AN2017-18 EVAL-M1-099M-C User Manual
EVAL-M1-099M-C User Manual
iMOTION™ Modular Application Design Kit
About this document
Scope and purpose
This application note provides an overview of the evaluation board EVAL-M1-099M including its main features,
key data, pin assignments and mechanical dimensions.
EVAL-M1-099M is an evaluation-board as part of the iMOTION™ Modular Application Design Kit Platform. This
board features and demonstrates Infineon’s advanced Motion Control Engine (MCE) technology for permanent
magnet motors drive over the full speed range.
The evaluation board EVAL-M1-099M was developed to support customers during their first steps designing
applications with running any permanent magnet motor via sensorless sinusoidal control.
Important Note: EVAL-M1-099M-C is the orderable part number for the kit which contains only EVAL-M1-099M
MADK Control Board. In order to program, configure and debug the motor control systems based on EVAL-M1099M, an Isolated Debugger Tool MCETOOLV2 is required. MCETOOLV2 is not part of the EVAL-M1-099M-C kit
and needs to be ordered separately.
Intended audience
This application note is intended for all technical specialists who know motor control and high power
electronics converter and this board is intended to be used under laboratory conditions.
Table of Contents
About this document....................................................................................................................... 1
Table of Contents ........................................................................................................................... 1
1
Safety precautions ......................................................................................................... 2
2
Introduction.................................................................................................................. 3
3
3.1
3.2
Main features ................................................................................................................ 4
Key data ................................................................................................................................................... 5
IRMCK099 installer .................................................................................................................................. 8
4
Pin assignments ............................................................................................................ 9
5
5.1
5.2
5.3
5.4
Schematics and Layout ................................................................................................. 11
Schematic Overview.............................................................................................................................. 11
Current feedback ................................................................................................................................... 12
AD port Input ......................................................................................................................................... 13
PCB Layout ............................................................................................................................................ 14
6
Bill of Materials of EVAL-M1-099M ................................................................................... 17
7
Reference .................................................................................................................... 19
Revision History ............................................................................................................................ 20
Application Note
www.infineon.com
Please read the Important Notice and Warnings at the end of this document
EVAL-M1-099M-C User Manual
iMOTION™ Modular Application Design Kit
Safety precautions
1
Safety precautions
In addition to the precautions listed throughout this manual, please read and understand the following
statements regarding hazards associated with development systems.
Table 1
Precautions
Attention: The ground potential of the EVAL-M1-099M system is biased to a negative
DC bus voltage potential. When measuring voltage waveform by oscilloscope, the
scope’s ground needs to be isolated. Failure to do so may result in personal injury or
death and equipment damage
Attention: Only personnel familiar with the drive and associated machinery should
plan or implement the installation, start-up and subsequent maintenance of the
system. Failure to comply may result in personal injury and/or equipment damage.
Attention: The surfaces of the drive may become hot, which may cause injury.
Attention: EVAL-M1-099M system contains parts and assemblies sensitive to
Electrostatic Discharge (ESD). Electrostatic control precautions are required when
installing, testing, servicing or repairing this assembly. Component damage may
result if ESD control procedures are not followed. If you are not familiar with
electrostatic control procedures, refer to applicable ESD protection handbooks and
guidelines.
Attention: A control board, incorrectly applied or installed, can result in component
damage or reduction in product lifetime. Wiring or application errors such as under
sizing the motor, supplying an incorrect or inadequate DC supply or excessive ambient
temperatures may result in system malfunction.
Attention: Remove or connect this control board from or to the power drive. Wait
three minutes after removing power from the power drive to discharge the bus
capacitors. Do not attempt to service the drive until the bus capacitors have
discharged to zero. Failure to do so may result in personal injury or death.
Attention: EVAL-M1-099M system is shipped with packing materials that need to be
removed prior to installation. Failure to remove all packing materials which are
unnecessary for system installation may result in overheating or abnormal operating
condition.
Application Note
2
EVAL-M1-099M-C User Manual
iMOTION™ Modular Application Design Kit
Introduction
2
Introduction
The EVAL-M1-099M evaluation board is a part of the iMOTION™ Modular Application Design Kit for drives
(iMOTION™ MADK). In order to run a motor, the mating power board is required to interface this evaluation
board.
The MADK platform is intended to use various power stages with different control boards. These boards can
easily be interfaced through the 20 pins iMOTION™ MADK-M1 or the 30 pins iMOTION™ MADK-M3 interface
connector. This board is equipped with 20 pins connector and for motor control only.
This evaluation board is designed to give comprehensible solutions of sensorless control of permanent magnet
motors over the full speed range. It consists of IRMCK099M Motor Control IC, capable of 3-phase and three
types of 2-phase modulation, JTAG and UART interface which are isolated via opto-isolation box (MCETOOLV2),
and needs a single 3.3V supply. Required Isolation Box MCETOOLV2 is not part of the EVAL-M1-099M-C kit and
needs to be ordered separately. For details of the isolation box please refer to its Application Note.
The EVAL-M1-099M evaluation board is available from Infineon and its distribution partners. The features of this
board are described in the design feature chapter of this document, whereas the remaining paragraphs provide
information to enable the customers to copy, modify and qualify the design for production according to their
own specific requirements.
Environmental conditions were considered in the design of the EVAL-M1-099M. The design was tested as
described in this document but not qualified regarding safety requirements or manufacturing and operation
over the whole operating temperature range or lifetime. The boards provided by Infineon are subject to
functional testing only.
Evaluation boards are not subject to the same procedures as regular products regarding Returned Material
Analysis (RMA), Process Change Notification (PCN) and Product Discontinuation (PD). Evaluation boards are
intended to be used under laboratory conditions by technical specialists only.
Figure 1 shows the evaluation board EVAL-M1-099M. This document explains the features and details of this
board as well as control IC which is IRMCK099.
Figure 1
Evaluation board EVAL-M1-099M
Application Note
3
EVAL-M1-099M-C User Manual
iMOTION™ Modular Application Design Kit
Main features
3
Main features
EVAL-M1-099M is a control evaluation board for motor control application. The kit demonstrates Infineon’s
motion control IC technology.
Main features of Motion Control IC are:
•
MCE (Motion Control Engine) - Dedicated computation engine for high efficiency sinusoidal sensorless
motor control
•
•
•
•
•
Supports both interior and surface permanent magnet motor
Built-in hardware for single or leg shunt current feedback reconstruction
Loss minimization Space Vector PWM
Two-channel analog output
JTAG programming port for emulation/ debugger
•
•
Serial communication interface (UART)
Internal 16 Kbyte OTP memory
•
•
•
•
Multiple motor parameter support
3.3V single power supply
VSP control mode
PG output
•
•
Internal temperature sensing
External NTC thermistor from power board temperature sensing support.
The evaluation board characteristics are:
•
•
•
•
•
Complete kit for running any permanent magnet motor via sensorless sinusoidal control
3.3V single power supply
JTAG and UART interface, isolated via opto-isolation box
Capable of 3-phase and three types of 2-phase modulation
RoHS complaint
•
PCB is 45 x 45 mm and has two layers with 35 μm copper each
Application Note
4
EVAL-M1-099M-C User Manual
iMOTION™ Modular Application Design Kit
Main features
3.1
Key data
Figure 2 shows a typical motor control application block diagram using the IRMCK099. The IRMCK099 provides
a built-in closed loop sensorless control algorithm using the unique flexible Motion Control Engine (MCE) for
permanent magnet motors. The MCE™ consists of a collection of control elements, motion peripherals, a
dedicated motion control sequencer and internal memory to map internal signal nodes. IRMCK099 also
employs a unique single shunt current reconstruction circuit in addition to two leg shunt current sensing circuit
to eliminate additional analog/digital circuitry.
Host
Communication
Galvanic
Isolation
Passive
EMI
Neutral
Filter
15V
Line
Power Supply
Gate signal
Drive
M
3.3V
EVAL-M1-099M
Figure 2
Typical Application Block Diagram Using IRMCK099
Application Note
5
EVAL-M1-099M-C User Manual
iMOTION™ Modular Application Design Kit
Main features
Figure 3 indicates pinout of IRMCK099. IRMCK099 contains 16 Kbytes of OTP program memory and comes in a
compact 5mm x 5mm 32-pin QFN package.
Figure 3
Pinout of IRMCK099
Table 2 depicts the important specifications of the evaluation board EVAL-M1-099M.
Table 2
Eval-M1-099M board specifications
Parameters
Values
Conditions / comments
UART(TXD RXD)
3.3V
Typical 5.76 kbps. single ended
TMS TDI TCK TDO
3.3V
Interface with FS2 or
MCETOOLV2.0
8 Bit 2 Channel
0-3.3V output
GPIO Configurable to DAC
12 Bit
0-1.2V
Host Interface (Non isolation)
Input
Voltage
3.3V
Power supply
8.29 counts/v
Power board is supposed to have
2MΩ resistor
DC Bus
DC Bus Scaling
Application Note
6
EVAL-M1-099M-C User Manual
iMOTION™ Modular Application Design Kit
Main features
Parameters
Values
DC Bus sensing range
494.0V max
Conditions / comments
Current feedback
Current sensing device
50mV – 1100mV
Current Op-amp Configuration
Non-Inverting
Current Op-amp Gain
1.302
Resolution
12-bit
Latency
1 pwm cycle
Single shunt resistor
Leg shunt resistor
PCB design may reduce the
resolution
Protections
Internal current trip level
1.2V Average
On board power supply
1.8V
1.8V+/-5%
From IC for ADC reference
PCB characteristics
Material
FR4, 1.6MM thickness
Copper thickness = 1oz (35um)
Dimension
45mmx45mm
System environment
Ambient temperature
Application Note
0-70°C
95%RH Max (Non-Condensing)
7
EVAL-M1-099M-C User Manual
iMOTION™ Modular Application Design Kit
Main features
3.2
IRMCK099 installer
In order to run this evaluation board, the user has to download iMOTION™ installer from Infineon iMOTIONTM
Web, it contains information about all the iMOTION™ control IC including IRMCK099 development software at
Infineon web.
To download supporting software, pls goes tohttp://www.infineon.com/imotion-software. And all the updated
version software is saved there.
Note: Currently, the user can download V02_01 and the patch file. See below link.
Or user can open below link to download IRMCK099 Installer V02_01 package.
http://www.infineon.com/dgdl/Infineon-99serieskitmceinstaller-SW-v02_01EN.exe?fileId=5546d46253f65057015437c4a4e44339
And download V2.1 Patch Kit to update the install package. Then overwrite installed demo project.
http://www.infineon.com/dgdl/Infineon-99+Series+V2_1+Patch+Kit-SW-v02_01EN.zip?fileId=5546d46256fb43b30157034e5b754664
Figure 4 the functional groups of the EVAL-M1-099M evaluation board.
2
1
1.
2.
3.
4.
3
4
6
UART Connecter (J2)
JTAG Connecter (J1)
Test Signal Pin Connecter (J5)
iMOTION™ MADK-M1 20 pins
interface connector for power
board(J3)
5. Test Signal Pin Connecter (J4)
6. MCE -control IC (U1)
5
Figure 4
Functional groups of the EVAL-M1-099M evaluation board’s top side
Application Note
8
EVAL-M1-099M-C User Manual
iMOTION™ Modular Application Design Kit
Pin assignments
4
Pin assignments
General information about the connectors of the Eval-M1-099M evaluation board is described below.
Table 3 and Table 4 include the details of JTAG and UART connectors.
Table 3
J1- UART Connector
S. No.
Pin
1
GND
Details
Ground
2
RXD
Input, Receive data to IRMCK099, can be configured to GPIO pins
3
TXD
Output, Transmit data from IRMCK099, can be configured to GPIO pins
4
+3.3V
+3.3V power supply
Table 4
J2-JTAG Connector
S. No.
Pin
1
GND
Details
Ground
2
TMS
TMS (test mode)
3
TDO
TDO (data output)
4
TDI
TDI (data input)
5
TCK
TCK (clock)
6
RST
Not Connected
7
+3.3V
+3.3V power supply(see Specification for max current)
8
VPP
Input ,OTP Programming voltage (for IRMCK099)
Table 5 provides the pin assignments of the iMOTION™ MADK-M1 20 pins interface connector J3. This connector
is the interface to the power board.
Table 5
J3- iMOTION™ MADK-M1 20 pins interface connector for power board
Pin
Name
1
PWMUH
2
GND
3
PWMUL
4
GND
5
PWMVH
Ground
3.3 V compatible logic output for high side gate driver-Phase V
6
+3.3V
On board 3.3 V supply
7
PWMVL
3.3 V compatible logic output for low side gate driver-Phase V
8
+3.3V
On board 3.3 V supply
9
3.3 V compatible logic output for high side gate driver-Phase W
10
PWMWH
IU+
11
PWMWL
3.3 V compatible logic output for low side gate driver-Phase W
12
IU-
Ground
13
GK
DCBSENSE
Gate kill signal – active low when over current is detected
14
Application Note
Pin Name Connectors
3.3 V compatible logic output for high side gate driver-Phase U
Ground
3.3 V compatible logic output for low side gate driver-Phase1 U
Shunt voltage phase U
DC bus positive voltage, scaled in 0-3.3 V range by a voltage divider
9
EVAL-M1-099M-C User Manual
iMOTION™ Modular Application Design Kit
Pin assignments
Pin
15
Name
VTH
Pin Name Connectors
Thermistor input
16
IV+
Shunt voltage phase V
17
IV-
Ground
18
IW+
Shunt voltage phase W
19
IW-
Ground
20
VCC
Defined for 15 V Power Supply (not used in this board)
Table 6 and Table 7 include the details of test signal pin connectors.
Table 6
Test signals pin
Pin
Name
Pin Name Connectors
1
GND
2
1.8V
VSP
Ground
On board 1.8V supply
3
4
5
VTH
AIN3
6
IFBVO
Table 7
Input, Analog input channel 0 (0 – 1.25 V), also used for Standby Mode wakeup
Input, Voltage input of external temperature sense
Input, Analog input channel 3 (0 – 1.25 V), needs to be pulled down to VSS if
unused
Operational amplifier output for 2nd leg shunt resistor current sensing
Test signals pin
Pin
Name
1
2
GK
GPIO1
3
DIR
Input, motor direction select
4
GPIO3
Input, User mode select
5
DIN
Input, for Frequency control function
6
Output, Pulse generate
7
PG
GND
8
+3.3V
+3.3 V power supply
Application Note
Pin Name Connector
Output, Gatekill
Test IO pin
Ground
10
EVAL-M1-099M-C User Manual
iMOTION™ Modular Application Design Kit
Schematics and Layout
5
Schematics and Layout
To meet individual customer requirements and make the EVAL-M1-099M evaluation board a basis for
development or modification, all necessary technical data like schematics, layout and components are
included in this chapter.
5.1
Schematic Overview
Figure 5 shows the schematic of EVAL-M1-099M evaluation board with IRMCK099 controller.
Figure 5
The schematics for the Eval-M1-099M evaluation board
Application Note
11
EVAL-M1-099M-C User Manual
iMOTION™ Modular Application Design Kit
Schematics and Layout
5.2
Current feedback
Current Feedback Gain—the control on this board has an internal current feedback amplifier which has default
gain. The user can use this gain to count the current sensing range and Internal Itrip. An example is shown in
Figure 6. The sample resister is 0.25Ω.
𝑅17 = 𝑅13 ∗ 1.5,
𝑅16 = 𝑅13 ∗ 3
When input = 0V, IFBO = 601mV
𝑅13 7.68𝐾
=
= 1.302
𝑅14
5.9𝐾
Current sensing range is depending on current sample resister.
Current Feedback 𝐺𝑎𝑖𝑛 =
Current sensing range =
0.599
Current Gain ∗ Sample resister
0.599
Current sensing range = 1.302∗0.25Ω = 1.84𝐴
The part of protect circuit, when using single shunt: Iu current feedback OPAMP internal Itrip can protect
overcurrent if the system response designed as demand.
Internal Itrip =
IC maximum specification Itrip level − 0.601V
Current Gain∗ Sample register
Internal Itrip =
1.306V−0.601V
1.302∗0.25Ω
=2.17A
When using leg shunt. The gate kill signal from power module works. That is protected by outside IRMCK099.
When using single shunt. IV+ and IV- connect GND.
Figure 6 depicts the Eval-M1-099M evaluation board is suitable for single shunt and leg shunt for current
feedback.
Figure 6
The part of Current feedback on the Eval-M1-099M evaluation board
Application Note
12
EVAL-M1-099M-C User Manual
iMOTION™ Modular Application Design Kit
Schematics and Layout
5.3
AD port Input
Figure 7 depicts AD input for IRMCK099. Temperature input should fit to the design recommendation in the
IRMCK099 application note.
Figure 7
AD input on the Eval-M1-099M evaluation board
Application Note
13
EVAL-M1-099M-C User Manual
iMOTION™ Modular Application Design Kit
Schematics and Layout
5.4
PCB Layout
The layout of this board can be used for different voltage or power classes of power board. The PCB has two
electrical layers with 35µm copper by default and its size is 45 mm × 45 mm. The PCB board thickness is 1.6mm.
Get in contact with our technical support team to get more detailed information and the latest Gerber-files.
Figure 8 illustrates the top assembly print of the evaluation board.
Figure 8
Top overlay print of the EVAL-M1-099M evaluation board
Application Note
14
EVAL-M1-099M-C User Manual
iMOTION™ Modular Application Design Kit
Schematics and Layout
Figure 9 depicts the bottom assembly print of the evaluation board.
Figure 9
Bottom overlay print of the EVAL-M1-099M evaluation board
The top layer routing of the PCB is provided in the following Figure 10.
Figure 10
Top layer routing of the EVAL-M1-099M
Application Note
15
EVAL-M1-099M-C User Manual
iMOTION™ Modular Application Design Kit
Schematics and Layout
Figure 11 illustrates the bottom layer routing of the PCB.
Figure 11
Bottom layer routing of the EVAL-M1-099M
Application Note
16
EVAL-M1-099M-C User Manual
iMOTION™ Modular Application Design Kit
Bill of Materials of EVAL-M1-099M
6
Bill of Materials of EVAL-M1-099M
Table 8 provides the complete bill of materials for the EVAL-M1-099M board.
Table 8
Bill of materials
No.
Qty.
Part description
Designator
Part Number
Manufacturer
1
2
CAP CER 10μF 6.3V X7R 0805
C2, C12
CL21B106KQQNNNE
Samsung ElectroMechanics America,
Inc.
2
5
CAP CER 0.1μF 50V X7R 0805
C3, C13, C14,
C15, C18
08055C104KAT2A
AVX Corporation
3
5
CAP CER 10000pF 50V X7R 0805
C4, C5, C6,
C7, C17
C0805C103K5RACTU
Kemet
4
2
CAP CER 10pF 50V NP0 0805
C8, C10
C0805C100J5GACTU
Kemet
5
2
CAP CER 100pF 50V NP0 0805
C9, C11
C0805C101J5GACTU
Kemet
6
1
CAP CER 1000pF 50V X7R 0805
C16
C0805C102K5RACTU
Kemet
7
1
CONN HEADER XH TOP 8POS
2.5mm
J1
B8B-XH-A(LF)(SN)
JST Sales America Inc
8
1
CONN HEADER XH TOP 4POS
2.5mm
J2
B4B-XH-A(LF)(SN)
JST Sales America Inc
9
1
CONN HDR DUAL 20POS .100
R/A TIN
J3
0717640020
Molex,LLC
10
1
CONN HEADER 6POS .100 STR
30AU
J4
67996-106HLF
Amphenol FCI
11
1
CONN HEADER 8POS .100 STR
30AU
J5
67997-108HLF
Amphenol FCI
12
2
LED RED CLEAR 0603 R/A SMD
LED1, LED2
LTST-S270EKT
Lite-On Inc.
13
3
RES SMD 1 kΩ1% 1/8W 0805
R1, R19, R20
RC0805FR-071KL
Yageo
14
5
RES SMD 4.87 kΩ1% 1/8W 0805
R2, R3, R5,
R7, R18
RC0805FR-074K87L
Yageo
15
1
RES SMD 9376 kΩ1% 1/8W 0805
R4
RC0805FR-079K76L
Yageo
16
1
RES SMD 16.9 kΩ1% 1/8W 0805
R6
RC0805FR-0716K9L
Yageo
17
2
RES SMD 7.68 kΩ1% 1/8W 0805
R8, R13
RC0805FR-077K68L
Yageo
18
4
RES SMD 5.9 kΩ1% 1/8W 0805
R9, R10, R14,
R15
RC0805FR-075K9L
Yageo
19
2
RES SMD 23.2 kΩ1% 1/8W 0805
R11, R16
RC0805FR-0723K2L
Yageo
20
2
RES SMD 11.5 kΩ1% 1/8W 0805
R12, R17
RC0805FR-0711K5L
Yageo
21
1
TEST POINT PC MINI .040"D
WHITE
TP1
5002
Keystone Electronics
22
1
TEST POINT PC MINI .040"D
WHITE
TP2
5002
Keystone Electronics
23
1
TEST POINT PC MINI .040"D
WHITE
TP3
5002
Keystone Electronics
24
2
TEST POINT PC MINI .040"D
TP4, TP5
5002
Keystone Electronics
Application Note
17
EVAL-M1-099M-C User Manual
iMOTION™ Modular Application Design Kit
Bill of Materials of EVAL-M1-099M
No.
Qty.
Part description
WHITE
Designator
Part Number
Manufacturer
25
1
TEST POINT PC MINI .040"D
WHITE
TP8
5002
Keystone Electronics
26
1
TEST POINT PC MINI .040"D
WHITE
TP9
5002
Keystone Electronics
27
1
TEST POINT PC MINI .040"D
WHITE
TP10
5002
Keystone Electronics
28
1
IRMCK099
U1
Control IC
Infineon Technologies
Application Note
18
EVAL-M1-099M-C User Manual
iMOTION™ Modular Application Design Kit
Reference
7
Reference
[1] Datasheet of Infineon IRMCK099M
[2] IRMCx100 Reference Manual
[3] IRMCx100 Software Developer’s Guide
[4] IRMCx100 System Overview
[5] Application Note of AN2016-24 for EVAL-M1-05-65D power board, is available for download on Infineon’s
website
[6] MCETOOLV2 user manual, is available on Infineon website.
Note1: Above all reference materials are available for download on Infineon’s website www.infineon.com
Application Note
19
EVAL-M1-099M-C User Manual
iMOTION™ Modular Application Design Kit
Revision History
Revision History
Major changes since the last revision
Version number
Revision Date
Revision description
1.0
2017-08-21
First release
Application Note
20
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Trademarks updated August 2015
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Edition
Published by
Infineon Technologies AG
81726 Munich, Germany
ifx1owners.
© 2017 Infineon Technologies AG.
All Rights Reserved.
Do you have a question about this
document?
Email: erratum@infineon.com
AN2017-18 EVAL-M1-099M-C User
Document reference
Manual
IMPORTANT NOTICE
The information contained in this application note
is given as a hint for the implementation of the
product only and shall in no event be regarded as a
description or warranty of a certain functionality,
condition or quality of the product. Before
implementation of the product, the recipient of this
application note must verify any function and other
technical information given herein in the real
application.
Infineon
Technologies
hereby
disclaims any and all warranties and liabilities of
any kind (including without limitation warranties of
non-infringement of intellectual property rights of
any third party) with respect to any and all
information given in this application note.
The data contained in this document is exclusively
intended for technically trained staff. It is the
responsibility of customer’s technical departments
to evaluate the suitability of the product for the
intended application and the completeness of the
product information given in this document with
respect to such application.
For further information on the product, technology,
delivery terms and conditions and prices please
contact your nearest Infineon Technologies office
(www.infineon.com).
Please note that this product is not qualified
according to the AEC Q100 or AEC Q101 documents
of the Automotive Electronics Council.
WARNINGS
Due to technical requirements products may
contain dangerous substances. For information on
the types in question please contact your nearest
Infineon Technologies office.
Except as otherwise explicitly approved by Infineon
Technologies in a written document signed by
authorized
representatives
of
Infineon
Technologies, Infineon Technologies’ products may
not be used in any applications where a failure of
the product or any consequences of the use thereof
can reasonably be expected to result in personal
injury.
Mouser Electronics
Authorized Distributor
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EVALM1099MCTOBO1
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