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MP44018-AGS-P

MP44018-AGS-P

  • 厂商:

    MPS(美国芯源)

  • 封装:

    SOIC8_150MIL

  • 描述:

  • 数据手册
  • 价格&库存
MP44018-AGS-P 数据手册
MP44018A CrM/DCM Multi-Mode PFC Controller with Enhanced Light-Load Efficiency DESCRIPTION FEATURES The MP44018A is a CrM/DCM multi-mode PFC controller that provides simple and highperformance active power factor correction using minimal external components.   The MP44018A features a very low supply current. This allows the device to achieve low standby power loss, and the typical no load power is below 30mW. The switching frequency is reduced by dead time extension technology under light-load conditions, which improves light-load efficiency. The MP44018A also achieves lower THD due to variable-on-time control in discontinuous conduction mode (DCM) when compared to conventional constant-on-time (COT) control. Multi-protection functionality largely enhances the safety and reliability of the system. The MP44018A feature over-voltage protection (OVP), over-current limit (OCL), over-current protection (OCP), under-voltage protection (UVP), brown-in (BI) and brownout (BO), static OVP, VCC under-voltage lockout (UVLO), and over-temperature protection (OTP). MP44018A is available in SOIC-8 package.               Valley Turn-On for Minimum Switching Loss Frequency Reduction to Reduce Switching Loss Under Light-Load Conditions Low Supply Current in Burst Mode Soft-On/Off Burst for Low Audible Noise Mains Compensation Improved THD Under-Voltage Protection (UVP) Over-Current Limit (OCL) Over-Current Protection (OCP) Over-Voltage Protection (OVP) Brown-In (BI) and Brownout (BO) Over-Temperature Protection (OTP) Open/Short Pin Protection Soft Start-Up Enhanced Dynamic Response Available in an SOIC-8 Package APPLICATIONS      LCD and OLED TVs Desktop PCs and Servers High-Power Supply for Lighting AC/DC Adapters, Open-Frame SMPS Video Game Consoles All MPS parts are lead-free, halogen-free, and adhere to the RoHS directive. For MPS green status, please visit the MPS website under Quality Assurance. “MPS”, the MPS logo, and “Simple, Easy Solutions” are trademarks of Monolithic Power Systems, Inc. or its subsidiaries. MP44018A Rev. 1.01 MonolithicPower.com 11/16/2020 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2020 MPS. All Rights Reserved. 1 MP44018A – CRM/DCM MULTI-MODE PFC CONTROLLER TYPICAL APPLICATION L1 D1 VO RO1 VCC BD1 RZCD F1 U1 C1 VAC Cx1 CVCC ZCD VCC RG FB CO Q1 GATE M44018A MAINSIN COMP CS RO2 GND R4 RIN2 RZ CZ CP C2 RCS RIN1 MP44018A Rev. 1.01 MonolithicPower.com 11/16/2020 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2020 MPS. All Rights Reserved. 2 MP44018A – CRM/DCM MULTI-MODE PFC CONTROLLER ORDERING INFORMATION Part Number* MP44018-AGS Package SOIC-8 Top Marking See Below MSL Rating 2 *For Tape & Reel, add suffix –Z (e.g. MP44018-AGS–Z). TOP MARKING M44018-A: Part number LLLLLLLL: Lot number MPS: MPS prefix Y: Year code WW: Week code PACKAGE REFERENCE TOP VIEW 1 FB 2 COMP 3 MAINSIN 4 CS VCC 8 GATE 7 GND 6 ZCD 5 SOIC-8 MP44018A Rev. 1.01 MonolithicPower.com 11/16/2020 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2020 MPS. All Rights Reserved. 3 MP44018A – CRM/DCM MULTI-MODE PFC CONTROLLER PIN FUNCTIONS Pin # Name Description Output voltage sense. This pin senses the output voltage through a resistor divider, and compares the sensed voltage to the reference voltage (VR) (typically 2.5V). This allows the output voltage to be regulated. FB also integrates under-voltage protection (UVP) and overvoltage protection (OVP), described below: 1 FB UVP: Pull the FB pin below 0.36V for a blanking time (tBL_UVP) of 55µs to shut down the IC, or pull COMP down for the IC to enter low-supply current mode. OVP: If FB exceeds VFB_OVP (typically 2.7V) for a blanking time (tBL_OVP) of 22µs, the IC stops switching. It resumes switching when FB drops back to 2.62V. 2 3 COMP MAINSIN Error amplifier output. The compensation network is connected between this pin and GND. If the internal COMP voltage (VCOMPI) drops below VCOMPI_BOFF (typically 60mV), switching stops are five soft-off pulses. As VCOMPI ramps up to VCOMPI_BON (typically 120mV), switching resumes after five soft-on pulses. Mains voltage sense. MAINSIN is connected to the AC with a two-diode rectifier, or connected just after the rectifier bridge. The rectifier voltage is scaled down by a resistor divider to MAINSIN. The voltage on MAINSIN provides brown-in and brownout functions, and provides feed-forward compensation for the COMP voltage. If MAINSIN’s peak voltage exceeds VMAINS_BI (typically 1V), the device starts to switch with COMP soft start-up. If MAINSIN’s peak voltage remains below VMAINS_BO (typically 0.9V) for tBO (typically 50ms), a brownout condition is confirmed. The PFC stops switching, and COMP is pulled down to zero. Current sense. The CS pin provides monitoring for over-current protection (OCP) and overcurrent limiting (OCL). A lead-edge blanking time ensures that the CS pin does not mistrigger OCP or OCL. 4 CS OCL: If CS exceeds VOCL (typically 0.5V) with an LEB time (tOCL_LEB) of 300ns, the IC stops switching. OCL is cycle-by- cycle current limited. OCP: If the CS voltage exceeds VOCP (typically 0.75V) in two consecutive 180µs restart switching cycles, the OCP flag is triggered, and the IC stops switching. OCP is reset by an auto-recovery timer (tOCP_R) of 80ms, or by a brown-in, brownout, or VCC under-voltage lockout (UVLO) event. 5 ZCD Zero-current detection through auxiliary winding. A leading-edge blanking time (tZCD_LEB) of 0.3µs is inserted to filter out the noise ringing on ZCD after the gate turns off. The positive voltage on ZCD must exceed VZCD_H (typically 0.75V), then drop below VZCD_L (typically 0.25V) for the next stoke. The valley switch must wait for the end of the minimum period limitation time or dead time extension control. The restart timer generates a signal to turn on the MOSFET when ZCD is not detected for tZCD_TO (typically 180µs) after it switches off. 6 GND 7 GATE 8 VCC Ground. Gate driver output. The high output current of the gate driver can drive the low-cost power MOSFET. If GATE is supplied with a high VCC, the high-level voltage of GATE is clamped to 13V. Supply voltage. VCC supplies power to the IC’s signal path and the gate driver. Connect a bypass capacitor from VCC to ground to reduce noise. MP44018A Rev. 1.01 MonolithicPower.com 11/16/2020 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2020 MPS. All Rights Reserved. 4 MP44018A – CRM/DCM MULTI-MODE PFC CONTROLLER θJA θJC ABSOLUTE MAXIMUM RATINGS (1) Thermal Resistance (4) Supply voltage (VCC) ................... -0.3V to +35V FB, COMP, MAINSIN, CS .............. -0.3V to +6V GATE........................................... -0.3V to +14V ZCD ............................................... -0.5V to +8V ZCD current ............................ -10mA to +10mA Continuous power dissipation (TA = 25°C) (2) SOIC-8 ......................................................1.4W Junction temperature……………………… 150°C Lead temperature (solder) ....................... 260°C Storage temperature ................ -55°C to +150°C SOIC-8……………...................90.... .. 45 ... °C/W Notes: 1) 2) ESD Ratings 3) Human body model (HBM) ........................ ±2kV Charged device model (CDM).................... ±2kV 4) Exceeding these ratings may damage the device. The maximum allowable power dissipation is a function of the maximum junction temperature, TJ (MAX), the junction-toambient thermal resistance, θJA, and the ambient temperature, TA. The maximum allowable continuous power dissipation at any ambient temperature is calculated by D (MAX) = (TJ (MAX) - TA) / θJA. Exceeding the maximum allowable power dissipation will cause excessive die temperature, and the regulator will go into thermal shutdown. Internal thermal shutdown circuitry protects the device from permanent damage. The device is not guaranteed to function outside of its operating conditions. Measured on JESD51-7, 4-layer PCB. Recommended Operating Conditions (3) Supply voltage (VCC)………………… 12V to 32V MAINSIN………………………………… 0V to 4V Maximum junction temp (TJ) .................... 125°C MP44018A Rev. 1.01 MonolithicPower.com 11/16/2020 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2020 MPS. All Rights Reserved. 5 MP44018A – CRM/DCM MULTI-MODE PFC CONTROLLER ELECTRICAL CHARACTERISTICS (5) VCC = 20V, TA = TJ= -40°C to +125°C, min and max values are guaranteed by characterization. Typical values are tested under 25°C, unless otherwise noted. Parameter Supply Voltage (VCC) Symbol Turn-on threshold Turn-off threshold Hysteresis Supply Current Min Typ Max Units VCC_ON VCC_OFF 10.2 8.1 10.7 8.5 11.2 9.1 V V VCC_HYS 1.8 2.1 2.4 V 25 0.18 2.1 40 0.25 3 µA mA mA Start-up current ISTARTUP Quiescent current IQ Operating current ICC Mains Voltage Sensing (MAINSIN) Brown-in voltage Brownout voltage Brownout comparator hysteresis Brownout timer Protection current for MAINSIN open Error Amplifier Reference voltage Transconductance OVP hysteresis OVP blanking time Protection current for FB open VCC = 9.5V No switch fSW = 70kHz, CLOAD = 1nF VMAINS_BI VMAINS_BO 0.95 0.85 1 0.9 1.05 0.95 V V VBO(HYS) 0.05 0.1 0.14 V tBO 50 ms IMAINSIN_BIAS 20 nA VR GM1 GM2 2.463 80 160 2.5 105 280 2.538 125 400 V uS uS 660 40 3 -2.5 -25 780 70 5 -4.5 -50 940 100 7 -6.5 -75 uS µA µA µA µA VFB_UVP 0.35 0.45 VFB_UVP_HYS tBL_UVP VFB_SGM3 VFB_SGM2 VFB_OVP 35 2.56 2.36 2.66 0.4 0.04 55 2.6 2.4 2.7 75 2.64 2.44 2.73 V V µs V V V 15 0.08 22 32 V µs GM3 ISOURCE1(COMP) Source current ISOURCE2(COMP) ISINK1(COMP) Sink current ISINK2(COMP) Feedback Inverter Pin (FB) UVP stop threshold UVP hysteresis UVP blanking time FB start GM3 (5) FB start GM2 (5) OVP trigger threshold Condition VFB = 2.45V VFB = 2.2V to 2.3V VFB = 2.65V to 2.75V VFB = VR - 0.3V VFB = VR - 0.05V VFB = VR + 0.05V VFB = VR + 0.15V VFB_OVP_HYS tBL_OVP IFB_BIAS VFB = 2V 20 MP44018A Rev. 1.01 MonolithicPower.com 11/16/2020 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2020 MPS. All Rights Reserved. nA 6 MP44018A – CRM/DCM MULTI-MODE PFC CONTROLLER ELECTRICAL CHARACTERISTICS (continued) VCC = 20V, TA = TJ = -40°C to +125°C, min and max values are guaranteed by characterization, typical values are tested under 25°C, unless otherwise noted. Parameter Current Sense (CS) Symbol Protection current for CS open Over-current limit threshold LEB time for OCL Condition Min ICS_BIAS Max -220 VOCL 460 tOCL_LEB Driver delay time tCS_DELAY Over-current protection VOCP threshold Voltage difference between VOCP_OCL OCP and OCL LEB time for OCP tOCP_LEB OCP recovery time tOCP_R Zero-Current Detection (ZCD) Protection current for ZCD open Typ 500 300 Units nA 530 100 mV ns ns 600 750 1000 mV 100 200 500 mV IZCD_BIAS 250 80 ns ms 5 nA V Upper clamp voltage VZCD_CLAMP IZCD = 3mA 7.2 7.8 Zero-current sensing threshold VZCD_H VZCD rising 0.6 0.75 0.9 V VZCD_L VZCD falling 0.2 0.25 0.3 V Turn-on delay after ZCD detected tZCD_DELAY ZCD timer-out time ZCD leading-edge blanking time (5) tZCD_TO 150 130 tZCD_LEB tOFF_MINI Minimum off time 180 ns 250 0.3 1 1.4 µs µs 1.9 µs Error Amplifier Output (COMP) Comp voltage at max on time (5) Comp voltage at zero on time (5) Internal COMP voltage transient CrM to DCM (5) Internal COMP voltage to enter burst off (6) Internal COMP voltage to enter burst on Burst hysteresis Soft-off burst pulses counter (5) Soft-on burst pulses counter (5) Maximum dead time VCOMP_H 3.8 V VCOMP_L 0.8 V VCOMPI_C2D 0.38 V VCOMPI_BOFF 30 60 90 mV VCOMPI_BON 95 120 150 mV VBURST_HYS 30 60 95 mV 29 µs NSOFTOFF 5 NSOFTON 5 tDEAD_MAX 19 22 MP44018A Rev. 1.01 MonolithicPower.com 11/16/2020 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2020 MPS. All Rights Reserved. 7 MP44018A – CRM/DCM MULTI-MODE PFC CONTROLLER ELECTRICAL CHARACTERISTICS (continued) VCC = 20V, TA = TJ = -40°C to +125°C, min and max values are guaranteed by characterization, typical values are tested under 25°C, unless otherwise noted. Parameter Symbol Condition Min Typ Max Units Mains Compensation tON_LL VCOMP = 3.8V, MAINSIN = 1.0V 20 24 29 µs tON_HL VCOMP = 3.8V, MAINSIN = 3.38V 1.6 2.1 2.8 µs ROH ROL IGDSOURCE = 20mA IGDSINK = 20mA 10 2.5 16 6 Ω Ω On time Gate Driver (GATE) Drop voltage Voltage falling time tF 20 ns Voltage rising time Max output drive voltage Source current capability (5) Sink current capability tR 120 ns VGATE_MAX 11.5 13 15 V IGATE_SOURCE -600 mA IGATE_SINK 1 A (5) UVLO saturation voltage VSATURATION VCC = 0V to VCC_ON, IGATE_SINK = 10mA 1.5 V Internal OTP OTP trig level (5) OTP hysteresis (5) TOTP TOTP_HYS 150 40 °C °C Notes: 5) Guaranteed by design. 6) VCOMPI = (VCOMP - VCOMP_L) / 3 MP44018A Rev. 1.01 MonolithicPower.com 11/16/2020 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2020 MPS. All Rights Reserved. 8 MP44018A – CRM/DCM MULTI-MODE PFC CONTROLLER TYPICAL PERFORMANCE CHARACTERISTICS VIN = 85VAC to 265VAC, VOUT = 400V, TA = 25°C, unless otherwise noted. Supply Voltage vs. TJ Supply Current vs. TJ SUPPLY CURRENT (μA) SUPPLY VOLTAGE (V) 12 11 10 9 8 7 Turn On Threshold Turn Off Threshold 6 -50 0 50 100 TEMPERATURE (℃) 200 180 160 140 120 100 80 60 40 20 0 150 -50 Brown-In and Brownout Voltages vs. TJ 150 Reference Voltage vs. TJ REFERENCE VOLTAGE (V) BI & BO VOLTAGES (mV) 0 50 100 TEMPERATURE (℃) 2.60 1020 1000 980 Brown In Voltage 960 Brown Out Voltage 940 920 900 880 -50 0 50 100 TEMPERATURE (℃) Reference Voltage 2.55 2.50 2.45 2.40 -50 150 UVP and OVP Voltages vs. TJ 0 50 100 TEMPERATURE (℃) 150 OCL and OCP Thresholds vs. TJ 3.0 0.9 OCL & OCP THRESHOLDS (V) UVP & OVP VOLTAGES (V) Start-up Current Quienscent Current 2.5 UVP Stop Threshold OVP Trigger Threshold 2.0 1.5 1.0 0.5 0.0 -50 0 50 100 TEMPERATURE (℃) 150 0.8 0.7 0.6 0.5 0.4 0.3 0.2 OCL Threshold OCP Threshold 0.1 0.0 -50 0 50 100 TEMPERATURE (℃) MP44018A Rev. 1.01 MonolithicPower.com 11/16/2020 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2020 MPS. All Rights Reserved. 150 9 MP44018A – CRM/DCM MULTI-MODE PFC CONTROLLER TYPICAL PERFORMANCE CHARACTERISTICS (continued) VIN = 85VAC to 265VAC, VOUT = 400V, TA = 25°C, unless otherwise noted. COMPI Voltage to Enter Burst On and Off vs. TJ 0.8 140 0.7 120 COMPI VOLTAGE (mV) ZCD VOLTAGE (V) Zero-Current Detection Threshold vs. TJ 0.6 0.5 0.4 0.3 0.2 ZCD falling ZCD rising 0.1 0.0 100 80 60 40 0 -50 0 50 100 TEMPERATURE (℃) 150 -50 30 29 28 27 26 25 24 23 22 21 20 0 50 100 TEMPERATURE (℃) 150 On Time at Low and High Line vs. TJ 30 25 ON TIME (μs) MAXIMUM DEAD TIME (μs) Maximum Dead Time vs. TJ 20 On time at low line 15 On time at high line 10 5 DT_MAX -50 0 50 100 TEMPERATURE (℃) 0 150 -50 No-Load Consumption 29.7 30 150 99% 31.5 98% 97% 23.8 25 0 50 100 TEMPERATURE (℃) Efficiency 35 21.6 EFFICIENCY NO-LOAD CONSUMPTION (mW) burst off burst on 20 20 15 10 96% 95% 94% 93% 90VAC 120VAC 220VAC 260VAC 92% 5 91% 0 90% 60 90 120 150 180 VAC (V) 210 240 270 0% 20% 40% 60% 80% LOAD MP44018A Rev. 1.01 MonolithicPower.com 11/16/2020 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2020 MPS. All Rights Reserved. 100% 120% 10 MP44018A – CRM/DCM MULTI-MODE PFC CONTROLLER TYPICAL PERFORMANCE CHARACTERISTICS (continued) VIN = 85VAC to 265VAC, VOUT = 400V, TA = 25°C, unless otherwise noted. Power Factor THD 14 100% 12 10 THD (%) PF 98% 96% 8 6 94% 4 92% 120VAC 240VAC 90% 40% 50% 60% 70% 80% 90% 100% 110% LOAD 2 120VAC 240VAC 0 40% 50% 60% 70% 80% 90% 100% 110% LOAD Harmonics VIN = 230VAC, POUT = 240W HARMONIC RATIO (%) 35 MP44018A 30 IEC 1000-3-2 Class C 25 20 15 10 5 0 3 7 11 15 19 23 27 31 35 39 HARMONIC ORDER MP44018A Rev. 1.01 MonolithicPower.com 11/16/2020 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2020 MPS. All Rights Reserved. 11 MP44018A – CRM/DCM MULTI-MODE PFC CONTROLLER TYPICAL PERFORMANCE CHARACTERISTICS (continued) VIN = 85VAC to 265VAC, VOUT = 400V, TA = 25°C, unless otherwise noted. Steady State Steady State VIN = 120VAC, POUT = 240W VIN = 120VAC, POUT = 120W CH1: GATE CH1: GATE CH2: VDS CH2: VDS CH4: IL CH4: IL Steady State Steady State VIN = 230VAC, POUT = 240W VIN = 230VAC, POUT = 120W CH1: GATE CH1: GATE CH2: VDS CH2: VDS CH4: IL CH4: IL CH2: VBUS Start-Up Start-Up VIN = 120VAC, POUT = 240W VIN = 230VAC, POUT = 240W CH2: VBUS CH1: COMP CH4: IL CH1: COMP CH4: IL MP44018A Rev. 1.01 MonolithicPower.com 11/16/2020 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2020 MPS. All Rights Reserved. 12 MP44018A – CRM/DCM MULTI-MODE PFC CONTROLLER TYPICAL PERFORMANCE CHARACTERISTICS (continued) VIN = 85VAC to 265VAC, VOUT = 400V, TA = 25°C, unless otherwise noted. Shutdown Shutdown VIN = 120VAC, POUT = 240W VIN = 230VAC, POUT = 240W CH2: VBUS CH2: VBUS CH1: COMP CH1: COMP CH4: IL CH4: IL Brown-In Brownout POUT = 240W POUT = 240W CH3: VAC CH3: VAC CH1: COMP CH1: COMP CH2: VBUS CH4: IL CH2: VBUS CH4: IL Load Transient Load Transient VIN = 120VAC, 0W to 240W VIN = 230VAC, 0W to 240W CH2: VBUS CH2: VBUS CH1: COMP CH1: COMP CH4: IL CH4: IL MP44018A Rev. 1.01 MonolithicPower.com 11/16/2020 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2020 MPS. All Rights Reserved. 13 MP44018A – CRM/DCM MULTI-MODE PFC CONTROLLER FUNCTIONAL BLOCK DIAGRAM MAINSIN + OTP BI/BO 50ms 1V/0.9V TSD 2 VCC + PWM 10.7V/8.6V DT x VAC_PK UVLO Peak Holder FAULT UVP BIBO OCP kVAC2 PWM Restart =180µs S Q R Q GATE SOFF COMP STOP + OVP ZCD LEB TCD S Q R PWM COM tON_MAX - - + 0.75V 0.25V SOFF ZCD THD_DIS STOP RAMP Circuit THD Improver UVP LEB time 300ns + PFOK OCL - 0.5V + - Burst PWM 2.7V/2.6V - Blank 55µs + 0.36V/0.4V kVAC2 TCD CS + PFOK PWM GND Blanking 22µs - UVLO 60mV /120mV + 2.35V/ 2.05V 1/3 LEB Time = 250ns 0.75V OCL OCP OVP BURST SOVP 2nd OVP + Consecutive Count = 3 - S Q R OCP 0.8V UVLO + FAULT STOP FAULT OCP Timer = 80ms FB Gm 2.5V OCP COMP Figure 1: Functional Block Diagram MP44018A Rev. 1.01 MonolithicPower.com 11/16/2020 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2020 MPS. All Rights Reserved. 14 MP44018A – CRM/DCM MULTI-MODE PFC CONTROLLER OPERATION The MP44018A is designed to provide simple, high-performance active power factor correction (PFC) using minimal external components. CrM/DCM multi-mode allows the MP44018A to operate in transition mode at heavy load. Multimode allows the device to then convert seamlessly into discontinuous conduction mode (DCM) at light loads, which maximizes operating efficiency. The MP44018A features a very low supply current, which meets typical standby power requirements. The no-load power is usually below 30mW. Start-Up and Brown-In Figure 2 shows the typical start-up timing diagram. As VCC gradually builds up and reaches VCC_ON (typically 10.7V) at time t1, the IC is enabled. Then the IC starts to sense the brown-in condition through MAINSIN. When the sampled peak voltage exceeds VMAINS_BI (typically 1V), it starts to switch at time t2. The MP44018A implements a COMP soft start-up, and the bus voltage achieves its regulation voltage at t3. PFC VOUT VREC t VCC At this point, the PFC stops switching and COMP is pulled down to zero. The device restarts with a COMP soft start if the peak MAINSIN voltage exceeds VMAINS_BI (typically 1V). Enhanced Dynamic Response The boost PFC output voltage is sensed on FB, and is compared with the internal reference VR (typically 2.5V) (see Figure 13 on page 19). RO1 is recommended to be 10MΩ to minimize power consumption. RO2 can be calculated with Equation (1): RO2  RO1  VR VO  VR (1) The voltage compensation tank is connected from COMP to GND. Proportional integral (PI) control with a high-frequency pole is typically used for compensation. Figure 3 shows a nonlinear GM, which achieves both good loop regulation in steady state and enhanced dynamic response during load transient. If the output voltage is detected with an undershoot of 4%, the gain increases to four times the normal gain. A higher gain can pull up COMP quickly and reduce the voltage drop during load step. If the output voltage is above or below the normal voltage with an overshoot of 4%, the gain increases to eight times the normal gain. This ensures that COMP is quickly pulled down to avoid triggering over-voltage protection (OVP). PFC_VCCON = 10.7V PFC_VCCOFF = 8.7V t COMP 0.8 (typically 50ms) ends at t5. Then the IC confirms the brownout condition. t ICOMP BO Timer out = 50ms BIBO t UVLO 70µA 300µs t FAULT 100µs t 10µA PFC_GATE t t1 t2 t3 t4 -10µA 2.5 2.2 2.6 2.4 2.65 FB t5 Figure 2: Start-Up and Brown-In/Brownout Brownout Function The AC peak voltage is continuously sensed by MAINSIN. Because the AC peak voltage falls below VMAINS_BO (typically 0.9V) at t4, the device continues switching until the brownout timer 0.8ms -50µA Figure 3: Nonlinear GM MP44018A Rev. 1.01 MonolithicPower.com 11/16/2020 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2020 MPS. All Rights Reserved. 15 MP44018A – CRM/DCM MULTI-MODE PFC CONTROLLER Valley Switching To minimize the switching loss, the MP44018A always achieves valley switching through zerocurrent detection (ZCD) under any condition, regardless of whether the device is operating in DCM or critical conduction mode (CrM). Figure 4 shows the internal functional block and its peripheral circuitry. RZCD  VO (3) N  IZCD _ MAX A restart timer (tZCD_TO) of 180µs generates a signal to turn on the MOSFET after it switches off. This also allows the MOSFET to turn on during the start-up period, since no valley signal can be detected on ZCD. L1 IL RZCD tR VDS ZCD VO VIN LEB 2VIN - VO - SOFF + 0.75V 0.25V GATE DT Restart = 180µs S Q R Q RG tON R4 DT ZCD CS LEB ZCD LEB STOP tSMIN (VO - VIN) / N 150ns ZCD delay time can be tuned with the capacitor on ZCD RCS 0.75V/0.25V 0 ZCD Detection - + COM RAMP -VIN / N VCOMPD GATE Figure 4: ZCD Functional Block A leading-edge blanking time (tZCD_LEB) of about 0.3µs is inserted to filter out the noise on ZCD right after the gate turns off. The positive voltage on ZCD must exceed VZCD_H (typically 0.75V), then drop below VZCD_L (typically 0.25V) for the next trigger condition. In addition to waiting for a ZCD trigger condition, the actual turn-on action should wait for the end of the dead time extension (DTE) signal (see the Frequency Reduction Function section below). As soon as the DTE signal ends and the ZCD trigger condition is fulfilled, the controller switches on the MOSFET after a delay time (tZCD_DELAY) of 150ns at the minimum drain source voltage (see Figure 5). The turn ratio of the auxiliary winding is determined by a sufficient positive voltage, estimated with Equation (2): n< VO  2VAC 0.75 COMP Ramp Figure 5: ZCD Timing Diagram Frequency Reduction Function The MP44018A reduces the switching frequency with DTE technology under light loads. The MP44018A works in CrM under heavy loads. In CrM, the PFC’s frequency increases as the load reduces, which means the switching loss becomes dominant. The MP44018A gradually inserts a dead time (tD) as the load becomes lighter. Figure 6 shows how the dead time is extended when the COMP voltage drops. tD 22µs (2) Where VAC is the maximum RMS input voltage. RZCD can be calculated with Equation (3): VCOMPI_BOFF VCOMPI_C2D VCOMPI Figure 6: Dead Time Extension MP44018A Rev. 1.01 MonolithicPower.com 11/16/2020 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2020 MPS. All Rights Reserved. 16 MP44018A – CRM/DCM MULTI-MODE PFC CONTROLLER The maximum dead time (tDEAD_MAX) is 23µs, when COMP reaches its minimum voltage and linearly reaches zero as the internal COMP (VCOMPI) approaches the threshold VCOMP_C2D (typically 0.38V). With this control scheme, the system alternates between CrM and DCM smoothly as the load is gradually reduced. This means the switching frequency is automatically reduced for maximum efficiency as shown in figure 7 and figure 8. VAC = 230V During the burst-off period, the IC shuts down most of internal block and ensures that the supply current is below IQ (typically 180µA). 100% Load fSW (Hz) Based on how the COMP voltage indicates load information, the controller enters DCM. It enters burst mode at certain loads to improve light-load efficiency and standby power loss. As the load decreases, COMP gradually drops. When VCOMPI drops below VCOMPI_BOFF (typically 60mV), switching stops with five soft-off pulses. As VCOMPI ramps up to VCOMPI_BON (typically 120mV), switching resumes with five soft-on pulses. This soft-on/off control avoids abrupt inductor current changes, and attenuates the acoustic noise accordingly. Improved THD Under heavy loads, the MP44018A works in CrM. The average input current in one cycle can be estimated with Equation (4): 64% Load 25% Load π θ Figure 7: Switching Frequency in a Line Cycle IIN ( )  v AC ( ) v ( )  t ON ( )  AC 2L REQ1 Where VAC is the RMS of the line voltage, calculated with Equation (5): v AC ( )  2VAC sin( ) VAC = 90V REQ1  VAC = 265V 0% 20% 40% 60% Load 80% 100% Figure 8: Switching Frequency vs. Load Burst Mode Operation Figure 9 shows a burst mode control diagram. Vo (5) And REQ1 is the equivalent input resistor, which can be can be calculated with Equation (6): fSW (Hz) 430v 400v 393v 383v (4) OVP 2L t ON ( ) (6) Where tON (θ) is the on time. Since tON (θ) is generated by an internal ramp current compared to the COMP voltage, tON (θ) stays constant in one AC line cycle. REQ behaves like a resistant load. This means the input average current is proportional to VAC (θ). Along with reducing the load, the MP44018A gradually works from CrM to DCM to reduce the switching loss in light-load. Io Soft On ip Soft Off IL t COMPI tON 120mV 60mV 0 Figure 10: DCM Operation Figure 9: Burst Mode Control MP44018A Rev. 1.01 MonolithicPower.com 11/16/2020 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2020 MPS. All Rights Reserved. 17 MP44018A – CRM/DCM MULTI-MODE PFC CONTROLLER The average input current in one cycle can be estimated with Equation (7): IIN ( )  v AC ( ) v ( )  t ON ( )  DC ( )  AC 2L REQ2 (7) Where REQ2 can be estimated with Equation (8): REQ2  2L tON ( )  DC ( ) To compensate for the mains input voltage influence, the MP44018A contains a square of VAC compensation circuits. The AC peak voltage is sensed at MAINSIN, and is fed to the generation of internal ramp current. The internal COMP voltage can be estimated with Equation (14): (8) VCOMPI And DC can be estimated with Equation (9): DC ( )  t ON tOND t ON tOND  tD (9) A dedicated variable-on-time control circuit is integrated, and tON can be calculated with Equation (10): t ON ( )   DC ( ) 2L  tON MAINSIN = 1V MAINSIN = 3.38V 2.1µs VCOMP_L VCOMP_H (12) This means the AC transient response is suboptimal due to the square of the mains input voltage. Over-Current Limit (OCL) Figure 12 shows the block diagram of overcurrent limit (OCL) and over-current protection (OCP). The current is sensed by the CS pin. It can limit the current cycle by cycle when CS exceeds VOCL (0.5V). An LEB time (tOCL_LEB) of 300ns is applied during OCL to avoid mistriggering the OCL due to a spike current raised by discharging the drain-source capacitor of the MOSFET. Gate CS LEB Time = 300ns LEB Time = 250ns (13) VCOMP varies between low-line and high-line. For general design, the burst mode load is determined by VCOMP. In high-line, the converter easily enters burst mode in heavy load condition. The audible noise comes out accordingly. + 0.75V OCL - 0.5V The COMP voltage (VCOMP) can be estimated with Equation (13): 1 VCOMP ~ VAC2 VCOMP Figure 11: tON vs. COMP (11) Mains Compensation The input power for the boost PFC converter can be estimated with Equation (12): VAC2  t ON 2L Figure 11 shows tON. (10) REQ2 also behaves like a resistant load, and the input average current is proportional to VAC (θ). PIN  (14) Where KMAIN is the voltage divider ratio of MAINSIN, and KRAMP is equal to tON_LL (typically 24µs/V). 24µs Where  is a constant defined by the internal parameters. REQ2 can also be calculated with Equation (11): REQ2  KMAIN2  4  L  PIN KRAMP + Consecutive Count = 3 S Q R - OCP UVLO OCP Timer = 80ms OCP Figure 12: OCL and OCP MP44018A Rev. 1.01 MonolithicPower.com 11/16/2020 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2020 MPS. All Rights Reserved. 18 MP44018A – CRM/DCM MULTI-MODE PFC CONTROLLER Over-Current Protection (OCP) A second OCP is also integrated in CS with a shorter LEB time (tOCP_LEB) of 250ns. If the CS voltage exceeds VOCP (typically 0.75V) in two consecutive 180µs restart switching cycles, the OCP flag is triggered and the IC stops switching. OCP is reset by an auto-recovery timer (tOCP_R) of 80ms, or brown-in, brownout, or VCC UVLO. OCP only protects from big faults, such as an inductor short or a bypass diode short. Under-Voltage Protection (UVP) and OverVoltage Protection (OVP) The scaled-down voltage is connected to FB, which is the input of the under-voltage protection (UVP) and over-voltage protection (OVP) comparators, as well as the error amplifier. The UVP function can disable switching when FB is open, or the FB feedback loop is open. The UVP and OVP comparators value are set as below:   OVP: 108% of VR. Normal operation resumes at 104% of VR. UVP: 12% of VR. Normal operation resumes at 16% of VR. The UVP comparator shuts down operation if FB drops below 0.36V for a blanking time (tBL_UVP) of 55µs. The UVP comparator’s hysteresis is 40mV. COMP is discharged to zero, and the device’s supply current is reduced to a minimum when UVP is triggered. + + PFOKc + - 2.7V/2.6V + Blanking 55µs UVP Burst Figure 13 shows that if the FB voltage exceeds the OVP trigger threshold (typically 2.7V), the OVP comparator shuts down the output of the gate drive circuit after a blanking time (tBL_OVP) of 22µs. Switching resumes when FB drops to 2.62V. - Blanking 22µs OVP - UVLO 60mV 120mV 0.36/0.4 2.35V/2.05V VO R1 1/3 FB 0.8V Gm 1 + FAULT 2.5V R2 Burst COMP RZ CP CZ Figure 13: FB Function Block Gate Driver The IC includes a push-pull gate driver that can directly drive the MOSFET. The peak source current is 600mA, and the peak sink current capability is 1A. MP44018A Rev. 1.01 MonolithicPower.com 11/16/2020 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2020 MPS. All Rights Reserved. 19 MP44018A – CRM/DCM MULTI-MODE PFC CONTROLLER APPLICATION INFORMATION Design Requirements Table 1 lists recommended design requirements. Table 1: Recommended Designs Parameter Symbol Input AC RMS voltage Input AC voltage frequency Output voltage Output voltage ripple Output voltage OVP threshold Output power Efficiency VO VO_RIPPLE Value 85VAC to 265VAC 47Hz to 63Hz 400V ≤3% VO ∆OVP 40V PO η 240W ≥93% VAC fLINE Power Stage Design Selecting the Bridge The diode bridge should withstand the maximum reverse input AC voltage and the maximum input current. When selecting a diode bridge, consider the maximum instantaneous voltage (the peak voltage of the line voltage), and the maximum input RMS current (the input RMS current at lowline). In addition, package size and thermal performance should also be considered. To handle the line frequency current, use a standard low-cost diode bridge with slow recovery. In this case, the maximum input RMS current can be calculated with Equation (15): IAC_MAX PO = = 3.04(A) MIN  VAC_MIN (15) The maximum instantaneous voltage can be estimated with Equation (16): VIN_MAX = 2  VAC_MAX = 375(V) (16) A standard 600V/8A bridge can be selected to provide enough margin. Selecting the Input Capacitor The input capacitor before the boost inductor is used to provide a bypass path for the high switching frequency current, and to minimize fluctuation on the rectified sinusoidal input voltage. In general, a voltage drop up to 10% on the input capacitor may be expected. The worstcase scenario occurs when the input voltage is below its minimum threshold voltage due to a large current ripple. The input capacitor (CIN) can be calculated with Equation (17): CIN = IAC_MAX (17) 2  fSW  r  VAC_MIN Where r is the coefficient (0.01 to 0.1), and fSW is the switching frequency at the peak of the minimum input AC voltage. Select a capacitor with good high-frequency performance, such as a film capacitor. Assume a minimum fSW (e.g. 40kHz) and set coefficient r to be 0.05. The input capacitance can be calculated with Equation (18): CIN = IAC_MAX 2  fSW  r  VAC_MIN = 2.85F (18) Two 1μF film capacitors with a 450V voltage rating are recommended as the input capacitors because they provide high-frequency energy during the switching cycle. Boost Inductor Design The boost inductance value (LMAX), which is required to ensure that the maximum load can be delivered from the minimum input voltage, can be estimated with Equation (19): LMAX = V 2 AC_MIN   t ON_MAX 2  PO (19) The boost inductance value should be below LMAX. A normal inductance is recommended to use 60%-70% ratio of LMAX to avoid tON being close to tON_MAX. If ratio is selected as 60%, the actual inductance of this case is, L ACTUAL = V 2 AC_MIN   tON_MAX  Ratio 2  PO = 182H (20) The boost inductance value should exceed LMIN. To avoiding triggering over-current protection (OCP) when triggering the over-current limit (OCL), there is a delay time (tCS_DELAY) of 100ns, as well as a MOSFET turn-off delay. MP44018A Rev. 1.01 MonolithicPower.com 11/16/2020 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2020 MPS. All Rights Reserved. 20 MP44018A – CRM/DCM MULTI-MODE PFC CONTROLLER The minimum boost inductance estimated with Equation (21): LMIN = 2VAC_MAX  300ns VOCP_OCL can be  RCS = 37.5H (21) Selecting the Boost MOSFET The voltage rating of the MOSFET is determined by the output voltage, over-voltage protection (OVP) threshold, plus some margin, such that VDS > VO + ΔVOVP. The current rating of the MOSFET is determined by the RMS value of the current flowing through the MOSFET. VDS can be calculated with Equation (22): VDS > VO + ∆VOVP = 440V (22) The RMS current of MOSFET can be estimated with Equation (23): 1 4√2 VAC_MIN IQRMS =2√2×IAC_MAX ×√6 - 9π × V =3A O (23) In addition, the MOSFET pulsed-drain current should exceed the peak inductor current, calculated with Equation (24): ID_PULSE > ILPK_MAX = 2√2×IAC_MAX = 8.6A (24) Selecting the Boost Diode The boost diode should have the same voltage rating as the boost MOSFET. The average current of output diode is the same as the output current of PFC regulator, calculated with Equation (25): IDAVG = IO = 0.6A (25) To estimate the power consumption of the diode, the RMS current can be calculated with Equation (26): 4√2 VAC_MIN × 9π VO IDRMS = 2√2×IAC_MAX ×√ = 1.82A (26) The boost diode must have average and RMS current ratings that exceed IDAVG and IDRMS, respectively. Diodes are available with a range of different speed/recovery charges. Fast diodes typically have higher conduction loss but lower switching loss. Slow diodes typically have lower conduction loss but higher switching loss. Maximum efficiency is achieved when the diode speed rating matches the application. In this case, a boost diode with a fast recovery is recommended. Selecting the Output Capacitor Consider the following when selecting an output capacitor: the output voltage ripple (VO_RIPPLE), ripple current rating, and hold-up time. The output ripple is a function of the effective series resistance (ESR) of the capacitor, the output voltage, and the line frequency (fLINE). The output ripple can be estimated with Equation (27): VO_RIPPLE = 2x PO 1 2 x√(2π×2f 2 +ESR VO LINE xCO ) (27) In this case, the calculated ripple with the selected capacitor should be below 3% of the output voltage, and the ESR of the output capacitor is assumed to be 1Ω. CO can be calculated with Equation (28): CO ≥ 1 2 3%×V2 O ) -ESR2 2πx2fLINE √( 2xPO = 160μF (28) To ensure that the error amplifier’s nonlinear gain is not activated by the extremes of the output voltage ripple, the output voltage ripple amplitude should satisfy the condition calculated with Equation (29): VO_RIPPLE VO ≤ 2x100mV VR = 8% (29) The maximum RMS ripple current flowing in the output capacitor can be estimated with Equation (30): P 2 VO IO_RIPPLE_MAX =√I2DRMS - ( O ) = 1.72A (30) This current flowing into the output capacitor is made up of a switching frequency component (50Hz) and a twice line frequency ripple component (100kHz), calculated with Equation (31) and Equation (32), respectively: IO_RIPPLE_50Hz = 1 √2 P x VO = 0.424A O 3 (31) 2 P IO_RIPPLE_100KHz =√I2DRMS - 2 x (VO ) = 1.67A (32) O MP44018A Rev. 1.01 MonolithicPower.com 11/16/2020 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2020 MPS. All Rights Reserved. 21 MP44018A – CRM/DCM MULTI-MODE PFC CONTROLLER The capacitor should be chosen so that the holdup time satisfies the relationship calculated with Equation (33): CO = 2∙PO ×tHOLDUP 2 2 η×(VO -VO_HOLDUP ) (33) Where VO is the minimum output voltage under all normal operating conditions, and VO_HOLDUP is the required minimum operating output voltage to supply the downstream DC/DC converter when the line voltage is shut down. The maximum voltage at the output is a combination of the output voltage, output voltage ripple, and OVP threshold. Therefore, the voltage rating of the capacitor must be greater than this maximum output voltage at the worst case. In this example design, an aluminum electrolytic capacitor with specification of 450V/180µF is recommended. Control Circuit Design The VCC Pin If an external VCC power supply is not used, a simple approach to handling start-up is to use a start-up resistor connected to the input AC voltage. As the VCC capacitor’s charge rises above the turn-on threshold through the start-up resistor, the IC begins to work. The MP44018A needs a minimum 40µA start-up current when VCC is 9.5V. The start-up resistance can be calculated with Equation (34): RSTARTUP ≤ √2xVAC_MIN -9.5 ISTARTUP = 2.9MΩ (34) Since the start-up resistor causes a voltage drop between the input AC voltage and the supply voltage of the chip, use a resistor with higher resistance to minimize the power consumption. The FB Pin VO can be set by using the appropriate FB resistors. Output voltage regulation accuracy degrades with higher-value resistors due to the effect of the FB bias current. Ensure that the FB bias current degrades the output voltage regulation less than 1%, by calculating the upper voltage divider resistor value with Equation (35): RO_UPPER ≤ 1%x I VO O_BIAS = 40MΩ (35) Considering the power consumption, it is recommended to use three 3.3MΩ resistors in series for the FB upper voltage divider resistor. The lower voltage divider resistor value can be calculated with Equation (36): RO_LOWER = V VR O -VR xRO_UPPER = 62.3kΩ (36) The MAINSIN Pin The MAINSIN voltage range related to VAC range is between 1V and 3.38V. In this case, an 85VAC voltage can be set as the brown-in voltage. The MAINSIN voltage divider can be calculated with Equation (37): RI_LOWER RI_LOWER +RI_UPPER = VMAINS_BI VAC_MIN = 1 120 (37) Considering the power consumption, a highervalue resistor is recommended. In this case, three 3.3MΩ resistors in series is recommended for the MAINSIN upper voltage divider resistor. The lower voltage divider resistor value can be calculated with Equation (38): RI_LOWER = RI_UPPER 120-1 = 83.2kΩ (38) The CS Pin CS is used for OCP and OCL. The current flowing through the MOSFET should be below the OCL threshold. The CS resistor value can be estimated with Equation (39): RCS ≤ VOCL 2√2xIAC_MAX = 58mΩ (39) In this case, two 100mΩ resistors in parallel are recommended (specifically, two 2512 SMT resistors). To enhance the ability of anti-interference, a 1kΩ resistor is connected in series to CS. To pass the surge test, a 100pF capacitor must be connected from CS to GND. The ZCD Pin The ZCD resistor connects the ZCD of the chip to the auxiliary winding. The main purpose of the resistor is to avoid excessive current on ZCD. Therefore, a minimum ZCD resistor is required to ensure that the current flowing through ZCD is below the ZCD maximum current under the maximum auxiliary winding voltage. The ZCD current can be calculated with Equation (40): IZCD = VAUX_MAX -VZCD_CLAMP RZCD ≤ 10mA (40) Where VAUX_MAX is the maximum voltage on the MP44018A Rev. 1.01 MonolithicPower.com 11/16/2020 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2020 MPS. All Rights Reserved. 22 MP44018A – CRM/DCM MULTI-MODE PFC CONTROLLER auxiliary winding (VO / N), N is the ratio of winding, and VZCD_CLAMP is the upper clamp voltage of the ZCD pin. In addition, the auxiliary winding voltage cannot be so low such that it triggers the zero-current sense threshold, which controls the gate of MOSFET to turn off. This threshold can be calculated with Equation (41): VAUX_MIN = VO -√2xVAC_MAX N ≥ 0.75V (41) Where N can be estimated with Equation (42): N≤ VO -√2xVAC_MAX 0.75 = 34 (42) Considering the design of the boost inductor, 26:3 is selected as the winding ratio. Then RZCD can be calculated with Equation (43): RZCD ≥ VAUX_MAX -VZCD_CLAMP 10mA = 3.8kΩ (43) The COMP Pin Based on the small signal modeling, the control to output voltage transfer function (resistive load) can be estimated with Equation (44): KRAMP 2 3×KMAIN x 2V 1 x O CO L 1 2 +s RO CO (44) In this case, GVC is calculated with Equation (45): 4706.67 s+16.67 +s 1 CZ RZ x C +C Z P +s CP xs (46) CZ CP RZ Where KFB is the FB voltage divider ratio, and GM1 is the transconductance value when FB is about equal to VR (about 104µs). Then the open voltage loop transfer function can be calculated with Equation (47): G(s) = GVC (s)xGEA (s) (47) In this case, to design a high-stability voltage loop, 12Hz is recommended as a suitable crossover frequency, and the phase margin must exceed 45°. 5Hz is the recommended zero value, and 50Hz is designed as the pole with high frequency. RZ = K -ΦVC (12) 1 20 x10 = FB xGM1 28.5kΩ (48) Where CZ can be estimated with Equation (49): 1 CZ = 2πx5xR = 1.1μF Z (49) And CP can be estimated with Equation (50): Where KMAIN is the MAINSIN voltage divider ratio, and KRAMP is equal to tON_LL. GVC (s) = 1 GEA (s) = KFB xGM1 x The value of the compensation network can be calculated with Equation (48): RZCD is recommended to be 33kΩ. GVC (s) = The transfer function of the transconductance amplifier can be calculated with Equation (46): (45) CP = 1 = 2πx50xRZ 0.1μF (50) RZ = 30kΩ, CZ = 1µF, and CP = 220pF are the recommended values of the compensation network. In addition, the voltage error amplifier is a transconductance amplifier. The voltage compensation tank is connected from COMP to GND. A Type-II compensation network is recommended. MP44018A Rev. 1.0 MonolithicPower.com 11/16/2020 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2020 MPS. All Rights Reserved. 23 MP44018A – CRM/DCM MULTI-MODE PFC CONTROLLER PCB Layout Guidelines PCB layout is a critical factor for stable operation and EMI performance. The device can malfunction due to noise coupling. For the best results, refer to Figure 14 and follow the guidelines below: CO RCS Loop 1 D2 D3 RO1 RG VCC VCC GATE RIN1 C2 C5 NS MP44018A FB RO2 C6 Cz RIN2 C4 Cp Rz C3 COMP R4 CS 4. Separate the reference ground of the IC and control signals circuit from the ground of the power loop. Then connect this signal ground to the ground of the output capacitor with a single-point junction. Q1 RZCD CX1 MAINSIN 3. Make the areas of high dV/dt junctions (e.g. the drain of the external primary MOSFET) as small as possible. Place the IC and control circuits far away from these areas. C1 VAC GND 2. Do not place the IC in power loop 1 or power loop 2. VO Loop 2 F1 ZCD 1. Make power loop 1 and power loop 2 as small as possible. D1 L1 BD1 Figure 14: Recommended PCB Layout 5. Connect the VCC-GND capacitor close to IC. 6. Connect the FB-GND capacitor close to IC. 7. Connect the MAINS-GND capacitor close to IC. Ensure that the CS wiring does not cross MAINSIN. Otherwise, the CS noise may couple to MAINSIN and impact peak voltage sensing. 8. If the PFC stage is connected to a cascade DC/DC stage, separate both GNDs with an output capacitor, so that GND noises do not interfere with one another. MP44018A Rev. 1.01 MonolithicPower.com 11/16/2020 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2020 MPS. All Rights Reserved. 24 MP44018A – CRM/DCM MULTI-MODE PFC CONTROLLER TYPICAL APPLICATION CIRCUIT Figure 15: MP44018A Typical Application Circuit MP44018A Rev. 1.01 MonolithicPower.com 11/16/2020 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2020 MPS. All Rights Reserved. 25 MP44018A – CRM/DCM MULTI-MODE PFC CONTROLLER CONTROL FLOWCHARTS Start N VCC > VCC_ON Y Monitor VMAINSIN N VMAINSIN > VMAINS_BI Y Brown-In Main On Figure 16: Start-Up Flowchart Main On UVP OCL OCP OVP Monitor VFB Monitor VFB Monitor VCS Monitor VMAINSIN VCS > 0.5V VMAINSIN < 0.9V N VFB > 2.7V N N VCS > 0.75V Y Y Stop Switching Stop Switching N Clear Counter Y Consecutive Counter = 3 Y N VFB < 2.62V Stop Switching Y Resume Switching N >150°C? Y VMAINSIN > 1V Y Stop Switching Stop Switching Y BO Timer = 0 BO Timer = 50ms N Y BIBO = 0 Resume switching after ZCD, or restart the timer after 180µs elapses Y Resume Switching after 80ms FAULT = 1 FAULT = 0 Stop Switching N FAULT = 1 COMP = 0 VFB > 0.4V Y N BO Timer Start Y Fault = 1 COMP = 0 OTP Monitor Temp BI N VFB < 0.36V BO Monitor VCS Start BIBO = 1
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