly conveys the sinusoidal shape, power
factor will be close to unity and the Total Harmonic
Distortion (THD) will be low. In any case, the output current
will be well regulated following the equation below:
I out +
V REFX
2N PSR sense
•
(eq. 1)
Where:
• NPS is the secondary to primary transformer turns
NPS = NS/NP
• Rsense is the current sense resistor (see Figure 1).
• VREFX is the output current internal reference.
VREFX = VREF (250 mV typically) at full load.
•
The output current reference (VREFX) is 250 mV typically
(VREF). In the event that step dimming is engaged, VREFX
takes a lower value based on the step−dimming level (see
“step dimming” section) or if the temperature is high enough
to activate the thermal fold−back (see “protections”
section).
If a major fault is detected, the circuit enters the
latched−off or auto−recovery mode and the COMP pin is
grounded (except in an UVLO condition). This ensures a
clean start−up when the circuit resumes operation.
•
Start−up Sequence
Generally an LED lamp is expected to emit light in < 1 sec
and typically within 300 ms. The start−up phase consists of
the time to charge the VCC capacitor, initiate startup and
begin switching and the time to charge the output capacitor
until sufficient current flows into the LED string.
To speed−up this phase, the following defines the start−up
sequence:
average COMP voltage needs to exceed the VS pin
peak value to have the LED current properly regulated
(whatever the current target is). To speed−up the COMP
capacitance charge and shorten the start−up phase, an
internal 80−mA current source adds to the OTA sourced
current (60 mA max typically) to charge up the COMP
capacitance. The 80−mA current source remains on until
the OTA starts to sink current as a result of the COMP
pin voltage sufficient rise. At that moment, the COMP
pin being near its steady−state value, it is only driven
by the OTA.
Whatever the step−dimming state is, the output current
reference is set maximum (VREFX = VREF) until the
ZCD pin voltage reaches the 1−V VZCD(short) threshold.
This prevents the circuit from detecting an output short
(AUX_SCP protection trips if the ZCD pin voltage
does not exceed 1−V VZCD(short) threshold within a
90−ms delay) just because dimming would make the
output voltage charge up slowly. If the system cannot
start−up in one VCC cycle, the AUX_SCP 90−ms
blanking time is not reset and VREFX remains
maximum for all the necessary VCC cycles until the
ZCD pin voltage reaches the 1−V VZCD(short) threshold.
If VCC drops below the VCC(off) threshold because the
circuit fails to start−up properly on the first attempt, a
new try takes place as soon as VCC is recharged to
VCC(on). The COMP voltage is not reset at that
moment. Instead, the new attempt starts with the
COMP level obtained at the end of the previous
operating phase.
If the load is shorted, the circuit will operate in hiccup
mode with VCC oscillating between VCC(off) and
VCC(on) until the AUX_SCP protection trips
(AUX_SCP is triggered if the ZCD pin voltage does
not exceed 1 V within a 90−ms operation period of time
thus indicating a short to ground of the ZCD pin or an
excessive load preventing the output voltage from
rising). The NCL30085A latches off in this case. With
the B version, the AUX_SCP protection forces the 4−s
auto−recovery delay to reduce the operation duty−ratio.
Figure 59 illustrates a start−up sequence with the output
shorted to ground, in this second case.
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19
NCL30085
VCC(on)
VCC
VCC(off)
(‧‧‧ )
(‧‧‧ )
time
AUX_SCPtrips
as t 1 + t2 + t3 = tOVLD
(tOVLD ^90 ms)
DRV
t1
t3
t1
t2
t3
time
t2
trecovery (^4 s )
trecovery (^4 s )
Figure 59. Start−up Sequence in a Load Short−circuit Situation (auto−recovery version)
Step Dimming
is selected by VREFX. This avoids long startup time while
dimming at low output current value.
The step dimming function decreases the output current
from 100% to 5% of its nominal value in 3 discrete steps.
The table below shows the different steps value and the
corresponding reference voltage value. Each time a
brown−out is detected, the output current is decreased by
decreasing the reference voltage VREF.
A counter is incremented by the BO_NOK (brown−out
not OK) signal and selects one of the four corresponding
reference thresholds: VREF, VREF70, VREF25, VREF5. After
counting up to 4, the counter is reset.
VCC
C1
C2
Table 4. DIMMING STEPS
Dimming Step
Iout
ON
100%
1
70%
2
25%
3
5%
Figure 60. Split VCC Supply
The step−dimming function is reset if the VS pin is
maintained below the VBO(off) brown−out threshold for the
Tstep_reset time. Tstep_reset is 3 s typically. In other words, any
brown−out event that is longer than Tstep_reset, leads the
controller to re−start at 100% current setting.
Note:
The step dimming state is memorized until VCC crosses
VCC(reset) or VVS is below VBO(off) for 3 s (typical).
The circuit consumption is optimized (in particular, it
equals ICC(fault) when VCC is lower than VCC(off)) so that the
VCC voltage does not drop too fast for the step dimming
brown−out event.
The power supply designer should use a split VCC circuit
as shown in Figure 60 where a small capacitor C1 is used for
a fast start−up while a larger C2 capacitance provides the
necessary storage capability for step dimming. During step
dimming, at startup, the controller generates the first DRV
pulses after 1 time−out pulse even if a higher valley number
Zero Crossing Detection Block
The ZCD pin detects when the drain−source voltage of the
power MOSFET reaches a valley by crossing below the
55−mV internal threshold. At startup or in case of extremely
damped free oscillations, the ZCD comparator may not be
able to detect the valleys. To avoid such a situation, the
NCL30085 features a time−out circuit that generates pulses
if the voltage on ZCD pin stays below the 55−mV threshold
for 6.5 ms. The time−out also acts as a substitute clock for the
valley detection and simulates a missing valley in case the
free oscillations are too damped.
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20
NCL30085
t ZCD(blank1)
t ZCD(blank)
FF_mode
t ZCD(blank2)
ZCD
VZCD(TH)
+
−
Clock
Time−Out
V ZCD(short)
+
+
−
−
S
Q
Aux_SCP
Q
90−ms Timer
R
4−s Timer (auto−recovery version)
Vcc
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