L6235
DMOS driver for 3-phase brushless DC motor
Datasheet - production data
60° and 120° hall effect decoding logic
Brake function
Tachometer output for speed loop
Cross conduction protection
Thermal shutdown
Undervoltage lockout
Integrated fast freewheeling diodes
3RZHU62
Description
The L6235 device is a DMOS fully integrated 3phase motor driver with overcurrent protection.
Realized in BCD technology, the device combines
isolated DMOS power transistors with CMOS and
bipolar circuits on the same chip.
The device includes all the circuitry needed to
drive a 3-phase BLDC motor including: a 3-phase
DMOS bridge, a constant off time PWM current
controller and the decoding logic for single ended
hall sensors that generates the required
sequence for the power stage.
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Available in PowerSO36 and SO24 (20 + 2 + 2)
packages, the L6235 device features a nondissipative overcurrent protection on the high-side
power MOSFETs and thermal shutdown.
Features
Operating supply voltage from 8 to 52 V
5.6 A output peak current (2.8 A DC)
RDS(ON) 0.3 typ. value at Tj = 25 °C
Operating frequency up to 100 KHz
Non-dissipative overcurrent detection and
protection
Diagnostic output
Constant tOFF PWM current controller
Slow decay synchr. rectification
October 2018
This is information on a product in full production.
DocID7618 Rev 4
1/34
www.st.com
Contents
L6235
Contents
1
Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2
Maximum ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3
Pin connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4
Electrical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5
Circuit description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.1
Power stages and charge pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
5.2
Logic inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
6
PWM current control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
7
Slow decay mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
8
Decoding logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
9
Tachometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
10
Non-dissipative overcurrent detection and protection . . . . . . . . . . . . 22
11
Application information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
12
13
2/34
11.1
Output current capability and IC power dissipation . . . . . . . . . . . . . . . . . 26
11.2
Thermal management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Package information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
12.1
PowerSO36 package information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
12.2
SO24 package information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Revision history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
DocID7618 Rev 4
L6235
Block diagram
1
Block diagram
Figure 1. Block diagram
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DocID7618 Rev 4
3/34
34
Maximum ratings
2
L6235
Maximum ratings
Table 1. Absolute maximum ratings
Symbol
VS
VOD
VBOOT
Parameter
Test conditions
Value
Unit
VSA = VSB = VS
60
V
VSA = VSB = VS = 60 V;
VSENSEA = VSENSEB = GND
60
V
VSA = VSB = VS
VS + 10
V
Supply voltage
Differential voltage between:
VSA, OUT1, OUT2, SENSEA and VSB, OUT3,
SENSEB
Bootstrap peak voltage
VIN, VEN
Logic inputs voltage range
-
-0.3 to 7
V
VREF
Voltage range at pin VREF
-
-0.3 to 7
V
Voltage range at pin RCOFF
-
-0.3 to 7
V
-
-0.3 to 7
V
VRCOFF
VRCPULSE Voltage range at pin RCPULSE
VSENSE
Voltage range at pins SENSEA and SENSEB
-
-1 to 4
V
IS(peak)
Pulsed supply current (for each VSA and VSB
pin)
VSA = VSB = VS; TPULSE < 1 ms
7.1
A
IS
DC supply current (for each VSA and VSB pin)
VSA = VSB = VS
2.8
A
-
-40 to 150
°C
Tstg, TOP
Storage and operating temperature range
Table 2. Recommended operating condition
Symbol
Test conditions
Min.
VSA = VSB = VS
12
52
V
VSA = VSB = VS;
VSENSEA = VSENSEB
-
52
V
-
-0.1
5
V
Voltage range at pins SENSEA and SENSEB
(pulsed tW < trr)
(DC)
-6
-1
6
1
V
V
IOUT
DC output current
VSA = VSB = VS
-
2.8
A
fSW
Switching frequency
-
-
100
KHz
VS
Parameter
Supply voltage
VOD
Differential voltage between:
VSA, OUT1, OUT2, SENSEA and VSB, OUT3,
SENSEB
VREF
Voltage range at pin VREF
VSENSE
4/34
DocID7618 Rev 4
Max. Unit
L6235
Maximum ratings
Table 3. Thermal data
Symbol
Description
Rth(j-pins)
Maximum thermal resistance junction pins
Rth(j-case)
Maximum thermal resistance junction case
(1)
SO24
PowerSO36
Unit
14
-
C/W
-
1
C/W
51
-
C/W
Rth(j-amb)1
Maximum thermal resistance junction ambient
Rth(j-amb)1
Maximum thermal resistance junction ambient(2)
-
35
C/W
Rth(j-amb)1
Maximum thermal resistance junction ambient
(3)
-
15
C/W
Maximum thermal resistance junction ambient
(4)
77
62
C/W
Rth(j-amb)2
1. Mounted on a multilayer FR4 PCB with a dissipating copper surface on the bottom side of 6 cm2 (with a thickness of
35 µm).
2. Mounted on a multilayer FR4 PCB with a dissipating copper surface on the top side of 6 cm2 (with a thickness of 35 µm).
3. Mounted on a multilayer FR4 PCB with a dissipating copper surface on the top side of 6 cm2 (with a thickness of 35 µm),
16 via holes and a ground layer.
4. Mounted on a multilayer FR4 PCB without any heatsinking surface on the board.
DocID7618 Rev 4
5/34
34
Pin connections
3
L6235
Pin connections
Figure 2. Pin connections (top view)
GND
1
36
GND
N.C.
2
35
N.C.
H1
1
24
H3
N.C.
3
34
N.C.
DIAG
2
23
H2
VSA
4
33
VSB
SENSEA
3
22
VCP
OUT2
5
32
OUT3
N.C.
6
31
N.C.
VCP
7
30
VBOOT
4
RCOFF
21
OUT2
OUT1
5
20
VSA
GND
6
19
GND
GND
7
18
GND
TACHO
8
17
VSB
RCPULSE
9
16
OUT3
SENSEB
10
15
VBOOT
FWD/REV
11
14
BRAKE
12
EN
13
H2
8
29
BRAKE
H3
9
28
VREF
H1
10
27
EN
DIAG
11
26
FWD/REV
SENSEA
12
25
SENSEB
RCOFF
13
24
RCPULSE
N.C.
14
23
N.C.
OUT1
15
22
TACHO
N.C.
16
21
N.C.
N.C.
17
20
N.C.
GND
18
19
GND
VREF
D01IN1194A
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PowerSO6(1)
SO24
1. The slug is internally connected to pins 1, 18, 19 and 36 (GND pins).
Table 4. Pin description
Package
SO24
PowerSO36
Pin no.
Pin no.
1
10
6/34
Name
Type
Function
H1
Sensor input
Single ended hall effect sensor input 1.
Open drain
output
Overcurrent detection and thermal protection pin. An
internal open drain transistor pulls to GND when an
overcurrent on one of the high-side MOSFETs is
detected or during thermal protection.
2
11
DIAG
3
12
SENSEA
4
13
RCOFF
RC pin
RC network pin. A parallel RC network connected
between this pin and ground sets the current controller
OFF-time.
5
15
OUT1
Power output
Output 1
Half-bridge 1 and half-bridge 2 source pin. This pin
Power supply must be connected together with pin SENSEB to power
ground through a sensing power resistor.
DocID7618 Rev 4
L6235
Pin connections
Table 4. Pin description (continued)
Package
SO24
PowerSO36
Pin no.
Pin no.
Name
Type
Function
6, 7, 18, 19
1, 18, 19, 36
GND
GND
Ground terminals. On SO24 package, these pins are
also used for heat dissipation toward the PCB. On
PowerSO36 package the slug is connected on these
pins.
8
22
TACHO
Open drain
output
Frequency-to-voltage open drain output. Every pulse
from pin H1 is shaped as a fixed and adjustable length
pulse.
RC pin
RC network pin. A parallel RC network connected
between this pin and ground sets the duration of the
monostable pulse used for the frequency-to-voltage
converter.
Power supply
Half-bridge 3 source pin. This pin must be connected
together with pin SENSEA to power ground through
a sensing power resistor. At this pin also the inverting
input of the sense comparator is connected.
9
10
24
25
RCPULSE
SENSEB
11
26
FWD/REV
Logic input
Selects the direction of the rotation. HIGH logic level
sets forward operation, whereas LOW logic level sets
reverse operation.
If not used, it has to be connected to GND or +5 V.
12
27
EN
Logic input
Chip enable. LOW logic level switches OFF all power
MOSFETs. If not used, it has to be connected to +5 V.
13
28
VREF
Logic input
Current controller reference voltage.
Do not leave this pin open or connect to GND.
14
29
BRAKE
Logic input
Brake input pin. LOW logic level switches ON all highside power MOSFETs, implementing the brake function.
If not used, it has to be connected to +5 V.
15
30
VBOOT
Supply
voltage
Bootstrap voltage needed for driving the upper power
MOSFETs.
16
32
OUT3
Power output
Output 3.
17
33
VSB
Power supply
Half-bridge 3 power supply voltage. It must be
connected to the supply voltage together with pin VSA.
20
4
VSA
Power supply
Half-bridge 1 and half-bridge 2 power supply voltage. It
must be connected to the supply voltage together with
pin VSB.
21
5
OUT2
Power output
Output 2.
22
7
VCP
Output
Charge pump oscillator output.
23
8
H2
Sensor input
Single ended hall effect sensor input 2.
24
9
H3
Sensor input
Single ended hall effect sensor input 3.
DocID7618 Rev 4
7/34
34
Electrical characteristics
4
L6235
Electrical characteristics
Table 5. Electrical characteristics
(VS = 48 V, Tamb = 25 °C, unless otherwise specified)
Symbol
Test conditions
Min.
Typ.
VSth(ON) Turn ON threshold
-
6.6
VSth(OFF) Turn OFF threshold
-
5.6
All bridges OFF;
Tj = -25 to 125 °C(1)
-
IS
TJ(OFF)
Parameter
Quiescent supply current
Thermal shutdown temperature
Max.
Unit
7.4
-
V
6
6.4
V
-
5
10
mA
-
165
-
C
-
0.34
0.4
Output DMOS transistors
Tj = 25 °C
High-side switch ON resistance
Low-side switch ON resistance
IDSS
-
0.53
0.59
Tj = 25 °C
-
0.28
0.34
Tj = 125 °C(1)
-
0.47
0.53
Tj =125
RDS(ON)
Leakage current
°C(1)
EN = low; OUT = VCC
-
-
2
mA
EN = low; OUT = GND
-0.15
-
-
mA
ISD = 2.8 A, EN = LOW
-
1.15
1.3
V
Source drain diodes
VSD
Forward ON voltage
trr
Reverse recovery time
If = 2.8 A
-
300
-
ns
tfr
Forward recovery time
-
-
200
-
ns
-
-0.3
-
0.8
V
Logic input (H1, H2, H3, EN, FWD/REV, BRAKE)
VIL
Low level logic input voltage
VIH
High level logic input voltage
-
2
-
7
V
IIL
Low level logic input current
GND logic input voltage
-10
-
-
A
IIH
High level logic input current
7 V logic input voltage
-
-
10
A
-
-
1.8
2.0
V
Vth(OFF) Turn-OFF input threshold
-
0.8
1.3
-
V
VthHYS
-
0.25
0.5
-
V
ILOAD = 2.8 A, resistive load
110
250
400
ns
Vth(ON)
Turn-ON input threshold
Input thresholds hysteresis
Switching characteristics
tD(on)EN Enable to out turn-ON delay time(2)
tD(off)EN Enable to out turn-OFF delay time
(2)
ILOAD = 2.8 A, resistive load
300
550
800
ns
tD(on)IN
Other logic inputs to output turn-ON delay
time
ILOAD = 2.8 A, resistive load
-
-
2
µs
tD(off)IN
Other logic inputs to out turn-OFF delay
time
ILOAD = 2.8 A, resistive load
-
-
2
µs
Output rise time(2)
ILOAD = 2.8 A, resistive load
40
-
250
ns
tRISE
time(2)
tFALL
Output fall
tDT
Deadtime
fCP
Charge pump frequency
8/34
ILOAD = 2.8 A, resistive load
Tj = -25 to 125 °C(1)
DocID7618 Rev 4
40
-
250
ns
0.5
1
-
µs
-
0.6
1
MHz
L6235
Electrical characteristics
Table 5. Electrical characteristics (continued)
(VS = 48 V, Tamb = 25 °C, unless otherwise specified)
Symbol
Parameter
Test conditions
Min.
Typ.
Max.
Unit
VRCOFF = 2.5 V
3.5
5.5
-
mA
Vref = 0.5 V
-
±5
-
mV
Vref = 0.5 V
-
500
-
ns
-
-
1
-
µs
PWM comparator and monostable
IRCOFF
Source current at pin RCOFF
VOFFSET Offset voltage on sense comparator
(3)
tprop
Turn OFF propagation delay
tblank
Internal blanking time on sense comparator
tON(min) Minimum on time
tOFF
PWM recirculation time
IBIAS
Input bias current at pin VREF
-
-
1.5
2
µs
ROFF = 20 k; COFF 1 nF
-
13
-
s
ROFF= 100 k; COFF 1 nF
-
61
-
s
-
-
-
10
µA
VRCPULSE = 2.5 V
3.5
5.5
-
mA
TACHO monostable
IRCPULSE Source current at pin RCPULSE
tPULSE
Monostable of time
RPUL = 20 k; CPUL 1 nF
-
12
-
s
RPUL = 100 k; CPUL 1 nF
-
60
-
s
-
-
40
60
TJ = -25 to 125 °C(1)
4.0
5.6
7.1
A
RTACHO Open drain ON resistance
Overcurrent detection and protection
ISOVER
Supply overcurrent protection threshold
ROPDR
Open drain ON resistance
IDIAG = 4 mA
-
40
60
OCD high level leakage current
VDIAG = 5 V
-
1
-
µA
IDIAG = 4 mA; CDIAG < 100 pF
-
200
-
ns
IDIAG = 4 mA; CDIAG < 100 pF
-
100
-
ns
IOH
tOCD(ON) OCD turn-ON delay time(4)
tOCD(OFF) OCD turn-OFF delay
time(4)
1. Tested at 25 °C in a restricted range and guaranteed by characterization.
2. See Figure 3: Switching characteristic definition.
3. Measured applying a voltage of 1 V to pin SENSE and a voltage drop from 2 V to 0 V to pin VREF.
4. See Figure 4: Overcurrent detection timing definition.
DocID7618 Rev 4
9/34
34
Electrical characteristics
L6235
Figure 3. Switching characteristic definition
EN
Vth(ON)
Vth(OFF)
t
IOUT
90%
10%
t
D01IN1316
tRISE
tFALL
tD(OFF)EN
tD(ON)EN
Figure 4. Overcurrent detection timing definition
IOUT
ISOVER
ON
BRIDGE
OFF
VDIAG
90%
10%
tOCD(ON)
10/34
DocID7618 Rev 4
tOCD(OFF)
D02IN1387
L6235
Circuit description
5
Circuit description
5.1
Power stages and charge pump
The L6235 device integrates a 3-phase bridge, which consists of 6 power MOSFETs
connected as shown in Figure 1: Block diagram on page 3. Each power MOS has an
RDS(ON) = 0.3 (typical value at 25 °C) with intrinsic fast freewheeling diode. Switching
patterns are generated by the PWM current controller and the hall effect sensor decoding
logic (see Section 6: PWM current control on page 13 and Section 8: Decoding logic on
page 18). Cross conduction protection is implemented by using a deadtime (tDT = 1 µs
typical value) set by internal timing circuit between the turn off and turn on of two power
MOSFETs in one leg of a bridge.
Pins VSA and VSB MUST be connected together to the supply voltage (VS).
Using N-channel power MOS for the upper transistors in the bridge requires a gate drive
voltage above the power supply voltage. The bootstrapped supply (VBOOT) is obtained
through an internal oscillator and few external components to realize a charge pump circuit
as shown in Figure 5. The oscillator output (pin VCP) is a square wave at 600 KHz
(typically) with 10 V amplitude. Recommended values/part numbers for the charge pump
circuit are shown in Table 6.
Table 6. Charge pump external component values
Component
Value
CBOOT
22 0nF
CP
10 nF
RP
100
D1
1N4148
D2
1N4148
Figure 5. Charge pump circuit
VS
D1
CBOOT
D2
RP
CP
VCP
VBOOT
VSA VSB
DocID7618 Rev 4
D01IN1328
11/34
34
Circuit description
5.2
L6235
Logic inputs
Pins FWD/REV, BRAKE, EN, H1, H2 and H3 are TTL/CMOS compatible logic inputs. The
internal structure is shown in Figure 6. Typical value for turn-ON and turn-OFF thresholds
are respectively Vth(ON) = 1.8 V and Vth(OFF) = 1.3 V.
Pin EN (enable) may be used to implement overcurrent and thermal protection by
connecting it to the open collector DIAG output. If the protection and an external disable
function are both desired, the appropriate connection must be implemented. When the
external signal is from an open collector output, the circuit in Figure 7 can be used. For
external circuits that are push-pull outputs the circuit in Figure 8 could be used. The resistor
REN should be chosen in the range from 2.2 K to 180 K. Recommended values for REN
and CEN are respectively 100 K and 5.6 nF. More information for selecting the values can
be found in Section 10: Non-dissipative overcurrent detection and protection on page 22.
Figure 6. Logic input internal structure
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DocID7618 Rev 4
L6235
PWM current control
6
PWM current control
The L6235 device includes a constant off time PWM current controller. The current control
circuit senses the bridge current by sensing the voltage drop across an external sense
resistor connected between the source of the three lower power MOS transistors and
ground, as shown in Figure 9. As the current in the motor increases the voltage across the
sense resistor increases proportionally. When the voltage drop across the sense resistor
becomes greater than the voltage at the reference input pin VREF the sense comparator
triggers the monostable switching the bridge off. The power MOS remains off for the time
set by the monostable and the motor current recirculates around the upper half of the bridge
in slow decay mode as described in Section 7: Slow decay mode on page 17. When the
monostable times out, the bridge will again turn on. Since the internal deadtime, used to
prevent cross conduction in the bridge, delays the turn on of the power MOS, the effective
off time tOFF is the sum of the monostable time plus the deadtime.
Figure 10 shows the typical operating waveforms of the output current, the voltage drop
across the sensing resistor, the pin RC voltage and the status of the bridge. More details
regarding the synchronous rectification and the output stage configuration are included in
Section 7.
Immediately after the power MOS turns on, a high peak current flows through the sense
resistor due to the reverse recovery of the freewheeling diodes. The L6235 device provides
a 1 µs blanking time tBLANK that inhibits the comparator output so that the current spike
cannot prematurely retrigger the monostable.
Figure 9. PWM current controller simplified schematic
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DocID7618 Rev 4
13/34
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PWM current control
L6235
Figure 10. Output current regulation waveforms
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2 -> 3
2 -> 1
2 -> 1
3 -> 1
3 -> 2
1 -> 2
1 -> 2
DocID7618 Rev 4
L6235
Decoding logic
Figure 14. 120° hall sensor sequence
+
+
+
+
+
+
+
+
+
+
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+
+
+
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Figure 15. 60° hall sensor sequence
+
+
+
+
+
+
+
+
+
+
+
E
+
+
+
+
+
+
+
+
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34
Tachometer
9
L6235
Tachometer
A tachometer function consists of a monostable, with constant off time (tPULSE), whose input
is one hall effect signal (H1). It allows developing an easy speed control loop by using an
external op amp, as shown in Figure 16. For component values refer to Section 11:
Application information on page 25.
The monostable output drives an open drain output pin (TACHO). At each rising edge of the
hall effect sensors H1, the monostable is triggered and the MOSFET connected to the pin
TACHO is turned off for a constant time tPULSE (see Figure 17). The off time tPULSE can be
set using the external RC network (RPUL, CPUL) connected to the pin RCPULSE. Figure 18
gives the relation between tPULSE and CPUL, RPUL. We have approximately:
Equation 5
tPULSE = 0.6 · RPUL · CPUL
where CPUL should be chosen in the range 1nF to 100 nF and RPUL in the range 20 K to
100 K.
By connecting the tachometer pin to an external pull-up resistor, the output signal average
value VM is proportional to the frequency of the hall effect signal and, therefore, to the motor
speed. This realizes a simple frequency-to-voltage converter. An op amp, configured as an
integrator, filters the signal and compares it with a reference voltage VREF, which sets the
speed of the motor.
Equation 6
t PULSE
V M = ----------------- V DD
T
Figure 16. TACHO operation waveforms
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DocID7618 Rev 4
L6235
Tachometer
Figure 17. Tachometer speed control loop
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Figure 18. tPULSE versus CPUL and RPUL
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34
Non-dissipative overcurrent detection and protection
10
L6235
Non-dissipative overcurrent detection and protection
The L6235 device integrates an “Overcurrent Detection” circuit (OCD) for full protection.
This circuit provides output to output and output to ground short-circuit protection as well.
With this internal overcurrent detection, the external current sense resistor normally used
and its associated power dissipation are eliminated. Figure 19 shows a simplified schematic
for the overcurrent detection circuit.
To implement the overcurrent detection, a sensing element that delivers a small but precise
fraction of the output current is implemented with each high-side power MOS. Since this
current is a small fraction of the output current there is very little additional power
dissipation. This current is compared with an internal reference current IREF. When the
output current reaches the detection threshold (typically ISOVER = 5.6 A) the OCD
comparator signals a fault condition. When a fault condition is detected, an internal open
drain MOS with a pull down capability of 4 mA connected to pin DIAG is turned on.
The pin DIAG can be used to signal the fault condition to a C or to shut down the 3-phase
bridge simply by connecting it to pin EN and adding an external R-C (see REN, CEN).
Figure 19. Overcurrent protection simplified schematic
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Figure 20 shows the overcurrent detection operation. The disable time tDISABLE before
recovering normal operation can be easily programmed by means of the accurate
thresholds of the logic inputs. It is affected whether by CEN and REN values and its
magnitude is reported in Figure 21. The delay time tDELAY before turning off the bridge when
an overcurrent has been detected depends only by CEN value. Its magnitude is reported in
Figure 22.
CEN is also used for providing immunity to pin EN against fast transient noises. Therefore
the value of CEN should be chosen as big as possible according to the maximum tolerable
delay time and the REN value should be chosen according to the desired disable time.
The resistor REN should be chosen in the range from 2.2 K to 180 K. Recommended
values for REN and CEN are respectively 100 K and 5.6 nF that allow obtaining 200 s
disable time.
22/34
DocID7618 Rev 4
L6235
Non-dissipative overcurrent detection and protection
Figure 20. Overcurrent protection waveforms
IOUT
ISOVER
VEN=VDIAG
VDD
Vth(ON)
Vth(OFF)
VEN(LOW)
ON
OCD
OFF
ON
tDELAY
BRIDGE
tDISABLE
OFF
tOCD(ON)
tEN(FALL)
tOCD(OFF)
tEN(RISE)
tD(ON)EN
tD(OFF)EN
D02IN1383
Figure 21. tDISABLE versus CEN and REN
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Non-dissipative overcurrent detection and protection
L6235
Figure 22. tDELAY versus CEN
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DocID7618 Rev 4
L6235
11
Application information
Application information
A typical application using the L6235 device is shown in Figure 23. Typical component
values for the application are shown in Table 8. A high quality ceramic capacitor (C2) in the
range of 100 nF to 200 nF should be placed between the power pins VSA and VSB and
ground near the L6235 device to improve the high frequency filtering on the power supply
and reduce high frequency transients generated by the switching. The capacitor (CEN)
connected from the EN input to ground sets the shutdown time when an overcurrent is
detected (see Section 10: Non-dissipative overcurrent detection and protection). The two
current sensing inputs (SENSEA and SENSEB) should be connected to the sensing resistor
RSENSE with a trace length as short as possible in the layout. The sense resistor should be
non-inductive resistor to minimize the di/dt transients across the resistor. To increase noise
immunity, unused logic pins are best connected to 5 V (high logic level) or GND (low logic
level) (see Table 4: Pin description on page 6). It is recommended to keep power ground
and signal ground separated on the PCB.
Table 8. Component values for typical application
Component
Value
C1
100 µF
C2
100 nF
C3
220 nF
CBOOT
220 nF
COFF
1 nF
CPUL
10 nF
CREF1
33 nF
CREF2
100 nF
CEN
5.6 nF
CP
10 nF
D1
1N4148
D2
1N4148
R1
5.6 K
R2
1.8 K
R3
4.7 K
R4
1 M
RDD
1 K
REN
100 K
RP
100
RSENSE
0.3
ROFF
33 K
RPUL
47 K
RH1, RH2, RH3
10 K
DocID7618 Rev 4
25/34
34
Application information
L6235
Figure 23. Typical application
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11.1
Output current capability and IC power dissipation
In Figure 24 is shown the approximate relation between the output current and the IC power
dissipation using PWM current control.
For a given output current the power dissipated by the IC can be easily evaluated, in order
to establish which package should be used and how large must be the on-board copper
dissipating area to guarantee a safe operating junction temperature (125 °C maximum).
Figure 24. IC power dissipation versus output power
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L6235
11.2
Application information
Thermal management
In most applications the power dissipation in the IC is the main factor that sets the maximum
current that can be delivered by the device in a safe operating condition. Selecting the
appropriate package and heatsinking configuration for the application is required to maintain
the IC within the allowed operating temperature range for the application. Figure 25 and 26
show the junction to ambient thermal resistance values for the PowerSO36 and SO24
packages.
For instance, using a PowerSO package with a copper slug soldered on a 1.5 mm copper
thickness FR4 board with a 6 cm2 dissipating footprint (copper thickness of 35 m), the
Rth(j-amb) is about 35 °C/W. Figure 27 shows mounting methods for this package. Using
a multilayer board with vias to a ground plane, thermal impedance can be reduced down to
15 °C/W.
Figure 25. PowerSO36 junction ambient thermal resistance versus on-board copper
area
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34
Application information
L6235
Figure 27. Mounting the PowerSO package
Slug soldered
to PCB with
dissipating area
28/34
Slug soldered
to PCB with
dissipating area
plus ground layer
DocID7618 Rev 4
Slug soldered to PCB with
dissipating area plus ground layer
contacted through via holes
L6235
Application information
Figure 28. Typical quiescent current vs. supply Figure 29. Typical high-side RDS(ON) vs. supply
voltage
voltage
Iq [m A]
5.6
fsw = 1 kHz
RDS(ON) []
Tj = 25 °C
0.380
Tj = 85 °C
5.4
0.376
0.372
Tj = 125 °C
Tj = 25 °C
0.368
5.2
0.364
0.360
5.0
0.356
0.352
4.8
0.348
0.344
0.340
4.6
0
10
20
30
V S [V]
40
50
60
0.336
0
5
10
15
20
25
30
VS [V]
Figure 30. Normalized typical quiescent current
vs. switching frequency
Figure 31. Normalized RDS(ON) vs. junction
temperature (typical value)
Iq / (Iq @ 1 kHz)
1.7
R DS (ON) / (RDS(ON) @ 25 °C)
1.6
1.8
1.5
1.6
1.4
1.4
1.3
1.2
1.2
1.1
1.0
1.0
0.9
0
20
40
60
80
100
fSW [kHz]
0.8
0
20
40
60
80
100
120
140
Tj [°C]
Figure 32. Typical low-side RDS(ON) vs. supply
voltage
R DS(ON) []
Figure 33. Typical drain-source diode forward
ON characteristic
ISD [A]
0.300
3.0
Tj = 25 °C
0.296
2.5
Tj = 25 °C
0.292
2.0
0.288
1.5
0.284
1.0
0.280
0.5
0.276
0
5
10
15
V S [V]
20
25
30
0.0
700
800
900
1000
1100
1200
1300
VSD [mV]
DocID7618 Rev 4
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Package information
12
L6235
Package information
In order to meet environmental requirements, ST offers these devices in different grades of
ECOPACK® packages, depending on their level of environmental compliance. ECOPACK
specifications, grade definitions and product status are available at: www.st.com.
ECOPACK is an ST trademark.
12.1
PowerSO36 package information
Figure 34. PowerSO36 package outline
1
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DocID7618 Rev 4
L6235
Package information
Table 9. PowerSO36 package mechanical data
Dimensions
Symbol
mm
inch
Min.
Typ.
Max.
Min.
Typ.
Max.
A
-
-
3.60
-
-
0.141
a1
0.10
-
0.30
0.004
-
0.012
a2
-
-
3.30
-
-
0.130
a3
0
-
0.10
0
-
0.004
b
0.22
-
0.38
0.008
-
0.015
c
0.23
-
0.32
0.009
-
0.012
D(1)
15.80
-
16.00
0.622
-
0.630
D1
9.40
-
9.80
0.370
-
0.385
E
13.90
-
14.50
0.547
-
0.570
e
-
0.65
-
-
0.0256
-
e3
-
11.05
-
-
0.435
-
10.90
-
11.10
0.429
-
0.437
E2
-
-
2.90
-
-
0.114
E3
5.80
-
6.20
0.228
-
0.244
E4
2.90
-
3.20
0.114
-
0.126
G
0
-
0.10
0
-
0.004
H
15.50
-
15.90
0.610
-
0.626
h
-
-
1.10
-
-
0.043
L
0.80
-
1.10
0.031
-
0.043
(1)
E1
N
10° (max.)
S
8° (max.)
1. “D” and “E1” do not include mold flash or protrusions.
- Mold flash or protrusions shall not exceed 0.15 mm (0.006 inch).
- Critical dimensions are “a3”, “E” and “G”.
DocID7618 Rev 4
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34
Package information
12.2
L6235
SO24 package information
Figure 35. SO24 package outline
&
Table 10. SO24 package mechanical data
Dimensions (mm)
Dimensions (inch)
Symbol
Min.
Typ.
Max.
Min.
Typ.
Max.
A
2.35
-
2.65
0.093
-
0.104
A1
0.10
-
0.30
0.004
-
0.012
B
0.33
-
0.51
0.013
-
0.020
C
0.23
-
0.32
0.009
-
0.013
D(1)
15.20
-
15.60
0.598
-
0.614
E
7.40
-
7.60
0.291
-
0.299
e
-
1.27
-
-
0.050
-
H
10.0
-
10.65
0.394
-
0.419
h
0.25
-
0.75
0.010
-
0.030
L
0.40
-
1.27
0.016
-
0.050
-
0.004
k
ddd
0° (min.), 8° (max.)
-
-
0.10
-
1. “D” dimension does not include mold flash, protrusions or gate burrs. Mold flash, protrusions or gate burrs
shall not exceed 0.15 mm per side.
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L6235
13
Revision history
Revision history
Table 11. Document revision history
Date
Revision
Changes
03-Sep-2003
1
Initial release.
03-Mar-2014
2
Updated Section : Description on page 1 (removed “MultiPower-” from “MultiPowerBCD technology”). Added Contents on page 2.
Updated Section 1 on page 3 (added section title, numbered and moved Figure 1:
Block diagram from page 1 to page 3).
Added title to Section 2 on page 4, added numbers and titles from Table 1 to Table 3.
Added title to Section 3 on page 6, added number and title to Figure 2, renumbered
note 1 below Figure 2, added title to Table 4.
Added title to Section 4 on page 8, added title and number to Table 5, renumbered
notes 1 to 4 below Table 5. Renumbered Figure 3 and Figure 4.
Added section numbers to Section 5 on page 11, Section 5.1 and Section 5.2.
Removed “and C” from first sentence in Section 5.2. Renumbered Table 6, added
header to Table 6. Renumbered Figure 5 to Figure 8.
Added section numbers to Section 6 on page 13. Renumbered Figure 9 to Figure 12.
Numbered Equation 1 to Equation 4.
Added section number to Section 7 on page 17. Renumbered Figure 13.
Added section number to Section 8 on page 18. Renumbered Table 7. Renumbered
Figure 14 and Figure 15.
Added section number to Section 9 on page 20. Renumbered Figure 16 to Figure 18.
Numbered Equation 5 and Equation 6.
Added section number to Section 10 on page 22. Renumbered Figure 19 to Figure 22.
Added section numbers to Section 11 on page 25, Section 11.1 and Section 11.2.
Renumbered Table 8, added header to Table 8. Renumbered Figure 23 to Figure 34.
Updated Section on page 34 (added main title and ECOPACK text. Added titles from
Table 9 to Table 11 and from Figure 35 to Figure 37, reversed order of named tables
and figures. Removed 3D figures of packages, replaced 0.200 by 0.020 inch of max. B
value in Table 11).
Added cross-references throughout document.
Added Section 13 and Table 12.
Minor modifications throughout document.
15-Oct-2014
3
Updated Table 5 on page 8 (replaced units “W” by “” , updated cross-references to
notes of ISOVER and tOCD(OFF) symbols).
Minor modifications throughout document.
04-Oct-2018
4
Removed PowerDIP24 package from the whole document.
Removed “Tj“ from Table 2 on page 4.
Minor modifications throughout document.
DocID7618 Rev 4
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34
L6235
IMPORTANT NOTICE – PLEASE READ CAREFULLY
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improvements to ST products and/or to this document at any time without notice. Purchasers should obtain the latest relevant information on
ST products before placing orders. ST products are sold pursuant to ST’s terms and conditions of sale in place at the time of order
acknowledgement.
Purchasers are solely responsible for the choice, selection, and use of ST products and ST assumes no liability for application assistance or
the design of Purchasers’ products.
No license, express or implied, to any intellectual property right is granted by ST herein.
Resale of ST products with provisions different from the information set forth herein shall void any warranty granted by ST for such product.
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Information in this document supersedes and replaces information previously supplied in any prior versions of this document.
© 2018 STMicroelectronics – All rights reserved
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