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STK544UC62K-E
Intelligent Power Module (IPM)
600 V, 10 A
Overview
This Inverter IPM includes the output stage of a 3-phase inverter,
pre-drive circuits, bootstrap circuits, and protection circuits in one
package.
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Function
SIP (single in-line package) of the transfer full mold structure.
The emitter line of the each lower phase outputs to an external terminal
with the option of control using 3-phase current detection with external
resistors.
Direct input of CMOS level control signals without an insulating
circuit is possible.
Protective circuits including over current and pre-drive low voltage
protection are built in.
A single power supply drive is enabled through the use of bootstrap
circuits for upper IGBT gate drives.
Built-in dead-time for shoot-thru protection.
Internal substrate temperature is measured with an internal pulled up
thermistor.
Certification
UL1557 (File Number : E339285)
Specifications
Absolute Maximum Ratings at Tc = 25C
Parameter
Supply voltage
Collector-emitter voltage
Symbol
VCC
VCE
Output current
Io
Output peak current
Iop
Conditions
V+ to VRU(VRV,VRW), surge < 500 V
V+ to U(V,W) or U(V,W) to VRU(VRV,VRW)
V+, VRU,VRV,VRW, U,V,W terminal current
*1
V+, VRU,VRV,VRW, U,V,W terminal current at Tc = 100C
V+, VRU,VRV,VRW, U,V,W terminal current for a pulse width
of 1 ms
VB1 to U, VB2 to V, VB3 to W, VDD to VSS
*2
HIN1, 2, 3, LIN1, 2, 3 terminals
ITRIP terminal
IGBT per 1 channel
IGBT,FRD
Ratings
450
600
±10
±6
Unit
V
V
A
A
±20
A
Pre-driver voltage
VD1,2,3,4
20
V
Input signal voltage
VIN
V
0.3 to 7
VSS+5
ITRIP terminal voltage
VITRIP
V
Maximum power dissipation
Pd
22
W
Junction temperature
Tj
150
C
Storage temperature
Tstg
40 to +125
C
Operating case temperature
Tc
IPM case temperature
40 to +100
C
Tightening torque
Case mounting screws
*3
0.9
Nm
Withstand voltage
Vis
50 Hz sine wave AC 1 minute
*4
2000
VRMS
Reference voltage is “VSS” terminal voltage unless otherwise specified.
*1 : Surge voltage developed by the switching operation due to the wiring inductance between V+ and VRU(VRV,VRW) terminals.
*2 : VD1 = VB1 to U, VD2 = VB2 to V, VD3 = VB3 to W, VD4 = VDD to VSS terminal voltage.
*3 : Flatness of the heat-sink should be less than 50 m to +100 m.
*4 : Test conditions : AC 2500 V, 1 second.
Stresses exceeding those listed in the Maximum Ratings table may damage the device. If any of these limits are exceeded, device functionality should not be assumed,
damage may occur and reliability may be affected.
ORDERING INFORMATION
See detailed ordering and shipping information on page 15 of this data sheet.
© Semiconductor Components Industries, LLC, 2016
December 2016 - Rev. 3
1
Publication Order Number :
STK544UC62K-E/D
STK544UC62K-E
Electrical Characteristics at Tc 25C, VD1, VD2, VD3, VD4 = 15 V
Parameter
Symbol
Test
circuit
Conditions
Ratings
Unit
min
typ
max
-
-
0.1
mA
-
-
0.1
mA
Power output section
Collector-emitter cut-off current
ICE
VCE = 600 V
Bootstrap diode reverse current
IR(BD)
VR(BD) = 600 V
Collector to emitter saturation
voltage
VCE(SAT)
Diode forward voltage
VF
Bootstrap diode forward voltage
VF(BD)
-
1.4
2.3
-
1.3
-
-
1.3
2.2
-
1.2
-
-
-
2.0
-
-
-
2
-
-
-
10
-
-
4.5
5.5
-
5.5
6.5
-
0.1
-
6
9
12
Fig.2
Io = 10 A, Tj = 25C
Fig.3
Io = 5 A, Tj = 100C
IF = 0.1 A
RBS
θj-c(T)
IGBT
θj-c(D)
FRD
Rth(c-s)
1W/mK thermal conductivity
FLTCLR
Form time fault condition clears
t ON
Io = 10 A
Bootstrap circuit resistance
Thermal resistance case to sink
Io = 10 A, Tj = 25C
Io = 5 A, Tj = 100C
Resistor value for common boot
charge line
Resister values for separate
boot charge lines
RBC
Junction to case thermal resistance
Fig.1
V
V
V
Ω
*1
C/W
Protection section
FAULT clearance delay time
Switching time
Fig.5
t OFF
Inductive load
Reference voltage is “VSS” terminal voltage unless otherwise specified.
*1 : At 100 μm thickness of the thermal grease.
-
0.48
-
-
0.54
-
ms
μs
Product parametric performance is indicated in the Electrical Characteristics for the listed test conditions, unless otherwise noted. Product performance may not be
indicated by the Electrical Characteristics if operated under different conditions.
Electrical Characteristics Driver Function at Tc 25C
Parameter
Symbol
Ratings
Test
circuit
min
typ
max
-
10.5
11.1
11.7
V
-
10.3
10.9
11.5
V
-
0.14
0.2
-
V
-
2.0
4.0
mA
-
0.08
0.4
mA
-
0.8
V
-
V
Unit
Supply section
VDDUV+
VDD and VBS supply undervoltage protection reset
VBSUV+
VDDUV-
VDD and VBS supply undervoltage protection set
VBSUVVDDUVH
VDD and VBS supply undervoltage hysteresis
VBSUVH
Quiescent VDD supply current
IQDD
Quiescent VBS supply current
IQBS
Fig.4
Input section
Logic low input voltage
VINL
-
-
Logic high input voltage
VINH
-
2.5
Logic 0 input leakage current
IIN+
-
76
118
160
μA
Logic 1 input leakage current
IIN-
-
97
150
203
μA
ITRIP threshold voltage (OUT = LO or OUT = HI)
VITRIP
-
3.67
4.17
4.67
V
Dead time (Internal dead time injected by driver)
DT
-
220
300
380
ns
ITRIP to shutdown propagation delay
tITRIP
-
1.0
1.2
1.4
μs
-
-
0.9
-
μs
Dynamic section
ITRIP blanking time
tITRPBL
Reference voltage is “VSS” terminal voltage unless otherwise specified.
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2
STK544UC62K-E
Switching Characteristics at Tc 25C, VD1, VD2, VD3, VD4 = 15 V
Parameter
Symbol
Conditions
Ratings
min
typ
max
Unit
Turn-on switching loss
Eon
IC = 5 A, V+ = 400 V
-
195
-
μJ
Turn-off switching loss
Eoff
VDD = 15 V, L = 3.9 mH,
-
122
-
μJ
Total switching loss
Etot
Tc = 25C
-
317
-
μJ
Turn-on switching loss
Eon
IC = 5 A, V+ = 400 V,
-
224
-
μJ
Turn-off switching loss
Eoff
VDD = 15 V, L = 3.9 mH,
-
186
-
μJ
Total switching loss
Etot
Tc = 100C
-
410
-
μJ
Diode reverse recovery time
trr
-
70
-
ns
Reverse bias safe operating area
RBSOA
IF = 5A, V+ = 400 V, VDD = 15 V,
L = 3.9 mH, Tc = 100C
Io = 20 A, VCE = 450 V
FULL SQUARE
-
VCE = 400 V
Short circuit safe operating area
SCSOA
4
μs
VDD = VB1 = VB2 = VB3 = 15 V, VSS = VS1 = VS2 = VS3 = 0 V, outputs loaded with 1 nF, all voltage are referenced to VSS ; unless
otherwise noted.
Internal NTC-Thermistor Characteristics
Parameter
Conditions
R25
Resistance
Tc = 25C
R125
Resistance
Tc = 125C
B
B-Constant (25 to 50C)
R2 = R1e
[B(1/T2-1/T1)]
Temperature range
-
Typ. Dissipation constant
Tc=25C
Typ.
Unit
100 ±3%
kΩ
2.522 ±3%
kΩ
4250 ±1%
K
40 to +125
C
1
mW/C
Notes
1. The pre-drive power supply low voltage protection has approximately 200 mV of hysteresis and operates as follows.
Upper side : The gate is turned off and will return to regular operation when recovering to the normal voltage, but the latch will
continue till the input signal will turn ‘high’.
Lower side : The gate is turned off and will automatically reset when recovering to normal voltage. It does not depend on input signal
voltage.
2. When assembling the IPM on the heat sink the tightening torque range is 0.6 Nm to 0.9 Nm.
3. The pre-drive low voltage protection protects the device when the pre-drive supply voltage falls due to an operating malfunction.
4. When use the over-current protection with external shunt resistor, please set the current protection level to be equal to or less than the
rating of output peak current (Iop).
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3
STK544UC62K-E
Equivalent Block Diagram
VB3 (1)
RBS
W,VS3 (2)
VB2 (4)
RBS
V,VS2 (5)
VB1 (7)
RBS
U,VS1 (8)
V+ (10)
BD
BD
BD
U.V.
U.V.
U.V.
RBC
VRU (12)
VRV (13)
VRW (14)
Level
Shifter
Level
Shifter
Level
Shifter
HIN1 (15)
HIN2 (16)
HIN3 (17)
Logic
Logic
Logic
LIN1 (18)
LIN2 (19)
LIN3 (20)
Thermistor
T/ITRIP (21)
Shut down
VDD (22)
S
Under voltage
DETECT
Vref
VSS (23)
Q
Timer
R
Latch time about 9ms
Module Pin-Out Description
Pin
Name
Description
Pin
Name
Description
1
VB3
High Side Floating Supply Voltage 3
12
VRU
Low Side Emitter Connection – Phase 1
2
W, VS3
Output 3, High Side Floating Supply Offset
Voltage 3
13
VRV
Low Side Emitter Connection – Phase 2
3
-
Without pin
14
VRW
Low Side Emitter Connection – Phase 3
4
VB2
High Side Floating Supply Voltage 2
15
HIN1
Logic Input High Side Gate Driver – Phase 1
5
V, VS2
Output 2, High Side Floating Supply Offset
Voltage 2
16
HIN2
Logic Input High Side Gate Driver – Phase 2
6
-
Without pin
17
HIN3
Logic Input High Side Gate Driver – Phase 3
7
VB1
High Side Floating Supply Voltage 1
18
LIN1
Logic Input Low Side Gate Driver – Phase 1
8
U, VS1
Output 1, High Side Floating Supply Offset
Voltage 1
19
LIN2
Logic Input Low Side Gate Driver – Phase 2
9
-
Without pin
20
LIN3
Logic Input Low Side Gate Driver – Phase 3
10
V+
Positive Bus Input Voltage
21
T/Itrip
Temperature Monitor and Shut-down Pin
11
-
Without pin
22
VDD
+15 V Main Supply
-
-
-
23
VSS
Negative Main Supply
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4
STK544UC62K-E
Test Circuit
The tested phase U+ shows the upper side of the U phase and U- shows the lower side of the U phase.
■ ICE / IR(BD)
U+
V+
W+
U-
V-
W-
M
10
10
10
8
5
2
N
8
5
2
12
13
14
7
VD1=15V
A
M
ICE
8
4
VD2=15V
5
VCE
U(BD)
V(BD)
W(BD)
M
7
4
1
N
23
23
23
1
VD3=15V
2
22
VD4=15V
23
N
Fig. 1
■ VCE(SAT) (test by pulse)
U+
V+
W+
U-
V-
7
W-
M
10
10
10
8
5
2
N
8
5
2
12
13
14
m
15
16
17
18
19
20
VD1=15V
M
8
4
VD2=15V
5
Io
V
1
VD3=15V
VCE(SAT)
2
22
VD4=15V
m
23
N
21
Fig. 2
■ VF (test by pulse)
U+
V+
W+
U-
V-
W-
M
10
10
10
8
5
2
N
8
5
2
12
13
14
M
V
N
Fig. 3
■ ID
ID
VD1
VD2
VD3
VD4
M
7
4
1
22
N
8
5
2
23
A
M
VD*
N
Fig. 4
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5
VF
Io
STK544UC62K-E
■ Switching time (The circuit is a representative example of the lower side U phase.)
10
7
VD1=15V
Input signal
( 0 to 5V )
8
4
VD2=15V
5
8
1
90%
VD3=15V
Io
10%
tON
CS
2
22
VD4=15V
Input signal
VCC
Io
18
12
23
tOFF
Fig. 5
■ RB-SOA (The circuit is a representative example of the lower side U phase.)
10
7
VD1=15V
Input signal
( 0 to 5V )
8
4
VD2=15V
5
8
CS
1
Io
VD3=15V
2
22
VD4=15V
Input signal
Io
18
12
23
Fig. 6
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6
VCC
STK544UC62K-E
Input / Output Timing Diagram
VBS undervoltage protection reset signal
OFF
HIN1,2,3
ON
LIN1,2,3
*2
VDD
VDD undervoltage protection reset voltage
*3
VBS undervoltage protection reset voltage
VB1,2,3
VIT≥4.67V
*4
ITRIP terminal
Voltage
VIT