TB6559FG

TB6559FG TOSHIBA Bi-CD Integrated Circuit Silicon Monolithic TB6559FG Full-Bridge DC Motor Driver IC The TB6559FG is a full-bridge DC motor driver with LDMOS output transistors. It uses P-channel MOSFETs on the high side and N-channel MOSFETs on the low side, eliminating the need for a charge pump. The TB6559FG achieves high thermal efficiency. Four operating modes are selectable via IN1 and IN2: clockwise (CW), counterclockwise (CCW), short brake and stop. Features • • • • • • • • Power supply voltage: 50 V (max) Output current: 2.5 A (max) Low-ON resistance (upper and lower sum): 1.3 Ω (typ.) Constant-current or direct PWM Standby mode Clockwise (CW), counterclockwise (CCW), short brake and stop Overcurrent protection Thermal shutdown Weight: 0.50 g (typ.) The TB6559FG uses Sn-Ag plating free of lead. About solderability, following conditions were confirmed (1) Use of Sn-37Pb solder Bath · solder bath temperature = 230°C · dipping time = 5 seconds · the number of times = once · use of R-type flux (2) Use of Sn-3.0Ag-0.5Cu solder Bath · solder bath temperature = 245°C · dipping time = 5 seconds · the number of times = once · use of R-type flux 1 2007-06-12 TB6559FG Block Diagram VREG 15 ALERT 11 VCC 5 REG Overcurrent Protection Thermal Shutdown IN1 1 7 OUT1 IN2 16 Decoder SB 2 Timing Logic 9 OUT2 OSC/PWM 14 OSC/PWM 4/12/13 SGND 3 Vref 8 RSA 10 PGND 2 2007-06-12 TB6559FG Pin Functions Pin No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Fin Pin Name IN1 SB Vref S-GND VCC (NC) OUT1 RSA OUT2 P-GND ALERT S-GND S-GND OSC/PWM VREG IN2 Fin Functional Description Control signal input 1 Standby pin Supply voltage pin for current control Ground Power supply pin No connection Output pin 1 Connection pin for an output current detection resistor Output pin 2 Power ground Protective operation alert output Ground Ground Connection pin for an external capacitor/PWM input 5-V output pin Control signal input 2 Ground Vref=0 to 3V 5 V: Protective operation 0 V: Normal ⎯ ⎯ :Connect a capacitor for oscillation VCC (ope) = 10 to 27 V ⎯ Connect OUT1 to a motor coil pin. ⎯ Connect OUT2 to a motor coil pin. ⎯ Remarks Apply either a 0-V or 5-V signal. H: Start, L: Standby 0 to 3 V: constant-current control 4.5 V to VREG: PWM control ⎯ Vref=4.5V to Vreg : Input PWM signal Connect a capacitor between VREG and S-GND. Apply either a 0-V or 5-V signal. Connect Fin to S-GND Absolute Maximum Ratings (Ta = 25°C) Characteristics Supply voltage Output current Power dissipation Operating temperature Storage temperature Symbol VCC IO (Peak) IO (Ave) PD Topr Tstg Rating 50 2.5 (Note 1) A 1.0 1.4 (Note 2) −30 to 85 −55 to 150 W °C °C Unit V Note 1: The maximum ratings are the limits that must not be exceeded, even for an instant, under worst possible conditions. Note 2: Measured on a 60 × 30 × 1.6 mm PCB with a 50% dissipating copper surface. Operating Ranges (Ta = 25°C) Characteristics Supply voltage PWM frequency OSC frequency VREG output current Symbol VCC fCLK fosc VREGout Rating 10 to 30 up to 100 up to 500 up to 1 Unit V kHz kHz mA 3 2007-06-12 TB6559FG Electrical Characteristics (VCC = 24 V, Ta = 25°C, unless otherwise specified) Characteristics Symbol ICC1 Supply current ICC2 ICC3 ICC4 Input voltage VINH VINL Control circuit Hysteresis voltage VIN (HYS) IINH IINL Input voltage VPWMH VPWML Hysteresis voltage OSC/PWM input circuit VPWM(HYS) IPWMH IPWML PWM frequency Minimum clock pulse width Input voltage fPWM 3 tw(PWM) VINSH VINSL Standby circuit Hysteresis voltage VIN (HYS) IINSH IINSL Constant current control Vref input circuit PWM control Input current Output ON-resistance Vosc VPWM Iref Ron (U + L) IL (U) IL (L) Diode forward voltage Internal reference voltage Thermal shutdown temperature Thermal shutdown hysteresis Charge current OSC frequency Discharge current VF (U) VF (L) VREG TSD ΔTSD Iosc(+) Iosc(−) VALERT(H) VALERT(L) 4 ⎯ 6 4 IIN = VREG Io = 0.2 A Io = 1.5 A VCC = 30 V VCC = 30 V Io = 1.5 A Io = 1.5 A VREGout = 1 mA (Design target only. Not tested in production.) (Design target only. Not tested in production.) Vosc/pwm = 1.5 V (sink current) Vosc/pwm = 3.2 V (source current) IALERT = −1 mA IALERT = 1 mA ⎯ (Design target only. Not tested in production.) VIN = 5 V VIN = 0 V ⎯ ⎯ 0 4.5 ⎯ ⎯ ⎯ ⎯ ⎯ ⎯ ⎯ 4.5 ⎯ ⎯ -1.05 3.8 VREG −1 ⎯ 2 2 2 −0.2 ⎯ (Design target only. Not tested in production.) VPWM = 5 V VPWM = 0 V Duty cycle = 50% 3 ⎯ (Design target only. Not tested in production.) VIN = 5 V VIN = 0 V 2 1 Test Circuit Test Condition Stop mode CW and CCW modes Short brake mode Standby mode Min ⎯ ⎯ ⎯ ⎯ 2 −0.2 ⎯ ⎯ ⎯ 2 −0.2 ⎯ ⎯ ⎯ ⎯ Typ. 4 4 4 1 ⎯ ⎯ 0.1 50 ⎯ ⎯ ⎯ 0.5 55 ⎯ ⎯ ⎯ ⎯ ⎯ 0.1 50 ⎯ ― ― 1 1.3 1.3 0.1 0.1 1.3 1.3 5 160 40 ⎯ ⎯ ⎯ ⎯ Max 8 8 8 2 VREG 0.8 ⎯ 75 2 VREG 0.8 ⎯ 75 2 100 ⎯ VREG 0.8 ⎯ 75 2 3.0 V VREG 3 1.8 1.8 10 10 1.7 V 1.7 5.5 ⎯ ⎯ -0.65 mA 6.0 ⎯ V 0.5 V °C °C μA μA Ω μA V kHz μs μA V μA V mA Unit Input current 1 Input current 3 Input current 1 Output leakage current 5 ALERT voltage 4 2007-06-12 TB6559FG Functional Descriptions Control and PWM Input Pins VREG IN1 (IN2, OSC/PWM, SB) 100 kΩ VREG • The input voltage ranges of the IN1, IN2, OSC/PWM and SB inputs must be as follows. These inputs are CMOS- and TTL-compatible, and have a hysteresis of 0.2 V (typ.). VINH: 2 to VREG V VINL: GND to 0.8 V The PWM input frequency should be 100 kHz or less. In Standby mode, all circuits are turned off, except the standby and 5-V circuits. To bring the device out of Standby mode, IN1 and IN2 must be set Low once (Stop mode); for a operating mode must be selected after the power supply becomes stable. • • • OSC/PWM Input Pin VREG SW1 OSC/PWM VREG SW2 100 kΩ Either constant-current or direct PWM is selectable according to the voltage of the Vref input (See the “Pin Functions” table). SW1 and SW2 in the above diagram are controlled by the Vref voltage. • Constant current PWM For constant-current PWM, Vref must be between 0 V and 3 V (SW1: ON, SW2: OFF) and a capacitor must be connected between OSC/PWM and ground. Direct PWM For direct PWM, Vref must be between 4.5 V and VREG (SW1: OFF, SW2: ON). When a PWM signal with an amplitude between 0 V and 5 V is applied to the OSC/PWM input, the OUT1 and OUT2 levels change accordingly, resulting in an alternating sequence of CW/CCW and short brake. • 5 2007-06-12 TB6559FG Input/Output Functions Input Vref IN1 H IN2 H SB H PWM/OSC Capacitor IO (100%) (typ.) ⎯ OUT1 L Output OUT2 L Mode Short brake Constant-current chopping L H H Capacitor Vref 6 ⋅ RS L L CCW Short brake OSC 0 to 3 V H L H Capacitor Vref 6 ⋅ RS Constant-current chopping L L CW Short brake L L H Capacitor ⎯ ⎯ OFF (Hi-Z) OFF (Hi-Z) L L L H L OFF (Hi-Z) OFF (Hi-Z) L H L L L Stop X X L Capacitor H L H L H L H L H L Standby H H H Short brake CCW Short brake CW Short brake Stop L PWM H H 4.5 V to VREG H L H L L H X X L Standby Note: X = Don’t care 6 2007-06-12 TB6559FG Output Operation • Control mode selection Either constant-current or direct PWM control can be selected by the Vref input voltage as follows: Constant-current PWM control: Vref = 0 to 3 V Direct PWM control: Vref = 4.5 V to VREG The constant-current feature is disabled in direct PWM mode. In either mode, the motor operating mode changes between CW/CCW and short brake alternately. To eliminate shoot-through current that flows from supply to ground due to the simultaneous conduction of high-side and low-side transistors in the bridge output, a dead time of 300 ns (design target value) is generated in the IC when transistors switch from on to off, or vice versa. The shoot-through protection permits a synchronous rectification PWM operation without controlling the dead time externally. A dead time is also provided internally when the motor operation mode switches between CW and CCW, and between CW (CCW) and short brake, thereby eliminating the need for external dead time insertion. VCC VCC VCC OUT1 M OUT1 M OUT1 M RS RS RS PWM ON t1 PWM ON → OFF t2 = 300 ns (typ.) VCC PWM OFF t3 VCC OUT1 M OUT1 M RS PWM OFF → ON t4 = 300 ns (typ.) RS PWM ON t5 VCC Output voltage waveform (OUT1) t5 t1 t3 GND t2 t4 7 2007-06-12 TB6559FG Constant-Current Regulation When the Vref voltage is kept constant, the constant current regulator keeps the output current constant by using a peak current detection technique. (1) Constant-current chopping When VRS reaches the reference voltage (Vref), the regulator enters Discharge mode. After four cycles of CK, an internal clock generated by OSC, the regulator moves from Discharge mode to Charge mode. Coil current Vref/6 VRS OSC Internal clock Vref/6 Coil current VRS GND Discharge Charge Discharge (2) Changing the predefined current (during deceleration) When VRS reaches the reference voltage (Vref/6), the regulator enters Discharge mode. Four CK cycles later, the regulator exits Discharge mode and enters Charge mode. If VRS > Vref/6 when it enters Charge mode, however, it then reenters Discharge mode. Four CK cycles later, VRS is again compared against Vref/6. If VRS < Vref/6, the regulator enters and remains in Charge mode until VRS reaches Vref/6. OSC Internal clock Vref/6 VRS Discharge Discharge Charge Charge GND 8 2007-06-12 TB6559FG (3) Changing the predefined current (during acceleration) Even when the reference voltage is increased, the regulator remains in Discharge mode for four CK cycles and then it enters Charge mode. OSC Internal clock Vref/6 Coil current VRS Discharge Charge Discharge GND The average current value becomes lower than the set current value because of the peak current detection method. It should be noted that the average current value changes, depending on the motor characteristics. Calculation of the Internal Oscillation Frequency The OSC oscillation frequency can be calculated by the following equation: fosc = 1/{0.523 × (Cosc [F] × 3700 + Cosc [F] × 600)} [Hz] Reference Voltage Generator In constant-current mode, the peak current is determined by the Vref voltage, as follows: IO = Vref/RS × 1/6 [A] VCC Control circuit OUT1 M IO OUT2 Vref 1/6 RS IO 9 2007-06-12 TB6559FG Internal Constant-Voltage (5 V) Circuit VCC VCC VREG • • The TB6559FG includes a 5-V power supply for control circuit biasing. For oscillation prevention, a capacitor should be connected between VREG and S-GND. Although VRGE can be used to control the inputs to the TB6559FG, the maximum load current should be limited to 1 mA. The TB6559FG has power monitoring circuitry that turns off the output when VREG falls below 6.0 V (design target value). With a hysteresis of 0.3 V (design target value), the output is turned back on when VREG reaches 6.3 V (design target value) again. • Output Circuit VCC OUT1 (OUT2) P-GND • • • The TB6559FG uses P-channel MOS transistors on the high side and N-channel MOS transistors on the low side. The output ON-resistance (Ron) is 1.3 Ω (high-side and low-side sum) The switching characteristics of the output transistors are shown below. PWM input tpLH tpHL 90% 90% 50% 10% Output voltage (OUT1, OUT2) 10% 50% tr tf Switching Characteristics Item tpLH tpHL tr tf Dead time Typical Value 750 1000 100 150 700 ns Unit 10 2007-06-12 TB6559FG VCC Power Supply • • • VCC supplies a voltage to the output circuit and the internal 5-V circuit. The operating voltage range is: VCC (opr.) = 10 to 30 V IN1, IN2, and SB should be set Low at power-on. (In direct PWM mode, OSC and PWM should also be set Low.) GND Section • The TB6559FG has two separate grounds: S-GND for the control circuitry and P-GND for the output circuitry. S-GND and P-GND should be short-circuited at a location as close to the TB6559FG as possible. ALERT Circuit • When either the thermal shutdown or overcurrent protection circuit is activated, the ALERT output goes High (CMOS output). ALERT may be initially unstable causing chattering or noise pulses. To avoid such instability, it is recommended to insert an RC filter to the output line. Normal: Low Protective operation: High Thermal Shutdown (TSD) Circuit The TB6559FG incorporates a thermal shutdown circuit. When the junction temperature (Tj) exceeds 160°C (typ.), the output transistors are turned off. The output transistors are automatically turned on when the junction temperature cools past the shutdown threshold, which is lowered by a hysteresis of 40°C. The IC has 40°C of temperature hysteresis. TSD = 160°C (target spec) ΔTSD = 40°C (target spec) 160°C (typ.) 120°C (typ.) Chip temperature TSD H ALERT output L 11 2007-06-12 TB6559FG Overcurrent Protection Circuit (ISD) ILIM Output current 0 OFF 10 μs (typ.) Not detected 50 μs (typ.) OFF 50 μs (typ.) 10 μs (typ.) H ALERT output L The TB6559FG allows for the sensing of the current that flows through each output transistor. The currents through each of the output transistors are continually monitored. In the event of an overcurrent in at least one of the transistors, the overcurrent protection circuitry turns all transistors off. The overcurrent protection circuitry incorporates a timer to measure 50 μs (typ.) after the transistors are turned off. After 50 μs, the protection circuitry turns the output transistors back on again automatically. If the overcurrent persists, the device begins cycling into and out of thermal shutdown. To prevent false detection due to glitches, the overcurrent protection circuitry turns off the transistors only when the current exceeds the shutdown threshold for 10 μs or longer. The design target value for current limiting is 5.0 A (typ.) but has variations between 4.0 to 6.0 A. 12 2007-06-12 TB6559FG Typical Characteristics Graphs TB6559FG TB6559FG External Components Symbol C1 C2 C3 Use VREG oscillation prevention Power noise absorption Power noise absorption Recommended Value 0.1 μF to 1.0 μF 0.001 μF to 1 μF 50 μF to 100 μF Remarks ⎯ ⎯ ⎯ 13 2007-06-12 TB6559FG Typical Application Examples Direct-PWM Drive 5V Note 5 11 VDD PWM PORT1 PORT2 PORT3 GND ALERT 14 OSC/PWM 1 IN1 Note 4 C1 15 5 Fuse C2 Note 1 C3 24 V VREG VCC 7 M OUT2 9 Note 2 OUT1 TB6559FG 16 IN2 2 SB Vref 3 Microcontroller 5V Constant-current PWM Drive Note 4 5V C1 Note 5 11 VDD PORT1 PORT2 PORT3 PORT4 GND 1 IN1 ALERT 15 5 VREG VCC 7 Fuse C2 Note 1 C3 RSA 8 S-GND 4/12/13 P-GND 10 Note 3 24 V 16 IN2 2 3 SB Vref OSC/PWM RSA 14 8 S-GND 4/12/13 OUT1 TB6559FG OUT2 9 M Note 2 P-GND 10 0 V to 3 V Microcontroller Note 3 Note 1: A bypass capacitor should be connected between VCC and P-GND and placed as close as possible to the TB6559FG. Note 2: When a capacitor is connected between the motor pins to reduce noise, a resistor should also be inserted to limit the charge current. This capacitor causes the switching loss to increase for PWM control; therefore, this capacitor should not be used, if possible. Note 3: S-GND and P-GND should be short-circuited at a location as close to the TB6559FG as possible. (Same for Fin) Note 4: The capacitor C1 should be connected to S-GND. Note 5: If there is chattering or noise in the output signal, connect an RC filter to ALERT. 14 2007-06-12 TB6559FG Usage Precautions • Although the TB6559FG contains overcurrent detection circuitry, a large current might abruptly flow through the IC in case of a short-circuit to power supply, a short-circuit to ground or a short-circuit across the load, damaging the device permanently. This possibility should be fully considered in the design of the output, VCC and ground lines. If the device is damaged, a large current might continually flow through the device as a secondary effect. Therefore, Toshiba recommends that a fuse be connected to the power supply line. Install this IC properly. If not, (e.g., installing it in the wrong position), the IC might be broken. If external components are shorted together, the IC might be broken. • • 15 2007-06-12 TB6559FG Package Dimensions Weight: 0.50 g (typ.) 16 2007-06-12 TB6559FG Notes on Contents 1. Block Diagrams Some of the functional blocks, circuits, or constants in the block diagram may be omitted or simplified for explanatory purposes. 2. Equivalent Circuits The equivalent circuit diagrams may be simplified or some parts of them may be omitted for explanatory purposes. 3. Timing Charts Timing charts may be simplified for explanatory purposes. 4. Application Circuits The application circuits shown in this document are provided for reference purposes only. Thorough evaluation is required, especially at the mass production design stage. Toshiba does not grant any license to any industrial property rights by providing these examples of application circuits. 5. Test Circuits Components in the test circuits are used only to obtain and confirm the device characteristics. These components and circuits are not guaranteed to prevent malfunction or failure from occurring in the application equipment. IC Usage Considerations Notes on Handling of ICs (1) The absolute maximum ratings of a semiconductor device are a set of ratings that must not be exceeded, even for a moment. Do not exceed any of these ratings. Exceeding the rating(s) may cause the device breakdown, damage or deterioration, and may result injury by explosion or combustion. Use an appropriate power supply fuse to ensure that a large current does not continuously flow in case of over current and/or IC failure. The IC will fully break down when used under conditions that exceed its absolute maximum ratings, when the wiring is routed improperly or when an abnormal pulse noise occurs from the wiring or load, causing a large current to continuously flow and the breakdown can lead smoke or ignition. To minimize the effects of the flow of a large current in case of breakdown, appropriate settings, such as fuse capacity, fusing time and insertion circuit location, are required. If your design includes an inductive load such as a motor coil, incorporate a protection circuit into the design to prevent device malfunction or breakdown caused by the current resulting from the inrush current at power ON or the negative current resulting from the back electromotive force at power OFF. IC breakdown may cause injury, smoke or ignition. Use a stable power supply with ICs with built-in protection functions. If the power supply is unstable, the protection function may not operate, causing IC breakdown. IC breakdown may cause injury, smoke or ignition. Do not insert devices in the wrong orientation or incorrectly. Make sure that the positive and negative terminals of power supplies are connected properly. Otherwise, the current or power consumption may exceed the absolute maximum rating, and exceeding the rating(s) may cause the device breakdown, damage or deterioration, and may result injury by explosion or combustion. In addition, do not use any device that is applied the current with inserting in the wrong orientation or incorrectly even just one time. (2) (3) (4) 17 2007-06-12 TB6559FG Points to Remember on Handling of ICs (1) Over Current Protection Circuit Over current protection circuits (referred to as current limiter circuits) do not necessarily protect ICs under all circumstances. If the Over current protection circuits operate against the over current, clear the over current status immediately. Depending on the method of use and usage conditions, such as exceeding absolute maximum ratings can cause the over current protection circuit to not operate properly or IC breakdown before operation. In addition, depending on the method of use and usage conditions, if over current continues to flow for a long time after operation, the IC may generate heat resulting in breakdown. Thermal Shutdown Circuit Thermal shutdown circuits do not necessarily protect ICs under all circumstances. If the thermal shutdown circuits operate against the over temperature, clear the heat generation status immediately. Depending on the method of use and usage conditions, such as exceeding absolute maximum ratings can cause the thermal shutdown circuit to not operate properly or IC breakdown before operation. Heat Radiation Design In using an IC with large current flow such as power amp, regulator or driver, please design the device so that heat is appropriately radiated, not to exceed the specified junction temperature (Tj) at any time and condition. These ICs generate heat even during normal use. An inadequate IC heat radiation design can lead to decrease in IC life, deterioration of IC characteristics or IC breakdown. In addition, please design the device taking into considerate the effect of IC heat radiation with peripheral components. Back-EMF When a motor rotates in the reverse direction, stops or slows down abruptly, a current flow back to the motor’s power supply due to the effect of back-EMF. If the current sink capability of the power supply is small, the device’s motor power supply and output pins might be exposed to conditions beyond maximum ratings. To avoid this problem, take the effect of back-EMF into consideration in system design. (2) (3) (4) 18 2007-06-12 TB6559FG RESTRICTIONS ON PRODUCT USE • The information contained herein is subject to change without notice. 021023_D 070122EBA_R6 • TOSHIBA is continually working to improve the quality and reliability of its products. Nevertheless, semiconductor devices in general can malfunction or fail due to their inherent electrical sensitivity and vulnerability to physical stress. It is the responsibility of the buyer, when utilizing TOSHIBA products, to comply with the standards of safety in making a safe design for the entire system, and to avoid situations in which a malfunction or failure of such TOSHIBA products could cause loss of human life, bodily injury or damage to property. In developing your designs, please ensure that TOSHIBA products are used within specified operating ranges as set forth in the most recent TOSHIBA products specifications. Also, please keep in mind the precautions and conditions set forth in the “Handling Guide for Semiconductor Devices,” or “TOSHIBA Semiconductor Reliability Handbook” etc. 021023_A • The TOSHIBA products listed in this document are intended for usage in general electronics applications (computer, personal equipment, office equipment, measuring equipment, industrial robotics, domestic appliances, etc.). These TOSHIBA products are neither intended nor warranted for usage in equipment that requires extraordinarily high quality and/or reliability or a malfunction or failure of which may cause loss of human life or bodily injury (“Unintended Usage”). Unintended Usage include atomic energy control instruments, airplane or spaceship instruments, transportation instruments, traffic signal instruments, combustion control instruments, medical instruments, all types of safety devices, etc. Unintended Usage of TOSHIBA products listed in this document shall be made at the customer’s own risk. 021023_B • The products described in this document shall not be used or embedded to any downstream products of which manufacture, use and/or sale are prohibited under any applicable laws and regulations. 060106_Q • The information contained herein is presented only as a guide for the applications of our products. No responsibility is assumed by TOSHIBA for any infringements of patents or other rights of the third parties which may result from its use. No license is granted by implication or otherwise under any patents or other rights of TOSHIBA or the third parties. 070122_C • Please use this product in compliance with all applicable laws and regulations that regulate the inclusion or use of controlled substances. Toshiba assumes no liability for damage or losses occurring as a result of noncompliance with applicable laws and regulations. 060819_AF • The products described in this document are subject to foreign exchange and foreign trade control laws. 060925_E 19 2007-06-12