F210-C10-ST

F502-EN2-04.book Seite 37 Dienstag, 26. Juli 2005 5:48 17 Vision Sensor F210 F210 Features Flow Menus Flow Menus select the required processing items from the library, combining and linking them for you Ideal for the following • Stabilize measurement images by filtering the required number of times. • Perform measurements according to workpiece tolerance by changing the measurement area baased on measurement results • Periodically check for data variations by outputting the maximum and minimum values for each 10 measurements, F210 C-37 F502-EN2-04.book Seite 38 Dienstag, 26. Juli 2005 5:48 17 Features Macros Augment Flow Menus using a PC text editor. The Software package can be edited using text commands to customize I/ O controls, displays, and GUI Programs can be created using only a text editor, with no need for any special development environment. Ideal for the following • Creating special menus. • Displaying and outputting the date and time of NG measurements. • Automatically saving NG images to a Memory Card. • Changing the number of registered product types. Special menus using macros Customization Manual The know-how from the past is incorporated in a manual so that Reverse Customization can be used to determine the best method to execute the desired process. • Building Flow Menus and Using Macros When an item is selected for operation, a sample program and explanation are displayed. Multiple samples can be easily combined. C-38 Vision Systems F502-EN2-04.book Seite 39 Dienstag, 26. Juli 2005 5:48 17 Ordering information Name Model Remarks F210-C10 NPN Input/Output F210-C15 PNP Input/Output Controller Double-speed camera Camera with intelligent lighting F160-SLC20 F160-SLC50 F160-S1 Camera only F160-S2 Camera with intelligent lighting Compatible F150 cameras With partial scan function. F150-SLC20 F150-SLC50 F150-SL20A Camera with light F150-SL50A Camera only F150-S1A F160-KP Console F210 F150-KP Color LCD monitor F150-M05L Monochrome CRT Video monitor F150-M09 Memory card F160-N64S(S) Memory capacity 64 MB Camera cable F150-VS For Double-speed Camera and compatible F150 Cameras. Cable length: 3 m*1 Monitor cable F150-VM Cable length: 2 m*1 Parallel cable F160-VP Loose-wire cable for parallel I/O connectors. Cable length: 2 m *1. Other length on request. F210 C-39 F502-EN2-04.book Seite 40 Dienstag, 26. Juli 2005 5:48 17 Processing Item Support The F250-UM3FE (UM3ME) Application Software supports approximately 70 different processing items. These can be freely combined for inspections as needed. Image input, measurement support, branch control, results output, and results display can be used in common for all of the models (F210 and F250). Image Input Functions Position Compensation Functions • Inputting Camera Images • Switching Cameras • Changing Filtering Compensation Processing item Position compensation in X, Y, and θ directions • Filtering Again Controller F210 F250 Remarks Binary Position Compensation YES YES --- Circle Position Compensation NO YES --- EC Position Compensation YES YES --- Edge Position Compensation YES YES --- Model Position Compensation NO YES Enables high-speed processing compared to the model position compensation #. Model Position Compensation # YES YES --- General Measurement Functions Application (measurement) Size (area) Position Processing item Controller F210 F250 Remarks Binary Defect YES YES Up to eight regions can be set per Unit, with results displayed in a list. Binary Gravity and Area YES YES Only one region can be set per Unit. Menu levels are simple and easy to understand. Binary Area (Variable Box) YES YES Used for inspecting measurement items with varying positions and sizes. Binary Defect YES YES Up to eight regions can be set per Unit, with results displayed in a list. Binary Gravity and Area YES YES Only one region can be set per Unit. Menu levels are simple and easy to understand. Binary Area (Variable Box) YES YES Used for inspecting measurement items with varying positions and sizes. Gray Search YES YES Uses gray models to detect positions in pixel units. Precise Search YES YES Uses gray models to detect positions in sub-pixel units. Flexible Search YES YES Multiple models are registered to enable searching even when there is variation. Pattern NO YES Up to 64 regions can be registered per Unit, and high-speed processing is possible. (See note.) ECM Search YES YES Uses edge code models so that processing is not affected by deformation or dirt. EC Positioning YES YES No model registration is required. Searches using shape information such as "round" or "angular." Coordinate detection (Rotation in measurement item) Rotation Positioning NO YES High-speed processing is possible. (See note.) Rotation Search YES YES --- Dimensions measurement Gray Edge Position_8 YES YES Up to eight regions can be set per Unit, with results displayed in a list. Gray Edge Position_1 YES YES Only one region can be set per Unit. Menu levels are simple and easy to understand. Center-of-gravity detection (Processing time: Low) (X, Y) Coordinate detection (Processing time: High) (X, Y) Position deviation detection Gray Edge Width YES YES --- Relative Position YES YES --- Note: These processing items are most effective when set immediately after image input processing item (Camera image input or Camera switching). Depending on conditions, however, high-speed processing may not be possible. C-40 Vision Systems F502-EN2-04.book Seite 41 Dienstag, 26. Juli 2005 5:48 17 Defect Characters Angle Quantities 1234 Shapes (correlation values) Classification Brightness Processing item Controller F210 F250 Remarks Surface Defect YES YES Only one region can be set per Unit. Menu levels are simple and easy to understand. Density Defect NO YES Up to eight regions can be set per Unit, with results displayed in a list. The number of Units can be reduced. Surface Defect (Variable Box) YES YES Used for inspecting measurement items with varying positions and sizes. EC Defect YES YES Uses edge codes for defect inspection so that processing is not affected by deformation or dirt. Fine Matching YES YES Accurately detects differences with models. QUEST Character Verification YES YES Used to verify multiple characters. Lot Number OCR 1 YES YES Handles lot numbers that are changed daily, weekly, monthly, or annually. OCR for 1 Character YES YES --- Binary Defect YES YES Up to eight regions can be set per Unit, with results displayed in a list. The number of Units can be reduced. Binary Gravity and Angle YES YES Only one region can be set per Unit. Menu levels are simple and easy to understand. Rotation Positioning NO YES High-speed processing is possible. (See note.) Rotation Search YES YES Used when the measurement item rotates. Circular Angle YES YES Used only for circular measurement items. Enables higher-speed processing compared to Rotation Search. (See note.) F210 Application (measurement) Labeling YES YES Counts up to 2,500. Label Data YES YES Gets label measurement values from other Units. Edge Pitch YES YES Gets the number, pitch, and width. EC Circle Count YES YES Finds circles using "round" shape information so that processing is not affected even if the circles are deformed or dirty. Pattern NO YES Up to 64 regions can be registered per Unit, enabling highspeed processing. (See note.) Flexible Search YES YES Searching can be performed even if there is variation in model images. Fine Matching YES YES Accurately detects differences with models. Classification NO YES Enables higher-speed processing compared to Classification #. (See note.) Classification # YES YES --- Density Data YES YES --- Note: These processing items are most effective when set immediately after image input processing item (Camera image input or Camera switching). Depending on conditions, however, high-speed processing may not be possible. Measurement Support Functions • • • • • • Calculation Get unit data Set unit data Wait Elapsed time Trend monitor Branch Control Functions • Conditional branch • DI branch • End F210 Results Output Functions • Memory card data output • DO data output • Host link data output • Normal data output • DO judgement output Results Display Functions • • • • • • String display Measurement display Judgement display Item display Time display Figure display • • • • • Line results display Box display Circle display Cursor display Newest NG image display C-41 F502-EN2-04.book Seite 42 Dienstag, 26. Juli 2005 5:48 17 System Configuration Camera with Lighting Software Package Cameras with Intelligent Lighting F250-UM3FE (Flow Menu Format) F250-UM3ME (Flow Menu and Macro Format) F160-SLC20 F160-SLC50 Console F160-KP F150-KP Cameras with Intelligent Lighting F150-SLC20 F150-SLC50 Camera Cable (See note 1.) Monitor F150-VS Color LCD Monitor F150-M05L Cameras with Light Source F150-SL20A F150-SL50A Monochrome CRT Video Monitor F150-M09 Camera F150-S1A Camera Cable (See note 1.) F150-VS F210-C10/C15 F160-S1/S2 Memory Card (Double-speed Camera) F160-N64S (S) (64 MB) F160-N64S Lense (See note 2.) F250-C50/C55 3Z4S-LE C1614A RS-232C/422 (Common use) Ethernet (F250) Personal computer 3Z4S-LE B2514D Lighting (See note 2.) F150-LT20A F150-LT50A Parallel Cable Synchronous Sensor 3Z4S-LE B5014A Programmable Controller Note 1: Separate robot cable specifications (F150-VSB) are available. Note 2: In addition, lenses and lighting are available. C-42 Vision Systems F502-EN2-04.book Seite 43 Dienstag, 26. Juli 2005 5:48 17 Rating/Performance Controller Item Specifications F210-C10/C15 F250-C50/C55 Connectable Cameras F150-S1A/-SL20A/-SL50A/-SLC20/-SLC50, F160-S1/-S2/-SLC20/-SLC50, F300-S2R/-S3DR, etc. Number of Cameras connectable 2 Number of pixels 512 × 484 (H × V) Number of scenes 32 (Expansion possible using Memory Cards.) Image storage function Maximum of 35 images stored Filtering Smoothing (strong, weak), edge enhancement, edge extraction (horizontal, vertical, both), dilation, erosion, median, background suppression Operation and settings Installing measurement items using application software, and combining and setting measurement items by menu operations Menu language Japanese or English (Can be switched.) Trend monitor function Supported Memory card slots 1 2 1 channel Composite video output: 1 channel, S-VIDEO output: 1 channel Ethernet Not supported. 10Base-T: 1 channel Serial communications RS-232C/422A: 1 channel Parallel I/O 13 inputs and 22 outputs 21 inputs and 46 outputs Strobe interface 2 channels (included in parallel outputs) 4 channels (included in parallel outputs) Power supply voltage 20.4 to 26.4 VDC Current consumption Approx. 1.6 A (when two F160-SLC50 Cameras are connected) Ambient temperature Operating: 0 to 50°C Storage: −25 to 65°C (with no icing or condensation) Ambient humidity Operating and storage: 35% to 85% (with no condensation) External dimensions 56 × 160 × 110 (W × H × D) mm (not including connectors and other protruding parts) 270 × 81 × 197 (W × H × D) mm Weight Approx. 570 g (Controller only) Approx. 2.7 kg (Controller only) F210 Monitor interface 4 Approx. 3.7 A (when four F160-SLC50 Cameras are connected) a F210 C-43 F502-EN2-04.book Seite 44 Dienstag, 26. Juli 2005 5:48 17 Dimensions Unit: mm Controller F210-C10/C15 60 115 min. 270 12 197 153 8 66.5 73 Four M3 mounting holes 56 with depth of 4.8 mm 60 66.5 12 F250-C50/C55 Four M3 mounting holes with depth of 4.8 mm 220±0.6 Four M4 mounting screws* 136±0.5 66.5 66.5 (25) 7 110 *Screw length: L (10+T