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PRM48BH480M250A00

PRM48BH480M250A00

  • 厂商:

    VICOR(威科)

  • 封装:

    -

  • 描述:

    REGULATORPRM48V250W

  • 数据手册
  • 价格&库存
PRM48BH480M250A00 数据手册
PRM Regulator TM PRM48BH480x250A00 S C NRTL US High Efficiency Converter Features Product Ratings • 48.0 V input (38.0 V to 55.0 V), non-isolated ZVS buck-boost regulator • 20.0 V to 55.0 V adjustable output range VIN = 38.0 V to 55.0 V POUT = 250 W VOUT = 48.0 V (20.0 V to 55.0 V Trim) IOUT = 5.21 A • 250 W output power in 0.57 in2 footprint • 96.7% typical efficiency, at full load • 1676 W/in3 (102 W/cm3) Power Density • 5.29 MHrs MTBF (MIL-HDBK-217 Plus Parts Count) • Pin selectable operating mode Adaptive Loop Remote Sense / Child • Half VI Chip® Package 22.0mm x 16.5mm x 6.73mm Typical Applications • • • • • High Density Power Supply DC-DC rail outputs High Density ATE system DC-DC power Telecom NPU and ASIC core power Communications Systems Non-isolated and isolated power converters Product Description The VI Chip® PRMTM Regulator is high e ciency converter, operating from a 38.0 to 55.0 Vdc input to generate a regulated 20.0 to 55.0 Vdc output. The ZVS buck-boost topology enables high switching frequency (~1.03 MHz) operation with high conversion e ciency. High switching frequency reduces the size of reactive components enabling power density up to 1676 W/in3. The Half VI Chip® package is compatible with standard pickand-place and surface mount assembly processes with a planar thermal interface area and superior thermal conductivity. In a Factorized Power Architecture™ system, the PRM and downstream VTMTM current multiplier minimize distribution and conversion losses in a high power solution, providing an isolated, regulated output voltage. The PRM48BH480x250A00 has two selectable modes of regulation depending on the application requirements. In Adaptive Loop Operation, the PRM48BH480x250A00 utilizes a unique feed-forward scheme that enables precise regulation of an isolated POL voltage without the need for remote sensing and voltage feedback. In Remote Sense Operation, the internal regulation circuitry is disabled, and an external control loop and current sensor maintain regulation. This a ords flexibility in the design of both voltage and current compensation loops to optimize performance in the end application. PRM™ Regulator Page 1 of 42 Rev 1.7 11/2020 PRM48BH480x250A00 Typical Applications PRM ENABLE VAUX SGND RTRIM RAL VTM REF/ REF_EN TRIM ON/OFF CONTROL AL VT SHARE/ CONTROL NODE VC VOUT Adaptive Loop Temperature Feedback +OUT TM VTM Start Up Pulse VC IFB PC +OUT +IN COUT SGND Vin +IN VF: 20 V to 55 V CIN –IN SGND LF CF –OUT –IN –OUT PRIMARY GND SECONDARY SEC_GND ISOLATION BOUNDRY SGND Typical Application: PRM48BH480x250A00 + VTM Adaptive Loop Configuration VREF SGND ENABLE VAUX SGND SGND SGND OUT Voltage Sense and Error Amplifier (Differential) GND VTM REF/ REF_EN TRIM ON/OFF CONTROL REF 3312 IN AL VT SHARE/ CONTROL NODE VC SGND TM Voltage Reference with Soft Start IFB Voltage Sense PRM VTM Start up Pulse V+ +OUT VC PC V– VOUT +IN VIN +IN LF External Current Sense –IN SGND COUT SGND +OUT CIN [1] –IN +IN CF –IN –OUT GND –OUT PRIMARY SECONDARY ISOLATION BOUNDRY SGND Typical Application: PRM48BH480x250A00 + VTM, non-isolated Remote Sense Configuration [1] Non-Isolated Configuration: –Out connected to -IN PRM™ Regulator Page 2 of 42 Rev 1.7 11/2020 GND [1] LOAD PRM48BH480x250A00 Pin Configuration 1 SHARE/ CONTROL NODE A TRIM C NC E TOP VIEW 2 B ENABLE D NC F AL 3 VT A IFB C REF/REF_EN E 4 B VAUX D SGND F VC +IN G G +OUT -IN H H -OUT Half VIC SMD Pin Descriptions Pin Number Signal Name F4 SHARE (Adaptive Loop / Child Operation) CONTROL NODE (Remote Sense Operation) VT (Adaptive Loop Operation) ENABLE VAUX TRIM IFB (Remote Sense Operation) NC SGND NC REF (Adaptive Loop Operation) REF_EN (Remote Sense Operation) AL (Adaptive Loop Operation) VC G1,G2 +IN G3,G4 +OUT H1,H2 -IN H3,H4 -OUT A1 A3 B2 B4 C1 C3 D2 D4 E1 E3 F2 PRM™ Regulator Page 3 of 42 Type BIDIR INPUT INPUT BIDIR OUTPUT INPUT INPUT n/a INPUT n/a Function Parallel sharing control bus for parent-child configuration. Modulator control node input. Driven by external error amplifier in Remote Sense Operation. VTM TM input for temperature compensation. Leave disconnected for Remote Sense Operation. Enables power supply when allowed to float high. 5 V during normal operation. 9 V auxiliary bias voltage. Selects operating mode. Adjusts output voltage in Adaptive Loop Operation. Current sense input for current limit and overcurrent protection in Remote Sense Operation. Leave disconnected for Adaptive Loop Operation. Do not connect this pin. Signal ground, reference for analog controls. Kelvin connected internally to –IN and –OUT. Do not connect this pin. OUTPUT Reference voltage for internal error amplifier in Adaptive Loop Operation. OUTPUT Powers and enables external control circuit voltage reference in Remote Sense Operation. INPUT OUTPUT INPUT POWER OUTPUT POWER INPUT POWER RETURN OUTPUT POWER RETURN Adaptive loop gain control. Sets the magnitude of the Adaptive Loop load line in Adaptive Loop Operation. Leave disconnected for Remote Sense Operation. Bias voltage to power VTM module during start up Positive input power terminal Positive output power terminal Negative input power terminal. Connected internally to -OUT. Negative output power terminal. Connected internally to -IN. Rev 1.7 11/2020 PRM48BH480x250A00 Part Ordering Information Device Input Voltage Range Package Type Output Voltage x 10 Temperature Grade Output Power Revision Version PRM 48B H 480 T 250 A 00 PRM = PRM 48B = 38.0 V - 55.0 V H = Half VIC SMD 480 = 48.0 V T = -40 to 125°C M = -55 to 125°C 250 = 250 W A 00 = AL / RS Standard Models Part Number PRM48BH480T250A00 PRM48BH480M250A00 VIN Package Type VOUT Temperature 38.0 V - 55.0 V Half VIC SMD 48.0 V (20.0 V to 55.0 V) -40 to 125°C -55 to 125°C Power Version 250 W AL / RS (Pin Selectable) Absolute Maximum Ratings The ABSOLUTE MAXIMUM ratings below are stress ratings only. Operation at or beyond these maximum ratings can cause permanent damage to device. Electrical specifications do not apply when operating beyond rated operating conditions. Operating beyond rated operating conditions for extended period of time may affect device reliability. All voltages are specified relative to SGND unless otherwise noted. Positive pin current represents current flowing out of the pin. Parameter Comments Min -0.3 SHARE / CONTROL NODE -0.3 ENABLE +IN to –IN Continuous, non-operating -1 100 ms, non-Operating -0.5 VAUX SGND IFB REF / REF _EN Max Unit 10.5 V +/-10 mA 5.5 V +/-10 mA 80 V 100 V 10.5 V +/-100 mA +/-100 mA -0.5 5.7 V -0.3 3.6 V 10 mA Remote Sense Operation (REF _EN) 3.4 mA TRIM Adaptive Loop Operation (REF) -0.3 3.6 V AL -0.3 3.6 V VT -0.3 4.8 V -0.5 18 V +/-1.8 A VC to –OUT +OUT to –OUT -1 Output Current 62 V 7.3 A Internal Operating Temperature T Grade -40 125 °C M Grade -55 125 °C Storage Temperature T Grade -40 125 °C M Grade -65 125 °C PRM™ Regulator Page 4 of 42 Rev 1.7 11/2020 PRM48BH480x250A00 Electrical Specifications Specifications apply over all line and load conditions, and trim from 20.0 V to 55.0 V, unless otherwise noted; Boldface specifications apply over the temperature range of -40ºC < TINT < 125ºC; All Other specifications are at TINT = 25ºC unless otherwise noted. Attribute Symbol Conditions / Notes Min Typ Max Unit 38.0 0.001 48.0 55.0 1000 V V/ms V ms W mA A µF mΩ Power Input Specification Input Voltage Range VIN Slew Rate Initialization Voltage Initialization Delay No Load Power Dissipation Input Quiescent Current Input Current Input Capacitance (Internal) Input Capacitance (Internal) ESR VIN dVIN /dt VINIT tINIT PNL IQC IIN_DC CIN_INT RCIN Continuous, operating 0 ≤ VIN ≤ 55.0 V Internal micro controller initialization voltage From VIN first crossing VINIT ENABLE HIGH, VIN = 48.0 V ENABLE LOW, VIN = 48.0 V IOUT = 5.21 A, VIN = 48.0 V, VOUT = 48.0 V Effective value, VIN = 48.0 V (see Fig. 13) Effective value, VIN = 48.0 V 5.0 10 7.0 2.4 14.5 5.4 2 3.0 9.0 3.5 20.0 5.6 Power Output Specification Rated Output Current IOUT Standalone and Parent Operation, see Figure 1, SOA 5.21 A Rated Output Power POUT 250 W 1.07 MHz Switching Frequency FSW Standalone and Parent Operation, see Figure 1, SOA VIN = 48.0 V VOUT = 48.0 V, IOUT = 2.60 A, TINT = 25°C Over line, load, trim and temperature, exclusive of burst mode From VIN first crossing VIN_UVLO+_SUPV to ENABLE high; tINIT expired 1.07 MHz Output Turn-ON Delay tON 0.94 0.70 From ENABLE pin release to ENABLE high, VIN applied, tOFF expired Start up Sequence Timeout Efficiency Ambient Efficiency Hot Efficiency Over Temperature Output Discharge current tSTARTUP_SEQ From ENABLE high to start up sequence complete ηAMB ηHOT µs 20 µs 17 ms 95.7 96.7 % VIN = 48.0 V, VOUT = 48.0 V, IOUT = 2.60 A, TINT = 25°C 94.7 95.7 % VIN = 38.0 V to 55.0 V, VOUT = 48.0 V, IOUT = 5.21 A, TINT = 25°C VIN = 38.0 V to 55.0 V, IOUT = 5.21 A, TINT = 25°C, over trim VIN = 48.0 V, VOUT = 48.0 V, IOUT = 5.21 A, TINT = 100°C VIN = 48.0 V, VOUT = 48.0 V, IOUT = 2.60 A, TINT = 100°C VIN = 38.0 V to 55.0 V , VOUT = 48.0 V, IOUT = 5.21 A, TINT = 100°C VIN = 38.0 V to 55.0 V , IOUT = 5.21 A, TINT = 100°C, over trim 95.0 % 92.0 % 95.5 96.5 % 94.5 95.8 % 95.0 % 91.5 % η >50% load and VOUT = 48.0 V; over temperature 94.5 % >50% load; over temperature and trim 89.0 % IOD Average Value VIN = 48.0 V, VOUT = 48.0 V, IOUT = 5.21 A, COUT_EXT = 0 F, 20 MHz BW VOUT_PP Output Inductance (Parasitic) LOUT_PAR Frequency @ 1.03 MHz, Simulated J-Lead model Output Capacitance (Internal) COUT_INT Effective value, VOUT = 48.0 V (see Fig.13) PRM™ Regulator Page 5 of 42 20 VIN = 48.0 V, VOUT = 48.0 V, IOUT = 5.21 A, TINT = 25°C Output Voltage Ripple Output Capacitance (Internal) ESR 1.03 RCOUT Effective value, VOUT = 48.0 V Rev 1.7 11/2020 0.5 1000 2.5 mA 1500 mV nH 2 µF 3.0 mΩ PRM48BH480x250A00 Electrical Specifications (cont.) Specifications apply over all line and load conditions, and trim from 20.0 V to 55.0 V, unless otherwise noted; Boldface specifications apply over the temperature range of -40ºC < TINT < 125ºC; All Other specifications are at TINT = 25ºC unless otherwise noted. Attribute Symbol Conditions / Notes Min Typ Max Unit 47.00 20.0 1.7 48.00 49.00 55.0 1.9 0.2 0.2 0.2 V V ms % % % 3 % 5 % 7.3 A 7.29 A 47 µF 25 µF 4.8 V Power Output Specifications: Adaptive Loop Operation Output Voltage Setpoint Output Voltage Trim Range Output Voltage Rise Time Output Voltage Load Regulation Output Voltage Line Regulation Total Regulation Error Total AL Regulation Error Output Current Limit VOUT_SET VOUT tRISE_VOUT From soft start initiated to output voltage settled VOUT_REG_LOAD Adaptive loop load line inactive VOUT_REG_LINE Adaptive loop load line inactive VOUT_REG_TOTAL PRM output voltage, Adaptive Loop load line inactive VOUT_REG_AL ILIMIT Load Capacitance (Electrolytic) CLOAD_ALEL Load Capacitance (Ceramic) CLOAD_CER Load Transient Voltage Deviation Load Transient Recovery Time No load, trim Inactive, Adaptive Loop load line inactive VTRANS tTRANS VTM output voltage, total Adaptive Loop regulation, VOUT = 48.0 V, trim inactive Rated Power Within an Array Current Sharing Difference (Parent to Child) PRM™ Regulator Page 6 of 42 IOUT_ARRAY POUT_ARRAY IOUT_SHARE_MS 1 VTM output voltage, total Adaptive Loop regulation, trim active, exclusive of external resistor tolerances VIN = 48.0 V, VOUT = 48.0 V, TINT = 25°C, constant current limit after supervisory limit detection time tLIM_SUPV 5.7 Over line, load, trim and temperature 5.2 0.1 Ω ≤ ESR ≤ 1 Ω, See Figure 32, total capacitance (CLOAD_ALEL + CLOAD_CER) ≤ 47 µF 6.5 2 mΩ ≤ ESR ≤ 200 mΩ, See Figure 32 10% ↔ 100% load step, 10 A/µsec, 0 µF COUT, deviation from initial setpoint 10% ↔ 100% load step, 10 A/µsec, 0 µF COUT, Recovery to 90% of final value, Adaptive Loop load line inactive 10% ↔ 100% load step, 10 A/µsec, 0 µF COUT, Recovery to 90% of final value, Adaptive Loop load line active, VAL = 0.96 V Power Output Specifications: Child Operation with AL Parent Child Operation within an array, up to 5°C case Rated Current Within an Array 1.8 0.02 0.02 temperature differential, parent-child configuration Child Operation within an array, up to 30°C case temperature differential, parent-child configuration Child Operation within an array, up to 5°C case temperature differential, parent-child configuration Child Operation within an array, up to 30°C case temperature differential, parent-child configuration Equal input, and output voltage at full load; VIN = 48.0 V, VOUT = 48.0 V Equal input and output voltage at full load; Over line and trim, with 25°C ≤ TC ≤ 100°C and ≤ 5°C part-part temp. mismatch Equal input, and output voltage at full load; Over line and trim, with 25°C ≤ TC ≤ 100°C and ≤ 30°C part-part temp. mismatch Rev 1.7 11/2020 100 µs 500 µs 4.2 A 3.6 A 200 W 175 W 15 % 15 % 20 % PRM48BH480x250A00 Electrical Specifications (cont.) Specifications apply over all line and load conditions, and trim from 20.0 V to 55.0 V, unless otherwise noted; Boldface specifications apply over the temperature range of -40ºC < TINT < 125ºC; All Other specifications are at TINT = 25ºC unless otherwise noted. Attribute Symbol Conditions / Notes Min Power Output Specifications: Child Operations (cont.) Equal input, output, and SHARE voltage at full load; Current Sharing Difference (Child to Child) Maximum Array Size Output Voltage Range Rated Current Within an Array Rated Power Within an Array Current Sharing Difference Maximum Array Size PRM™ Regulator Page 7 of 42 IOUT_SHARE_SS NPRMS_PARALLEL VIN = 48.0 V, VOUT = 48.0 V Equal input, output and SHARE voltage at full load; Over line and trim, with 25°C ≤ TC ≤ 100°C and ≤ 5°C part-part temp. mismatch Equal input, output, and SHARE voltage at full load; Over line and trim, with 25°C ≤ TC ≤ 100°C and ≤ 30°C part-part temp. mismatch Maximum number of parallel devices, parent-child configuration Power Output Specifications: Remote Sense Operation VOUT Remote Sense Operation within an array, up to 5°C case temperature differential IOUT_ARRAY Remote Sense Operation within an array, up to 30°C case temperature differential Remote Sense Operation within an array, up to 5°C case temperature differential POUT_ARRAY Remote Sense Operation within an array, up to 30°C case temperature differential Equal input, output, and CONTROL NODE voltage at full load; VIN = 48.0 V, VOUT = 48.0 V Equal input, output and CONTROL NODE voltage at full load; Over line and trim, with 25°C ≤ TC ≤ 100°C IOUT_SHARE_RS and ≤ 5°C part-part temp. mismatch Equal input, output, and CONTROL NODE voltage at full load; Over line and trim, with 25°C ≤ TC ≤ 100°C and ≤ 30°C part-part temp. mismatch (worst case) Maximum number of parallel devices, Remote Sense NPRMS_PARALLEL configuration, CONTROL NODE externally driven Rev 1.7 11/2020 20.0 Typ Max Unit 5 % 10 % 15 % 5 PRMs 55.0 V 4.7 A 4.2 A 225 W 202 W 5 % 10 % 15 % 10 PRMs PRM48BH480x250A00 Electrical Specifications (cont.) Specifications apply over all line and load conditions, and trim from 20.0 V to 55.0 V, unless otherwise noted; Boldface specifications apply over the temperature range of -40ºC < TINT < 125ºC; All Other specifications are at TINT = 25ºC unless otherwise noted. Attribute Symbol Conditions / Notes Min Typ Max Unit 24.5 22.7 2.2 62.6 63.6 1.0 57.9 26.0 8.8 9.5 7.2 V V V V V V V V ºC W V V V 6.9 V 5 ms 75 ms Powertrain Protections Input Undervoltage Turn-ON Input Undervoltage Turn-OFF Input Undervoltage Hysteresis Input Overvoltage Turn-ON Input Overvoltage Turn-OFF Input Overvoltage Hysteresis Output Overvoltage Threshold Minimum Current Limited Vout Overtemperature Shutdown Setpoint Output Power Limit Short Circuit VOUT Threshold Short Circuit VOUT Recovery Threshold Short Circuit CONTROL NODE Threshold Short Circuit CONTROL NODE Recovery Threshold VIN_UVLO+ VIN_UVLOVUVLO_HYST VIN_OVLOVIN_OVLO+ VOVLO_HYST VOUT_OVP+ VOUT_UVP TINT_OTP PPROT VSC_VOUT VSC_VOUTR VSC_VCN Instantaneous powertrain shutdown, detected after tBLANK (VIN_UVLO+) - (VIN_UVLO-) Instantaneous powertrain shutdown, detected after tBLANK (VIN_OVLO+) - (VIN_OVLO-) Instantaneous shutdown, detected after tPROT Instantaneous shutdown, detected after tPROT 22.0 1.8 56.0 0.7 56.0 tSC Short Circuit Recovery Time Overcurrent (IFB) and Input Over/Undervoltage Blanking Time Overtemperature, Output Overvoltage and ENABLE Shutdown Response Time (Hardware) tSCR Short circuit fault detected after VSC_VOUT and VSC_VCN thresholds persist for this time Excludes tOFF 50 tBLANK 67.3 1.4 60.0 12 125 250 VSC_VCNR Short Circuit Timeout 2.5 tPROT 120 150 2 µs µs Powertrain Supervisory Limits Input Undervoltage Turn-ON (Supervisory) Input Undervoltage Turn-OFF (Supervisory) Input Undervoltage Hysteresis (Supervisory) Input Overvoltage Turn-ON (Supervisory) Input Overvoltage Turn-OFF (Supervisory) Input Overvoltage Hysteresis (Supervisory) Undertemperature Shutdown Setpoint (Supervisory) Supervisory Limit Response Time PRM™ Regulator Page 8 of 42 VIN_UVLO+_SUPV VIN_UVLO-_SUPV 35.8 Powertrain shutdown, detected after tLIM_SUPV VUVLO_HYST_SUPV (VIN_UVLO+_SUPV) - (VIN_UVLO-_SUPV) VIN_OVLO-_SUPV VIN_OVLO+_SUPV 33.6 1.9 2.2 56.0 57.7 Powertrain shutdown, detected after tLIM_SUPV VOVLO_HYST_SUPV (VIN_UVLO+_SUPV) - (VIN_UVLO-_SUPV) TINT_UTP 32.2 T Grade M Grade tLIM_SUPV Rev 1.7 11/2020 0.8 37.0 V V 2.5 V V 58.9 60.0 V 1.2 1.7 V -40 -55 150 ºC ºC µs PRM48BH480x250A00 Signal Specifications Specifications apply over all line and load conditions, TINT = 25ºC and output voltage from 20.0 V to 55.0 V, unless otherwise noted. Boldface specifications apply over the temperature range of -40ºC < TINT < 125ºC (T-grade). ENABLE • The ENABLE pin enables and disables the PRM • In PRM array configurations, ENABLE pins should be connected in order to synchronize start up • ENABLE is 5 V with 1.8 mA source capability during normal operation Signal Type State Normal Analog Output Operation Start up Start up Attribute Symbol ENABLE Voltage VENABLE ENABLE Current IENABLE_OP ENABLE Source Current IENABLE_EN Minimum Time to Start tOFF ENABLE ENABLE Standby Max Unit 5.0 5.3 V 1.8 mA 90 13.0 RENABLE_EXT Resistance (External) Fault Typ 4.7 After tOFF 0.97 VENABLE_DIS Disable Threshold ENABLE Digital Output Min VENABLE_EN Enable Threshold Digital Input / Output Conditions / Notes ENABLE Sink Current to SGND IENABLE_FAULT µA 15.0 17.0 ms 2.5 3.2 V 2.40 Resistance to SGND required V 235 Ω 4 mA to disable the PRM ENABLE voltage 1 V or above VAUX: Auxillary Voltage Source • Intended to power auxiliary circuits • 9 V during normal operation with 5 mA source capability Signal Type State Normal Attribute Symbol VAUX Voltage VVAUX VAUX Current IVAUX Conditions / Notes Min Typ Max Unit 8.6 9.0 9.5 V 5 mA 400 mV 0.04 µF IOUT = 0A, CVAUX_EXT = 0. Maximum Operation VAUX Voltage Ripple VVAUX_PP specification includes powertrain Analog Output 100 operation in burst mode. VAUX Capacitance Transition (External) VAUX Fault Response Time CVAUX_EXT From fault recognition to tFR_VAUX 30 µs VAUX = 1.5 V VC: VTM Control • Pulsed voltage source used to power and synchronize downstream VTM during start up • 14 V, 10 ms typical voltage pulse Signal Type State Attribute VC Voltage Analog Output Start up VC Available Current VC Duration VC Slew Rate Symbol Conditions / Notes VVC_START IVC_START Connected to VTM VC or equivalent, PRM™ Regulator Page 9 of 42 Typ Max Unit 13 14 18 V IVC = 115 mA, CVC = 3.2 uF VC = 14 V, VIN > 20 V 200 7 tVC Connected to VTM or equivalent, dVC/dt IVC = 115 mA, CVC = 3.2 uF ENABLE to VC Delay Min tENABLE-VC Rev 1.7 11/2020 mA 10 0.02 20 16 ms 0.25 V/µs µs PRM48BH480x250A00 Signal Specifications (cont.) Specifications apply over all line and load conditions, TINT = 25ºC and output voltage from 20.0 V to 55.0 V, unless otherwise noted. Boldface specifications apply over the temperature range of -40ºC < TINT < 125ºC (T-grade). SGND: Signal Ground • All control signals must be referenced to this pin, with the exception of VC • SGND is internally connected to -IN and -OUT Signal Type Analog Input / Output State Any Attribute Maximum Allowable Current Symbol Conditions / Notes Min Typ -100 ISGND Max Unit 100 mA TRIM • TRIM is used to select operating mode and trim the output voltage in Adaptive Loop Operation • Internal pullup to VCC_INT through 10 kΩ resistor • When pulled below 0.45 V during power up, Remote Sense / Child Operation is selected • When allowed to pull up above 0.55 V during power up, Adaptive Loop Operation is selected • Operating mode is detected during power up and cannot be changed unless input power is cycled Signal Type State Attribute Internally Generated Normal Operation VCC Internal Pullup Resistance to VCC_INT Analog Input Mode Detection Delay Mode Remote Sense Detect Enable Threshold Remote Sense Disable Threshold Symbol Conditions / Notes VCC_INT RTRIM_INT 0.5% tolerance resistor tMODE_DETECT From ENABLE high to mode detected, VRS_MODE_EN after VIN first applied Pull below this value during first start up after application of power to enable Remote Sense / Child Operation Pull above this value during first VRS_MODE_DIS start up after application of power to enable Adaptive Loop Operation PRM™ Regulator Page 10 of 42 Rev 1.7 11/2020 Min Typ Max Unit 3.20 3.28 3.36 V 9.83 10.00 10.18 kΩ 100 140 200 µs 0.45 V 0.55 V PRM48BH480x250A00 Signal Specifications (cont.) Specifications apply over all line and load conditions, TINT = 25ºC and output voltage from 20.0 V to 55.0 V, unless otherwise noted. Boldface specifications apply over the temperature range of -40ºC < TINT < 125ºC (T-grade). TRIM (Adaptive Loop Operation Only) • Provides dynamic trim control over the PRM output voltage in Adaptive Loop Operation • Sampled prior to every start up to detect if trim is active or inactive • Output voltage is equal to 20 times the voltage at the TRIM pin when applied TRIM voltage is within the active range • Trim state is detected during normal operation and cannot be changed until start up is initiated Signal Type State Attribute Symbol Conditions / Notes Min Start up Trim Enable Threshold VTRIM_EN Trim Disable Threshold VTRIM_DIS Minimum Trim Disable Resistance Trim Capacitance (External) Trim Sample Delay Analog Input TRIM Pin Analog Range TRIM Gain Pull below this value during start up to enable trim control PRM™ Regulator Page 11 of 42 Trim Accuracy Minimum TRIM resistance required to disable trim 3.20 10 From ENABLE high to TRIM sampled 100 VTRIM_RANGE See Figure 26 1.00 VOUT / VTRIM, GTRIM %ACC_TRIM VOUT Referred Trim Resolution VOUT_RES Trim Latency tTRIM_LAT Trim Bandwidth BWTRIM 140 100 pF 200 µs 2.75 V 20 VTRIM applied within active range Vout accuracy, exclusive of 0.5 external resistor tolerance V/V 2.0 200 60 -3dB point Rev 1.7 11/2020 V MΩ CTRIM_EXT tENABLE_TRIM Unit V start up to disable trim control RTRIM_DIS_MIN Max 3.10 Pull above this value during Normal Operation Typ 120 1.2 % mV 240 µs kHz PRM48BH480x250A00 Signal Specifications (cont.) Specifications apply over all line and load conditions, TINT = 25ºC and output voltage from 20.0 V to 55.0 V, unless otherwise noted. Boldface specifications apply over the temperature range of -40ºC < TINT < 125ºC (T-grade). AL: Adaptive Loop (Adaptive Loop Operation Only) • Provides Adaptive Loop load line programming in Adaptive Loop Operation • Internal pullup to VCC_INT through 10 kΩ resistor • Sampled prior to every start up to detect if Adaptive Loop load line is active or inactive • Leave open to disable Adaptive Loop load line • Not used in Remote Sense Operation Signal Type State Attribute Symbol Conditions / Notes Start up AL Enable Threshold VAL_EN AL Disable Threshold VAL_DIS Minimum AL Disable Resistance AL Capacitance (External) AL Sample Delay Internally generated Analog Input VCC Internal Pullup Resistance to VCC_INT Normal Operation AL Pin Analog Range AL Gain Pull below this value during start up to enable AL load line Maximum Output Referred Compensation PRM™ Regulator Page 12 of 42 Typ Minimum AL resistance required to disable AL load line 3.20 10 From ENABLE high to AL sampled VCC_INT RAL_INT 0.5% tolerance resistor GAL 200 µs 3.20 3.28 3.36 V 9.83 10.00 10.18 kΩ Positive correction slope, VT inactive AL Bandwidth BWAL 3.10 1.0 Full load slope accuracy exclusive 0.5 of external resistor tolerance 2.0 3 VOUT_AL_MAX tAL_LAT pF 140 LLAL_RES AL Latency 100 100 0 VAL_RANGE Maximum increase from no load setpoint, VOUT ≤ 55.0 V 60 -3dB point Rev 1.7 11/2020 V MΩ CAL_EXT tENABLE_AL Unit V to disable AL load line RAL_DIS_MIN Max 3.10 Pull above this value during start up AL Load Line Accuracy %ACC_LL_AL AL Load Line Resolution Min 120 1.2 V Ω/V % mΩ 5 V 240 µs kHz PRM48BH480x250A00 Signal Specifications (cont.) Specifications apply over all line and load conditions, TINT = 25ºC and output voltage from 20.0 V to 55.0 V, unless otherwise noted. Boldface specifications apply over the temperature range of -40ºC < TINT < 125ºC (T-grade). VT: VTM Temperature (Adaptive Loop Operation Only) • VTM temperature compensation for Adaptive Loop regulation • Adjusts the slope of the Adaptive Loop load line to account for changes in VTM output resistance over temperature • Connect to TM pin of compatible downstream VTM to enable temperature compensation • Leave disconnected to disable temperature compensation Signal Type State Attribute Symbol Conditions / Notes Min Internal Resistance to SGND VT Enable Threshold VT Disable Threshold VT Disable Default Analog Input Normal Operation Temperature VT Analog Range VT Temperature Coefficient VT Resolution RVT_INT temperature compensation 2.18 VT within active range, referenced TCVT to 2.98 V VTM TM voltage applied, .01V/°K, TCVT referenced to 25°C TCVT_RES BWVT VTM TM voltage applied, .01V/°K -3dB point REF: Reference (Adaptive Loop Operation Only) • Functions as REF pin in Adaptive Loop Operation • REF represents the internal voltage reference for the voltage control circuit • VOUT approximately equal to 20 times REF voltage Signal Type State Attribute Symbol Conditions / Notes REF to VOUT Normal Operation Analog Output Scale Factor REF Resistance (External) REF Capacitance (External) REF Voltage Ripple ENABLE to REF Delay Transition PRM™ Regulator Page 13 of 42 VAUX to REF Delay VREF GREF_VOUT 3.98 30 %/V 0.3 %/C 120 °C 240 1.5 Min Typ Max Unit 2.4 V VOUT / VREF 20 V/V MΩ 200 CREF_EXT tENABLE_REF µs kHz 10 VREF_PP V VOUT = 48.0 V, trim inactive RREF_EXT tVAUX_REF °C 0.4 60 V V 25 when VT disabled VVT_OP Bandwidth 1.9 Default AL temperature setting TVT_DIS Unit kΩ 2.1 Pull below this value to disable VT VVT_DIS tVT_LAT Max 80.4 VVT_EN VT Latency REF Voltage Typ pF Includes burst mode, 20 MHz BW 25 mV ENABLE low to REF low 120 µs 1 ms VAUX = 8.1 V to REF soft start ramp initiated Rev 1.7 11/2020 PRM48BH480x250A00 Signal Specifications (cont.) Specifications apply over all line and load conditions, TINT = 25ºC and output voltage from 20.0 V to 55.0 V, unless otherwise noted. Boldface specifications apply over the temperature range of -40ºC < TINT < 125ºC (T-grade). REF_EN: Reference Enable (Remote Sense and Child Operation Only) • Functions as REF_EN pin in Remote Sense and Child Operation • REF_EN signals successful start up and powertrain ready to operate • Intended to power and enable the external feedback circuit reference in Remote Sense Operation • 3.25 V, 4 mA regulated voltage source Signal Type State Attribute Symbol Conditions / Notes Min Typ Max Unit 2.72 3.25 3.37 V 50 100 Ω IREF_EN 4 mA CREF_EN_EXT 0.1 µF REF_EN Voltage REF_EN Source Normal Operation Analog Output Impedance REF_EN Current REF_EN Capacitance (External) REF_EN Voltage Ripple ENABLE to REF_EN Transition Delay VAUX to REF_EN Delay VREF_EN REF_EN unloaded ROUT_REF_EN VREF_EN_PP Includes burst mode, 20 MHz BW 25 mV tENABLE_REF_EN ENABLE low to REF_EN low 120 µs tVAUX_REF_EN VAUX = 8.1 V to REF_EN high 1 ms Share (Adaptive Loop and Child Operation Only) • Functions as SHARE pin in parent child array configuration • Current share bus for array operation (parent/child scheme) • Sources current and provides SHARE signal in parent operation • Sinks constant current when externally driven in active range (Child Operation) Signal Type State Attribute Symbol Conditions / Notes SHARE Voltage Standalone/ Analog Output Parent Operation Active Range SHARE Available Current SHARE Resistance to SGND Analog Input PRM™ Regulator Page 14 of 42 Child Operation SHARE Sink Current Min Typ 0.79 VSHARE ISHARE VSHARE > 0.79 V Max Unit 7.40 V 2.5 RSHARE mA 93.3 ISHARE_SINK VSHARE > 0.79 V Rev 1.7 11/2020 0.25 0.50 kΩ 0.75 mA PRM48BH480x250A00 Signal Specifications (cont.) Specifications apply over all line and load conditions, TINT = 25ºC and output voltage from 20.0 V to 55.0 V, unless otherwise noted. Boldface specifications apply over the temperature range of -40ºC < TINT < 125ºC (T-grade). Control Node (Remote Sense Operation Only) • Functions as CONTROL NODE pin in Remote Sense Operation • Modulator control node voltage sets power train timing • Driven by external error amplifier in Remote Sense Operation • Sinks constant current when externally driven in active range • Sources current, and clamps voltage to 0.79 V when pulled below active range Signal Type State Attribute Symbol Conditions / Notes CONTROL NODE Voltage Active Range CONTROL NODE Analog Input Normal Operation Source Current CONTROL NODE Sink Current CONTROL NODE Resistance to SGND Min Typ 0.79 VCN ICN_LOW VCN < 0.79 V ICN_SINK VCN > 0.79 V 0.25 RCN 0.50 Max Unit 7.40 V 2.5 mA 0.75 mA 93.3 kΩ IFB: Current Feedback (Remote Sense Operation Only) • Functions as IFB pin in Remote Sense Operation • A voltage proportional to the PRM output current must be supplied externally to the IFB pin in order for the device to properly protect overcurrent events and to enable output current limit (clamp) • Overcurrent protection trip will cause instantaneous powertrain disable, detected after tBLANK • Not used for Adaptive Loop Operation Signal Type State Attribute Symbol Conditions / Notes Min Typ Max Unit Current Limit (Clamp) Threshold Analog Input Normal Operation VIN = 48.0 V; VOUT = 48.0 V VIFB_IL Over line, trim, and temperature Not production tested; guaranteed Overcurrent Protection TINT = 25°C VIFB_OC Threshold by design; TINT = 25°C 1.90 2.00 1.85 2.58 2.69 2.10 V 2.15 V 2.80 V 2.82 V 2.17 kΩ Not production tested; guaranteed by design; over line, trim, 2.56 and temperature IFB Input Impedance RIFB Current Limit Bandwidth BWIL 2.09 2.0 NC: No Connect • Reserved for factory use only • No connections should be made to these pins PRM™ Regulator Page 15 of 42 2.13 Rev 1.7 11/2020 kHz PRM48BH480x250A00 Functional Block Diagram +IN +OUT Q3 Q1 COUT CIN L -IN -OUT Q2 Q4 PGND Internal VCC Regulator 30.1 kΩ VCC Modulator 2.5 mA Min Error Amplifier 3.3 V Linear Regulator 0.5 mA Voltage Reference 3.3 V SHARE/ CONTROL NODE 1.58 kΩ OTP Enable 10 kΩ VT 10 kΩ 2.1 kΩ ENABLE 10 kΩ 20 kΩ TRIM 0.01 uF NC Control and Monitoring 1000 pF NC Overvoltage Lockout Undervoltage Lockout 10 kΩ 0.01 uF Current Limit 1000 pF Output Short Circuit 35.7 kΩ IN Adaptive Loop SGND SGND PRM™ Regulator Page 16 of 42 PGND Rev 1.7 11/2020 SGND REF/ REF_EN 60.4 kΩ 10 kΩ 6800 pF OUT IFB 30.1kΩ 0.01 uF Output Overvoltage Protection AL 57.6 kΩ VAUX VC 2200 pF PRM48BH480x250A00 High Level Functional State Diagram Conditions that cause state transitions are shown along arrows. Sub-sequence activities listed inside the state bubbles. Application of Vin VIN > UVLO+ STARTUP SEQUENCE STANDBY SEQUENCE tON expired ENABLE: 1.8mA to HIGH VC Pulse REF_EN active ENABLE rising edge ENABLE: 10uA to LOW tOFF expired ENABLE: 90uA to HIGH Adaptive loop and trim modes latched RS mode latched at first ENABLE after Vin applied only Powertrain Stopped ENABLE falling edge, Output OVP, or OTP detected Powertrain Active Input OVLO or UVLO, Output UVP, or UTP detected Fault Autorecovery ENABLE falling edge, Output OVP or OTP detected FAULT SEQUENCE ENABLE pulsed: 25mA to LOW Input OVLO or UVLO, Output UVP, or UTP detected Powertrain Stopped SUSTAINED OPERATION ENABLE: 1.8mA to HIGH Powertrain Active Short Circuit detected PRM™ Regulator Page 17 of 42 tSTARTUP_SEQ expired Rev 1.7 11/2020 PRM™ Regulator Page 18 of 42 Rev 1.7 11/2020 AL TRIM 2.4V 20V 48V 55V tAUX_REF TRIM Ignored 2 TRIM INACTIVE TRIM and AL pins sampled Soft Start tVC tENABLE_VC tOFF tON Micro controller initialized 1V 0V 1.0V 3.3V 2.75V VAUX VAUX VREF VOUT_MIN OUT_NOM VOUTV VOUT_OVP+ VOUT_MAX VC VVC_START VENABLE_EN ENABLE OUTPUT INPUT ILIMIT VENABLE Iout VSHARE_MIN SHARE REF INPUT VINIT VSHARE_MAX +IN VIN_UVLO VIN_OVLO OUTPUT OUTPUT OUTPUT BIDIR BIDIR BIDIR INPUT 1 INPUT POWER ON AND UV TURN ON AL = 1V 3 AL ACTIVE FirstEnb: TR not low = not RS mode TR high = trim inactive for this enabled period AL not high = AL active for this enabled period Vout increases by VAL * GAL * IOUT tBLANK tBLANK tBLANK 4 INPUT OV tOFF Soft Start 5 INPUT OV RECOVERY TR high = trim inactive for this enabled period AL not high = AL active for this enabled period tPROT tPROT 8 9 FULL LOAD OUTPUT APPLIED OV Current sense activated, and output increase due to AL after tSTARTUP_SEQ expires AL = 1V tSTARTUP_SEQ tON 6 7 ENABLE ENABLE DISABLE RELEASE TR high = trim inactive for this enabled period AL not high = AL active for this enabled period PRM48BH480x250A00 Timing Diagrams (Adaptive Loop Operation) Module Inputs are shown in blue; Module Outputs are shown in brown. PRM™ Regulator Page 19 of 42 Rev 1.7 11/2020 ILIMIT VOUT INPUT 1V 3.3V 1V 1V 2.4V 2.75V 20V 48V 55V tBLANK AL pin Ignored VOUT = VTRIM * 20 Micro controller Opera ng Mode ini alized Trim and AL state detected AL TRIM 2.75V 2.4V INPUT 3.3V VAUX OUTPUT VAUX REF VOUT_MIN VOUT_NOM VOUT_MAX VC VVC_START VENABLE_EN ENABLE VENABLE Iout VSHARE_MIN SHARE VSHARE_MAX VINIT VIN_UVLO +IN VIN_OVLO OUTPUT OUTPUT OUTPUT BIDIR BIDIR BIDIR INPUT tSC tSCR+tOFF FirstEnb: TR not low = not RS mode TR not high = trim ac ve for this enabled period AL high = AL inac ve for this enabled period 10 11 12 INPUT POWER ON AL OUTPUT AND UV TURN ON INACTIVE AND SHORT TRIM CIRCUIT ACTIVE tOFF 14 OT SHUTDOWN AND RECOVERY AL ac ve Vout increase due to Iout and AL a!er tSTARTUP_SEQ expires VOUT clamped to 55V for VTRIM > 2.75V tSTARTUP_SEQ 13 ENABLE TOGGLING 15 OUTPUT POWER LIMIT PROTECTION tLIM_SUPV 16 CURRENT LIMIT EVENT tBLANK 17 INPUT POWER OFF AND UV TURN OFF TR high = trim inac ve for this enabled period AL not high = AL ac ve for this enabled period TR high = trim inac ve for this enabled period AL not high = AL ac ve for this enabled period TR not high = trim ac ve for this enabled period AL high = AL inac ve for this enabled period PRM48BH480x250A00 Timing Diagrams (Adaptive Loop Operation) (cont.) Module Inputs are shown in blue; Module Outputs are shown in brown. PRM™ Regulator Page 20 of 42 VINIT VIN_UVLO VENABLE VIFB_IL Rev 1.7 11/2020 TRIM VAUX tVC tAUX_REF_EN tOFF tON Micro controller ini alized VAUX VREF_EN REF_EN VOUT VOUT_OVP+ VC VVC_START VENABLE_EN ENABLE IFB VIFB_OC VCN_MIN CONTROL NODE VCN_MAX +IN VIN_OVLO 1 INPUT POWER ON AND UV TURN ON tBLANK tENABLE_REF_EN tBLANK 4 INPUT OV RECOVERY tENABLE_REF_EN tPROT 5 ENABLE DISABLE 6 ENABLE RELEASE tON TRIM ignored for all subsequent start up events un l VIN is removed This blue shaded region is where trim voltage is a don’t care. RS opera ng mode is latched. TRIM is ignored un l Vin is removed. t < tBLANK tBLANK 2 3 QUICK OC INPUT OV (t 45º: for the closed loop response, the phase should be greater than 45º where the gain crosses 0 dB. 2 ʌu 2) Gain Margin > 10dB : The closed loop gain should be lower than 10dB where the phase crosses 0º. n 3) Gain Slope = -20dB/decade : The closed loop gain should have a slope of -20dB/decade at the crossover frequency. rEQ _ OUT u RLOAD rEQ _ OUT RLOAD rEQ _ OUT u RLOAD rEQ _ OUT RLOAD Compensation Mid-Band Gain: G MB  20 log The compensation characteristics must be selected to meet these stability criteria. Refer to Figure 37 for a local sense, voltage-mode control example based on the configuration in Figure 36. In this example, it is assumed that the maximum crossover frequency (FCMAX) has been selected to occur between B and C. Type-2 compensation (Curve IJKL) is sufficient in this case. n The following data must be gathered in order to proceed: n n Powertrain equivalent resistance rEQ: See Figures 18, 19, 20 n Internal output capacitance: see Figure 13 In the case of ceramic capacitors, the ESR can be considered low enough to push the associated zero well above the frequency of interest. Applications with high ESR capacitor may require a different type of compensation, or cascade control. (8) 1 2 ʌu R 3 u C1 (9) Compensation Pole: FP 2  n External output capacitance value R3 R1 Compensation Zero: FZ1  n Modulator Gain GCN: See Figures 18, 19, 20 u COUT _ INT COUT _ EXT 1 R3 u C1 u C2 2 ʌu C1 C2 and for FP2>>FZ1 (C1 + C2 ≈ C1): FP 2 5 1 2/ u R3 u C2 (10) Open Loop Gain vs. Frequency 80 Gain (dB) 60 40 20 I Application's op-amp · G- B Compensation Gain F E PRM Open Loop Min Load A B PRM Open Loop Max Load J K FCMIN 0 FCMAX L -20 C G -40 Frequency, Log scale (y-intercept is application specific) Figure 38 — Reference asymptotic Bode plot for the considered system PRM™ Regulator Page 35 of 42 Rev 1.7 11/2020 PRM48BH480x250A00 Midband Gain Design: R1, R3 (Remote Sense Operation) With reference to Figure 37: curve ABC is the: n minimum output voltage in the application n maximum input voltage expected in the application n maximum load PRM open loop response, and is where the maximum crossover frequency occurs. In order for the maximum crossover frequency to occur at the design choice FCMAX, the compensation gain must be equal and opposite of the powertrain gain at this frequency. For stability purposes, the compensation should be in the Mid-band (J-K) at the crossover. Using Equation (8), the mid-band gain can be selected appropriately. Compensation Zero Design :C1 (Remote Sense Operation) With reference to Figure 37: curve EFG is the: n maximum output voltage in the application n minimum input voltage expected in the application n minimum load in the application PRM open loop response, and is where the minimum crossover frequency FCMIN occurs. Based on stability criteria, the compensation must be in the mid-band at the minimum crossover frequency, therefore FCMIN will occur where EFG is equal and opposite of GMB. C1 can be selected using Equation (9) so that FZ1 occurs prior to FCMIN. High Frequency Pole Design: C2 (Remote Sense Operation): Using Equation (10), C2 should be selected so that FP2 is at least one decade above FCMAX and prior to the gain bandwidth product of the operational amplifier (10MHz for this example). For applications with a higher desired crossover frequency the use of a high gain bandwidth product amplifier may be necessary to ensure that the real pole can be set at least one decade above the maximum crossover frequency. PRM™ Regulator Page 36 of 42 Rev 1.7 11/2020 PRM48BH480x250A00 Arrays (Remote Sense Operation) In Remote Sense Operation up to 10 PRMs of the same type may be placed in parallel to expand the power capacity of the system. All PRMs within the array are configured for Remote Sense Operation and are driven by an external control circuit which considers the control inputs and drives the CONTROL NODE bus. The following high-level guidelines must be followed in order for the resultant system to start up and operate properly, and to avoid overstress or exceeding any absolute maximum ratings. n n n All PRMs must be configured for Remote Sense Operation by n n n n n n n n tying TRIM pins to SGND. It is recommended to make this connection through a 0 Ω jumper for troubleshooting purposes. All PRMs in the array must be powered from a common power source so that the input voltage to each PRM is the same. An independent fuse for each PRM +IN connection is required to maintain safety certifications (see Fusing section). An independent inductor for each PRM +IN connection is recommended when used in an array, to control circulating currents among the PRM inputs and reduce the impact of beat frequencies. Mismatches in both inductance, and resistance from the common power source to each PRM should be minimized. ENABLE pins must be connected together for start up synchronization and proper fault response of the array. Reference supply to the control loop voltage reference and current sense circuitry must be enabled when all modules’ REF_EN pins have reached their operational voltage levels. A single external control circuit must be implemented as n n n n described in the Remote Sense Operation design guidelines. The control circuit should drive the CONTROL NODE bus. CONTROL NODE pins must be connected together to enable sharing. The bandwidth requirements of CONTROL NODE are low enough that the bus can be considered a lumped element, rather than a transmission line, and so star connections as well as daisy chain connections are permitted. Each PRM must have its own local current shunt and current sense circuitry to drive its IFB pin. The resistances between CONTROL NODE pins should be well matched, to avoid introducing additional sharing mismatches. The CONTROL NODE bus should not be routed under any PRM. Parasitic capacitance to +IN or +OUT should be minimized. One PRM should be designated to provide the SGND reference, VAUX, and REF_EN voltages for the external circuitry. The SGND pins of each PRM should be connected to the SGND reference node on the board through a 1 Ω resistor. When operating within an array, the PRMs are de-rated to the array rated power and current values provided for Remote Sense Operation (POUT_ARRAY, IOUT_ARRAY). The number of PRMs required to achieve a given array capacity must consider these de-ratings to avoid overstressing any PRM in the array. When using VAUX to power external circuitry, total current draw including CONTROL NODE sink currents must be taken into account to ensure the maximum VAUX current is not exceeded. Arrays of more than 5 PRMs may require additional circuitry to provide the required source current. Contact Vicor Applications Engineering for more information. VREF SGND 1 SGND 1 RSS PRM 1 ENABLE IN OUT GND 10 k CSS VAUX REF/ REF_EN TRIM VTM 1 SGND 1 SGND 1 VC VC SHARE/ CONTROL NODE VT TM V+ IFB F1 +IN LIN 1 +OUT COUT PC V– VOUT +IN VIN Voltage Sense VTM Start Up Pulse AL –IN SGND +OUT +IN LF 1 GND CF 1 –IN CIN SGND –OUT –IN –OUT PRIMARY GND SECONDARY GND ENABLE Bus CONTROL NODE Bus ISOLATION BOUNDRY SGND 1 PRM 2 ENABLE VAUX VTM 2 REF/ REF_EN TRIM SGND 2 LOAD AL VC SHARE/ CONTROL NODE VT IFB VTM Start Up Pulse TM V+ +IN LIN 2 PC V– VOUT +IN F2 +OUT VC –IN SGND +OUT +IN LF 2 CF 2 –IN SGND –OUT –OUT –IN GND PRIMARY SECONDARY ISOLATION BOUNDRY 1Ω SGND 2 SGND 1 Figure 39 — Non-Isolated Remote Sense Array Example [1] Non-Isolated Configuration: –Out connected to -IN PRM™ Regulator Page 37 of 42 Rev 1.7 11/2020 GND PRM48BH480x250A00 DESIGN GUIDELINES (General Operation) 2 £ k¥ ² ln ´ ¤ d¦ \ m 5 100 2 £ k¥ 2 ² ln ´ / ¤ d¦ The following guidelines are general guidelines that apply to any mode of operation. FPA System Considerations There are a few system level design considerations that should be carefully considered when using a PRM and VTM to implement a Factorized Power Architecture (FPA) system (11) Burst Mode Operation At light loads, the PRM will operate in a burst mode due to minimum timing constraints. An example burst operation waveform is illustrated in Figure 39. The VC pin of the PRM should be directly connected to the VC pin of the VTM. The PRM and VTM coordinate the so start sequence of the FPA system through this connection. If the VC pins are not connected the VTM will not start up. When the PRM is ready to start up, it applies a voltage on VC, which enables and powers the VTM’s powertrain. The PRM then proceeds to ramp up its output voltage. Aer approximately 10 ms, VC returns to 0 V and the VTM can then derive power directly from the factorized bus provided that the factorized bus voltage is above the minimum specified VTM operating input voltage when the VC pulse expires. For very light loads, and also for higher input voltages, the minimum time power switching cycle from the powertrain will exceed the power required by the load. In this case the error amplifier will periodically drive SHARE/CONROL NODE below the switching threshold in order to maintain regulation. Switching will cease momentarily until the error amplifier once again drives SHARE/CONTROL NODE voltage above the threshold. All VTM faults latch the VTM powertrain off. Input power to the system as a whole must be recycled or the PRM should be disabled and enabled by way of its ENABLE pin in order to restart the system. It is recommended that the voltage on the factorized bus return to zero before the PRM is re-enabled. Otherwise the so start of the system may be compromised. A RL filter should be placed between the PRM and VTM to locally isolate switching ripple currents that can interfere with module operation. It is important that the inductance have an impedance that is much greater than that of the PRM output capacitance and VTM input capacitance at the switching frequencies of the devices. A resistor should be placed in shunt to this inductor to dampen the resultant LC tank. For most cases 100 nH in parallel with 1 Ω is sufficient to isolate the switching ripple currents. Verifying Stability A load step transient response can be used in order to estimate stability. Figure 41 — Light load burst mode of operation Note that during the bursts of switching, the powertrain frequency is constant, but the number of pulses as well as the time between bursts is variable. The variability depends on many factors including input voltage, output voltages, load impedance, and error amplifier output impedance. Figure 38 illustrates an example of a load step response. Equation (11) can be used to predict the phase margin based on the ratio of the “kick” to “droop” (as defined in Fig. 38). k k Vout Vout d time Iout d Input and Output filter design Figures 14 and 15 provide the total input and output charge per cycle, as well as switching frequency, of the PRM at full load under various input and output voltages conditions. Figure 13 provides the effective internal capacitance of the module. A conservative estimate of input and output peak-peak voltage ripple at nominal line and trim is provided by equation (12): time Iout time time (a) without adaptive loop In burst mode, the gain of the SHARE/CONTROL NODE input to the plant which is modeled in the previous sections is time varying. Therefore the small signal analysis cannot be directly applied to burst mode operation. (b) with adaptive loop I FL u 0.4 f SW CEXT QTOT < Figure 40 — Load step response example and “droop” vs. “kick” (a) without Adaptive Loop; (b) with Adaptive Loop. 6V  CINT (12) QTOT is the total input (Fig. 14) or output (Fig. 15) charge per switching cycle at full load, while CINT is the module internal effective capacitance at the considered voltage (Fig. 13) and CEXT is the external effective capacitance at the considered voltage. PRM™ Regulator Page 38 of 42 Rev 1.7 11/2020 PRM48BH480x250A00 Input Filter Stability The PRM can provide very high dynamic transients. It is therefore very important to verify that the voltage supply source as well as the interconnecting lines are stable and do not oscillate. For this purpose, the converter dynamic input impedance magnitude rEQ _ IN is provided in Figures 21, 22, 23. It is recommended to provide adequate design margin with respect to the stability conditions illustrated in the previous sections. Inductive source and local, external input decoupling capacitance with negligible ESR (i.e.: ceramic type) The voltage source impedance can be modeled as a series RLINE LLINE circuit. The high performance ceramic decoupling capacitors will not significantly damp the network because of their low ESR; therefore in order to guarantee stability the following conditions must be verified: Rline  Lline (C IN _ INT C IN _ EXT ) u rEQ _ IN Rline  rEQ _ IN (13) It is critical that the line source impedance be at least an octave lower than the converter’s dynamic input resistance, 14. However, RLINE cannot be made arbitrarily low otherwise equation 13 is violated and the system will show instability, due to under-damped RLC input network. Inductive source and local, external input decoupling capacitance with significant RCIN_EXT ESR (i.e.: electrolytic type) In order to simplify the analysis in this case, the voltage source impedance can be modeled as a simple inductor Lline. Notice that the high performance ceramic capacitors CIN_INT within the PRM, should be included in the external electrolytic capacitance value for this purpose. The stability criteria will be: (15) Lline  rEQ _ IN C IN _ EXT u RC IN _ EXT (16) Equation 16 shows that if the aggregate ESR is too small – for example by using very high quality input capacitors (CIN_EXT) – the system will be under-damped and may even become destabilized. Again, an octave of design margin in satisfying 15 should be considered the minimum. Layout Considerations Application Note AN:005 details board layout recommendations using VI Chip® components, with details on good power connections, reducing EMI, and shielding of control signals and techniques to reference them to SGND. Avoid routing control signals (ENABLE, TRIM, AL etc.) directly underneath the PRM. It is critical that all control signals (aside from VC and VT) are referenced to SGND, both for routing and for pulldown and bypassing purposes. VC and VT provide control and feedback from a VTM, and must be referenced to –OUT of the PRM (-IN of the VTM). SGND is connected to –IN internally to the PRM. SGND should not be tied to any other ground in the system. PRM™ Regulator Page 39 of 42 Thermal Considerations VIChip products are multi-chip modules whose temperature distribution varies greatly for each part number as well as with the input / output conditions, thermal management and environmental conditions. Maintaining the top of the PRM48BH480x250A00 case to less than 100ºC will keep all junctions within the VI Chip module below 125ºC for most applications. The percent of total heat dissipated through the top surface versus through the J-lead is entirely dependent on the particular mechanical and thermal environment. The heat dissipated through the top surface is typically 60%. The heat dissipated through the J-lead onto the PCB board surface is typically 40%. Use 100% top surface dissipation when designing for a conservative cooling solution. It is not recommended to use a VI Chip module for an extended period of time at full load without proper heat sinking. (14) rEQ _ IN  RCIN _ EXT Input Fuse Recommendations A fuse should be incorporated at the input to each PRM, in series with the +IN pin. A 10 A or smaller input fuse (Littelfuse® NANO2® 451/453 Series) is required to safety agency conditions of acceptability. Always ascertain and observe the safety, regulatory, or other agency specifications that apply to your specific application. Rev 1.7 11/2020 PRM48BH480x250A00 Product Outline Drawing and Recommended Land Pattern PRM™ Regulator Page 40 of 42 Rev 1.7 11/2020 PRM48BH480x250A00 Revision History Revision Date Description 1.1 11/12/12 Final approved data sheet for intital release n/a 1.2 02/15/13 Updated format throughout all 1.3 07/25/13 Updated Maximum Time Abover 217°C 26 Added Array Diagrams Page Number(s) 33 & 37 1.4 07/03/14 Updated Figure 1 22 1.5 09/30/15 Updated MSL Rating 26 1.6 11/18/15 Corrections to schematic labels 16 1.7 11/30/20 Updated terminology PRM™ Regulator Page 41 of 42 1, 4, 6, 7, 8, 9, 11, 15, 28, 29, 30, 34 Rev 1.7 11/2020 PRM48BH480x250A00 Vicor’s comprehensive line of power solutions includes high density AC-DC and DC-DC modules and accessory components, fully configurable AC-DC and DC-DC power supplies, and complete custom power systems. Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is assumed by Vicor for its use. Vicor makes no representations or warranties with respect to the accuracy or completeness of the contents of this publication. Vicor reserves the right to make changes to any products, specifications, and product descriptions at any time without notice. Information published by Vicor has been checked and is believed to be accurate at the time it was printed; however, Vicor assumes no responsibility for inaccuracies. Vi Testing and other quality controls are used to the extent Vicor deems necessary to support Vicor’s product warranty. Except where mandated by government requirements, testing of all parameters of each product is not necessarily performed. Specifications are subject to change without notice. Vicor’s Standard Terms and Conditions and Product Warranty All sales are subject to Vicor’s Standard Terms and Conditions of Sale, and Product Warranty which are available on Vicor’s webpage (http://www.vicorpower.com/termsconditionswarranty) or upon request. Life Support Policy VICOR’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE EXPRESS PRIOR WRITTEN APPROVAL OF THE CHIEF EXECUTIVE OFFICER AND GENERAL COUNSEL OF VICOR CORPORATION. As used herein, life support devices or systems are devices which (a) are intended for surgical implant into the body, or (b) support or sustain life and whose failure to perform when properly used in accordance with instructions for use provided in the labeling can be reasonably expected to result in a significant injury to the user. A critical component is any component in a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system or to affect its safety or effectiveness. Per Vicor Terms and Conditions of Sale, the user of Vicor products and components in life support applications assumes all risks of such use and indemnifies Vicor against all liability and damages. Intellectual Property Notice Vicor and its subsidiaries own Intellectual Property (including issued U.S. and Foreign Patents and pending patent applications) relating to the products described in this data sheet. No license, whether express, implied, or arising by estoppel or otherwise, to any intellectual property rights is granted by this document. Interested parties should contact Vicor’s Intellectual Property Department. The products described on this data sheet are protected by the following U.S. Patents Numbers: 5,945,130; 6,403,009; 6,710,257; 6,788,033; 6,940,013; 6,969,909; 7,038,917; 7,154,250; 7,166,898; 7,187,263; 7,202,646; 7,361,844; 7,368,957; RE40,072; D496,906; D506,438; D509,472; and for use under 6,975,098 and 6,984,965. Contact Us: http://www.vicorpower.com/contact-us Vicor Corporation 25 Frontage Road Andover, MA, USA 01810 Tel: 800-735-6200 Fax: 978-475-6715 www.vicorpower.com email Customer Service: custserv@vicorpower.com Technical Support: apps@vicorpower.com ©2020 Vicor Corporation. All rights reserved. The Vicor name is a registered trademark of Vicor Corporation. All other trademarks, product names, logos and brands are property of their respective owners. PRM™ Regulator Page 42 of 42 Rev 1.7 11/2020
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