980

USER GUIDE TB-9009 980 Ionized Air Gun Installation, Operation and Maintenance Made in the United States of America The Ionized Air Gun and its accessories are available as the following item numbers: Item Description 980 Ionized Air Gun, with North America Power Adapter 980E Ionized Air Gun, without Power Adapter 980-F Air Filter, Pack of 3 980-S Foot Switch 980-T Emitter Tip 960X/980X Power Adapter, 120VAC Input, 24VAC Output, North America Plug Figure 1. SCS 980 Ionized Air Gun Description The SCS 980 Ionized Air Gun provides efficient static charge neutralization by effectively removing particle contamination even on some of the most static-sensitive products. The SCS 980 Ionized Air Gun includes a North American power adapter. The SCS 980E Ionized Air Gun does not include a power adapter, and it must be purchased separately. All references to model 980 throughout this user’s guide pertain to both of the models, unless otherwise noted. 770753 Power Adapter, 230VAC Input, 24VAC Output, UK Plug 770754 Power Adapter, 230VAC Input, 24VAC Output, Europe Plug Packaging 1 Ionized Air Gun with Hose 1 Console 1 Console Mounting Plate 1 Air Filter 1 Power Adapter, 120VAC Input, 24VAC Output, North America Plug (980 only) 1 Female Quick Connect Coupling 1 S-Hook 4 Mounting Screws 1 Certificate of Calibration Proprietary technology provides constantly balanced ionization for consistent control of surface charges. The Ionized Air Gun virtually never needs adjustment and requires very little maintenance. Compact and lightweight, the console for the Ionized Air Gun can be mounted almost anywhere on the workstation for easy access. It connects to a supply of clean, dry air or nitrogen, and an internal disposable filter collects particles from the gas supply. The electrical feed from the console to the Ionized Air Gun is incorporated into the light, flexible air hose. The Ionized Air Gun itself is very lightweight and ergonomically designed for long-term user comfort and efficient operation. The console, Ionized Air Gun, and air hose are all designed to be static-dissipative and ESD-safe. The Ionized Air Gun helps reduce a static charge of ±1000V to ±100V in less than 1 second at a distance of 6 inches (15 cm) and 30 psi (2 bars) inlet pressure when tested in accordance with the ESD Association ionization standard ANSI/ESD-S3.1. Balance (offset voltage) is within ±30V at a distance of 6 inches (15 cm). SCS - 926 JR Industrial Drive, Sanford, NC 27332 East: (919) 718-0000 | West: (909) 627-9634 • Website: StaticControl.com TB-9009 Page 1 of 6 December 2021 © 2021 DESCO INDUSTRIES, INC. Employee Owned Installation COMPRESSED GAS REQUIREMENTS NOTE: Failure to use clean dry air or nitrogen may result in damage to the Ionized Air Gun that is not covered under the Limited Warranty. The compressed gas supply must be clean dry air or nitrogen supplied by a delivery system that utilizes a refrigerated dryer or equivalent water removal to achieve a line pressure limit of about 550 ppm water vapor by weight at 35°F (1.66°C) Dew Point. To prevent particles from entering the console, a 2 micron coalescing filter or better is recommended upstream of the gun console. Note that the filter in the console collects small residual particles and aerosols and does not act as a primary filter. The console filter is rated at 0.01 micron for particulates and is effective down to 0.008 micron for aerosols. An adequate filter that can be recommended for the inlet of the Ionized Air Gun would be a Finite Filter Grade 10 Media Specification. This provides a 95% coalescing efficiency for aerosols with a 0.7 micron (and greater) particle retention. This removes gross amounts of particles, water and/or oil and aerosols. A Grade 6 Media provides 99.98% efficiency when almost total removal of liquid aerosols and particles are required in all pressure ranges down to 0.01 microns. Fine filters need to be changed more often. MOUNTING THE CONSOLE Choose a location convenient to the work area and gas supply. The console takes up very little space and is adaptable to a variety of permanent or non-permanent installations. To minimize bends in the Ionized Air Gun’s hose, orient the console so that the open end that accepts the filtered air hose to the hand unit points toward the work area, and the male connector points toward the gas supply. Point this end to the gas supply Figure 2. Securing the console to the mounting plate MOUNTING TO A GAS SUPPLY When a gas supply is close to the work area and fitted with a U.S. standard industrial interchange quick coupling, you may attach it to the console directly using the included female quick connect coupling. If a U.S. standard industrial interchange quick coupling is not available on the gas supply, be sure to use a suitable interconnect between the gas supply and the console. Use a prefilter as defined in the COMPRESSED GAS REQUIREMENTS section if necessary. ASSEMBLY NOTE: Protect the hose from sharp objects, abrasion and high temperatures. Do not pull or pinch the hose while assembling the components. 1. Insert the large end of the filter into the fitting at the end of the flexible hose. Push the filter gently until the metal release tab clicks and locks the filter into place. Prior to mounting, plug the RJ-11 cable from the power supply into the jack located on the back of the console. Use the included screws to attach the mounting plate to the threaded holes on the back of the console. Use suitable screws and fasteners to attach the mounting plate to a flat surface such as a wall or the back of a workbench. When mounting to a hollow wall, be sure to use adequate screws and wall anchors to ensure stability of the installation. Metal release tab Figure 3. Connecting the air filter to the hose assembly SCS - 926 JR Industrial Drive, Sanford, NC 27332 East: (919) 718-0000 | West: (909) 627-9634 • Website: StaticControl.com TB-9009 Page 2 of 6 © 2021 DESCO INDUSTRIES, INC. Employee Owned 2. Insert the hose and filter assembly into the console until the console’s release button latches on with a click. The small plastic fitting on the end of the filter must align with the metal guide coupling inside the console. You may have to wiggle the filter slightly while inserting it. 5. Use the included S-hook to hang the gun at the workstation if desired. 6. Ensure that the power switch on top of the console is in the OFF position. Connect the power adapter to an appropriate power outlet. NOTE: Use only SCS 960X/980X, 770753 or 770754 power adapters. Use of other power adapters may result in damage to the unit and void the warranty. For optimal safety and ionization, set the pressure regulator on the compressed gas supply to 25-65 psi (1.4-4.5 bar). Neutralization (discharge) times vary on gas pressure settings. Filter release button Figure 4. Inserting the hose and filter assembly into the console 3. Connect the male air inlet fitting on the console to the gas supply. The console’s fitting is designed for a U.S. standard industrial interchange quick coupling. The console may be connected directly to a gas supply with the included female quick connect coupling or hose (not supplied). Use a prefilter as defined in the COMPRESSED GAS REQUIREMENTS section if necessary. 4. Connect the optional 980-S Foot Switch to the top of the console if necessary. NOTE: Pressures of 30-40 psi (2.0-2.8 bar) are commonly used for decontaminating surfaces. Please refer to the pertinent regulations concerning maximum air pressure on hand-held air blow devices in order to determine a safe operating pressure. The Ionized Air Gun is rated at 65 psi (4.5 bar) inlet pressure at temperatures up to 75º F (24º C), and the rating decreases at higher temperatures. When using high pressures, consider the ambient room temperature as well as heat from surrounding equipment. Operation 1. Ensure that the gun’s trigger is not depressed. Set the console’s power switch to the ON position. The green power LED located next to the power switch should illuminate. 2. Aim the gun approximately 6 inches (15 cm) from the surface to be neutralized and cleaned. 3. Hold down the trigger to blow ionized air. The green LED on the back of the gun will illuminate to indicate ionization. Typically, static charges will be neutralized within one second. 4. Release the trigger when the surface is clean. SCS recommends turning off the console whenever the Ionized Air Gun is not in use. This will prevent unintentional operation. Figure 5. SCS 980-S Foot Switch SCS - 926 JR Industrial Drive, Sanford, NC 27332 East: (919) 718-0000 | West: (909) 627-9634 • Website: StaticControl.com TB-9009 Page 3 of 6 © 2021 DESCO INDUSTRIES, INC. Employee Owned 4. Pull and disconnect the filter from the hose fitting by depressing the metal release tab. Discard the dirty filter. 5. Install a new filter by following the ASSEMBLY instructions on pages 2-3. REPLACING THE EMITTER POINTS The emitter points are built into the gun’s plastic nozzle and usually last the life of the unit. The points should only be replaced if they are broken, bent or otherwise damaged. Replacement emitter assebmlies are available as SCS item 980-T. 1. Turn off the console and disconnect it from its electrical power and gas supplies. Figure 6. Using the Ionized Air Gun 2. Insert the tip of a screwdriver into the slot located at the bottom of the gun’s nozzle. Maintenance The Ionized Air Gun requires very little maintenance. Occasional cleaning of the case and emitter points, and periodic replacement of the air filter are all that is required. Always be sure to protect all components from liquids and corrosive chemicals. CAUTION: Always disconnect the Ionized Air Gun from its power and gas supplies before performing any maintenance. CLEANING THE COMPONENTS 1. Turn off the console and disconnect it from its electrical power and gas supplies. 2. Moisten a cloth with isopropyl alcohol, and use it to wipe the exterior surfaces of the console and gun. Remove any dirt or dust that may have collected. 3. Moisten a swab with isopropyl alcohol, and use it to gently clean the emitter points in the gun. Extremely dirty points increase the time needed to neutralize static charge and affect ionization balance. REPLACING THE AIR FILTER SCS recommends changing the filter every three months or whenever it looks dirty. Replacement filters are available as SCS item 980-F. 1. Turn off the console and disconnect it from its electrical power and gas supplies. 2. Hold down the filter release button on the side of the console. 3. Disconnect the hose and filter assembly from the console by pulling the textured plastic ring nearby the hose’s spring. Rocking the ring back and forth may help loosen the filter from the console. DO NOT pull the hose itself. Figure 7. Inserting a screwdriver into the slot located at the bottom of the gun’s nozzle 3. Use the screwdriver as a lever and loosen the old clip. Grasp it between your thumb and forefinger, and detach it from the gun. The emitter points are very sharp. Touch only the plastic lip, and handle it carefully. Do not touch the emitter points with hard objects as they may damage them. 4. To insert the new emitter points, hold the gun with the barrel pointing up. Grasp the new clip between your thumb and forefinger, and align it so the curved edges match the curve inside gun’s nozzle. 5. Align the blunt prongs of the emitters with the holes inside the gun’s barrel, and set the clip into place. 6. Press the clip all the way in using the tip of a screwdriver. It should fit snugly between the raised rim of the barrel and the raised rim of the air nozzle. If the clip overlaps the air nozzle, it is installed backward. SCS - 926 JR Industrial Drive, Sanford, NC 27332 East: (919) 718-0000 | West: (909) 627-9634 • Website: StaticControl.com TB-9009 Page 4 of 6 © 2021 DESCO INDUSTRIES, INC. Employee Owned Calibration Frequency of recalibration should be based on the critical nature of those ESD sensitive items handled and the risk of failure for the ESD protective equipment and materials. In general, SCS recommends that calibration be performed annually. Periodically measure the balance and neutralization times of the Ionized Air Gun to verify that it is performing within specifications. These measurements should be taken using a Charged Plate Monitor (CPM). A CPM consists of an ion collecting plate, a means to charge the ion collecting plate, a means to monitor the ion collecting plate voltage, and a timer to measure discharge time. The conductive plate shall be 6 inches by 6 inches, and the total capacitance of the test circuit, with plate, while the instrument is in its normal operating mode, shall be 20 pF ± 2 pF. Calibration should be performed in accordance with the ESD Association ionization standard ANSI/ESD STM3.1. At a line pressure of 30 psi (2 bars) and a distance of 6 inches (15 cm), the neutralization (discharge) time of ±1000V to ±100V should be less than 1 second, and the balance should be ±30V or better. Specifications Input Voltage and Frequency (120VAC External Adapter) AC Power Adapter Power Input: 120VAC, 60 Hz Power Output: 24VAC, 500mA Input Voltage and Frequency (230VAC External Adapter) AC Power Adapter Power Input: 230VAC, 50 Hz Power Output: 24VAC, 500mA Neutralization < 1 second (Discharge) Time at 6", 30 psi Balance (Offset Voltage) at 6", 30 psi ±30V Power Consumption 10 W Ion Emission Steady-State DC Emitter Points Tungsten Audible Noise at 1 m, 30 psi 70 dBA Ozone < 0.005 ppm Blow-off Force 41 g @ 30 psi; measured at 3" from a 2" diameter target Air Hose Static-dissipative polyurethane, 3/8" outside diameter; 7' length Gas Input 20-65 psi, Clean Dry Air (CDA) or nitrogen Gas Connection 1/4" male industrial interchange quick disconnect Gas Air Filter 99.9% efficient, 0.01 micron or larger air particles; 99.9% coalescing efficiency Mounting Metal mounting plate attaches to back of console Enclosure Static-dissipative polycarbonate Dimensions (Gun) 8" x 3" x 1" (20.3 cm x 7.6 cm x 2.5 cm) Dimensions (Console) 8.5" x 3.0" x 1.6" (21.6 cm x 7.6 cm x 4.1 cm) Weight (Gun with Air Hose) 0.8 lbs (0.4 kg) Weight (Console) 0.7 lbs (0.3 kg) Certifications cULus, CE, RoHS2 Cleanroom Class Meets ISO 14644 Class 4 (Fed Std. 209E Class 10) Country of Origin China SCS - 926 JR Industrial Drive, Sanford, NC 27332 East: (919) 718-0000 | West: (909) 627-9634 • Website: StaticControl.com TB-9009 Page 5 of 6 © 2021 DESCO INDUSTRIES, INC. Employee Owned cULus Statement Meets cULus requirements . CE Statement ElectroMagnectic Compatibility Statement: Meets 2014-35-EU Directive. Low Voltage: Meets 2014-30-EU Directive. Limited Warranty, Warranty Exclusions, Limit of Liability and RMA Request Instructions See the SCS Warranty StaticControl.com/Limited-Warranty.aspx Figure 8. Pin-out of the console’s power socket Regulatory Information This symbol, per “Marking for the Control of Pollution Caused by Electronic Information Products, SJ/T11364-2006,” means that the product or part does not contain any substances in excess of the maximum concentration values as per “Electronic Industry Standard of the People’s Republic of China, SJ/T11363-2006, Requirements for Concentration Limits for Certain Hazardous Substances in Electronic Information Products.” This information represents SCS’s knowledge and belief, which may be based in whole or in part upon information provided by third party suppliers to SCS. In the event any product is proven not to conform with the material content-related information in this product literature, then SCS’s entire liability and Buyer’s exclusive remedy will be in accordance with the Warranty stated below. e-Waste Disposal-Recycle according to applicable local, state and federal laws for electrical/electronic waste. RoHS 2011/65/EU Compliant means that the product or part does not contain any of the substances in excess of the maximum concentration values (“MCVs”) in EU RoHS Directive 2011/65/EU. The MCVs are by weight in homogeneous materials. This information represents SCS’s knowledge and belief, which may be based in whole or in part on information provided by third party suppliers to SCS. WEEE Statement The following information is only for EU-member States: The mark shown to the right is in compliance with Waste Electrical and Electronic Equipment Directive 2002/96/EC (WEEE). The mark indicates the requirement NOT to dispose the equipment as unsorted municipal waste, but use the return and collection systems according to local law. SCS - 926 JR Industrial Drive, Sanford, NC 27332 East: (919) 718-0000 | West: (909) 627-9634 • Website: StaticControl.com TB-9009 Page 6 of 6 © 2021 DESCO INDUSTRIES, INC. Employee Owned