PFM4414VB6M24D0C00

PFM™ in a VIA™ Package AC-DC Converter PFM4414xB6M24D0yzz ® S US C C NRTL US Isolated AC-DC Converter with PFC Features & Benefits Product Ratings • Universal input (85 – 264VAC) VIN = 85 – 264V POUT = up to 400W VOUT = 24V IOUT = 16.7A • 24VOUT, regulated, isolated • 400W maximum power • High efficiency Product Description • Built-in EMI filtering The PFM in a VIA Package is a highly advanced 400W AC-DC converter operating from a rectified universal AC input which delivers an isolated and regulated Safety Extra Low Voltage (SELV) 24V secondary output. • Chassis-mount or board-mount packaging options • Always-on, self-protecting converter control architecture • SELV Output This unique, ultra-low-profile module incorporates AC-DC conversion, integrated filtering and transient surge protection in a chassis-mount or PCB-mount form factor. • Two temperature grades including operation to –40°C • Robust package The PFM enables a versatile two-sided thermal strategy which greatly simplifies thermal design challenges. • Versatile thermal management When combined with downstream Vicor DC-DC conversion components and regulators, the PFM allows the Power Design Engineer to employ a simple, low-profile design which will differentiate his end-system without compromising on cost or performance metrics. • Safe and reliable secondary-side energy storage • High MTBF • 140W/in3 power density • 4414 package • AC Input Front-End Module provides external rectification and transient protection (AIM™ sold separately) Typical Applications • Small-cell base stations • Telecom switching equipment • LED lighting Shown with required companion component, AIM™ (see pages 2-3) • Industrial power systems Size: 4.35 x 1.40 x 0.37in [110.55 x 35.54 x 9.40mm] Part Ordering Information Product Function Package Length Package Width Package Type Input Voltage Range Ratio Output Voltage (Range) Max Output Power Product Grade PFM 44 14 x B6 M 24 D0 y PFM = Power Factor Module Length in Inches x 10 Width in Inches x 10 B = Board VIA V = Chassis VIA PFM™ in a VIA™ Package Page 1 of 24 Internal Reference Rev 1.2 08/2018 C = –20 to 100°C T = –40 to 100°C Option Field z z 00 = Chassis/Always On 04 = Short Pin/Always On 08 = Long Pin/Always On PFM4414xB6M24D0yzz Typical PCB-Mount Applications J1 Inlet 85 264VAC F1 M2 M1 +OUT L MOV +OUT +IN AIM1714 N –OUT PFM4414 24 V + _ 24 V 10 A + + + C1 C2 C3 2 x Cool-Power® ZVS Buck –OUT –IN Cool-Power® ZVS Buck + _ 3.3V 10 A + _ 1.8V 8 A The PCB terminal option allows mounting on an industry standard printed circuit board, with two different pin lengths. Vicor offers a variety of downstream DC-DC converters driven by the 24V output of the PFM in a VIA package. The 24V output is usable directly by loads that are tolerant of the PFC line ripple, such as fans, motors, relays, and some types of lighting. Use downstream DC-DC point-of-load converters where more precise regulation is required. Parts List for Typical PCB-Mount Applications J1 Qualtek 703W IEC 320-C14 Power Inlet F1 Littelfuse 0216008.MXP 8A 250VAC 5 x 20mm holder M1 Vicor AIM™ AIM1714BB6MC7D5yzz M2 Vicor PFM PFM4414BB6M24D0yzz Nichicon UVR1V153MRD 15,000µF 35V 4.3A 25 x 50mm bent 90°, x 3 pcs or C1, C2, (C3) CDE 380LX153M035A022 15,000µF 35V 5.6A 35 x 30mm snap in, x 3 pcs or Sic Safco Cubisic LP A712062 22,000µF 35V 5.8A 45 x 75 x 12mm rectangular, x 2 pcs or CDE MLPE1566 22,000µF 35V 8.4A 45 x 76 x 12.5mm x 2 pcs. MOV PFM™ in a VIA™ Package Page 2 of 24 Littelfuse TMOV20RP300E VARISTOR 10kA 300V 250 J 20mm Rev 1.2 08/2018 PFM4414xB6M24D0yzz Typical Chassis-Mount Applications J1 F1 M1 L M2 +OUT +OUT +IN 24V Inlet Fan 85 264VAC MOV PFM4414 AIM1714 N –OUT C1 C2 C3 –OUT –IN 8 Relays 8 16 Dispensors Controller Coin Box The PFM in a VIA package is available in chassis-mount option, saving the cost of a PCB and allowing access to both sides of the power supply for cooling. The parts list below minimizes the number of interconnects required between necessary components, and selects components with terminals traditionally used for point-to-point chassis wiring. Parts List for Typical Chassis-Mount Applications J1 Qualtek 719W or 723W IEC 320-C14 Power Inlet F1 Littelfuse 0216008.MXP 8A 250 VAC 5 x 20mm in J1, or separate fuse holder M1 Vicor AIM™ AIM1714VB6MC7D5y00 M2 Vicor PFM PFM4414VB6M24D0y00 C1, C2, C3 Nichicon LNT1V153MSE 15,000µF 35V 5.1A 35 x 83mm screw terminal or C1 Kemet ALS30A473KE040 47,000µF 40V 14.2A 51 x 84mm screw terminal MOV Littelfuse TMOV20RP300E VARISTOR 10kA 300V 250 J 20mm PFM™ in a VIA™ Package Page 3 of 24 Rev 1.2 08/2018 PFM4414xB6M24D0yzz Pin Configuration TOP VIEW +IN 1 3 –IN 2 4 –OUT +OUT PFM4414 VIA - Chassis Mount - Terminals Up TOP VIEW –IN 2 4 –OUT +IN 1 3 +OUT PFM4414 VIA - PCB Mount - Pins Down Please note that these Pin drawings are not to scale. Pin Descriptions Pin Number Signal Name Type 1 +IN INPUT POWER Positive input power terminal 2 –IN INPUT POWER RETURN Negative input power terminal 3 +OUT OUTPUT POWER Positive output power terminal 4 –OUT OUTPUT POWER RETURN Negative output power terminal PFM™ in a VIA™ Package Page 4 of 24 Function Rev 1.2 08/2018 PFM4414xB6M24D0yzz Absolute Maximum Ratings The absolute maximum ratings below are stress ratings only. Operation at or beyond these maximum ratings can cause permanent damage to the device. Parameter Comments Min Max Unit Input Voltage +IN to –IN 1ms max 0 600 VPK Input Voltage (+IN to –IN) Continuous, Rectified 0 275 VRMS Output Voltage (+OUT to –OUT) –0.5 29 VDC Output Current 0.0 24.7 A 4 [0.45] in.lbs [N.m] Screw Torque 4 mounting, 2 input, 2 output Operating Internal Temperature T-Grade –40 125 °C Storage Temperature T-Grade –65 125 °C Dielectric Withstand * See note below Input-Case Basic Insulation 2121 VDC Input-Output Reinforced Insulation (Internal ChiP™ tested at 4242VDC prior to assembly.) 2121 VDC Output-Case Functional Insulation 707 VDC 20.00 500 16.00 400 12.00 300 8.00 200 4.00 100 0.00 0 -60 -40 -20 0 20 40 60 Case Temperature (°C) Current Safe operating area PFM™ in a VIA™ Package Page 5 of 24 Rev 1.2 08/2018 Power 80 100 Output Power (W) Output Current (A) * Please see Dielectric Withstand section. See page 18. PFM4414xB6M24D0yzz Electrical Specifications Specifications apply over all line and load conditions, 50Hz and 60Hz line frequencies, TINT = 25°C, unless otherwise noted; boldface specifications apply over the temperature range of the specified product grade. COUT is 44,000µF ±20% unless otherwise specified. Attribute Symbol Conditions / Notes Min Typ Max Unit 264 VRMS 600 V 148 VRMS Power Input Specification Input Voltage Range, Continuous Operation VIN Input Voltage Range, Transient, Non-Operational (Peak) VIN Input Voltage Cell Reconfiguration Low-to-High Threshold VIN-CR+ Input Voltage Cell Reconfiguration High-to-Low Threshold VIN-CR- 85 1ms 145 132 Input Current (Peak) IINRP Source Line Frequency Range fline Power Factor PF Input power >200W Input Inductance, Maximum LIN Differential mode inductance, common-mode inductance may be higher. See section “Source Inductance Considerations” on page 15. Input Capacitance, Maximum CIN After AIM™, between +IN and –IN 135 See Figure 8, start-up waveforms 47 VRMS 12 A 63 Hz 0.96 1 mH 1.5 µF 7 W 25 V No Load Specification Input Power – No Load, Maximum PNL Power Output Specification Output Voltage Set Point Output Voltage, No Load VOUT VOUT-NL VIN = 230VRMS, 100% load 23 Over all operating steady-state line conditions. Wider tolerance valid up to 50W output due to line cycle skipping. 21 27 V 15 28.8 V 400 W Output Voltage Range (Transient) VOUT Non-faulting abnormal line and load transient conditions Output Power POUT See SOA on Page 5 VIN = 230V, full load, exclusive of AIM losses Efficiency η 90.5 24 92 % 85V < VIN < 264V, full load, exclusive of AIM losses 90 % 85V < VIN < 264V, 75% load, exclusive of AIM losses 90 % Output Voltage Ripple, Switching Frequency VOUT-PP-HF Over all operating steady-state line and load conditions, 20MHz BW, measured at output, Figure 5 100 1000 mV Output Voltage Ripple Line Frequency VOUT-PP-LF Over all operating steady-state line and load conditions, 20MHz BW 1.5 3.5 V Output Capacitance (External) COUT-EXT Allows for ±20% capacitor tolerance 60000 µF 27000 Output Turn-On Delay TON From VIN applied 500 1000 ms Start-Up Set-Point Acquisition Time TSS Full load 500 1000 ms TCR Full load 5.5 11 ms 20 % 600 ms Cell Reconfiguration Response Time Voltage Deviation (Transient) Recovery Time %VOUT-TRANS –37.5 TTRANS 300 Line Regulation %VOUT-LINE Full load 3 % Load Regulation %VOUT-LOAD 10% to 100% load 3 % SOA 16.7 A 20ms duration, average power ≤POUT, max 24.7 A Output Current (Continuous) Output Current (Transient) PFM™ in a VIA™ Package Page 6 of 24 IOUT IOUT-PK Rev 1.2 08/2018 PFM4414xB6M24D0yzz Electrical Specifications (Cont.) Specifications apply over all line and load conditions, 50Hz and 60Hz line frequencies, TINT = 25°C, unless otherwise noted; boldface specifications apply over the temperature range of the specified product grade. COUT is 44,000µF ±20% unless otherwise specified. Attribute Symbol Conditions / Notes Min Typ Max Unit 74 83 VRMS Powertrain Protections Input Undervoltage Turn-On VIN-UVLO+ Input Undervoltage Turn-Off VIN-UVLO– Input Overvoltage Turn-On VIN-OVLO– Input Overvoltage Turn-Off See Timing Diagram 65 71 VRMS See Timing Diagram 265 270 VRMS 273 287 VRMS Instantaneous, latched shutdown 29 30.5 32 V VIN-OVLO+ Output Overvoltage Threshold VOUT-OVLO+ Upper Start / Restart Temperature Threshold (Case) TCASE-OTP– 100 °C Overtemperature Shutdown Threshold (Internal) TINT-OTP+ 125 °C Overtemperature Shutdown Threshold (Case) TCASE-OTP+ 110 °C Overcurrent Blanking Time TOC Based on line frequency 400 460 550 ms Input Overvoltage Response Time TPOVP 40 ms Input Undervoltage Response Time TUVLO Based on line frequency 200 ms Output Overvoltage Response Time TSOVP Powertrain on 30 ms TSC Powertrain on, operational state 270 µs Fault Retry Delay Time TOFF See Timing Diagram Output Power Limit PPROT 50% overload for 20ms typ allowed Short Circuit Response Time PFM™ in a VIA™ Package Page 7 of 24 Rev 1.2 08/2018 10 400 s W PFM™ in a VIA™ Package Page 8 of 24 Output Input Rev 1.2 08/2018 ILOAD VOUT EN VIN-RMS tON ≈30VRMS VIN-UVLO+ 1 Input Power On & UV Turn-on VOUT-NL VOUT 2 3 10% Full Load Load Applied Applied tEN-DIS 4 EN Forced Low tON 5 EN High tSS VIN-CR+ tPOVP tON tSS VIN-OVLO- 7 8 Input Input OV OV Turn-off Turn-on VIN-OVLO+ tCR 6 Range Change LO to HI tCR VIN-CR- 9 Range Change HI to LO tUVLO VIN-UVLO- 11 12 Load Input Power Step Off & UV Turn-off tTRANS (2 places) 10 Load Dump PFM4414xB6M24D0yzz Timing Diagram PFM™ in a VIA™ Package Page 9 of 24 Output Input Rev 1.2 08/2018 ILOAD VOUT EN VIN-RMS tSS tON VIN-UVLO+ 13 Input Power ON & UV Turn-on tOFF+tON tOC tOC 14 Output OC Fault tOFF+tON tOC 15 Output OC Recovery * )) )) tSOVP )) tON 17 Toggle EN (Output OVP Recovery) VOUT-OVLO+ )) )) )) 16 Output OVP Fault * 18 Output OVP Fault )) )) )) )) )) )) VIN-UVLO+ tON 19 Recycle Input Power (Output OVP Recovery) tSC tOFF+tON 20 Output SC Fault tOFF+tON 21 Output SC Recovery ≥tOFF+tON VIN-UVLO- 22 23 24 OT Fault Line Input & Drop-Out Power Recovery Off & UV Turn-off PFM4414xB6M24D0yzz Timing Diagram (Cont.) PFM4414xB6M24D0yzz No Load Power Dissipation (W) Application Characteristics 92.4 92.2 Efficiency (%) 92.0 91.8 91.6 91.4 91.2 91.0 90.8 90.6 85 105 125 145 165 185 205 225 245 3.00 2.50 2.00 1.50 1.00 0.50 0.00 85 265 105 125 165 185 225 245 265 80°C 20°C Figure 1 — Full-load efficiency vs. line voltage 205 Input Line Voltage Input Line Voltage Figure 2 — Typical no-load power dissipation vs. VIN , module enabled 1.00 800 0.98 700 0.96 600 Power Factor Current (mA) 145 500 400 300 200 0.94 0.92 0.90 0.88 0.86 0.84 100 0.82 0 0.80 0 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 230V, 50Hz 1/3x EN61000-3-2, Class A 100 200 300 400 Output Power (W) EN61000-3-2, Class D VIN: 120V/60Hz 230V/50Hz 100V/50Hz Figure 3 — Typical input current harmonics, full load vs. VIN using typical applications circuit on pages 2 & 3 Figure 4 — Typical power factor vs. VIN and IOUT using typical applications circuit on pages 2 & 3 Figure 5 — Typical switching frequency output voltage ripple waveform, TCASE = 30ºC, VIN = 230V, IOUT = 16.7A, no external ceramic capacitance, 20MHz BW Figure 6 — Typical line frequency output voltage ripple waveform, TCASE = 30ºC, VIN = 230V, IOUT = 16.7A, COUT = 44,000µF. 20MHz BW PFM™ in a VIA™ Package Rev 1.2 Page 10 of 24 08/2018 PFM4414xB6M24D0yzz Application Characteristics (Cont.) Figure 7 — Typical output voltage transient response, TCASE = 30ºC, VIN = 230V, IOUT = 16.7A, 4.2A COUT = 44,000µF Figure 8 — Typical start-up waveform, application of VIN , RLOAD = 1.4Ω, COUT = 44,000µF Figure 9 — 230V, 120V range change transient response, IOUT = 16.7A, COUT = 44,000µF Figure 10 — Line drop out, 230V 50Hz, 0° phase, IOUT = 16.7A, COUT = 44,000µF Figure 11 — Line drop out, 90° phase, VIN = 230V, IOUT = 16.7A, COUT = 44,000µF Figure 12 — Typical line current waveform, VIN = 120V, 60Hz IOUT = 16.7A, COUT = 44,000µF PFM™ in a VIA™ Package Rev 1.2 Page 11 of 24 08/2018 PFM4414xB6M24D0yzz Application Characteristics (Cont.) Det Att 20 dB 100 QP Trd ResBW INPUT 2 9 kHz Meas T 55022RED 20 ms Unit 1 MHz 1QP 2AV 22QPB dB V 10 MHz SGL 1QP 2AV 22QPB 60 22AVB 22AVB 50 40 40 30 30 13.Jul 2017 14:25 150 kHz Date: 20 30 MHz 13.JUL.2017 14:25:07 13.Jul 2017 12:29 150 kHz Date: Figure 13 — Typical EMI spectrum, QPk, average scan, 90% load, 115VIN, COUT = 44,000µF using typical chassis‑mount application circuit 30 MHz 13.JUL.2017 12:29:36 Figure 14 — Typical EMI spectrum, QPk, average scan, 90% load, 230VIN, COUT = 44,000µF using typical chassis‑mount application circuit 50 94 50 92 45 92 45 90 40 90 40 88 35 88 35 86 30 86 30 84 25 84 25 82 20 82 20 80 15 80 15 78 10 0 2 4 6 8 10 12 14 16 18 Efficiency (%) Power Dissipation (W) 94 78 Load Current (A) VIN: 115V 230V Eff 85V 115V 230V P Diss VIN: 45 90 40 88 35 86 30 84 25 82 20 80 15 4 6 8 10 12 14 16 18 Power Dissipation (W) 50 92 2 10 Load Current (A) VIN: 4 6 8 10 12 14 16 18 85V 115V 230V Eff 85V 115V 230V P Diss 85V 115V 230V Eff 85V 115V 230V P Diss Figure 16 — VIN to VOUT efficiency and power dissipation vs. VIN and IOUT , TCASE = 25ºC 94 0 2 Load Current (A) 85V Figure 15 — VIN to VOUT efficiency and power dissipation vs. VIN and IOUT , TCASE = –40ºC 78 0 Figure 17 — VIN to VOUT efficiency and power dissipation vs. VIN and IOUT , TCASE = 80ºC PFM™ in a VIA™ Package Rev 1.2 Page 12 of 24 08/2018 10 Power Dissipation (W) 50 Efficiency (%) 1 MHz 70 60 Efficiency (%) 55022RED 20 ms Unit 80 70 20 9 kHz Meas T 90 SGL 80 QP Trd ResBW INPUT 2 100 10 MHz 90 Det Att 20 dB dB V PFM4414xB6M24D0yzz General Characteristics Specifications apply over all line and load conditions, 50Hz and 60Hz line frequencies, TC = 25°C, unless otherwise noted.; boldface specifications apply over the temperature range of the specified Product Grade. Attribute Symbol Conditions / Notes Min Typ Max Unit Mechanical Length L 110.30 [4.34] 110.55 [4.35] 110.80 [4.36] mm [in] Width W 35.29 [1.39] 35.54 [1.40] 35.79 [1.41] mm [in] Height H 9.019 [0.355] 9.40 [0.37] 9.781 [0.385] mm [in] Volume Vol Weight W Without heat sink 36.9 [2.25] cm3 [in3] 148 [5.2] g [oz] Pin material C145 copper, half hard Underplate Low-stress ductile nickel 50 100 µin Palladium 0.8 6 µin Soft Gold 0.12 2 µin C-Grade, see derating curve in SOA –20 100 °C T-Grade, see derating curve in SOA –40 100 °C Pin Finish Thermal Operating Case Temperature TC Thermal Resistance, Pin Side θINT_PIN_SIDE 1.4 °C/W θINT_NON_PIN_SIDE 1.8 °C/W θHOU 0.36 °C/W 54 J/K Thermal Resistance, Non-Pin Side Thermal Resistance, Housing Shell Thermal Capacity Thermal Design See Thermal Considerations on Page 17 Assembly ESD Rating ESDHBM Human Body Model, JEDEC JESD 22-A114C.01 ESDMM Machine Model, JEDEC JESD 22-A115B N/A ESDCDM Charged Device Model, JEDEC JESD 22-C101D 200 1,000 V Safety cTÜVus, EN60950-1 and IEC 60950-1 Agency Approvals / Standards cURus, UL 60950-1 and CAN/CSA 60950-1 CE Marked for Low Voltage Directive and RoHS Recast Directive, as applicable Touch Current measured in accordance with IEC 60990 using measuring network Figure 3 (PFM in a VIA package only) PFM™ in a VIA™ Package Rev 1.2 Page 13 of 24 08/2018 0.5 mA PFM4414xB6M24D0yzz General Characteristics (Cont.) Specifications apply over all line and load conditions, 50Hz and 60Hz line frequencies, TC = 25°C, unless otherwise noted.; boldface specifications apply over the temperature range of the specified Product Grade. Attribute Symbol Conditions / Notes Min Typ Max Unit EMI/EMC Compliance (Pending) FCC Part 15, EN55022, CISPR22: 2006 + A1: 2007, Conducted Emissions Class B Limits - with –OUT connected to GND EN61000-3-2: 2009, Harmonic Current Emissions Class A EN61000-3-3: 2005, Voltage Changes & Flicker PST