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VTM48EF040M050B0R

VTM48EF040M050B0R

  • 厂商:

    VICOR(威科)

  • 封装:

    -

  • 描述:

    VTMCURRENTMULTIPLIER

  • 数据手册
  • 价格&库存
VTM48EF040M050B0R 数据手册
VTM™ Current Multiplier VTM48Ex040y050B0R S C NRTL US High Efficiency, Bi-directional, Sine Amplitude Converter™ Features & Benefits Description • 48VDC to 4VDC 50A bi-directional current multiplier The VI Chip® bi-directional current multiplier is a Sine Amplitude Converter™ (SAC™) operating from a 26 to 55VDC primary source or a 2.2 to 4.6VDC secondary source to power a load. The bi-directional Sine Amplitude Converter isolates and transforms voltage at a secondary:primary ratio of 1/12. The SAC offers a low AC impedance beyond the bandwidth of most downstream regulators; therefore for a step-down conversion; capacitance normally at the load can be located at the source to the Sine Amplitude Converter to enable a reduction in size of capacitors. Since the K factor of the VTM48EF040T050B0R is 1/12, the capacitance value on the primary side can be reduced by a factor of 144 in an application where the source is located on the primary side, resulting in savings of board area, materials and total system cost. • Can power a load connected to either the primary or secondary side • High efficiency (>94%) reduces system power consumption • High density (170A/in3) • “Full Chip” VI Chip® package enables surface mount, low impedance interconnect to system board • Contains built-in protection features against: n Overvoltage Lockout n Overcurrent n Short Circuit n Overtemperature • Provides enable/disable control, internal temperature monitoring • ZVS/ZCS resonant Sine Amplitude Converter topology • Less than 50ºC temperature rise at full load in typical applications The VTM48EF040T050B0R is provided in a VI Chip package compatible with standard pick-and-place and surface mount assembly processes. The co-molded VI Chip package provides enhanced thermal management due to a large thermal interface area and superior thermal conductivity. The high conversion efficiency of the VTM48EF040T050B0R increases overall system efficiency and lowers operating costs compared to conventional approaches. The VTM48EF040T050B0R enables the utilization of Factorized Power Architecture™ which provides efficiency and size benefits by lowering conversion and distribution losses and promoting high density point of load conversion. Typical Applications • High End Computing Systems Product Ratings • Automated Test Equipment • High Density Power Supplies • Communications Systems VPRI = 26 – 55V ISEC = 50A (NOM) VSEC = 2.2 – 4.6V (no load) K = 1/12 Part Numbering Typical Application Product Number +IN Enable +OUT VTM48Ex040y050B0R PRM A -IN -OUT +PRI +IN Enable -PRI Battery -SEC PRM B -OUT -IN VTM™ Current Multiplier Page 1 of 21 Rev 1.3 11/2016 Product Grade F = J-Lead T = -40° to 125°C T = Through hole M = -55° to 125°C For Storage and Operating Temperatures see General Characteristics Section +SEC VTM® +OUT Package Style vicorpower.com 800 927.9474 VTM48Ex040y050B0R Absolute Maximum Ratings The absolute maximum ratings below are stress ratings only. Operation at or beyond these maximum ratings can cause permanent damage to the device. Parameter Comments Min Max Unit +PRI to –PRI -1.0 60 VDC PC to –PRI -0.3 20 VDC TM to –PRI -0.3 7 VDC VC to –PRI -0.3 20 VDC 2250 VDC 40 VDC +PRI / –PRI to +SEC / –SEC (hipot) +SEC to –SEC -0.5 Primary Source Electrical Specifications Specifications apply over all line and load conditions when power is sourced from the primary side, unless otherwise noted; Boldface specifications apply over the temperature range of -40°C < TJ < 125°C (T-Grade); All other specifications are at TJ = 25ºC unless otherwise noted. ­Attribute Primary voltage range Symbol VPRI VPRI slew rate dVPRI/dt VPRI UV turn off VPRI_UV Conditions / Notes PNL Typ 26 55 VC applied 0 55 Module latched shutdown, No external VC applied, IOUT = 50A 24 DC input current Transfer ratio Secondary voltage IINRP 4.7 VSEC Secondary current (average) ISEC_AVG Secondary current (peak) ISEC_PK Secondary power (average) Efficiency (ambient) VTM™ Current Multiplier Page 2 of 21 POUT_AVG hAMB V/µs 26 V 6.3 W 8 VC enable, VPRI = 48V, CSEC = 9100μF, RLOAD = 78mΩ 10 IPRI_DC K VDC 1 12 VPRI = 26V to 55V VPRI = 48V, TC = 25ºC Unit 10 1.5 VPRI = 26V to 55V, TC = 25ºC Inrush current peak Max No external VC applied VPRI = 48V No Load power dissipation Min 20 A 4.5 A 1/12 K = VSEC/ VPRI, ISEC = 0A V/V VSEC = VPRI • K –ISEC • RSEC, See Page 13 V 54 A tPEAK < 10ms, IOUT_AVG ≤ 50A 75 A ISEC_AVG ≤ 50A 248 W VPRI = 48V, ISEC = 50A 93.1 VPRI = 26V to 55V, ISEC = 50A 90.2 VPRI = 48V, ISEC = 25A 92.4 Rev 1.3 11/2016 vicorpower.com 800 927.9474 94.0 % 93.5 VTM48Ex040y050B0R Primary Source Electrical Specifications (Cont.) Specifications apply over all line and load conditions when power is sourced from the primary side, unless otherwise noted; Boldface specifications apply over the temperature range of -40°C < TJ < 125°C (T-Grade); All other specifications are at TJ = 25ºC unless otherwise noted. ­Attribute Symbol Conditions / Notes Min Typ 94.0 Max Unit Efficiency (hot) hHOT VIN = 48V, TC = 100°C, ISEC = 50A 93.0 Efficiency (over load range) h20% 10A < ISEC < 50A 80.0 Secondary resistance (cold) RSEC_COLD TC = -40°C, ISEC = 50A 1.5 2.0 2.6 mΩ Secondary resistance (ambient) RSEC_AMB TC = 25°C, ISEC = 50A 1.8 2.5 3.0 mΩ Secondary resistance (hot) RSEC_HOT TC = 100°C, ISEC = 50A 2.0 2.7 3.3 mΩ % % FSW 1.36 1.43 1.50 MHz Secondary ripple frequency FSW_RP 2.72 2.86 3.00 MHz Secondary voltage ripple VSEC_PP COUT = 0F, ISEC = 50A, VPRI = 48V, 20MHz BW 216 350 mV Secondary inductance (parasitic) LSEC_PAR Frequency up to 30MHz, Simulated J-lead model 600 pH Secondary capacitance (internal) CSEC_INT Effective Value at 4VSEC 200 µF Secondary capacitance (external) CSEC_EXT VTM Standalone Operation. VPRI pre-applied, VC enable Switching frequency 9100 µF 60.0 V Protection Primary Overvoltage lockout VPRI_OVLO+ Module latched shutdown Primary Overvoltage lockout response time constant tOVLO Effective internal RC filter 55.1 8 Secondary overcurrent trip IOCP_SEC 53 Secondary Short circuit protection trip current ISCP_SEC 100 Secondary overcurrent response time constant tOCP_SEC Effective internal RC filter (Integrative) Secondary Short circuit protection response time tSCP_SEC From detection to cessation of switching (Instantaneous) Thermal shutdown setpoint Reverse inrush current protection VTM™ Current Multiplier Page 3 of 21 TJ_OTP 125 Reverse Inrush protection is enabled for this product Rev 1.3 11/2016 58.5 vicorpower.com 800 927.9474 78 µs 100 A A 6.2 ms 1 µs 130 135 ºC VTM48Ex040y050B0R Secondary Source Electrical Specifications Specifications apply over all line and load conditions when power is sourced from the secondary side, unless otherwise noted; Boldface specifications apply over the temperature range of -40°C < TJ < 125°C (T-Grade); All other specifications are at TJ = 25ºC unless otherwise noted. ­Attribute Secondary voltage range Symbol Conditions / Notes No external VC applied VSEC VSEC slew rate dVSEC/dt VSEC UV turn off VSEC_UV VC applied Typ 4.58 0 5 2.0 1.5 4.7 VSEC = 2.17V to 4.58V, TC = 25ºC Inrush current peak IIN_SEC_P DC secondary current ISEC_DC Primary voltage Primary current (average) IPRI_AVG Primary current (peak) IPRI_PK Primary power (average) Efficiency (ambient) V/µs 2.2 V 6.3 120 240 A 54.0 A VPRI = VSEC /K –IPRI • RPRI, See Page 13 PPRI_AVG hAMB W 8.0 VC enable, VSEC = 4V, CPRI = 63μF, RLOAD = 11Ω VPRI VDC 1 12.0 VSEC = 4V, TC = 25ºC Unit 10.0 VSEC = 2.17V to 4.58V PNL_SEC Max 2.17 Module latched shutdown, No external VC applied, IPRI = 4.2A VSEC = 4V No Load power dissipation Min V 4.2 A tPEAK < 10ms, IPRI_AVG ≤ 4.2A 6.3 A IPRI_AVG ≤ 4.2A 230 W VSEC = 4V, IPRI = 4.2A 93.1 VSEC = 2.17V to 4.58V, IPRI = 4.2A 90.2 VSEC = 4V, IPRI = 2.1A 92.4 93.5 94.0 Efficiency (hot) hHOT VSEC = 4V, TC = 100°C, IPRI = 4.2A 93.0 Efficiency (over load range) h20% 0.8A < IPRI < 4.2A 80.0 94.0 % % % Primary resistance (cold) RPRI_COLD TC = -40°C, IPRI = 4.2A 380 420 460 mΩ Primary resistance (ambient) RPRI_AMB TC = 25°C,IPRI = 4.2A 430 473 545 mΩ Primary resistance (hot) RPRI_HOT TC = 100°C, IPRI = 4.2A 480 521 560 mΩ Primary voltage ripple VPRI_PP CPRI = 0F, IPRI = 4.2A, VSEC = 4V, 2.2MHz BW 600 mV Primary capacitance (external) CPRI_EXT VTM Standalone Operation. VSEC pre-applied, VC enable 63 µF 5.0 V Protection Secondary OVLO Secondary Overvoltage lockout response time constant VSEC_OVLO+ Module latched shutdown tOVLO_SEC Effective internal RC filter 4.6 8 Primary overcurrent trip IOCP_PRI 4 Primary Short circuit protection trip current ISCP_PRI 8 Primary overcurrent response time constant tOCP_PRI Effective internal RC filter (Integrative) Primary Short circuit protection response time tSCP_PRI From detection to cessation of switching (Instantaneous) VTM™ Current Multiplier Page 4 of 21 Rev 1.3 11/2016 4.9 vicorpower.com 800 927.9474 6 µs 8 A A 6.2 ms 1 µs VTM48Ex040y050B0R Signal Characteristics Specifications apply over all line and load conditions when power is sourced from the primary side, unless otherwise noted; Boldface specifications apply over the temperature range of -40°C < TJ < 125°C (T-Grade); All other specifications are at TJ = 25ºC unless otherwise noted.­­ VTM CONTROL : VC • Referenced to -PRI. • Used to wake up powertrain circuit. • A minimum of 11.5V must be applied indefinitely for Vpri < 26V to ensure normal operation. • VC slew rate must be within range for a succesful start. • PRM™ VC can be used as valid wake-up signal source. • Internal Resistance used in “Adaptive Loop” compensation. • VC voltage may be continuously applied. SIGNAL TYPE STATE ATTRIBUTE External VC voltage VC current draw SYMBOL VVC_EXT IVC Steady ANALOG INPUT VTM™ Current Multiplier Page 5 of 21 TYP 11.5 VC = 11.5V, VPRI = 0V 66 VC = 11.5V, VPRI > 26V 15 VC = 16.5V, VPRI > 26V 83 Fault mode. VC > 11.5V 75 MAX UNIT 16.5 V 150 mA DVC_INT 100 V VC internal resistor RVC-INT 1 kΩ TVC_COEFF VC start up pulse VVC_SP tPEAK 26V or VC > 11.5V. After successful start up and under no fault condition, PC can be used as a 5 V regulated voltage source with a 2mA maximum current. Module will shutdown when pulled low with an impedance less than 400Ω. In an array of VTMs, connect PC pin to synchronize start up. PC pin cannot sink current and will not disable other modules during fault mode. SIGNAL TYPE STATE ATTRIBUTE PC voltage Steady ANALOG OUTPUT Start Up Enable DIGITAL INPUT/ OUTPUT Disable Transitional SYMBOL CONDITIONS / NOTES VPC PC source current IPC_OP PC resistance (internal) RPC_OP PC source current IPC_EN PC capacitance (internal) Internal pull down resistor MIN TYP MAX 4.7 5.0 5.3 V 2 mA 50 150 400 kΩ 50 100 300 µA 1000 pF CPC_INT PC resistance (external) RPC_S 60 PC voltage VPC_EN 2 PC voltage (disable) VPC_DIS PC pull down current IPC_PD PC disable time PC fault response time kΩ 2.5 3 V 2 V 5.1 tPC_DIS_T tFR_PC UNIT From fault to PC = 2V mA 5 µs 100 µs Temperature Monitor : TM • Referenced to -PRI. • The TM pin monitors the internal temperature of the VTM controller IC within an accuracy of ±5°C. • Can be used as a “Power Good” flag to verify that the VTM is operating. • The TM pin has a room temperature setpoint of 3V and approximate gain of 10mV/°C. • ­Output drives Temperature Shutdown comparator. SIGNAL TYPE STATE ATTRIBUTE TM voltage ANALOG OUTPUT Steady Disable DIGITAL OUTPUT (FAULT FLAG) Transitional VTM™ Current Multiplier Page 6 of 21 SYMBOL VTM_AMB TM source current ITM TM gain ATM TM voltage ripple VTM_PP TM voltage VTM_DIS TM resistance (internal) RTM_INT TM capacitance (external) CTM_EXT TM fault response time tFR_TM Rev 1.3 11/2016 CONDITIONS / NOTES TJ controller = 27°C MIN TYP MAX 2.95 3.00 3.05 V 100 µA 10 CTM = 0F, VPRI = 48V, ISEC = 50A 120 mV/ºC 200 mV 50 kΩ 50 pF 0 Internal pull down resistor From fault to TM = 1.5V vicorpower.com 800 927.9474 25 40 10 UNIT V µs VTM48Ex040y050B0R Timing Diagram (Power sourced from the primary side) ISEC 6 7 ISEC ISEC 1 2 3 VC 4 8 d 5 b VVC-EXT a VPRI VOVLO NL ≥ 26V c e f VSEC TM VTM-AMB PC g 5V 3V a: VC slew rate (dVC/dt) b: Minimum VC pulse rate c: tOVLO_PIN d: tOCP_SEC e: Secondary turn on delay (tON) f: PC disable time (tPC_DIS_T) g: VC to PC delay (tVC_PC) VTM™ Current Multiplier Page 7 of 21 1. Initiated VC pulse 2. Controller start 3. VPRI ramp up 4. VPRI = VOVLO 5. VPRI ramp down no VC pulse 6. Overcurrent, Secondary 7. Start up on short circuit 8. PC driven low Rev 1.3 11/2016 Notes: vicorpower.com 800 927.9474 – Timing and voltage is not to scale – Error pulse width is load dependent VTM48Ex040y050B0R Application Characteristics The following values, typical of an application environment, are collected at TC = 25ºC with power sourced from the primary side unless otherwise noted. See associated figures for general trend data. ATTRIBUTE SYMBOL No load power dissipation CONDITIONS / NOTES TYP UNIT PNL VPRI = 48V, PC enabled 4.7 W Efficiency (ambient) hAMB VPRI = 48V, ISEC = 50A 94.3 % Efficiency (hot) hHOT VPRI = 48V, ISEC = 50A, TC = 100ºC 94.2 % Secondary resistance (cold) RSEC_COLD VPRI = 48V, ISEC = 50A, TC = -40ºC 2.4 mΩ Secondary resistance (ambient) RSEC_AMB VPRI = 48V, ISEC = 50A 2.8 mΩ Secondary resistance (hot) RSEC_HOT VPRI = 48V, ISEC = 50A, TC = 100ºC 3.2 mΩ Secondary voltage ripple VSEC_PP CSEC = 0F, ISEC = 50A, VPRI = 48V, 20MHz BW 320 mV VOUT transient (positive) VSEC_TRAN+ ISEC_STEP = 0A to 50A, VPRI = 48V, ISLEW = 17A/µs 750 mV VSEC_TRAN- ISEC_STEP = 50A to 0A, VPRI = 48V, ISLEW = 0A/µs 750 mV VOUT transient (negative) 98 Full Load Efficiency (%) Power Dissipation (W) 11 10 9 8 7 6 5 4 3 2 1 26 29 32 35 38 41 43 46 49 52 55 96 94 92 -40 -20 0 -40°C 25°C 26V VPRI : 100°C Figure 1 — No load power dissipation vs. VPRI 60 80 100 48V 55V Figure 2 — Full secondary load efficiency vs. temperature 35 Power Dissipation (W) 92 87 Efficiency (%) 40 Case Temperature (C) Primary Voltage (V) TCASE: 20 82 77 72 67 62 57 52 0 5 10 15 20 25 30 35 40 45 50 30 25 20 15 10 5 0 0 5 Secondary Load Current (A) VPRI: 26V 48V VTM™ Current Multiplier Page 8 of 21 15 20 25 VPRI: 26V Figure 4 — Power dissipation at –40°C Rev 1.3 11/2016 30 35 40 Secondary Load Current (A) 55V Figure 3 — Efficiency at –40°C 10 vicorpower.com 800 927.9474 48V 55V 45 50 VTM48Ex040y050B0R 98 24 Power Dissipation (W) Efficiency (%) 94 90 86 82 78 74 20 16 12 8 4 0 70 0 5 10 15 20 25 30 35 40 45 0 50 5 10 Secondary Load Current (A) 26V VPRI: 48V 25 30 35 40 45 50 48V 45 50 55V Figure 6 — Power dissipation at 25°C 28 Power Dissipation (W) 96 92 Efficiency (%) 20 26V VPRI: 55V Figure 5 — Efficiency at 25°C 88 84 80 76 72 0 5 10 15 20 25 30 35 40 45 24 20 16 12 8 4 0 50 0 Secondary Load Current (A) 26V VPRI: 48V 5 10 15 20 25 30 35 40 Secondary Load Current (A) 55V 26V VPRI: Figure 7 — Efficiency at 100°C 48V 55V Figure 8 — Power dissipation at 100°C 4.0 350 300 VRipple (mVPK-PK) 3.0 RSEC (mΩ) 15 Secondary Load Current (A) 2.0 1.0 0.0 250 200 150 100 50 -40 -20 0 20 40 60 80 100 0 5 10 Case Temperature (C) VPRI: Full Load Figure 9 — RSEC vs. temperature VTM™ Current Multiplier Page 9 of 21 15 20 25 30 35 40 45 Secondary Load Current (A) 26V 48V 55V Figure 10 — VRIPPLE vs. ISEC ; No external CSEC. Board mounted module, scope setting: 20MHz analog BW Rev 1.3 11/2016 vicorpower.com 800 927.9474 50 VTM48Ex040y050B0R 10ms Max Secondary Current (A) 80 70 60 50 Continuous 40 30 20 10 0 0 1 2 3 4 5 Secondary Voltage (V) Figure 11 — Safe operating area Figure 12 — Full load ripple, 100µF CPRI; No external CSEC. Board mounted module, scope setting: 20MHz analog BW Figure 13 — Start up from application of VPRI; VC pre-applied CSEC = 9100µF Figure 14 — Start up from application of VC; VPRI pre-applied CSEC = 9100µF Figure 15 — 0A – Full load transient response: CPRI = 100µF, no external CSEC Figure 16 — Full load – 0A transient response: CPRI = 100µF, no external CSEC VTM™ Current Multiplier Page 10 of 21 Rev 1.3 11/2016 vicorpower.com 800 927.9474 VTM48Ex040y050B0R General Characteristics Specifications apply over all line and load conditions with power sourced from primary side unless otherwise noted; Boldface specifications apply over the temperature range of -40ºC < TJ < 125ºC (T-Grade); All Other specifications are at TJ = 25°C unless otherwise noted. Attribute Symbol Conditions / Notes Min Typ Max Unit Mechanical Length L 32.25 / [1.270] 32.5 / [1.280] 32.75 / [1.289] mm/[in] Width W 21.75 / [0.856] 22.0 / [0.866] 22.25 / [0.876] mm/[in] Height H 6.48 / [0.255] 6.73 / [0.265] 6.98 / [0.275] mm/[in] Volume Vol Weight W Lead Finish No heat sink 4.81 / [0.294] cm3/[in3] 15.0 / [0.53] g/[oz] Nickel 0.51 2.03 Palladium 0.02 0.15 Gold 0.003 0.051 VTM48EF040T050B0R (T-Grade) -40 125 VTM48EF040M050B0R (M-Grade) -55 125 VTM48ET040T050B0R (T-Grade) -40 125 VTM48ET040M050B0R (M-Grade) -55 125 μm Thermal Operating temperature Thermal resistance TJ fJC Isothermal heat sink and isothermal internal PCB Thermal capacity °C 1 °C/W 5 Ws/°C Assembly Peak compressive force applied to case (Z-axis) Storage temperature Supported by J-lead only TST lbs 5.41 lbs/in2 VTM48EF040T050B0R (T-Grade) -40 125 VTM48EF040M050B0R (M-Grade) -65 125 VTM48ET040T050B0R (T-Grade) -40 125 VTM48ET040M050B0R (M-Grade) -65 125 ESDHBM Human Body Model, “JEDEC JESD 22-A114-F” 1000 ESDCDM Charge Device Model, “JEDEC JESD 22-C101-D” 400 ESD withstand 6 °C VDC Soldering Peak temperature during reflow MSL 4 (Datecode 1528 and later) 245 °C Peak time above 217°C 60 90 s Peak heating rate during reflow 1.5 3 °C/s Peak cooling rate post reflow 1.5 6 °C/s VTM™ Current Multiplier Page 11 of 21 Rev 1.3 11/2016 vicorpower.com 800 927.9474 VTM48Ex040y050B0R General Characteristics (Cont.) Specifications apply over all line and load conditions with power sourced from primary side unless otherwise noted; Boldface specifications apply over the temperature range of -40ºC < TJ < 125ºC (T-Grade); All Other specifications are at TJ = 25°C unless otherwise noted. Attribute Symbol Conditions / Notes Min Typ Max 3200 3800 Unit Safety Isolation voltage (hipot) CPRI_SEC Isolation resistance RPRI_SEC MTBF 2250 VHIPOT Isolation capacitance 2500 Unpowered unit VDC 10 MΩ MIL-HDBK-217 Plus Parts Count; 25ºC Ground Benign, Stationary, Indoors / Computer Profile 3.8 MHrs Telcordia Issue 2 - Method I Case 1; Ground Benign, Controlled 5.7 MHrs cTUVus Agency approvals / standards cURus CE Marked for Low Voltage Directive and ROHS Recast Directive, as applicable VTM™ Current Multiplier Page 12 of 21 pF Rev 1.3 11/2016 vicorpower.com 800 927.9474 VTM48Ex040y050B0R Using the Control Signals VC, PC, TM, IM The VTM Control (VC) pin is a primary referenced pin which powers the internal VCC circuitry when within the specified voltage range of 11.5V to 16.5V. This voltage is required for VTM current multiplier start up and must be applied as long as the primary is below 26V. In order to ensure a proper start, the slew rate of the applied voltage must be within the specified range. Some additional notes on the using the VC pin: n In most applications, the VTM module primary side will be powered by an upstream PRM™ regulator which provides a 10ms VC pulse during start up. In these applications the VC pins of the PRM regulator and VTM current multiplier should be tied together. n In bi-directional applications, the primary of the VTM may also be providing power to a PRM input. In these applications, a proper VC voltage within the specified range must be applied any time the primary voltage of the VTM is below 26V. n The VC voltage can be applied indefinitely allowing for continuous operation down to 0VPRI. n The fault response of the VTM module is latching. A positive edge on VC is required in order to restart the unit. If VC is continuously applied the PC pin may be toggled to restart the VTM module. Primary Control (PC) is a primary referenced pin that can be used to accomplish the following functions: n Delayed start: Upon the application of VC, the PC pin will source a constant 100µA current to the internal RC network. Adding an external capacitor will allow further delay in reaching the 2.5V threshold for module start. n Auxiliary voltage source: Once enabled in regular operational conditions (no fault), each VTM PC provides a regulated 5V, 2mA voltage source. n Disable: PC pin can be actively pulled down in order to disable the module. Pull down impedance shall be lower than 400Ω. n Fault detection flag: The PC 5V voltage source is internally turned off as soon as a fault is detected. It is important to notice that PC doesn’t have current sink capability. Therefore, in an array, PC line will not be capable of disabling neighboring modules if a fault is detected. n Fault reset: PC may be toggled to restart the unit if VC is continuously applied. Temperature Monitor (TM) is a primary referenced pin that provides a voltage proportional to the absolute temperature of the converter control IC. n Fault detection flag: The TM voltage source is internally turned off as soon as a fault is detected. For system monitoring purposes (microcontroller interface) faults are detected on falling edges of TM signal. Start Up Behavior Depending on the sequencing of the VC voltage with respect to the same voltage, whether the source is on the primary or secondary, the behavior during start up will vary as follows: n Normal operation (VC applied prior to the source voltage): In this case, the controller is active prior to the source ramping. When the source voltage is applied, the VTM module load voltage will track the source (See Figure 13). The inrush current is determined by the source voltage rate of rise and load capacitance. If the VC voltage is removed prior to the primary voltage reaching 26V, the VTM may shut down. n Stand-alone operation (VC applied after VPRI): In this case the VTM secondary will begin to rise upon the application of the VC voltage (See Figure 14). The Adaptive Soft Start Circuit may vary the secondary voltage rate of rise in order to limit the inrush current to its maximum level. When starting into high capacitance, or a short, the secondary current will be limited for a maximum of 1200­µs. After this period, the Adaptive Soft Start Circuit will time out and the VTM module may shut down. No restart will be attempted until VC is re-applied or PC is toggled. The maximum secondary capacitance is limited to 9100µF in this mode of operation to ensure a successful start. Thermal Considerations VI Chip® products are multi-chip modules whose temperature distribution varies greatly for each part number as well as with the line/load conditions, thermal management and environmental conditions. Maintaining the top of the VTM48EF040T050B0R case to less than 100ºC will keep all junctions within the VI Chip module below 125ºC for most applications. The percent of total heat dissipated through the top surface versus through the J-lead is entirely dependent on the particular mechanical and thermal environment. The heat dissipated through the top surface is typically 60%. The heat dissipated through the J-lead onto the PCB board surface is typically 40%. Use 100% top surface dissipation when designing for a conservative cooling solution. It is not recommended to use a VI Chip module for an extended period of time at full load without proper heat sinking. It can be used to accomplish the following functions: n Monitor the control IC temperature: The temperature in Kelvin is equal to the voltage on the TM pin scaled by 100. (i.e. 3.0V = 300K = 27ºC). If a heat sink is applied, TM can be used to thermally protect the system. VTM™ Current Multiplier Page 13 of 21 Rev 1.3 11/2016 vicorpower.com 800 927.9474 VTM48Ex040y050B0R Sine Amplitude Converter™ Point of Load Conversion The Sine Amplitude Converter (SAC) uses a high frequency resonant tank to move energy from primary to secondary or viceversa, depending on where the source is located. The resonant tank is formed by Cr and leakage inductance Lr in the power transformer windings. The resonant LC tank, operated at high frequency, is amplitude modulated as a function of primary voltage and secondary current. A small amount of capacitance embedded in the primary and secondary stages of the module is sufficient for full functionality and is key to achieving power density. The VTM48EF040T050B0R SAC can be simplified into the following model: 973pH Isec IOUT Lpri = 5.7nH + V VpriIN RROUT sec Lsec = 600pH 2.5mΩ R Rcpri CIN 0.57mΩ CIN C pri V•I 1/12 • Isec 2µF IIQq 98mA + + – – K Rcsec COUT 3.13Ω + 430µΩ 1/12 • Vpri CSEC COUT 200µF SEC VVOUT – – Figure 17 — VI Chip® module AC model At no load: VSEC = VPRI • K (1) The use of DC voltage transformation provides additional interesting attributes. Assuming that RSEC = 0Ω and IQ = 0A, Eq. (3) now becomes Eq. (1) and is essentially load independent, resistor R is now placed in series with VPRI as shown in Figure 18. K represents the “turns ratio” of the SAC. Rearranging Eq (1): K= VSEC VPRI (2) In the presence of load, VSEC is represented by: VSEC = VPRI • K – ISEC • RSEC R R VVin pri + – SAC™ SAC 1/12 KK == 1/32 Vout V SEC (3) and ISEC is represented by: I –I ISEC = PRI Q K (4) RSEC represents the impedance of the SAC, and is a function of the RDSON of the primary and secondary MOSFETs and the winding resistance of the power transformer. IQ represents the quiescent current of the SAC control and gate drive circuitry. For applications where the source is located on the secondary side, equations 1 to 4 can be re-arranged to represent VPRI and IPRI as a function of VSEC and ISEC. VTM™ Current Multiplier Page 14 of 21 Rev 1.3 11/2016 Figure 18 — K = 1/12 Sine Amplitude Converter™ with series primary resistor The relationship between VPRI and Vsec becomes: VSEC = (VPRI – IPRI • RSEC) • K (5) Substituting the simplified version of Eq. (4) (IQ is assumed = 0A) into Eq. (5) yields: VSEC = VPRI • K – ISEC • RSEC • K2 vicorpower.com 800 927.9474 (6) VTM48Ex040y050B0R This is similar in form to Eq. (3), where RSEC is used to represent the characteristic impedance of the SAC™. However, in this case a real R on the primary side of the SAC is effectively scaled by K 2 with respect to the secondary. Assuming that R = 1Ω, the effective R as seen from the secondary side is 6.9mΩ, with K = 1/12 as shown in Figure 18. A similar exercise should be performed with the additon of a capacitor or shunt impedance at the primary to the SAC. A switch in series with VIN is added to the circuit. This is depicted in Figure 19. A solution for keeping the impedance of the SAC low involves switching at a high frequency. This enables small magnetic components because magnetizing currents remain low. Small magnetics mean small path lengths for turns. Use of low loss core material at high frequencies also reduces core losses. SS VVin pri + – C Low impedance is a key requirement for powering a highcurrent, low voltage load efficiently. A switching regulation stage should have minimal impedance while simultaneously providing appropriate filtering for any switched current. The use of a SAC between the regulation stage and the point of load provides a dual benefit of scaling down series impedance leading back to the source and scaling up shunt capacitance or energy storage as a function of its K factor squared. However, the benefits are not useful if the series impedance of the SAC is too high. The impedance of the SAC must be low, i.e. well beyond the crossover frequency of the system. ™ SAC SAC K = 1/12 K = 1/32 VVout sec The two main terms of power loss in the VTM module are: n No load power dissipation (PNL): defined as the power used to power up the module with an enabled powertrain at no load. Figure 19 — Sine Amplitude Converter™ with primary capacitor A change in VPRI with the switch closed would result in a change in capacitor current according to the following equation: IC(t) = C dVPRI dt (7) n Resistive loss (RSEC): refers to the power loss across the VTM modeled as pure resistive impedance. PDISSIPATED = PNL + PR (10) SEC Therefore, PSEC = PPRI – PDISSIPATED = PPRI – PNL – PR SEC Assume that with the capacitor charged to VPRI, the switch is opened and the capacitor is discharged through the idealized SAC. In this case, IC = ISEC • K (8) Substituting Eq. (1) and (8) into Eq. (7) reveals: ISEC = C2 K • dVSEC dt VTM™ Current Multiplier Page 15 of 21 The above relations can be combined to estimate the overall module efficiency: η= = PPRI – PNL – PR PSEC SEC = PPRI PPRI Rev 1.3 11/2016 (12) VPRI • IPRI – PNL – (ISEC)2 • RSEC (9) The equation in terms of the secondary has yielded a K 2 scaling factor for C, specified in the denominator of the equation. A K factor less than unity, results in an effectively larger capacitance on the secondary when expressed in terms of the primary. With a K = 1/12 as shown in Figure 19, C = 1µF would appear as C = 144µF when viewed from the secondary. Note that in situations where the souce voltage is located on the secondary side, the effect is reversed and effective valve of capacitance located on the secondary side is divided by a factor of 1/K 2 when reflected to the primary. (11) =1– ( VPRI • IPRI PNL + (ISEC)2 • RSEC vicorpower.com 800 927.9474 VPRI • IPRI ) VTM48Ex040y050B0R Primary and Secondary Filter Design A major advantage of a SAC™ system versus a conventional PWM converter is that the former does not require large functional filters. The resonant LC tank, operated at extreme high frequency, is amplitude modulated as a function of primary voltage and secondary current and efficiently transfers charge through the isolation transformer. A small amount of capacitance embedded in the primary and secondary stages of the module is sufficient for full functionality and is key to achieving high power density. This paradigm shift requires system design to carefully evaluate external filters in order to: n Guarantee low source impedance. To take full advantage of the VTM module dynamic response, the impedance presented to its input terminals must be low from DC to approximately 5MHz. Input capacitance may be added to improve transient performance or compensate for high source impedance. n Further reduce input and/or output voltage ripple without sacrificing dynamic response. Given the wide bandwidth of the VTM module, the source response is generally the limiting factor in the overall system response. Anomalies in the response of the source will appear at the output of the VTM module multiplied by its K factor. n Protect the module from overvoltage transients imposed by the system that would exceed maximum ratings and cause failures. The VI Chip® module input/output voltage ranges must not be exceeded. An internal overvoltage lockout function prevents operation outside of the normal operating input range. Even during this condition, the powertrain is exposed to the applied voltage and power MOSFETs must withstand it. Capacitive Filtering Considerations for a Sine Amplitude Converter™ It is important to consider the impact of adding input and output capacitance to a Sine Amplitude Converter on the system as a whole. Both the capacitance value and the effective impedance of the capacitor must be considered. A Sine Amplitude Converter has a DC ROUT value which has already been discussed in Page 13. The AC ROUT of the SAC contains several terms: n Resonant tank impedance n Input lead inductance and internal capacitance n Output lead inductance and internal capacitance The values of these terms are shown in the behavioral model in Page 13. It is important to note on which side of the transformer these impedances appear and how they reflect across the transformer given the K factor. The overall AC impedance varies from model to model. For most models it is dominated by DC ROUT value from DC to beyond 500KHz. The behavioral model in Page 13 should be used to approximate the AC impedance of the specific model. Any capacitors placed at the output of the VTM module reflect back to the input of the module by the square of the K factor (Eq. 9) with the impedance of the module appearing in series. It is very important to keep this in mind when using a PRM™ regulator to power the VTM module. Most PRM modules have a limit on the maximum amount of capacitance that can be applied to the output. This capacitance includes both the PRM output capacitance and the VTM module output capacitance reflected back to the input. In PRM module remote sense applications, it is important to consider the reflected value of VTM module output capacitance when designing and compensating the PRM module control loop. Capacitance placed at the input of the VTM module appear to the load reflected by the K factor with the impedance of the VTM module in series. In step-down ratios, the effective capacitance is increased by the K factor. The effective ESR of the capacitor is decreased by the square of the K factor, but the impedance of the module appears in series. Still, in most step-down VTM modules an electrolytic capacitor placed at the input of the module will have a lower effective impedance compared to an electrolytic capacitor placed at the output. This is important to consider when placing capacitors at the output of the module. Even though the capacitor may be placed at the output, the majority of the AC current will be sourced from the lower impedance, which in most cases will be the module. This should be studied carefully in any system design using a module. In most cases, it should be clear that electrolytic output capacitors are not necessary to design a stable, well-bypassed system. VTM™ Current Multiplier Page 16 of 21 Rev 1.3 11/2016 vicorpower.com 800 927.9474 VTM48Ex040y050B0R Current Sharing Fuse Selection The SAC™ topology bases its performance on efficient transfer of energy through a transformer without the need of closed loop control. For this reason, the transfer characteristic can be approximated by an ideal transformer with some resistive drop and positive temperature coefficient. In order to provide flexibility in configuring power systems VI Chip® products are not internally fused. Input line fusing of VI Chip products is recommended at system level to provide thermal protection in case of catastrophic failure. This type of characteristic is close to the impedance characteristic of a DC power distribution system, both in behavior (AC dynamic) and absolute value (DC dynamic). The fuse shall be selected by closely matching system requirements with the following characteristics: n Current rating (usually greater than maximum current of VTM module) When connected in an array with the same K factor, the VTM module will inherently share the load current (typically 5%) with parallel units according to the equivalent impedance divider that the system implements from the power source to the point of load. n Maximum voltage rating (usually greater than the maximum possible input voltage) Some general recommendations to achieve matched array impedances: n Nominal melting I2t n Dedicate common copper planes within the PCB to deliver and return the current to the modules. n Provide the PCB layout as symmetric as possible. n Apply same input / output filters (if present) to each unit. For further details see: AN:016 Using BCM® Bus Converters in High Power Arrays. VPRI ZPRI_EQ1 – ZSEC_EQ1 RS_1 ZPRI_EQ2 + VTM®1 VTM®2 n Ambient temperature Bi-Directional Operation The VTM48EF040T050B0R is capable of bi-directional operation. If a voltage is present at the secondary which satisfies the condition VSEC > VPRI • K at the time the VC voltage is applied, or after the unit has started, then energy will be transferred from secondary to primary. The primary to secondary ratio will be maintained. The VTM48EF040T050B0R will continue to operate bi-directional as long as the primary and secondary are within the specified limits. VSEC ZSEC_EQ2 RS_2 DC Load ZPRI_EQn VTM®n ZSEC_EQn RS_n Figure 20 — VTM module array VTM™ Current Multiplier Page 17 of 21 Rev 1.3 11/2016 vicorpower.com 800 927.9474 VTM48Ex040y050B0R J-Lead Package Mechanical Drawing mm (inch) NOTES: NOTES: mm 2. DIMENSIONS ARE inch mm. 2.UNLESS DIMENSIONS ARE inch . OTHERWISE SPECIFIED, TOLERANCES ARE: 3. .XUNLESS / [.XX] = OTHERWISE +/-0.25 / [.01];SPECIFIED, .XX / [.XXX] TOLERANCES = +/-0.13 / [.005]ARE: .X / [.XX] = MARKING +/-0.25 / [.01]; [.XXX] = +/-0.13 / [.005] 43. . PRODUCT ON .XX TOP/ SURFACE 4. PRODUCT MARKING ON TOP SURFACE DXF and PDF files are available on vicorpower.com DXF and PDF files are available on vicorpower.com J-Lead Package Recommended Land Pattern +PRI +PRI +SEC1 +SEC1 -SEC1 -SEC1 +SEC2 +SEC2 -PRI -PRI -SEC2 -SEC2 mm 2. DIMENSIONS ARE inch mm. 2.UNLESS DIMENSIONS ARE . OTHERWISEinch SPECIFIED, TOLERANCES ARE: UNLESS OTHERWISE SPECIFIED, TOLERANCES ARE: VTM™ Current Multiplier Page 18 of 21 Rev 1.3 11/2016 3. .X / [.XX] = +/-0.25 / [.01]; .XX / [.XXX] = +/-0.13 / [.005] .X / [.XX] = MARKING +/-0.25 / [.01]; [.XXX] = +/-0.13 / [.005] 43. . PRODUCT ON .XX TOP/ SURFACE 4. PRODUCT MARKING ON TOP SURFACE DXF and PDF files are available on vicorpower.com DXF and PDF files are available on vicorpower.com vicorpower.com 800 927.9474 VTM48Ex040y050B0R Through-Hole Package Mechanical Drawing mm (inch) NOTES: mm 2. DIMENSIONS ARE inch . UNLESS OTHERWISE SPECIFIED, TOLERANCES ARE: NOTES: 3. .X / [.XX] = +/-0.25 / [.01]; .XX / [.XXX] = +/-0.13 / [.005] 4. PRODUCT MARKING ON TOP SURFACE mm DXF PDF files are available 2. and DIMENSIONS ARE inch . on vicorpower.com UNLESS OTHERWISE SPECIFIED, TOLERANCES ARE: 3. .X / [.XX] = +/-0.25 / [.01]; .XX / [.XXX] = +/-0.13 / [.005] 4. PRODUCT MARKING ON TOP SURFACE DXF and PDF files are available on vicorpower.com Through-Hole Package Recommended Land Pattern +PRI +SEC1 -SEC1 +PRI +SEC1 +SEC2 -SEC1 -PRI -SEC2 +SEC2 -PRI -SEC2 mm 2. DIMENSIONS ARE inch . UNLESS OTHERWISE SPECIFIED, TOLERANCES ARE: mm 2. DIMENSIONS ARE inch . UNLESS OTHERWISE SPECIFIED, TOLERANCES ARE: VTM™ Current Multiplier Page 19 of 21 Rev 1.3 11/2016 3. .X / [.XX] = +/-0.25 / [.01]; .XX / [.XXX] = +/-0.13 / [.005] 4. PRODUCT MARKING ON TOP SURFACE DXF and PDF files are available on vicorpower.com 3. .X / [.XX] = +/-0.25 / [.01]; .XX / [.XXX] = +/-0.13 / [.005] 4. PRODUCT MARKING ON TOP SURFACE DXF and PDF files are available on vicorpower.com vicorpower.com 800 927.9474 VTM48Ex040y050B0R Recommended Heat Sink Push Pin Location (NO GROUNDING CLIPS) (WITH GROUNDING CLIPS) Notes: 1. Maintain 3.50 (0.138) Dia. keep-out zone free of copper, all PCB layers. 2. (A) Minimum recommended pitch is 39.50 (1.555). This provides 7.00 (0.275) component edge-to-edge spacing, and 0.50 (0.020) clearance between Vicor heat sinks. (B) Minimum recommended pitch is 41.00 (1.614). This provides 8.50 (0.334) component edge-to-edge spacing, and 2.00 (0.079) clearance between Vicor heat sinks. 3. VI Chip® module land pattern shown for reference only; actual land pattern may differ. Dimensions from edges of land pattern to push–pin holes will be the same for all full-size VI Chip® products. 5. Unless otherwise specified: Dimensions are mm (inches) tolerances are: x.x (x.xx) = ±0.3 (0.01) x.xx (x.xxx) = ±0.13 (0.005) 4. RoHS compliant per CST–0001 latest revision. 6. Plated through holes for grounding clips (33855) shown for reference, heat sink orientation and device pitch will dictate final grounding solution. VTM Module Pin Configuration 4 3 2 +SEC B B C C D D F G H H J J +SEC -SEC +PRI E E -SEC 1 A A K K L L M M N N P P R R TM VC PC -PRI T T ignal Name S +PRI –PRI TM VC PC +SEC –SEC Pin Designation A1-E1, A2-E2 L1-T1, L2-T2 H1, H2 J1, J2 K1, K2 A3-D3, A4-D4, J3-M3, J4-M4 E3-H3, E4-H4, N3-T3, N4-T4 Bottom View VTM™ Current Multiplier Page 20 of 21 Rev 1.3 11/2016 vicorpower.com 800 927.9474 VTM48Ex040y050B0R Vicor’s comprehensive line of power solutions includes high density AC-DC and DC-DC modules and accessory components, fully configurable AC-DC and DC-DC power supplies, and complete custom power systems. Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is assumed by Vicor for its use. Vicor makes no representations or warranties with respect to the accuracy or completeness of the contents of this publication. Vicor reserves the right to make changes to any products, specifications, and product descriptions at any time without notice. Information published by Vicor has been checked and is believed to be accurate at the time it was printed; however, Vicor assumes no responsibility for inaccuracies. Testing and other quality controls are used to the extent Vicor deems necessary to support Vicor’s product warranty. Except where mandated by government requirements, testing of all parameters of each product is not necessarily performed. Specifications are subject to change without notice. Vicor’s Standard Terms and Conditions All sales are subject to Vicor’s Standard Terms and Conditions of Sale, which are available on Vicor’s webpage or upon request. Product Warranty In Vicor’s standard terms and conditions of sale, Vicor warrants that its products are free from non-conformity to its Standard Specifications (the “Express Limited Warranty”). This warranty is extended only to the original Buyer for the period expiring two (2) years after the date of shipment and is not transferable. UNLESS OTHERWISE EXPRESSLY STATED IN A WRITTEN SALES AGREEMENT SIGNED BY A DULY AUTHORIZED VICOR SIGNATORY, VICOR DISCLAIMS ALL REPRESENTATIONS, LIABILITIES, AND WARRANTIES OF ANY KIND (WHETHER ARISING BY IMPLICATION OR BY OPERATION OF LAW) WITH RESPECT TO THE PRODUCTS, INCLUDING, WITHOUT LIMITATION, ANY WARRANTIES OR REPRESENTATIONS AS TO MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSE, INFRINGEMENT OF ANY PATENT, COPYRIGHT, OR OTHER INTELLECTUAL PROPERTY RIGHT, OR ANY OTHER MATTER. This warranty does not extend to products subjected to misuse, accident, or improper application, maintenance, or storage. Vicor shall not be liable for collateral or consequential damage. Vicor disclaims any and all liability arising out of the application or use of any product or circuit and assumes no liability for applications assistance or buyer product design. Buyers are responsible for their products and applications using Vicor products and components. Prior to using or distributing any products that include Vicor components, buyers should provide adequate design, testing and operating safeguards. Vicor will repair or replace defective products in accordance with its own best judgment. For service under this warranty, the buyer must contact Vicor to obtain a Return Material Authorization (RMA) number and shipping instructions. Products returned without prior authorization will be returned to the buyer. The buyer will pay all charges incurred in returning the product to the factory. Vicor will pay all reshipment charges if the product was defective within the terms of this warranty. Life Support Policy VICOR’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE EXPRESS PRIOR WRITTEN APPROVAL OF THE CHIEF EXECUTIVE OFFICER AND GENERAL COUNSEL OF VICOR CORPORATION. As used herein, life support devices or systems are devices which (a) are intended for surgical implant into the body, or (b) support or sustain life and whose failure to perform when properly used in accordance with instructions for use provided in the labeling can be reasonably expected to result in a significant injury to the user. A critical component is any component in a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system or to affect its safety or effectiveness. Per Vicor Terms and Conditions of Sale, the user of Vicor products and components in life support applications assumes all risks of such use and indemnifies Vicor against all liability and damages. Intellectual Property Notice Vicor and its subsidiaries own Intellectual Property (including issued U.S. and Foreign Patents and pending patent applications) relating to the products described in this data sheet. No license, whether express, implied, or arising by estoppel or otherwise, to any intellectual property rights is granted by this document. Interested parties should contact Vicor’s Intellectual Property Department. The products described on this data sheet are protected by the following U.S. Patents Numbers: 5,945,130; 6,403,009; 6,710,257; 6,911,848; 6,930,893; 6,934,166; 6,940,013; 6,969,909; 7,038,917; 7,145,186; 7,166,898; 7,187,263; 7,202,646; 7,361,844; D496,906; D505,114; D506,438; D509,472; and for use under 6,975,098 and 6,984,965. Vicor Corporation 25 Frontage Road Andover, MA, USA 01810 Tel: 800-735-6200 Fax: 978-475-6715 email Customer Service: custserv@vicorpower.com Technical Support: apps@vicorpower.com VTM™ Current Multiplier Page 21 of 21 Rev 1.3 11/2016 vicorpower.com 800 927.9474
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