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TB62218AFG,8,EL

TB62218AFG,8,EL

  • 厂商:

    TOSHIBA(东芝)

  • 封装:

    HSOP28

  • 描述:

    IC MOTOR DRIVER BIPOLAR 28HSOP

  • 数据手册
  • 价格&库存
TB62218AFG,8,EL 数据手册
TB62218AFG/AFTG TOSHIBA BiCD Integrated Circuit Silicon Monolithic TB62218AFG, TB62218AFTG BiCD Constant-Current Two-Phase Bipolar Stepping Motor Driver IC The TB62218AFG/AFTG is a two-phase bipolar stepping motor driver using a PWM chopper. Fabricated with the BiCD process, the TB62218AFG/AFTG is rated at 40 V/2.0 A. The on-chip voltage regulator allows control of a stepping motor with a single VM power supply. TB62218AFG Features • Bipolar stepping motor driver • PWM constant-current drive • Allows two-phase, 1-2-phase and W1-2 phase excitations. • BiCD process: Uses DMOS FETs as output power transistors. • High voltage and current: 40 V/2.0 A (absolute maximum ratings) • Thermal shutdown (TSD), overcurrent shutdown (ISD), and power-on resets (PORs) • Packages: HSOP28-P-0450-0.8 QFN48-P-0707-0.50 HSOP28-P-450-0.80 TB62218AFTG QFN48-P-0707-0.50 Weight HSOP28-P-0450-0.80: 0.79 g (typ.) QFN48-P-0707-0.50: 0.14 g (typ.) 1 2012-03-12 TB62218AFG/AFTG Pin Assignment TB62218AFG (HSOP28) IN_A1 1 28 OSCM IN_A2 2 27 Vref_A PHASE_A 3 26 Vref_B PHASE_B 4 25 NC IN_B1 5 24 NC IN_B2 6 23 Vcc STANDBY 7 22 VM FIN(GND) FIN(GND) RS_A 8 21 RS_B NC 9 20 NC OUT_A 10 19 OUT_B NC 11 18 NC GND 12 17 GND OUT_A 13 16 OUT_B GND 14 15 GND 2 2012-03-12 TB62218AFG/AFTG Pin Assignment NC VCC NC VM NC RS_B1 RS_B2 NC OUT_B1 OUT_B2 NC * NC TB62218AFTG (QFN48) 36 35 34 33 32 31 30 29 28 27 26 25 * NC 37 24 NC NC 38 23 NC NC 39 22 GND GND 40 21 OUT_B1 Vref_B 41 20 OUT_B2 Vref_A 42 19 GND OSCM 43 18 GND IN_A1 44 17 OUT_A2 IN_A2 45 16 OUT_A1 6 7 8 9 10 11 12 NC 5 OUT_A2 4 OUT_A1 3 NC 2 RS_A2 1 RS_A1 * NC 13 NC GND NC 48 STANDBY 14 NC IN_B2 PHASE_B 47 IN_B1 15 GND NC PHASE_A 46 * *Mark PAD: It must be connected to GND 3 2012-03-12 TB62218AFG/AFTG Block Diagram In the block diagram, part of the functional blocks or constants may be omitted or simplified for explanatory purposes. STANDBY VM PHASE_A VMR Detect IN_A1 Vcc Voltage Regulator Input Logic IN_A2 Vcc PHASE_B Chopper OSC IN_B1 OSCM IN_B2 OSC VM CR-CLK Current Level Set Vref Converter Current Feedback (×2) VRS Output Control (Mixed Decay Control) RS COMP RS ISD STANDBY TSD Output VMR (H-Bridge×2) VM Detect Detection Circuit Stepping Motor Note: All the grounding wires of the TB62218AFG/AFTG must run on the solder mask on the PCB and be externally terminated at only one point. Also, a grounding method should be considered for efficient heat dissipation. Careful attention should be paid to the layout of the output, VDD (VM) and GND traces, to avoid short-circuits across output pins or to the power supply or ground. If such a short-circuit occurs, the TB62218AFG/AFTG may be permanently damaged. Also, utmost care should be taken for pattern designing and implementation of the TB62218AFG/AFTG since it has the power supply pins (VM, RS_A, RS_B, OUT_A, OUT_A , OUT_B, OUT_B , GND) particularly a large current can run through. If these pins are wired incorrectly, an operation error or even worse a destruction of the TB62218AFG/AFTG may occur. The logic input pins must be correctly wired, too; otherwise, the TB62218AFG/AFTG may be damaged due to a current larger than the specified current running through the IC. Please note the avbove when designing and implementing IC patterns. 4 2012-03-12 TB62218AFG/AFTG Pin Function TB62218AFG (HSOP28) Pin No. Pin Name 1 IN_A1 2 IN_A2 3 PHASE_A Current direction signal input for A phase 4 PHASE_B Current direction signal input for B phase 5 IN_B1 6 IN_B2 7 STAND BY 8 RS_A 9 NC 10 OUT_A 11 NC 12 GND 13 OUT_A 14 GND 15 GND 16 OUT_B 17 GND 18 NC 19 OUT_B 20 NC 21 RS_B Function A-phase excitation control input A-phase excitation control input B-phase excitation control input B-phase excitation control input Output; Wait for power saving by disabling OSCM The sink current sensing of A-phase motor coil No-connect A-phase positive driver output No-connect Motor power ground A-phase negative driver output Motor power ground Motor power ground B-phase negative driver output Motor power ground No-connect B-phase positive driver output No-connect The sink current sensing of B-phase motor coil 22 VM Power supply 23 VCC Smoothing filter for logic power supply 24 NC No-connect 25 NC No-connect 26 Vref_B Tunes the current level for B-phase motor drive. 27 Vref_A Tunes the current level for A-phase motor drive. 28 OSCM Oscillator pin for PWM choppers Pin Interfaces (HSOP28) 8 21 150Ω 1 2 3 4 5 6 7 22 100kΩ 8kΩ 3kΩ 3kΩ FIN 23 26 1kΩ 10 13 19 16 12 14 17 15 1kΩ 28 500Ω 27 FIN FIN The equivalent circuit diagrams may be simplified or some parts of them may be omitted fo explanatory purposes. Absolute precision of the chip internal resistance is +/-30%. 5 2012-03-12 TB62218AFG/AFTG TB62218AFTG (QFN48) Pin Pin Name No. Pin No. Pin Name No-connect 25 NC Function 1 NC 2 IN_B1 B-phase excitation control input 26 OUT_B2 3 IN_B2 B-phase excitation control input 27 OUT_B1 28 NC 4 STAND BY High: Normal operation mode Low: Standby mode 5 GND 6 NC 7 RS_A1 8 RS_A2 9 NC 10 OUT_A1 11 OUT_A2 12 NC 13 14 15 GND 16 OUT_A1 17 OUT_A2 18 GND Motor power ground 19 GND Motor power ground 20 OUT_B2 21 OUT_B1 22 GND 23 24 Function No-connect B-phase positive driver output No-connect Logic ground 29 RS_B2 No-connect 30 RS_B1 Power supply pin of A-phase motor coil and the sink current sensing of A-phase motor coil 31 NC 32 VM Power supply No-connect 33 NC No-connect Power supply pin of B-phase motor coil and the sink current sensing of B-phase motor coil No-connect 34 VCC Smoothing filter for logic power supply 35 NC No-connect No-connect 36 NC No-connect NC No-connect 37 NC No-connect NC No-connect 38 NC No-connect Motor power ground 39 NC 40 GND Logic ground 41 Vref_B Tunes the current level for B-phase motor drive. 42 Vref_A Tunes the current level for A-phase motor drive. 43 OSCM Oscillator pin for PWM choppers 44 IN_A1 A-phase excitation control input A-phase positive driver output A-phase negative driver output B-phase negative driver output No-connect 45 IN_A2 Motor power ground 46 PHASE_A Current direction signal input for A phase A-phase excitation control input NC No-connect 47 PHASE_B Current direction signal input for B phase NC No-connect 48 NC No-connect Pin Interfaces (QFN48) 150Ω 8 29 2 3 32 4 44 45 46 47 100kΩ 8kΩ 3kΩ 3kΩ 7 40 30 27 21 10 16 11 17 26 20 15 18 22 19 34 41 1kΩ 43 1kΩ 500Ω 42 40 40 The equivalent circuit diagrams may be simplified or some parts of them may be omitted for explanatory purposes. Absolute precision of the chip internal resistance is +/-30%. 6 2012-03-12 TB62218AFG/AFTG Output Function Table Output Input signal PHASE_A PHASE_B H L IN_A1 IN_B1 IN_A2 IN_B2 OUT_X OUT _ X IOUT H H L L H H L L H L H L H L H L H H H Outputs disabled L L L Outputs disabled L L L Outputs disabled H H H Outputs disabled 100% 71% 38% 0% -100% -71% -38% 0% IOUT: The current which flows OUT_X to OUT _ X is defined plus current. The current which flows OUT _ X to OUT_X is defined as minus current. Input signals to IN_X and PHASE_X after the voltage range of the motor being used is attained. (*X: A1, A2, B1. B2) Other Functions Pin Name H L Notes STAND BY Normal operation mode Standby mode When STAND BY is Low, both the oscillator and output drivers are disabled. The TB62218AFG/AFTG can not drive a motor. Detection Features (1) Thermal shutdown (TSD) The thermal shutdown circuit turns off all the outputs when the junction temperature (Tj) exceeds 150°C (typ.). The outputs retain the current states. The TB62218AFG/AFTG exits TSD mode and resume normal operation when the TB62218AFG/AFTG is rebooted or the STAND BY pin is changed from High to Low and then to High. (2) Power-ON-resets (PORs) for VMR and VCCR (VM and VCC voltage monitor) The outputs are forced off until VM and VCC reach the rated voltages. (3) Overcurrent shutdown (ISD) Each phase has an overcurrent shutdown circuit, which turns off the corresponding outputs when the output current exceeds the shutdown trip threshold (above the maximum current rating: 2.0A minimum). The TB62218AFG/AFTG exits ISD mode and resume normal operation when the STAND BY pin is changed from High to Low and then to High. This circuit provides protection against a short-circuit by temporarily disabling the device. Important notes on this feature will be provided later. 7 2012-03-12 TB62218AFG/AFTG Absolute Maximum Ratings (Ta = 25°C) Characteristics Symbol Rating Unit Remarks Motor power supply VM 40 V ⎯ Motor output voltage VOUT 40 V ⎯ Motor output current IOUT 2.0 A per phase (Note 1) Logic input voltage VIN -0.5 to 6.0 V ⎯ Vref 5.0 V ⎯ QFN48 PD 1.3 W (Note 2) HSOP28 PD 1.3 W (Note 2) Vref standard voltage Power dissipation Operating temperature Topr −20 to 85 °C ⎯ Storage temperature Tstg −55 to 150 °C ⎯ Junction temperature Tj (MAX) 150 °C ⎯ Note 1: As a guide, the maximum output current should be kept below 1.4 A per phase. The maximum output current may be further limited by thermal considerations, depending on ambient temperature and board conditions. Note 2: Stand-alone (Ta = 25°C) If Ta is over 25°C, derating is required at 10.4 mW/°C. Ta: Ambient temperature Topr: Ambient temperature while the TB62218AFG/AFTG is active Tj: Junction temperature while the TB62218AFG/AFTG is active. The maximum junction temperature is limited by the thermal shutdown (TSD) circuitry. It is advisable to keep the maximum current below a certain level so that the maximum junction temperature, Tj (max), will not exceed 120°C. Note: The absolute maximum ratings of a semiconductor device are a set of ratings that must not be exceeded, even for a moment. Do not exceed any of these ratings. Exceeding the rating(s) may cause the device breakdown, damage or deterioration, and may result injury by explosion or combustion. The value of even one parameter of the absolute maximum ratings should not be exceeded under any circumstances. The TB62218AFG/AFTG does not have overvoltage protection. Therefore, the device is damaged if a voltage exceeding its rated maximum is applied. All voltage ratings including supply voltages must always be followed. The other notes and considerations described later should also be referred to. Operating Ranges (Ta = 0 to 85°C) Characteristics Motor power supply Motor output voltage Logic input voltage Symbol Min Typ. Max Unit Remarks VM 10.0 24.0 38.0 V ⎯ IOUT ⎯ 1.4 2.0 A Per phase (Note 1) VIN(H) 2.0 ⎯ 5.5 V Logic high level VIN(L) -0.4 ⎯ 1.0 V Logic low level Chopper frequency fchop 40 100 150 kHz ⎯ Vref reference voltage Vref GND ⎯ 3.6 V ⎯ VRS 0.0 ±1.0 ±1.5 V Voltage across the current-sensing resistor pins Referenced to the VM pin (Note 2) Note 1: The actual maximum current may be limited by the operating environment (operating conditions such as excitation mode or operating duration, or by the surrounding temperature or board heat dissipation). Determine a realistic maximum current by calculating the heat generated under the operating environment. Note 2: The maximum VRS voltage should not exceed the maximum rated voltage. 8 2012-03-12 TB62218AFG/AFTG Electrical Characteristics 1 (Ta = 25°C, VM = 24 V, unless otherwise specified) Characteristics Symbol Test Circuit Input hysteresis voltage VIN (HIS) DC High IIN (H) Digital input current DC Low IIN (L) IM1 Power consumption IM2 DC IM3 Output leakage current High-side IOH Low-side IOL DC Test Condition Min Typ. Max Unit (Note) 100 200 300 mV VIN = 5 V at the digital input pins under test 35 50 75 μA VIN = 0 V at the digital input pins under test ⎯ ⎯ 1 μA Outputs open, STAND BY = Low ⎯ 2 3 mA Outputs open, STAND BY = High ⎯ 3.5 5 mA Outputs open (two-phase excitation) ⎯ 5 7 mA VRS = VM = 40 V: VOUT = 0 V ⎯ ⎯ 1 μA VRS = VM = VOUT = 40 V 1 ⎯ ⎯ μA Digital input pins Chanel-to-channel current differential ΔIOUT1 DC Channel-to-channel error −5 0 5 % Output current error relative to the predetermined value ΔIOUT2 DC IOUT = 1 A −5 0 5 % IRS DC VRS = VM = 24 V 0 ⎯ 10 μA RON (D-S) DC IOUT = 2.0 A, Tj = 25°C ⎯ 1.0 1.5 Ω RS pin current Drain-source ON-resistance of the output transistors (upper and lower sum) Note: VIN (L → H) is defined as the VIN voltage that causes the outputs (OUT_A1, OUT_A2, OUT_B1and OUT_B2 pins) to change when a pin under test is gradually raised from 0 V. VIN (H → L) is defined as the VIN voltage that causes the outputs (OUT_A1, OUT_A2, OUT_B1and OUT_B2 pins) to change when the pin is then gradually lowered. The difference between VIN (L → H) and VIN (H → L) is defined as the input hysteresis. 9 2012-03-12 TB62218AFG/AFTG Electrical Characteristics 2 (Ta = 25°C, VM = 24 V, unless otherwise specified) Characteristics Vref input current Vref decay rate TSD threshold (Note 1) VM recovery voltage Overcurrent trip threshold (Note 2) Supply voltage for internal circuitry Symbol Test Circuit Iref DC Vref (GAIN) DC TjTSD DC VMR ISD VCC DC Test Condition Min Typ. Max Unit Vref = 3.0 V - 0 1 μA Vref = 2.0 V 1/4.8 1/5.0 1/5.2 ⎯ ⎯ 140 150 170 °C DC ⎯ 7.0 8.0 9.0 V DC ⎯ 2.0 3.0 4.0 A 4.75 5.00 5.25 V ICC = 5.0 mA Note 1: Thermal shutdown (TSD) circuitry When the junction temperature of the device has reached the threshold, the TSD circuitry is tripped, causing the internal reset circuitry to turn off the output transistors. The TSD circuitry is tripped at a temperature between 140°C (min) and 170°C (max). Once tripped, the TSD circuitry keeps the output transistors off until STANDBY is deasserted High or the IC is restarted. The thermal shutdown circuit is provided to turn off all the outputs when the IC is overheated. For this reason, please avoid using TSD for other purposes. Note 2: Overcurrent shutdown (ISD) circuitry When the output current has reached the threshold, the ISD circuitry is tripped, causing the internal reset circuitry to turn off the output transistors. To prevent the ISD circuitry from being tripped due to switching noise, it has a masking time of four CR oscillator cycles. Once tripped, it takes a maximum of four cycles to exit ISD mode and resume normal operation. The ISD circuitry remains active until the STANDBY pin is changed from Low to High again or the IC is restarted. The TB62218AFG/AFTG remains in Standby mode while in ISD mode. Note 3: If the supply voltage for internal circuitry (VCC) is split with an external resistor and used as Vref input supply voltage, the accuracy of the output current setting will be at ±8% when the Vcc output voltage accuracy and the Vref damping ratio accuracy are combined. Note 4: The circuit design has been designed so that electromotive force or leak current from signal input does not occur when VM voltage is not supplied, even if the logic input signal is input. Even so, regulate logic input signals before resupply of VM voltage so that the motor does not operate when voltage is reapplied. Back-EMF While a motor is rotating, there is a timing at which power is fed back to the power supply. At that timing, the motor current recirculates back to the power supply due to the effect of the motor back-EMF. If the power supply does not have enough sink capability, the power supply and output pins of the device might rise above the rated voltages. The magnitude of the motor back-EMF varies with usage conditions and motor characteristics. It must be fully verified that there is no risk that the TB62218AFG/AFTG or other components will be damaged or fail due to the motor back-EMF. Cautions on Overcurrent Shutdown (ISD) and Thermal Shutdown (TSD) • The ISD and TSD circuits are only intended to provide temporary protection against irregular conditions such as an output short-circuit; they do not necessarily guarantee the complete IC safety. • If the device is used beyond the specified operating ranges, these circuits may not operate properly: then the device may be damaged due to an output short-circuit. • The ISD circuit is only intended to provide a temporary protection against an output short-circuit. If such a condition persists for a long time, the device may be damaged due to overstress. Overcurrent conditions must be removed immediately by external hardware. IC Mounting Do not insert devices incorrectly or in the wrong orientation. Otherwise, it may cause the breakdown, damage and/or deterioration of the device. 10 2012-03-12 TB62218AFG/AFTG AC Electrical Characteristics (Ta = 25°C, VM = 24 V, 6.8 mH/5.7 Ω) Characteristics Symbol Test Circuit fPHASE AC tPHASE AC twp Min Typ. Max Unit ⎯ ⎯ 400 kHz ⎯ 100 ⎯ ⎯ ns AC ⎯ 50 ⎯ ⎯ ns twn AC ⎯ 50 ⎯ ⎯ ns tr AC ⎯ 100 150 200 ns tf AC ⎯ 100 150 200 ns tpLH (P) MAX AC PHASE to OUT 500 850 1200 ns tpHL (P) MAX AC PHASE to OUT 500 850 1200 ns tpLH (P) MIN AC PHASE to OUT 250 600 950 ns tpHL (P) MIN AC PHASE to OUT 250 600 950 ns tBLANK AC IOUT = 1.0 A 200 300 500 ns OSC oscillation reference frequency fCR AC COSC = 270 pF, ROSC = 3.6 kΩ 1200 1600 2000 kHz Chopper frequency range fchop (RANGE) AC VM = 24 V, outputs enabled ACTIVE (IOUT = 1.0 A) 40 100 150 kHz fchop AC Outputs enabled (IOUT = 1.0 A), CR = 1600 kHz ⎯ 100 ⎯ kHz TlSD (Mask) AC After ISD threshold is exceeded due to an output short-circuit to power or ground ⎯ 4 ⎯ CR-CLK tlSD AC After ISD threshold is exceeded due to an output short-circuit to power or ground 4 ⎯ 8 CR-CLK Phase frequency Minimum phase pulse width Output transistor switching characteristics Blanking time for current spike prevention Predefined chopper frequency ISD masking time ISD on-time Test Condition fOSC = 1600 kHz Timing Charts of Output Transistors Switching twp twn 90% PHASE 90% tphase 10% 10% tpLH tpHL VM 90% Output voltage GND 50% 50% 90% 50% 50% 10% 10% tr tf 11 2012-03-12 TB62218AFG/AFTG z Current Waveform in Mixed Decay Mode Mixed-Decay mode, the purpose of which is constant-current control, starts out in Fast-Decay mode for 37.5% of the whole period and then is followed by Slow-Decay mode for the remainder of the period. fchop fchop Internal CR CLK IOUT Predefined current level MDT MDT Predefined current level NF NF 37.5% Mixed-decay MDT (mixed decay timing) Point: 37.5% (6/16) Fixed Timing charts may be simplified for explanatory purposes. 12 2012-03-12 TB62218AFG/AFTG z Current Waveform in Mixed (Slow + Fast) Decay Mode Timing charts may be simplified for explanatory purposes. • When a current value increases (Mixed-Decay point is fixed to 37.5%) fchop fchop fchop fchop Internal OSCM CLK Predefined current level NF NF Slow Fast Predefined current level • NF NF Slow Charge Fast Charge Slow Charge Fast Charge Slow Fast When a current value decreases (Mixed-Decay point is fixed to 37.5%) fchop fchop fchop fchop Internal OSCM CLK The IC enters Charge mode for a moment at which the internal RS comparator compares the values. The IC immediately enters Slow-Decay mode because of the current value exceeding the predefined current level. Predefined current level NF NF Slow Charge Fast Slow Charge Fast Predefined current level NF Charge Slow Fast NF Charge NF Slow Fast Charge The Charge period starts as the internal oscillator clock starts counting. When the output current reaches the predefined current level, the internal RS comparator detects the predefined current level (NF); as a result, the IC enters Slow-Decay mode. The TB62218AFG/AFTG transits from Slow-Decay mode to Fast-Decay mode at the point 37.5 of a PWM frequency (one chopping frequency) remains in a whole PWM frequency period (on the rising edge of the 11th clock of the OSCM clock). When the OSCM pin clock counter clocks 16 times, the Fast-Decay mode ends; and at the same time, the counter is reset, which brings the TB62218AFG/AFTG into Charge mode again. Note: These figures are intended for illustrative purposes only. If designed more realistically, they would show transient response curves. 13 2012-03-12 TB62218AFG/AFTG z Output Transistor Operating Modes VM VM VM RRS RRS RS Pin RRS RS Pin RS Pin U1 U2 U1 U2 U1 U2 ON OFF OFF OFF OFF ON Load Load Load L1 L2 L1 L2 L1 L2 OFF ON ON ON ON OFF PGND PGND PGND Slow-Decay Mode A current circulates around the motor coil and this device. Charge Mode A current flows into the motor coil. Fast-Decay Mode The energy of the motor coil is fed back to the power supply. Output Transistor Operating Modes CLK U1 U2 L1 L2 Charge ON OFF OFF ON Slow-Decay Mode OFF OFF ON ON Fast-Decay Mode OFF ON ON OFF Note: This table shows an example of when the current flows as indicated by the arrows in the figures shown above. If the current flows in the opposite direction, refer to the following table. CLK U1 U2 L1 L2 Charge OFF ON ON OFF Slow-Decay Mode OFF OFF ON ON Fast-Decay Mode ON OFF OFF ON The TB62218AFG/AFGT switches among Charge, Slow-Decay and Fast-Decay modes automatically for constant-current control. The equivalent circuit diagrams may be simplified or some parts of them may be omitted for explanatory purposes. Calculation of the Predefined Output Current For PWM constant-current control, the TB62218AFG/AFTG uses a clock generated by the CR oscillator. The peak output current can be set via the current-sensing resistor (RRS) and the reference voltage (Vref), as follows: IOUT = Vref/5 ÷ RRS (Ω) where, 1/5 is the Vref decay rate, Vref (GAIN). For the value of Vref (GAIN), see the Electrical Characteristics table. For example, when Vref = 3 V, to generate an output current (IOUT) of 0.8 A, RRS is calculated as: RRS = (Vref /5) ÷ IOUT = (3/5) ÷ 0.8 = 0.75 Ω. (≥ 0.5 W) 14 2012-03-12 TB62218AFG/AFTG IC Power Consumption The power consumed by the TB62218AFG/AFTG is approximately the sum of the following two: 1) the power consumed by the output transistors, and 2) the power consumed by the digital logic and pre-drivers. • The power consumed by the output transistors is calculated, using the RON (D-S) value of 1.0 Ω. • Whether in Charge, Fast Decay or Slow Decay mode, two of the four transistors comprising each H-bridge contribute to its power consumption at a given time. Thus the power consumed by each H-bridge is given by: P (out) = IOUT (A) × VDS (V) = 2 × IOUT2 × RON ......................................... (1) In two-phase excitation mode (in which two phases have a phase difference of 90°), the average power consumption in the output transistors is calculated as follows: RON = 1.0 Ω (@2.0 A) IOUT (Peak) = 1.0 A VM = 24 V P (out) = 2Hsw × 1.02 (A) × 1.0 (Ω) = 2.0 (W)................................................ (2) The power consumption in the IM domain is calculated separately for normal operation and standby modes: Normal operation mode: I (IM3) = 5.0 mA (typ.) Standby mode: I (IM1) = 2.0 mA (typ.) The current consumed in the digital logic portion of the TB62218AFG/AFTG is indicated as IMx. The digital logic operates off a voltage regulator that is internally connected to the VM power supply. It consists of the digital logic connected to VM (24 V) and the network affected by the switching of the output transistors. The total power consumed by IMx can be estimated as: P (IM) = 24 (V) × 0.005 (A) = 0.12 (W)........................................................... (3) Hence, the total power consumption of the TB62218AFG/AFTG is: P = P (out) + P (IM) = 2.12 (W) The standby power consumption is given by: P (Standby) , P (out) = 24 (V) × 0.002 (A) = 0.048 (W) Board design should be fully verified, taking thermal dissipation into consideration. 15 2012-03-12 TB62218AFG/AFTG z OSC-Charge Delay Since the rising level of the OSC waveform is referenced to convert it into the internal CR CLK waveform, about up to1 us (when CR = 1600 kHz) of a delay occurs between the OSC waveform and internal CR CLK waveform. OSC charge delay Internal CR CLK OSC fast delay H OSC (CR) L tchop Output voltage OUT_A Output voltage OUT _ A H 50% L H 50% 50% L Predefined current level Output current L Charge Slow Fast Timing charts may be simplified for explanatory purposes. 16 2012-03-12 TB62218AFG/AFTG Phase Sequences Two-Phase Excitation Mode Timing charts may be simplified for explanatory purposes. 150 B A 100 A B C D B PHASE 50 PHASE A H L L H A PHASE Input IN A1 IN A2 H H H H H H H H Output IOUT(A) PHASE B 100% H -100% H -100% L 100% L B PHASE Input IN B1 IN B2 H H H H H H H H Output IOUT(B) 100% 100% -100% -100% 0 -150 -100 -50 0 50 100 150 -50 C -100 D -150 A PHASE A B C D A B C D A B C D A B 100% IOUT(A) 0% -100% 100% 0% IOUT(B) PHASE_A IN_A1 IN_A2 PHASE_B IN_B1 IN_B2 -100% H L H L H L H L H L H L 17 2012-03-12 TB62218AFG/AFTG 1-2-Phase Excitation Timing charts may be simplified for explanatory purposes. 150 C B A A B C D E F G H 100 B PHASE 50 H D 0 -150 -100 -50 0 50 100 PHASE A H X L L L X H H A PHASE Input IN A1 IN A2 H H L L H H H H H H L L H H H H Output IOUT(A) PHASE B 100% H 0% H -100% H -100% X -100% L 0% L 100% L 100% X BPHASE Input IN B1 IN B2 H H H H H H L L H H H H H H L L Output IOUT(B) 100% 100% 100% 0% -100% -100% -100% 0% 150 -50 F E G -100 -150 A PHASE G H A B C D E F G H A B C D E 100% IOUT(A) 0% -100% 100% IOUT(B) 0% -100% PHASE_A IN_A1 IN_A2 PHASE_B IN_B1 IN_B2 H L H L H L H L H L H L 18 2012-03-12 TB62218AFG/AFTG W1-2-Phase Excitation Timing charts may be simplified for explanatory purposes. 150 D B 100 E F B PHASE C A P 50 O G 0 -150 H -100 -50 0 50 100 -50 I J -100 K M L N 150 A B C D E F G H I J K L M N O P PHASE A H H X L L L L L L L X H H H H H A PHASE Input IN A1 IN A2 H L L H L L L H H L H H H H H H H L L H L L L H H L H H H H H H Output IOUT(A) PHASE B 71% H 38% H 0% H -38% H -71% H -100% H -100% X -100% L -71% L -38% L 0% L 38% L 71% L 100% L 100% X 100% H B PHASE Input IN B1 IN B2 H L H H H H H H H L L H L L L H H L H H H H H H H L L H L L L H Output IOUT(B) 71% 100% 100% 100% 71% 38% 0% -38% -71% -100% -100% -100% -71% -38% 0% 38% -150 A PHASE N O P A BCD E F G H I J K L MN O P A BCD E F G H I J K L MN O P A IOUT_A IOUT_B PHASE_A IN_A1 100% 71% 38% 0% -38% -71% 71% 38% 0% -38% -71% -100% H H L IN_A2 H L PHASE_B IN_B1 H L H L IN_B2 H L 19 2012-03-12 TB62218AFG/AFTG Overcurrent Shutdown (ISD) Circuitry ISD Masking Time and ISD On-Time OSC_M oscillation (chopper waveform) min min ISD masking time max Disabled (reset state) max ISD on-time 1 chopping cycle An overcurrent starts flowing into the output transistors The overcurrent shutdown (ISD) circuitry has a masking time to prevent current spikes during Irr and switching from erroneously tripping the ISD circuitry. The masking time is a function of the chopper frequency obtained by CR: masking_time = 4 × CR_frequency The minimum and maximum times taken to turn off the output transistors since an overcurrent flows into them are: Min: 4 × CR_frequency Max: 8 × CR_frequency It should be noted that these values assume a case in which an overcurrent condition is detected in an ideal manner. The ISD circuitry might not work, depending on the control timing of the output transistors. Therefore, a protection fuse must always be added to the VM power supply as a safety precaution. The optimal fuse capacitance varies with usage conditions, and one that does not adversely affect the motor operation or exceed the power dissipation rating of the TB62218AFG/AFTG should be selected. Calculating OSCM Oscillating Frequency The OSCM oscillating frequency can be approximated using the following equation: f OSCM = 1 0.56 × C × (R 1 + 500 ) Where: C = Capacitor capacity R1= Resistance −12 Assigning C = 270 × 10 [F], R1= 3600 [Ω] to get: 6 fOSCM = 1.61 × 10 ⇒ 1.6 MHz 20 2012-03-12 TB62218AFG/AFTG Example Application Circuits TB62218AFG 0.1 μF 18 17 16 GND 19 OUT_B 20 GND 21 NC Fin(GND) OUT_B 0.51 Ω 0.1 μF 22 NC 23 RS_B 24 Vcc 25 NC 26 NC 0.1 μF 27 Vref_B Vref_A OSCM 28 24 V 100 μF 3.6 kΩ VM 270 pF The values shown in the following figure are typical values. For input conditions, see Operating Ranges. 15 13 GND 12 OUT_A 11 GND 10 NC 9 OUT_A 8 NC Fin(GND) RS_A 7 14 0.51 Ω 6 STANDBY 5 IN_B2 4 IN_B1 3 PHASE_B 2 PHASE_A 1 IN_A2 IN_A1 M 5V 5V 5V 5V 5V 5V 5V 3.3 V 3.3 V 3.3 V 3.3 V 3.3 V 3.3 V 3.3 V 0V 0V 0V 0V 0V 0V 0V Note: Bypass capacitors should be added as necessary. It is recommended to use a single ground plane for the entire board whenever possible, and a grounding method should be considered for efficient heat dissipation. In cases where mode setting pins are controlled via switches, either pull-down or pull-up resistors should be added to them to avoid floating states. For a description of the input values, see the output function tables. The above application circuit example is presented only as a guide and should be fully evaluated prior to production. Also, no intellectual property right is ceded in any way whatsoever in regard to its use. The external components in the above diagram are used to test the electrical characteristics of the device: it is not guaranteed that no system malfunction or failure will occur. Careful attention should be paid to the layout of the output, VDD (VM) and GND traces to avoid short-circuits across output pins or to the power supply or ground. If such a short-circuit occurs, the TB62218AFG/AFTG may be permanently damaged. Also, if the device is installed in a wrong orientation, a high voltage might be applied to components with lower voltage ratings, causing them to be damaged. The TB62218AFG/AFTG does not have an overvoltage protection circuit. Thus, if a voltage exceeding the rated maximum voltage is applied, the TB62218AFG/AFTG will be damaged; it should be ensured that it is used within the specified operating conditions. 21 2012-03-12 TB62218AFG/AFTG TB62218AFTG 32 31 30 29 28 27 26 NC OUT_B OUT_B NC RS_B2 0.51 Ω RS_B1 0.1 μF NC VM NC 100 μF VCC NC 33 25 23 NC NC 39 22 GND 40 21 OUT_B1 41 20 Vref_A 42 19 0.1 μF OUT_B2 GND GND 18 44 17 45 16 5V 46 3.3 V PHASE_A 15 5V 47 3.3 V PHASE_B 14 NC NC 48 13 NC 9 10 11 M OUT_A2 OUT_A1 GND 12 NC 8 OUT_A2 7 OUT_A1 6 RS_A2 5 0.51 Ω 4 RS_A1 3 NC 2 IN_B1 NC 1 GND IN_A2 STAND BY 5V 3.3 V IN_A1 IN_B2 5V 3.3 V 270 pF 43 3.6 kΩ 0V 34 NC 38 OSCM 0V 35 24 NC Vref_B 0V 36 24 V NC 37 GND 0V NC 0.1 μF The values shown in the following figure are typical values. For input conditions, see Operating Ranges. 5V 5V 5V 3.3 V 3.3 V 3.3 V 0V 0V 0V Note: Bypass capacitors should be added as necessary. It is recommended to use a single ground plane for the entire board whenever possible, and a grounding method should be considered for efficient heat dissipation. In cases where mode setting pins are controlled via switches, either pull-down or pull-up resistors should be added to them to avoid floating states. For a description of the input values, see the output function tables. The above application circuit example is presented only as a guide and should be fully evaluated prior to production. Also, no intellectual property right is ceded in any way whatsoever in regard to its use. The external components in the above diagram are used to test the electrical characteristics of the device: it is not guaranteed that no system malfunction or failure will occur. Careful attention should be paid to the layout of the output, VDD (VM) and GND traces to avoid short-circuits across output pins or to the power supply or ground. If such a short-circuit occurs, the TB62218AFG/AFTG may be permanently damaged. Also, if the device is installed in a wrong orientation, a high voltage might be applied to components with lower voltage ratings, causing them to be damaged. The TB62218AFG/AFTG does not have an overvoltage protection circuit. Thus, if a voltage exceeding the rated maximum voltage is applied, the TB62218AFG/AFTG will be damaged; it should be ensured that it is used within the specified operating conditions. 22 2012-03-12 TB62218AFG/AFTG Package Dimensions Weight: 0.79 g (typ.) 23 2012-03-12 TB62218AFG/AFTG QFN48-P-0707-0.5 Unit: mm Pin#1 Index Mark Area Backside heatsink: 5.4 mm × 5.4 mm Corner chamfers: C0.5 Chamfer radius: 3-R0.2 Weight: 0.14 g (typ.) Foot Pattern Example (double- sided board) Surface Bottom Black dots: 0.2 mm through holes 24 2012-03-12 TB62218AFG/AFTG Notes on Contents 1. Block Diagrams Some of the functional blocks, circuits, or constants in the block diagram may be omitted or simplified for explanatory purposes. 2. Equivalent Circuits The equivalent circuit diagrams may be simplified or some parts of them may be omitted for explanatory purposes. 3. Timing Charts Timing charts may be simplified for explanatory purposes. 4. Example Application Circuits The example application circuits shown in this document are provided for reference only. Thorough evaluation and testing should be implemented when designing your application's mass production design. In providing these example application circuits, Toshiba does not grant the use of any industrial property rights. 5. Test Circuits Components in the test circuits are used only to obtain and confirm the device characteristics. These components and circuits are not guaranteed to prevent malfunction or failure from occurring in the application equipment. IC Usage Considerations Notes on handling of ICs (1) The absolute maximum ratings of a semiconductor device are a set of ratings that must not be exceeded, even for a moment. Do not exceed any of these ratings. Exceeding the rating(s) may cause the device breakdown, damage or deterioration, and may result injury by explosion or combustion. (2) Use an appropriate power supply fuse to ensure that a large current does not continuously flow in case of over current and/or IC failure. The IC will fully break down when used under conditions that exceed its absolute maximum ratings, when the wiring is routed improperly or when an abnormal pulse noise occurs from the wiring or load, causing a large current to continuously flow and the breakdown can lead smoke or ignition. To minimize the effects of the flow of a large current in case of breakdown, appropriate settings, such as fuse capacity, fusing time and insertion circuit location, are required. (3) If your design includes an inductive load such as a motor coil, incorporate a protection circuit into the design to prevent device malfunction or breakdown caused by the current resulting from the inrush current at power ON or the negative current resulting from the back electromotive force at power OFF. IC breakdown may cause injury, smoke or ignition. Use a stable power supply with ICs with built-in protection functions. If the power supply is unstable, the protection function may not operate, causing IC breakdown. IC breakdown may cause injury, smoke or ignition. (4) Do not insert devices incorrectly or in the wrong orientation. Make sure that the positive and negative terminals of power supplies are connected properly. Otherwise, the current or power consumption may exceed the absolute maximum rating, and exceeding the rating(s) may cause breakdown, damage or deterioration of the device, and may result in injury by explosion or combustion. In addition, do not use any device that has had current applied to it while inserted incorrectly or in the wrong orientation even once. (5) Carefully select power amp, regulator, or other external components (such as inputs and negative feedback capacitors) and load components (such as speakers). If there is a large amount of leakage current such as input or negative feedback capacitors, the IC output DC voltage will increase. If this output voltage is connected to a speaker with low input withstand voltage, overcurrent or IC failure can cause smoke or ignition. (The over current can cause smoke or ignition from the IC itself.) In particular, please pay attention when using a Bridge Tied Load (BTL) connection type IC that inputs output DC voltage to a speaker directly. 25 2012-03-12 TB62218AFG/AFTG Points to remember on handling of ICs Over current Protection Circuit Over current protection circuits (referred to as current limiter circuits) do not necessarily protect ICs under all circumstances. If the Over current protection circuits operate against the over current, clear the over current status immediately. Depending on the method of use and usage conditions, such as exceeding absolute maximum ratings can cause the over current protection circuit to not operate properly or IC breakdown before operation. In addition, depending on the method of use and usage conditions, if over current continues to flow for a long time after operation, the IC may generate heat resulting in breakdown. Thermal Shutdown Circuit Thermal shutdown circuits do not necessarily protect ICs under all circumstances. If the thermal shutdown circuits operate against the over temperature, clear the heat generation status immediately. Depending on the method of use and usage conditions, such as exceeding absolute maximum ratings can cause the thermal shutdown circuit to not operate properly or IC breakdown before operation. Heat Dissipation Design In using an IC with large current flow such as a power amp, regulator or driver, please design the device so that heat is appropriately dissipated, not to exceed the specified junction temperature (Tj) at any time or under any condition. These ICs generate heat even during normal use. An inadequate IC heat dissipation design can lead to decrease in IC life, deterioration of IC characteristics or IC breakdown. In addition, please design the device taking into consideration the effect of IC heat dissipation on peripheral components.. Back-EMF When a motor rotates in the reverse direction, stops or slows down abruptly, a current flow back to the motor’s power supply due to the effect of back-EMF. If the current sink capability of the power supply is small, the device’s motor power supply and output pins might be exposed to conditions beyond absolute maximum ratings. To avoid this problem, take the effect of back-EMF into consideration in your system design. 26 2012-03-12 TB62218AFG/AFTG RESTRICTIONS ON PRODUCT USE • Toshiba Corporation, and its subsidiaries and affiliates (collectively “TOSHIBA”), reserve the right to make changes to the information in this document, and related hardware, software and systems (collectively “Product”) without notice. • This document and any information herein may not be reproduced without prior written permission from TOSHIBA. Even with TOSHIBA’s written permission, reproduction is permissible only if reproduction is without alteration/omission. • Though TOSHIBA works continually to improve Product’s quality and reliability, Product can malfunction or fail. Customers are responsible for complying with safety standards and for providing adequate designs and safeguards for their hardware, software and systems which minimize risk and avoid situations in which a malfunction or failure of Product could cause loss of human life, bodily injury or damage to property, including data loss or corruption. Before customers use the Product, create designs including the Product, or incorporate the Product into their own applications, customers must also refer to and comply with (a) the latest versions of all relevant TOSHIBA information, including without limitation, this document, the specifications, the data sheets and application notes for Product and the precautions and conditions set forth in the “TOSHIBA Semiconductor Reliability Handbook” and (b) the instructions for the application with which the Product will be used with or for. Customers are solely responsible for all aspects of their own product design or applications, including but not limited to (a) determining the appropriateness of the use of this Product in such design or applications; (b) evaluating and determining the applicability of any information contained in this document, or in charts, diagrams, programs, algorithms, sample application circuits, or any other referenced documents; and (c) validating all operating parameters for such designs and applications. TOSHIBA ASSUMES NO LIABILITY FOR CUSTOMERS’ PRODUCT DESIGN OR APPLICATIONS. • Product is intended for use in general electronics applications (e.g., computers, personal equipment, office equipment, measuring equipment, industrial robots and home electronics appliances) or for specific applications as expressly stated in this document. Product is neither intended nor warranted for use in equipment or systems that require extraordinarily high levels of quality and/or reliability and/or a malfunction or failure of which may cause loss of human life, bodily injury, serious property damage or serious public impact (“Unintended Use”). Unintended Use includes, without limitation, equipment used in nuclear facilities, equipment used in the aerospace industry, medical equipment, equipment used for automobiles, trains, ships and other transportation, traffic signaling equipment, equipment used to control combustions or explosions, safety devices, elevators and escalators, devices related to electric power, and equipment used in finance-related fields. Do not use Product for Unintended Use unless specifically permitted in this document. • Do not disassemble, analyze, reverse-engineer, alter, modify, translate or copy Product, whether in whole or in part. • Product shall not be used for or incorporated into any products or systems whose manufacture, use, or sale is prohibited under any applicable laws or regulations. • The information contained herein is presented only as guidance for Product use. No responsibility is assumed by TOSHIBA for any infringement of patents or any other intellectual property rights of third parties that may result from the use of Product. No license to any intellectual property right is granted by this document, whether express or implied, by estoppel or otherwise. • ABSENT A WRITTEN SIGNED AGREEMENT, EXCEPT AS PROVIDED IN THE RELEVANT TERMS AND CONDITIONS OF SALE FOR PRODUCT, AND TO THE MAXIMUM EXTENT ALLOWABLE BY LAW, TOSHIBA (1) ASSUMES NO LIABILITY WHATSOEVER, INCLUDING WITHOUT LIMITATION, INDIRECT, CONSEQUENTIAL, SPECIAL, OR INCIDENTAL DAMAGES OR LOSS, INCLUDING WITHOUT LIMITATION, LOSS OF PROFITS, LOSS OF OPPORTUNITIES, BUSINESS INTERRUPTION AND LOSS OF DATA, AND (2) DISCLAIMS ANY AND ALL EXPRESS OR IMPLIED WARRANTIES AND CONDITIONS RELATED TO SALE, USE OF PRODUCT, OR INFORMATION, INCLUDING WARRANTIES OR CONDITIONS OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, ACCURACY OF INFORMATION, OR NONINFRINGEMENT. • Do not use or otherwise make available Product or related software or technology for any military purposes, including without limitation, for the design, development, use, stockpiling or manufacturing of nuclear, chemical, or biological weapons or missile technology products (mass destruction weapons). Product and related software and technology may be controlled under the Japanese Foreign Exchange and Foreign Trade Law and the U.S. Export Administration Regulations. Export and re-export of Product or related software or technology are strictly prohibited except in compliance with all applicable export laws and regulations. • Please contact your TOSHIBA sales representative for details as to environmental matters such as the RoHS compatibility of Product. Please use Product in compliance with all applicable laws and regulations that regulate the inclusion or use of controlled substances, including without limitation, the EU RoHS Directive. TOSHIBA assumes no liability for damages or losses occurring as a result of noncompliance with applicable laws and regulations. 27 2012-03-12
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