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TPS92561EVM-001

TPS92561EVM-001

  • 厂商:

    BURR-BROWN(德州仪器)

  • 封装:

    -

  • 描述:

    TPS92561 1, Non-Isolated Output LED Driver Evaluation Board

  • 数据手册
  • 价格&库存
TPS92561EVM-001 数据手册
User's Guide SLUUAU9A – December 2013 – Revised January 2014 Using the TPS92561 Off-Line Boost LED Driver The TPS92561EVM is a 12-W maximum, 120-VAC non-isolated dimmable LED driver. The TPS92561EVM implements a dimming solution using the TPS92561 integrated circuit from Texas Instruments. This user's guide provides electrical specifications, performance data, typical characteristic curves, schematics, printed-circuit board layout, and a bill of materials. Contents Introduction .................................................................................................................. 2 Description ................................................................................................................... 2 2.1 Typical Applications ................................................................................................ 2 2.2 TPS92561 Features ............................................................................................... 2 3 Electrical Performance Specifications .................................................................................... 3 4 Schematic .................................................................................................................... 4 5 Performance Data and Typical Characteristic Curves ................................................................. 6 5.1 Efficiency ............................................................................................................ 6 5.2 Power Factor ....................................................................................................... 6 5.3 Input Current Total Harmonic Distortion ........................................................................ 7 5.4 Output Ripple ....................................................................................................... 7 5.5 Turn On Waveform ................................................................................................ 8 5.6 Hysteretic Boost PFC Operation ................................................................................. 8 5.7 Dimming – Leviton 6683 Forward Phase Dimmer ............................................................. 9 5.8 Dimming – Lutron Diva 303P Reverse Phase Dimmer ...................................................... 10 5.9 Dimming – Lutron Maestro MAW-600H-LA Electronic Dimmer ............................................ 10 5.10 Dimming – NEMA SSL-6 Compliance ......................................................................... 11 5.11 EMI Scan .......................................................................................................... 12 5.12 Radiated EMI ...................................................................................................... 13 5.13 Dimmer Testing ................................................................................................... 14 6 Reference Design, Assembly Drawing, PCB Layout, and Bill of Materials ........................................ 15 6.1 Reference Design, Assembly Drawing, and PCB Layout ................................................... 15 6.2 Bill of Materials .................................................................................................... 16 Appendix A Detailed Test Setup and Test Data ............................................................................ 18 Appendix B Layout Considerations ........................................................................................... 21 Appendix C EVM Circuit Options Used ...................................................................................... 23 1 2 List of Figures .............................................................................................. .................................................................................................. TPS92561 Boost Efficiency ................................................................................................ TPS92561 Boost Input Power Factor .................................................................................... TPS92561 Boost Input Current Total Harmonic Distortion ............................................................ Output Ripple (VOUT = 215 V, IOUT = 50 mA, THD 7.5%) ............................................................... Turn On Waveform, Turn-On Time ≡ 20 ms ............................................................................ Hysteretic Control of Boost Inductor Current (at Maximum VADJ Voltage) ........................................... Hysteretic Control of Boost Inductor Current (at Minimum VADJ Voltage) ............................................ Leviton Forward Phase Dimmer (90° Conduction Angle).............................................................. Lutron Reverse Phase Dimmer (90° Conduction Angle) ............................................................. 1 TPS92561 Boost Schematic 2 Dimming Wiring Diagram 3 4 5 6 7 8 9 10 11 SLUUAU9A – December 2013 – Revised January 2014 Submit Documentation Feedback Using the TPS92561 Off-Line Boost LED Driver Copyright © 2013–2014, Texas Instruments Incorporated 4 5 6 6 7 7 8 8 9 9 10 1 Introduction www.ti.com 12 Lutron Forward Phase Electronic Dimmer (90° Conduction Angle) ................................................ 10 13 NEMA SSL-6 Compliance Data Based on Forward Phase – Leviton 6683, Reverse Phase Dimmer – Lutron Diva 303P, and Electronic Dimmer - Lutron Maestro MAW-600H-LA Dimmer ........................... 11 ..................................................................................................... ............................................................ PCB 3D Top View ......................................................................................................... TPS92561 Boost Top (Left) and Bottom (Right) Layer Assembly Drawing ........................................ TPS92561 Boost Top (Left) and Bottom (Right) Copper Layer ..................................................... Suggested Dimming Connection ........................................................................................ Critical Current Paths in Boost Topology ............................................................................... Current Sense Resistor and Filter Layout (Pin 4: SEN of TPS92561) ............................................. Gate Drive Output Circuit (Pin 1: GATE of TPS92561) ............................................................. 14 Conducted EMI Scan 12 15 Amplitude vs Frequency, R10 = 100 Ω and C9 = 0.1 µF 13 16 17 18 19 20 21 22 15 15 15 18 21 21 22 List of Tables 1 TPS92561EVM-001 Boost Reference Design Electrical Performance Specifications ............................. 2 Dimmer Testing ............................................................................................................ 14 3 Test Data Approximately 215-V LED Load ............................................................................ Test Data: Forward Phase Dimmer – Leviton 6683 .................................................................. Test Data: Reverse Phase Dimmer – Lutron Diva 303P ............................................................. Test Data: Electronic Dimmer – Lutron Maestro MAW-600H-LA ................................................... 18 4 5 6 1 3 19 19 20 Introduction The TPS92561EVM is a 12-W maximum, 120-VAC non-isolated dimmable LED driver whose form factor is intended for A-15, A-19, A-21, A-23, R-20, R-25, R-27, R-30, R-40, PS-25, PS-30, PS-35, BR-30, BR38, BR-40, PAR-20, PAR-30, PAR-30L, G-25, G-30, G-40, and other LED bulbs. 2 Description The TPS92561EVM implements a dimming solution using the TPS92561 integrated circuit from Texas Instruments. The TPS92561 is a boost controller for LED lighting applications utilizing high-voltage, lowcurrent LEDs. The boost converter topology allows the creation of the smallest volume converter possible as well as enabling high efficiencies beyond 90%. The device incorporates a current sense comparator with a fixed offset enabling a simple hysteretic control scheme free of the loop compensation issues typically associated with a boost converter. Integrated overvoltage protection (OVP) and a VCC regulator further simplify the design procedure and reduce external component count. 2.1 Typical Applications TRIAC-compatible LED lighting, including forward and reverse phase compatibility. 2.2 TPS92561 Features • • • • • • • • 2 Simple hysteretic control Compact solution with small bill of material (BOM) High operating efficiency (typical 90% or higher) Low input current THD and high power factor solution Wide dimming range based on input voltage RMS value Compatible with forward, reverse and electronic dimmers Programmable output overvoltage protection (OVP) 8-pin MSOP PowerPAD™ package Using the TPS92561 Off-Line Boost LED Driver SLUUAU9A – December 2013 – Revised January 2014 Submit Documentation Feedback Copyright © 2013–2014, Texas Instruments Incorporated Electrical Performance Specifications www.ti.com 3 Electrical Performance Specifications Table 1 lists the electrical performance specifications of the TPS92561 device. Table 1. TPS92561EVM-001 Boost Reference Design Electrical Performance Specifications (1) PARAMETER TEST CONDITIONS MIN TYP MAX UNIT 90 120 135 V 0.100 A 250 V INPUT CHARACTERISTICS Input voltage range Maximum input current OUTPUT CHARACTERISTICS Output voltage, VOUT Output current changes with LED stack. Nominal output is 215 V, 50 mA (10.75 W) Output voltage regulation Line regulation: 110 V ≤ VIN ≤ 130 V Output Current ripple 120-Hz LED ripple, typical with 215-V LED stack and 22-µF output energy storage capacitor 200 215 ±2.5% Ouput Current 30 mApp 45 mA 92 % SYSTEMS CHARACTERISTICS Peak efficiency Peak Power Factor Input current THD 0.99 Based on 12-W maximum 7.3 Operating temperature (1) 25 % 125 ºC All performance results are for this design configuration only. Many opportunities exist to balance one performance factor for another in this design. SLUUAU9A – December 2013 – Revised January 2014 Submit Documentation Feedback Using the TPS92561 Off-Line Boost LED Driver Copyright © 2013–2014, Texas Instruments Incorporated 3 Schematic 4 www.ti.com Schematic Figure 1 shows the EVM schematic, and Figure 2 shows suggested dimming connections. Figure 1. TPS92561 Boost Schematic 4 Using the TPS92561 Off-Line Boost LED Driver SLUUAU9A – December 2013 – Revised January 2014 Submit Documentation Feedback Copyright © 2013–2014, Texas Instruments Incorporated Schematic www.ti.com L E D Load Volt Meter Triac Dimmer LED+ J5 AMP Meter LED- J1 L AC Source PWR 588 TPS92561EVM N Figure 2. Dimming Wiring Diagram SLUUAU9A – December 2013 – Revised January 2014 Submit Documentation Feedback Using the TPS92561 Off-Line Boost LED Driver Copyright © 2013–2014, Texas Instruments Incorporated 5 Performance Data and Typical Characteristic Curves 5 www.ti.com Performance Data and Typical Characteristic Curves Conditions: 215-V LED stack voltage; approximately 50-mA LED current; approximately 10-W boost LED driver 5.1 Efficiency 95 94 93 Efficiency (%) 92 91 90 89 88 87 86 85 85 90 95 100 105 110 115 120 125 130 135 140 Input Voltage (VRMS) C001 Figure 3. TPS92561 Boost Efficiency 5.2 Power Factor 1.1000 1.0500 Power Factor 1.0000 0.9500 0.9000 0.8500 0.8000 0.7500 0.7000 85 90 95 100 105 110 115 120 125 130 135 140 Input Voltage (VRMS) C002 Figure 4. TPS92561 Boost Input Power Factor 6 Using the TPS92561 Off-Line Boost LED Driver SLUUAU9A – December 2013 – Revised January 2014 Submit Documentation Feedback Copyright © 2013–2014, Texas Instruments Incorporated Performance Data and Typical Characteristic Curves www.ti.com 5.3 Input Current Total Harmonic Distortion 50 45 Input Current THD (%) 40 35 30 25 20 15 10 5 0 85 90 95 100 105 110 115 120 125 130 135 140 145 Input Voltage (VRMS) C003 Figure 5. TPS92561 Boost Input Current Total Harmonic Distortion 5.4 Output Ripple Ch3 Ch4 Ch1&2 Ch1: Rectified Input Voltage (100V/div); Ch2: Output Voltage (100V/div); Ch3: Input Current (100mA/div); Ch4: LED Current (20mA/div); Time (4ms/div) Figure 6. Output Ripple (VOUT = 215 V, IOUT = 50 mA, THD 7.5%) SLUUAU9A – December 2013 – Revised January 2014 Submit Documentation Feedback Using the TPS92561 Off-Line Boost LED Driver Copyright © 2013–2014, Texas Instruments Incorporated 7 Performance Data and Typical Characteristic Curves 5.5 www.ti.com Turn On Waveform Ch3 Ch2 Ch1 Ch1: VSEN Voltage (1V/div); Ch2: Output Voltage (100V/div); Ch3: Input Current (100mA/div); Time (10ms/div) Figure 7. Turn On Waveform, Turn-On Time ≡ 20 ms 5.6 Hysteretic Boost PFC Operation Ch3 Ch2 Ch1 Ch1: VSEN Voltage (100mV/div); Ch2: VADJ Voltage (100mV/div); Ch3: GATE Voltage (5V/div); Time (20s/div) Figure 8. Hysteretic Control of Boost Inductor Current (at Maximum VADJ Voltage) 8 Using the TPS92561 Off-Line Boost LED Driver SLUUAU9A – December 2013 – Revised January 2014 Submit Documentation Feedback Copyright © 2013–2014, Texas Instruments Incorporated Performance Data and Typical Characteristic Curves www.ti.com Ch3 Ch2 Ch1 Ch1: VSEN Voltage (100mV/div); Ch2: VADJ Voltage (100mV/div); Ch3: GATE Voltage (5V/div); Time (20s/div) Figure 9. Hysteretic Control of Boost Inductor Current (at Minimum VADJ Voltage) 5.7 Dimming – Leviton 6683 Forward Phase Dimmer Ch3 Ch1 Ch1: Rectified Input Voltage (50V/div); Ch3: Input Current (100mA/div); Time (4ms/div) Figure 10. Leviton Forward Phase Dimmer (90° Conduction Angle) SLUUAU9A – December 2013 – Revised January 2014 Submit Documentation Feedback Using the TPS92561 Off-Line Boost LED Driver Copyright © 2013–2014, Texas Instruments Incorporated 9 Performance Data and Typical Characteristic Curves 5.8 www.ti.com Dimming – Lutron Diva 303P Reverse Phase Dimmer Ch3 Ch1 Ch1: Rectified Input Voltage (50V/div); Ch3: Input Current (100mA/div); Time (4ms/div) Figure 11. Lutron Reverse Phase Dimmer (90° Conduction Angle) 5.9 Dimming – Lutron Maestro MAW-600H-LA Electronic Dimmer Ch3 Ch1 Ch1: Rectified Input Voltage (50V/div); Ch3: Input Current (100mA/div); Time (4ms/div) Figure 12. Lutron Forward Phase Electronic Dimmer (90° Conduction Angle) 10 Using the TPS92561 Off-Line Boost LED Driver SLUUAU9A – December 2013 – Revised January 2014 Submit Documentation Feedback Copyright © 2013–2014, Texas Instruments Incorporated Performance Data and Typical Characteristic Curves www.ti.com 5.10 Dimming – NEMA SSL-6 Compliance 110 NEMA Upper Limit 100 NEMA Lower Limit Normalized LED Current (%) 90 Forward Phase 80 Reverse Phase 70 Electronic Dimmer 60 50 40 30 20 10 0 0 10 20 30 40 50 60 70 80 90 100 110 120 130 Input Voltage with series dimmer connection (VRMS) C004 Figure 13. NEMA SSL-6 Compliance Data Based on Forward Phase – Leviton 6683, Reverse Phase Dimmer – Lutron Diva 303P, and Electronic Dimmer - Lutron Maestro MAW-600H-LA Dimmer SLUUAU9A – December 2013 – Revised January 2014 Submit Documentation Feedback Using the TPS92561 Off-Line Boost LED Driver Copyright © 2013–2014, Texas Instruments Incorporated 11 Performance Data and Typical Characteristic Curves www.ti.com 5.11 EMI Scan spacerspacerspacerspacerspacerspacerBlue Trace: Quasi-Peak, Black Trace: Average Figure 14. Conducted EMI Scan NOTE: When using unshielded inductors, it is important that the devices sit in perpendicular planes. If the input filter inductors are not positioned at right angles, conducted emissions increase. 12 Using the TPS92561 Off-Line Boost LED Driver SLUUAU9A – December 2013 – Revised January 2014 Submit Documentation Feedback Copyright © 2013–2014, Texas Instruments Incorporated Performance Data and Typical Characteristic Curves www.ti.com 5.12 Radiated EMI Radiated EMI was recorded using this EVM with the following addition: R5 and R13 where replaced with ferrite beads from Laird: HZ1206C202R-10. Figure 15. Amplitude vs Frequency, R10 = 100 Ω and C9 = 0.1 µF SLUUAU9A – December 2013 – Revised January 2014 Submit Documentation Feedback Using the TPS92561 Off-Line Boost LED Driver Copyright © 2013–2014, Texas Instruments Incorporated 13 Performance Data and Typical Characteristic Curves www.ti.com 5.13 Dimmer Testing Table 2. Dimmer Testing Conditions: 120-VAC, 215-V LED stack 14 FLICKER-FREE STEADY STATE MANUFACTURER SERIES PART NUMBER 1 Lamp 3 Lamps Lutron Maestro Duo MAW-600H-LA y y Lutron Skylark Contour CT-600PR-LA y y Leviton Decora RPI06 y y Lutron Skylark Contour CTCL-153PDH y y Leviton SureSlide 6631 y y Leviton Trimatron 6683 y y Lutron Diva DV-600PR-LA y y Lutron Diva DVELV-303P y y Lutron Skylark S-600PR-WH y y Lutron Toggler TG-10PR-WH y y Lutron Toggler CFL/LED TGCL-153PH-WA y y Lutron Toggler TG-603PNL y y Lutron Diva DVW-603PGH-WH y y Lutron Diva CFL/LED DVWCL-153PH-LA y y Lutron Ariadni AY-600P y y Lutron Nova NTLV-600 y y Lutron Lyneo Lx LXLV-600PL-WH y y Lutron Diva DVPDC-203P-IVN y y Lutron Nova NLV-600-IV y y Lutron Skylark SLV-600P y y Lutron Qoto Q600P y y Lutron Ariadni CFL/LED AYCL-153P-WH y y Leviton Trimatron 6684 y y Leviton Electro-Mechanical 6161 y y Lutron Ceana CN-603P-AL y y Using the TPS92561 Off-Line Boost LED Driver SLUUAU9A – December 2013 – Revised January 2014 Submit Documentation Feedback Copyright © 2013–2014, Texas Instruments Incorporated Reference Design, Assembly Drawing, PCB Layout, and Bill of Materials www.ti.com 6 Reference Design, Assembly Drawing, PCB Layout, and Bill of Materials 6.1 Reference Design, Assembly Drawing, and PCB Layout See Figure 16 to Figure 18 for the reference design, assembly drawing, and PCB layout. Figure 16. PCB 3D Top View Figure 17. TPS92561 Boost Top (Left) and Bottom (Right) Layer Assembly Drawing Figure 18. TPS92561 Boost Top (Left) and Bottom (Right) Copper Layer SLUUAU9A – December 2013 – Revised January 2014 Submit Documentation Feedback Using the TPS92561 Off-Line Boost LED Driver Copyright © 2013–2014, Texas Instruments Incorporated 15 Reference Design, Assembly Drawing, PCB Layout, and Bill of Materials 6.2 16 www.ti.com Bill of Materials REF DES QTY DESCRIPTION MANUFACTURER PART NUMBER U1 1 Phase Dimmable Hysteretic Boost LED Driver Texas Instruments TPS92561DGN C1 1 Capacitor, ceramic, 100 pF, 630 V, ±5%, C0G/NP0, 1206 MuRata GRM31A5C2J101JW01D EEU-ED2V220 C2 1 Capacitor, aluminum, 22 µF, 350 V, 20% RADIAL Panasonic Electronic Components C4 1 Capacitor, ceramic, 0.22 µF, 250V, X7T, 10%, 1206 TDK Corporation C3216X7T2E224K160AA C7 1 Capacitor, Film, 0.22 µF, 25 V, ±5%, TH EPCOS Inc B32529D3224J C8 1 Capacitor, ceramic, 1 µF, 16 V, ±10%, X7R, 0603 MuRata GRM188R71C105KA12D C9 1 Capacitor, Film, 0.1 µF, 250 V, ±10%, TH EPCOS Inc B32529C3104K C10 1 Capacitor, ceramic, 2.2 µF, 25 V, ±10%, X7R, 0805 MuRata GRM21BR71E225KA73L C12 1 Capacitor, ceramic, 2200 pF, 100 V, +10/%, X7R, 0805 TDK C2012X7R2A222K C13 1 Capacitor, ceramic, 0.01 µF, 50V, +10/%, X7R, 0805 MuRata GRM216R71H103KA01D C14 1 Capacitor, ceramic, 0.1 µF, 16V, ±10%, X7R, 0603 MuRata GRM188R71C104KA01D D1 1 Diode, Switch, 200 V, 350 mA, SOT-23 Diodes Inc BAV23S-7-F D2 1 Diode Superfast, 400 V, 1 A, SMA Diodes Inc ES1G-13-F D3 1 Diode, Ultrafast, 100 V, 0.15 A, SOD-123 Diodes Inc. 1N4148W-7-F D4 1 Diode Zener, 110 V, 500 mW, SOD123 ON Semiconductor MMSZ5272BT3G D5 1 Diode, Switching-Bridge, 600V, 0.8A, MiniDIP Diodes Inc. HD06-T D9 1 Diode, Zener, 15 V, 500 mW, SOD-123 Diodes Inc. MMSZ5245B-7-F D12 1 Diode, P-N, 1000 V, 1 A, 3.9 × 1.7 × 1.8 mm Comchip Technology CGRM4007-G F1 1 Fuse, 500 mA, 125 V, 6125, slow SST Bel Fuse Inc SST 500 L1 1 Inductor 4700 µH, 0.13 A, radial TDK Corporation TSL0808RA-472JR13-PF L2 1 Inductor, 10 mH, 0.173 A, radial CoilCraft RFB1010-103L Q1, Q2 2 MOSFET N-channel, 400 V, 1.8 A, SOT-223 ST Microelectronics STN3N40K3 R1 1 Resistor, 274 kΩ, 1%, 0.125 W, 0805 Vishay-Dale CRCW0805274KFKEA R2, R8 2 Resistor, 200 kΩ, 1%, 0.25 W, 1206 Vishay-Dale CRCW1206200KFKEA R3 1 Resistor, 10 kΩ, 1%, 1W, 2512 Vishay Dale CRCW251210K0FKEG R4 1 Resistor, 499 kΩ, 1%, 0.125 W, 0805 Vishay-Dale CRCW0805499KFKEA R5, R13 2 Resistor, 0 Ω, 5%, 0.25 W, 1206 Vishay-Dale CRCW12060000Z0EA R6 1 Resistor, 332 Ω, 1 W, 1%, 2512, SMD Vishay Dale CRCW2512332RFKEG R7 1 Resistor, 30.1 kΩ, 1%, 0.125 W, 0805 Vishay-Dale CRCW080530K1FKEA R9 1 Resistor, 287 kΩ, 1%, 0.25 W, 1206 Vishay-Dale CRCW1206287KFKEA R10 1 Resistor, 100 Ω, 1%, 0.1 W, 0603 Vishay-Dale CRCW0603100RFKEA R11 1 Resistor, 0 Ω, 5%, 0.125 W, 0805 Vishay-Dale CRCW08050000Z0EA R12 1 Resistor, 1.00 kΩ, 1%, 0.125 W, 0805 Vishay-Dale CRCW08051K00FKEA R14, R18 2 Resistor, 806 kΩ, 1%, 0.125 W, 0805 Vishay-Dale CRCW0805806KFKEA R15, R16 2 Resistor, 3.32 Ω, 1%, 0.125 W, 0805 Vishay-Dale CRCW08053R32FKEA R17 1 Resistor, 374 Ω, 1%, 0.125 W, 0805 Vishay-Dale CRCW0805374RFKEA R19 1 Resistor, 7.15 kΩ, 1%, 0.125 W, 0805 Vishay-Dale CRCW08057K15FKEA RV1 1 Varistor, 200 V, 600 A, 5mm, radial, TH Panasonic ERZ-V05D201 Using the TPS92561 Off-Line Boost LED Driver SLUUAU9A – December 2013 – Revised January 2014 Submit Documentation Feedback Copyright © 2013–2014, Texas Instruments Incorporated Reference Design, Assembly Drawing, PCB Layout, and Bill of Materials www.ti.com REF DES QTY DESCRIPTION MANUFACTURER H1, H2, H3, H4 4 Machine Screw, Round, #4-40 x 1/4, Nylon B&F Fastener H5, H6, H7, H8 4 Standoff, Hex, 0.5"L #4-40 Nylon Keystone H15 1 RTV167 Adhesive Sealant Momentive J2, J3, J4, J6 4 Jumper 300mil spacing, Orange, 200 pc 3M J1, J5 2 Conn Term Block, 2POS, 5.08 mm PCB Wurth Electronics PART NUMBER HARDWARE FOR EVM SLUUAU9A – December 2013 – Revised January 2014 Submit Documentation Feedback NY PMS 440 0025 PH 1902C RTV167 923345-03-C 691212710002 Using the TPS92561 Off-Line Boost LED Driver Copyright © 2013–2014, Texas Instruments Incorporated 17 www.ti.com Appendix A Detailed Test Setup and Test Data A.1 Connection Snap-Shot Voltmeter (Range1000V) High Voltage AC Source (Agilent 6811B) Ammeter (Range100mA) High Voltage LED Load TPS92561EVM Dimmer AC Input Remove the dimmer for a non-dimming setup. Figure 19. Suggested Dimming Connection A.2 Table Data – Boost Configuration Table 3. Test Data Approximately 215-V LED Load 18 VIN (Vrms) IIN (mArms) PIN (W) PF % THD VOUT (Vdc) IOUT (mAdc) POUT Meas (W) POUT Eff (%) 90 73.88 6.562 0.9887 8.9 213.61 27.30 5.83 88.87 95 78.55 7.337 0.9891 8.6 214.54 30.74 6.59 89.89 100 83.34 8.236 0.9893 8.2 215.2 34.47 7.42 90.07 105 88.06 9.138 0.9896 8.0 215.63 38.36 8.27 90.52 110 92.79 10.087 0.9898 7.7 215.88 42.49 9.17 90.94 115 97.62 11.103 0.9900 7.5 216.05 46.91 10.13 91.28 120 102.37 12.150 0.9901 7.3 215.88 54.54 11.13 91.58 125 102.73 12.476 0.9734 13.2 215.60 53.11 11.45 91.78 130 101.9 12.523 0.9464 19.0 215.35 53.47 11.51 91.95 135 98.73 12.176 0.9149 24.2 215.07 52.20 11.23 92.20 Detailed Test Setup and Test Data SLUUAU9A – December 2013 – Revised January 2014 Submit Documentation Feedback Copyright © 2013–2014, Texas Instruments Incorporated Table Data – Boost Configuration www.ti.com Table 4. Test Data: Forward Phase Dimmer – Leviton 6683 Forward Phase Dimmer – Leviton 6683 LED Voltage (No dimmer) 215.46 VRMS LED Current (No dimmer) 51.65 mA INPUT VOLTAGE (VRMS) INPUT POWER (W) OUTPUT VOLTAGE (V) LED CURRENT (mA) LED CURRENT (% OF MAX) 119 11.99 215.5 50.80 98.35 110 10.51 214.7 44.16 85.50 100 8.74 214.0 36.45 70.57 90 7.06 213.6 29.14 56.42 80 5.57 213.0 22.63 43.81 70 4.28 212.1 16.98 32.88 60 3.16 211.1 12.01 23.25 50 2.22 209.9 7.86 15.22 40 1.44 208.2 4.38 8.48 30 0.81 205.4 1.64 3.18 21 0.42 195.1 0.07 0.14 Table 5. Test Data: Reverse Phase Dimmer – Lutron Diva 303P Reverse Phase Dimmer – Lutron Diva 303P LED Voltage (No dimmer) 215.46 VRMS LED Current (No dimmer) 51.65 mA INPUT VOLTAGE (VRMS) INPUT POWER (W) OUTPUT VOLTAGE (V) LED CURRENT (mA) LED CURRENT (% OF MAX) 112 10.80 215.7 45.54 88.17 110 10.42 215.3 43.92 85.03 101 8.82 214.4 37.01 71.66 90 6.99 213.7 28.99 56.13 81 5.71 213.2 23.37 45.25 70 4.22 212.0 16.88 32.68 59 3.06 210.8 11.81 22.87 51 2.22 209.8 8.17 15.82 39 1.28 207.4 4.06 7.86 29 0.68 204.4 1.44 2.79 28 0.61 204.5 1.14 2.21 SLUUAU9A – December 2013 – Revised January 2014 Submit Documentation Feedback Copyright © 2013–2014, Texas Instruments Incorporated Detailed Test Setup and Test Data 19 Table Data – Boost Configuration www.ti.com Table 6. Test Data: Electronic Dimmer – Lutron Maestro MAW-600H-LA Lutron Maestro MAW-600H-LA 20 LED Voltage (No dimmer) 215.46 VRMS LED Current (No dimmer) 51.65 mA INPUT VOLTAGE (VRMS) INPUT POWER (W) OUTPUT VOLTAGE (V) LED CURRENT (mA) LED CURRENT (% OF MAX) 115 11.42 217.8 47.39 91.75 110 10.44 216.7 42.71 82.69 99 8.72 215.3 34.99 67.74 89 7.05 214.3 27.66 53.55 79 5.57 213.4 21.26 41.16 71 4.56 212.6 16.91 32.74 58 3.08 211.1 10.67 20.66 49 2.00 209.7 6.89 13.34 39 1.28 207.8 3.74 7.24 31 0.81 205.7 1.78 3.45 Detailed Test Setup and Test Data SLUUAU9A – December 2013 – Revised January 2014 Submit Documentation Feedback Copyright © 2013–2014, Texas Instruments Incorporated www.ti.com Appendix B Layout Considerations B.1 Hysteretic Boost Converter Layout Take special care when routing high di/dt and dv/dt traces in order to minimize the conducted and radiated EMI signature generated by the hysteretic boost converter circuit. A tight loop between the input capacitor, boost inductor and rectifying diode is recommended to minimize radiated EMI and prevent ground voltage difference (ground bounce). Please refer to the EVM layout, Figure 17 for further details. 2 1 L TPS92561 GATE VP SRC OVP VCC ADJ SEN GND Figure 20. Critical Current Paths in Boost Topology B.2 Current Sense Circuit Layout A low-pass RC filter is used to attenuata switching noise from affecting the current sense operation. To be effective, the filter resistor, R12 and capacitor, C12 (refer to Figure 1) are required to be placed close to the device SEN pin (pin 4). The recommended layout is shown in Figure 21. L TPS92561 GATE VP SRC OVP VCC ADJ SEN GND Figure 21. Current Sense Resistor and Filter Layout (Pin 4: SEN of TPS92561) SLUUAU9A – December 2013 – Revised January 2014 Submit Documentation Feedback Copyright © 2013–2014, Texas Instruments Incorporated Layout Considerations 21 Gate-Drive Output and Switching MOSFET Layout B.3 www.ti.com Gate-Drive Output and Switching MOSFET Layout An external resistor is recommended to limit the interference between the noise generated by internal gate driver circuit and other sensitive nodes of the device. The placement of resistor close to GATE pin is recommended for maximum effectiveness, as shown in Figure 22. L TPS92561 GATE SRC VP OVP VCC ADJ SEN GND Figure 22. Gate Drive Output Circuit (Pin 1: GATE of TPS92561) 22 Layout Considerations SLUUAU9A – December 2013 – Revised January 2014 Submit Documentation Feedback Copyright © 2013–2014, Texas Instruments Incorporated www.ti.com Appendix C EVM Circuit Options Used C.1 Charge Pump Linear Assist The TPS92561 data sheet describes methods to provide power to the IC. The method selected for this EVM uses the 'Linear regulator from output' method, deriving the IC bias voltage from the converter output. This causes a larger loss in the linear circuitry but provides performance advantages including: a more consistent turn off and a VP voltage with less variation when dimming. To gain some of the efficiency loss back, a charge pump is used (C1 and D1), as shown in Figure 1 , to assist the main linear regulator (Q2, D9, R2, R3, R8) by transferring charge to the bias circuit using a method that incurs lower losses than if it were derived from the linear regulator directly. If the value of C1 is too high, the increase in associated switching losses in Q1 will not offset the gains made by reducing the current draw through the linear. An optimal operation point is reached when the voltage provided by the charge pump is just slightly higher then the voltage generated by the linear circuitry. As a good starting point to selecting the C1 value, we consider the current capability of the capacitance circuit and the current requirements of the IC. The IC uses approximately 1 mA plus the additional current required to switch the main FET (Qg × fsw). The C1 capacitor can provide a current based on the capacitance value, the voltage across the capacitor and the frequency of operation: C u VLED u fsw (1) By combining the terms and solving for C1 we obtain: 1 mA + Qg u fsw C1 = VLED u fsw (2) After a capacitance value is obtained, some fine tuning under typical operating conditions should be considered as several factors affect the circuit performance including: exact LED voltage, VP bias voltage (Zener voltage and FET VGS voltage), main FET gate charge requirements, and the variability of the converter switching frequency. In general the addition of the charge pump circuit can increase the converter efficiency 1% to 2% when compared to the linear from the output voltage alone. The highest possible efficiency is still achieved if an auxiliary winding is used to generate the bias voltage. SLUUAU9A – December 2013 – Revised January 2014 Submit Documentation Feedback Copyright © 2013–2014, Texas Instruments Incorporated EVM Circuit Options Used 23 Line Regulation and Peak Power Limit C.2 www.ti.com Line Regulation and Peak Power Limit The EVM reference (ADJ pin voltage) is generated by dividing down the rectified AC voltage. This is a very simple method of generating the converter reference, but it also means the reference will change if the line voltage changes. When considering an LED bulb design for the US or Canadian market, long-term operation at input voltages that vary greatly from the nominal are not always considered. A simple means to ensure the LED heat sink temperature will remain controlled is to add this power limiting/line regulation circuit (R1, R7, D4, C4). We can first estimate the voltage change at the ADJ pin (our reference voltage) based on the line change and consider an example for a line change from 120 to 132 VAC. 'VrectAC 132  120 u 2 u .638 10.8 V (3) Equation 3 gives us the average change in the average rectified AC voltage of approximately 10.8 V. We can apply this to our divider based on R9 and R17: 10.8 u R17 'V_ADJ = | 140 mV R9  R17 (4) The Zener was selected as 110 V based on the average rectified AC voltage for 120 VAC of 108 V. Next we can design our compensation circuit to apply that same voltage offset when the average rectified AC voltage increases. Based on the circuit designators R1, D4, R7, R12 and the combination of R15 and R16 we can solve for the series resistance required to provide the current required to apply an offset voltage equal to the amount change due to the line. A simplified expression can be used: R_total = V_high_line u 0.9  Vz 'V _ ADJ y R12 586 k: (5) Equation 5 represents the total resistance of R1 + R7. The resistance should be split with a heavy bias to R1 limiting the voltage ripple on C4. After the circuit is in place, a few tests should be completed to allow fine tuning of the resistance values. This simplified approach did not account for the smaller variation from the conversion itself (given that the converter is controlling the input current, not the output current by the relationship: Vout u Iout Vin u Iin = n (6) 24 EVM Circuit Options Used SLUUAU9A – December 2013 – Revised January 2014 Submit Documentation Feedback Copyright © 2013–2014, Texas Instruments Incorporated Revision History www.ti.com Revision History Changes from Original (December 2013) to A Revision ................................................................................................ Page • • • Added a graph for Radiated EMI section ............................................................................................ 13 Added link to Figure 1 reference ...................................................................................................... 23 Added Appendix C for EVM Circuit Options Used .................................................................................. 23 NOTE: Page numbers for previous revisions may differ from page numbers in the current version. SLUUAU9A – December 2013 – Revised January 2014 Submit Documentation Feedback Copyright © 2013–2014, Texas Instruments Incorporated Revision History 25 EVALUATION BOARD/KIT/MODULE (EVM) ADDITIONAL TERMS Texas Instruments (TI) provides the enclosed Evaluation Board/Kit/Module (EVM) under the following conditions: The user assumes all responsibility and liability for proper and safe handling of the goods. Further, the user indemnifies TI from all claims arising from the handling or use of the goods. Should this evaluation board/kit not meet the specifications indicated in the User’s Guide, the board/kit may be returned within 30 days from the date of delivery for a full refund. THE FOREGOING LIMITED WARRANTY IS THE EXCLUSIVE WARRANTY MADE BY SELLER TO BUYER AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED, IMPLIED, OR STATUTORY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. EXCEPT TO THE EXTENT OF THE INDEMNITY SET FORTH ABOVE, NEITHER PARTY SHALL BE LIABLE TO THE OTHER FOR ANY INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES. Please read the User's Guide and, specifically, the Warnings and Restrictions notice in the User's Guide prior to handling the product. This notice contains important safety information about temperatures and voltages. For additional information on TI's environmental and/or safety programs, please visit www.ti.com/esh or contact TI. No license is granted under any patent right or other intellectual property right of TI covering or relating to any machine, process, or combination in which such TI products or services might be or are used. TI currently deals with a variety of customers for products, and therefore our arrangement with the user is not exclusive. TI assumes no liability for applications assistance, customer product design, software performance, or infringement of patents or services described herein. REGULATORY COMPLIANCE INFORMATION As noted in the EVM User’s Guide and/or EVM itself, this EVM and/or accompanying hardware may or may not be subject to the Federal Communications Commission (FCC) and Industry Canada (IC) rules. For EVMs not subject to the above rules, this evaluation board/kit/module is intended for use for ENGINEERING DEVELOPMENT, DEMONSTRATION OR EVALUATION PURPOSES ONLY and is not considered by TI to be a finished end product fit for general consumer use. It generates, uses, and can radiate radio frequency energy and has not been tested for compliance with the limits of computing devices pursuant to part 15 of FCC or ICES-003 rules, which are designed to provide reasonable protection against radio frequency interference. Operation of the equipment may cause interference with radio communications, in which case the user at his own expense will be required to take whatever measures may be required to correct this interference. General Statement for EVMs including a radio User Power/Frequency Use Obligations: This radio is intended for development/professional use only in legally allocated frequency and power limits. Any use of radio frequencies and/or power availability of this EVM and its development application(s) must comply with local laws governing radio spectrum allocation and power limits for this evaluation module. It is the user’s sole responsibility to only operate this radio in legally acceptable frequency space and within legally mandated power limitations. Any exceptions to this are strictly prohibited and unauthorized by Texas Instruments unless user has obtained appropriate experimental/development licenses from local regulatory authorities, which is responsibility of user including its acceptable authorization. For EVMs annotated as FCC – FEDERAL COMMUNICATIONS COMMISSION Part 15 Compliant Caution This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. FCC Interference Statement for Class A EVM devices This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. FCC Interference Statement for Class B EVM devices This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: • Reorient or relocate the receiving antenna. • Increase the separation between the equipment and receiver. • Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. • Consult the dealer or an experienced radio/TV technician for help. For EVMs annotated as IC – INDUSTRY CANADA Compliant This Class A or B digital apparatus complies with Canadian ICES-003. Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. Concerning EVMs including radio transmitters This device complies with Industry Canada licence-exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device. Concerning EVMs including detachable antennas Under Industry Canada regulations, this radio transmitter may only operate using an antenna of a type and maximum (or lesser) gain approved for the transmitter by Industry Canada. To reduce potential radio interference to other users, the antenna type and its gain should be so chosen that the equivalent isotropically radiated power (e.i.r.p.) is not more than that necessary for successful communication. This radio transmitter has been approved by Industry Canada to operate with the antenna types listed in the user guide with the maximum permissible gain and required antenna impedance for each antenna type indicated. Antenna types not included in this list, having a gain greater than the maximum gain indicated for that type, are strictly prohibited for use with this device. Cet appareil numérique de la classe A ou B est conforme à la norme NMB-003 du Canada. Les changements ou les modifications pas expressément approuvés par la partie responsable de la conformité ont pu vider l’autorité de l'utilisateur pour actionner l'équipement. Concernant les EVMs avec appareils radio Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est autorisée aux deux conditions suivantes : (1) l'appareil ne doit pas produire de brouillage, et (2) l'utilisateur de l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le fonctionnement. Concernant les EVMs avec antennes détachables Conformément à la réglementation d'Industrie Canada, le présent émetteur radio peut fonctionner avec une antenne d'un type et d'un gain maximal (ou inférieur) approuvé pour l'émetteur par Industrie Canada. Dans le but de réduire les risques de brouillage radioélectrique à l'intention des autres utilisateurs, il faut choisir le type d'antenne et son gain de sorte que la puissance isotrope rayonnée équivalente (p.i.r.e.) ne dépasse pas l'intensité nécessaire à l'établissement d'une communication satisfaisante. Le présent émetteur radio a été approuvé par Industrie Canada pour fonctionner avec les types d'antenne énumérés dans le manuel d’usage et ayant un gain admissible maximal et l'impédance requise pour chaque type d'antenne. Les types d'antenne non inclus dans cette liste, ou dont le gain est supérieur au gain maximal indiqué, sont strictement interdits pour l'exploitation de l'émetteur. 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It is intended solely for use for preliminary feasibility evaluation in laboratory/development environments by technically qualified electronics experts who are familiar with the dangers and application risks associated with handling electrical mechanical components, systems and subsystems. It should not be used as all or part of a finished end product. Your Sole Responsibility and Risk. You acknowledge, represent and agree that: 1. 2. 3. 4. You have unique knowledge concerning Federal, State and local regulatory requirements (including but not limited to Food and Drug Administration regulations, if applicable) which relate to your products and which relate to your use (and/or that of your employees, affiliates, contractors or designees) of the EVM for evaluation, testing and other purposes. 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Any loads applied outside of the specified output range may result in unintended and/or inaccurate operation and/or possible permanent damage to the EVM and/or interface electronics. Please consult the EVM User's Guide prior to connecting any load to the EVM output. If there is uncertainty as to the load specification, please contact a TI field representative. During normal operation, some circuit components may have case temperatures greater than 60°C as long as the input and output are maintained at a normal ambient operating temperature. These components include but are not limited to linear regulators, switching transistors, pass transistors, and current sense resistors which can be identified using the EVM schematic located in the EVM User's Guide. When placing measurement probes near these devices during normal operation, please be aware that these devices may be very warm to the touch. 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